Indiabulls Power Limited: SOP/OPNS/10 Operations Department

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Standard Operating Procedure

Indiabulls Power Limited


Title:Standard Operating Procedure Document No SOP/OPNS/10
for Line up , Start & Isolation of ID Fan Issue No / Date
Operations Department Rev. No / Date 00/

Purpose : This procedure is used as work instruction for Boiler operator , Desk Engineer ,
Shift Incharge.

Scope : This procedure explains the lineup , startup , shutdown , isolation of ID Fans.

Responsibility: Boiler “0” Mtr Operator, Desk Engineer, SWGR operator.

Procedure:

LINE UP PROCEDURE
1) No permit is pending.
2) All manholes in flue gas duct are closed.
3) DMCW booster pump is in service.
4) Lineup cooling water to Lub oil cooler, working oil cooler.( Open DMCW supply ,
return valves. )
5) Lineup cooling water to Fan bearings (Open DMCW supply, return valves.)
6) Check for adequate oil level in hydraulic –coupling.
7) Check for adequate oil level in lube oil tank.
8) Open lub oil pumps suction, discharge valves.
9) All instruments are lined up.
10) Inst. Air to IGV actuating power cylinder, Scoop operating power cylinder is open.
11) Fan Inlet and Outlet dampers are closed.
12) ESP inlet, outlet dampers are open. ( At least one pass )
13) Air heater inlet , outlet dampers are open .( On flue gas side)
14) Breaker is in service and in Remote.
15) Motor protection relay is healthy.
16) Both lub oil pumps modules are ON and in remote.
17) Gate blower module is ON and in remote

START UP :
1. Start lub oil pump. Ensure pressure is normal
2. Start Gate blower.
3. Keep Scoop in minimum and IGV in closed position.
4. Start the ID fan.
5. Open inlet and outlet gates.
6. Load the fan by opening IGV and by increasing scoop.

Page 1 of 2
Desk Engineer Head - Operation
Prepared By Reviewed & Approved By
Standard Operating Procedure
Indiabulls Power Limited
Title:Standard Operating Procedure Document No SOP/OPNS/10
for Line up , Start & Isolation of ID Fan Issue No / Date
Operations Department Rev. No / Date 00/

ALARM & TRIP VALUES

Description Alarm Trip


Fan Bearing Temperature ≥ 77 deg C ≥ 82 deg C
Fan Bearing Vibration (Vel -rms) ≥ 4.5 mm/s ≥ 9.0 mm/s
Refer logic diagram for additional interlocks.

SHUTDOWN:

1. Unload the fan by closing IGV and by reducing scoop.


2. Stop the fan.
3. Close inlet and outlet dampers
4. Stop the gate blower
5. Stop lub oil pump (if required)

ISOLATION PROCEDURE

1) Ensure fan is OFF.


2) Rack out the breaker and switch OFF DC supply.
3) Switch OFF ID fan inlet and outlet dampers modules.
4) Switch OFF damper blower module.
5) Switch OFF Lub oil pumps (A, B) modules. (After lub oil system was stopped.)

Cross Reference : Nil

RECORDS : Nil

Page 2 of 2
Desk Engineer Head - Operation
Prepared By Reviewed & Approved By

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