6l80e Diagram

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A

6L80E, 6L90E

6 Speed RWD, AWD (Electronic Control)

414

Revision 07/2016

A
C

6L80E, 6L90E

6 Speed RWD, AWD (Electronic Control)

415

A
C

6L80E, 6L90E

6 Speed RWD, AWD (Electronic Control)

416

6L80E, 6L90E
6 Speed RWD, AWD (Electronic Control)
ILL
NO.............DESCRIPTION

YEARS

QTY

PART NO

ILL
NO.............DESCRIPTION

KITS
Kit
Overhaul Kit (Aftermarket)
(6L80E)...................................... 06-ON
Kit
Overhaul Kit (Aftermarket)
(6L90E)...................................... 06-ON
Kit
Overhaul Kit (Precision)

(6L80E, 6L90E, With Pistons).... 06-ON
Kit
Overhaul Kit (Precision)

(6L80E, 6L90E, Less Pistons)... 06-ON

6L80E.OHK01

6L80E.OHK02

6L80E.OHK51

6L80E.OHK52

305C

306E

307E
309E

4-5-6 Clutch
(108mm ID x 2.24mm x 36T)..... 06-ON
2-6 Clutch
(169.5mm ID x 2.30mm x 24T).. 06-ON
Waved Steel 2-6 Clutch............. 06-ON
Low & Reverse Clutch
(152.6mm ID x 1.73mm x 36T).. 06-ON

5-6 6L80E.STP02
1 6L80E.STP07
5-6 6L80E.STP05

RUBBER COMPONENTS

SPRINGS & CIRCLIPS

1
1

FILTERS
6L45E.MCS01
6L80E.MCS02

MOULDED PISTONS
Kit
Piston Kit, (AM, 9 Pieces)
GM/Cadillac/Chevrolet/Hummer.06-ON
170B Piston, 1-2-3-4 Clutch................ 06-ON
172C Piston, 4-5-6 Clutch................... 06-ON
173C Balance Piston 4-5-6 Clutch...... 06-ON
174E Piston, 2-6 Clutch...................... 06-ON
175E Piston, Low & Reverse Clutch... 06-ON

1
1
1
1
1
1

6L80.PISKIT51
6L80E.PIS05
6L80E.PIS02
6L80E.PIS04
6L80E.PIS03
6L80E.PIS01

SEALING RINGS

450G

450G

450G

Filter, Oil Pan


(6L80E, 6L90E).......................... 06-ON
Filter, Oil Pan (OEM)
(6L80E, Shallow Pan)................ 06-ON
Filter, Oil Pan (AM)
(6L80E, Shallow Pan)................ 06-ON

Kit

Kit

550A
565G

Bushing Kit (6L80/6L90),


(Without Extension Bush).......... 06-ON
Bushing Kit (6L90),
(Chevrolet, Cadillac, GMC)........ 06-ON
Front Pump................................ 06-ON
Extension Housing..................... 06-ON

6L80E.FIL02

6L80E.FIL03

6L80E.FIL13

6L80.BK01

1
1
1

6L90.BK01
6L80E.BUS01
6L80E.BUS02

THRUST WASHERS & BEARINGS


1
1

6L80E.FRK01
6L80E.FRK02

5-6 6L80E.FRP04

ELECTRICAL COMPONENTS

4-5 6L80E.FRP03

701G Sleeve, Case Connector............ 06-ON


1 6L80E.ELE01
702G Input & Output Speed Sensors

See Note: (Click here for Info).06-12
1 6L80E.ELE02
702G Input & Output Speed Sensors

See Note: (Click here for Info).13-ON
1 6L80E.ELE03
704G Solenoid Block & TCM (6L80)

(Ist Design VIN Required)
(See Fitment List)...................... 06-ON
1 6L80E.VB01

Notes:

During 2012/13 GM introduced a running change to the

6L80 & 6L90 outputshaft and speed sensor assembly, this speed

sensor assembly is for the early transmission and cannot be

used in vehicles with the updated output shaft

During 2012/13 GM introducted a running change to the

6l80 & 6l90 outputshaft and speed sensor assembly

this speed sensor assembly is for the updated transmission and

cannot be used in vehicles with the early output shaft

6-7 6L80E.FRP01
5-6 6L80E.FRP02
5-6 6L80E.FRP05
5-6 6L80E.FRP15

STEEL PLATES
Waved Steel 1-2-3-4 Clutch....... 06-ON
1-2-3-4 Clutch
(161.5mm ID x 1.70mm x 9T).... 06-ON
3-5-Reverse Clutch
(171mm ID x 2.74mm x 36T)..... 06-ON
Waved Steel 4-5-6 Clutch.......... 06-ON

BUSHINGS

FRICTION PLATES
Friction Plate (6L80E)................ 06-ON
Friction Plate (6L90E)................ 06-ON
1-2-3-4 Clutch
(183.6mm OD x 1.70mm x 36T)... 06-ON
3-5-Reverse Clutch
(194.2mm OD x 1.80mm x 36T)... 06-ON
4-5-6 Clutch
(129.5mm OD x 1.60mm x 36T)... 06-ON
2-6 Clutch
(200mm OD x 1.83mm x 36T)... 06-ON
Low & Reverse Clutch
(177.6mm OD x 1.62mm x 54T)... 06-ON
Low & Reverse Clutch (High Energy)
(177.6mm OD x 1.62mm x 54T)... 06-ON

PART NO

6-7 6L80E.STP01

PRESSURE PLATES

METAL CLAD SEALS

300B
301B

303B

304C

QTY

GASKETS

150A Oil Pump to Converter............... 06-ON


152G Adaptor Housing 4WD............... 06-ON

Kit
Kit
250B

251B

252C

253E

254E

254E

YEARS

STEEL PLATES Cont

6L80E.STP08

5-6 6L80E.STP04
4-5 6L80E.STP03
1 6L80E.STP06

417

6L80E, 6L90E
6 Speed RWD, AWD (Electronic Control)
ILL
NO.............DESCRIPTION

YEARS

QTY

PART NO

ILL
NO.............DESCRIPTION

VALVE BODY PARTS


Kit
Zip Kit Multiple Correction Package
(Sonnax Click here for Info).... 06-ON
Kit
Compensator Feed Regulator Valve
(Sonnax Click here for Info).... 06-ON
Kit
'O' Ringed End Plug Kit
(Sonnax Click here for Info).... 06-ON
Kit
Oversized TCC Regulator Valve Kit

(Requires Tool 6L45E.VA04 &

Universal Valve Body Fixture AG4.VA05)
(Sonnax Click Here for Info).... 06-ON
Kit
Tool Kit for 6L45E.VA02
(Sonnax).................................. 99-ON

6L80E.ZIP01

6L45E.VA01

6L45E.VA03

6L45E.VA02

6L45E.VA04

6L80E.PUM01

6L80E.DRU01

6L80E.DRU03

6L80E.DRU02

1
1
1

6L80E.DRU04
6L80E.SUP01
6L80E.OWC01

HARD PARTS
801A
807B

807B

812C

812C

818E
819E

Pump Rotor Kit (17.961mm)...... 06-ON


Drum, (6L80)
1-2-3-4, 3-5/Rev Clutch............. 06-ON
Drum, (6L90)
1-2-3-4, 3-5/Rev Clutch............. 07-ON
Drum & Input Shaft, (6L80)
(4-5-6 Clutch 6 Plate)................. 06-ON
Drum & Input Shaft, (6L90)
(4-5-6 Clutch 7 Plate)................. 07-ON
Centre Support.......................... 06-ON
One Way Clutch Assy, Low........ 06-ON

SPECIAL ITEMS

TOOLS & MANUALS


NI
6L80E Technicians Guide
(OEM)........................................ 06-ON
NI
ATSG Rebuild Manual............... 06-ON

6L80E.MAN01
6L80E.MAN02

418

YEARS

QTY

PART NO

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