Technical Service Information

DODGE RAM TRUCKS 68RFE TRANSMISSION

FOUND BEHIND 5.9L (L6) and 6.7L Diesel Engines

Bar Code Label TITTJ177720548 14:10:44

704
P52119704AB RFE

ID Numbers Also Etched Into

Case Pan Rail Here
1777 20548 P52119704AB

{
{

{
Build Serial Part
0:44
Date Number Number
14:1
548 704
720
177
TITTJ
RFE
B
197
04A
4AB
P521 970
P5 211
548
720
177

Fluid Requirements
6 = Six Forward Speeds
"Mopar® ATF+4"
8 = Relative Torque Capacity
R = Rear Wheel Drive
FE = Fully Electronic

Copyright © 2011 ATSG

Figure 1

AUTOMATIC TRANSMISSION SERVICE GROUP 3

 Technical Service Information
CLUTCH APPLICATION CHART
SELECTOR LO/REV UD SECOND OD FOURTH REVERSE LOW SPRAG GEAR
POSITION CLUTCH CLUTCH CLUTCH CLUTCH CLUTCH CLUTCH CLUTCH RATIO
PARK ON
REVERSE ON ON 4.44:1
NEUTRAL ON
OD-1ST ON * ON HOLD 3.23:1
OD-2ND ON ON 1.83:1
OD-3RD ON ON 1.41:1
OD-4TH ON ON 1.00:1
OD-5TH ON ON 0.81:1
OD-6TH ON ON 0.62:1
OD-LIMP ON ON 1.00:1
(2)-1ST ON * ON HOLD 3.23:1
(2)-2ND ON ON 1.83:1
(2)-LIMP ON ON 1.83:1
(1)-1ST ON ON HOLD 3.23:1

* L/R Clutch is on only with the output shaft speed below 150 RPM.

COMPONENT LOCATIONS

Underdrive
Clutch Overdrive Low/Reverse
Clutch Second Clutch Low Sprag
Reverse Clutch Clutch
Clutch Fourth
Clutch

Copyright © 2011 ATSG

Figure 2
4 AUTOMATIC TRANSMISSION SERVICE GROUP
 Technical Service Information
MECHANICAL OPERATION
The operation of the 68RFE is very similar to the Chrysler 45RFE. Drive range provides reduction 1st, 2nd,
and 3rd gear, direct 4th gear and overdrive 5th and 6th gears. The shift into 5th and 6th gear occurs only after the
transmission has completed the shift into 4th gear. Upshifts into 5th and 6th gear will be delayed when the fluid
temperature is below 4.5°C (40°F) or above 115°C (240°F). The Input Clutch Housing retains the "single-
sided" underdrive clutch, "single-sided" overdrive clutch and the reverse clutch. It is set up almost identical to
the 41TE transaxle, except much larger. The 68RFE also contains seperate holding clutches, such as the 2nd
clutch, 4th clutch and the "single-sided" low/reverse clutch. This unit also uses one freewheel device called the
low sprag.
To achieve its different gear ratios, the 68RFE applies different combinations of two clutch packs at a time, as
shown in Figure 2. In Park and Neutral, only the low/reverse clutch is applied. Refer to the chart in Figure 2 for
the clutches that are applied for each shift lever (gear) position.
Another feature of the 68RFE is the three planetary gear sets, as shown in Figure 2, that are all equipped with 6
pinion carriers to accommodate the Diesel engine. These planetary gear sets also provide a deeper 1st and
reverse ratio. All gear ratios are also shown in the chart in Figure 2.

SOLENOID OPERATION
Solenoids are used to control the L/R, 2C, 4C, UD and OD friction elements. The Reverse clutch is controlled
by the manual valve in the valve body and line pressure. The Multi-Select solenoid is used primarily to provide
3rd gear and reverse "limp-in" operation. The TCM energizes or operates the solenoids individually by
grounding the return wire of the solenoid as necessary. When a solenoid is energized, a fluid passage is opened
or closed (vented or applied), depending on its default operating state. The result is an apply or release of a
friction element. Refer to the chart in Figure 3.

SOLENOID APPLICATION CHART

N.V. N.A. N.V. N.V. N.V. N.A. N.V.
SELECTOR LR/CC UD OD 2nd CLUT 4th CLUT Multi-Select Line Pressure
POSITION SOLENOID SOLENOID SOLENOID SOLENOID SOLENOID SOLENOID SOLENOID
Park/ ON ON Modulating
Neutral
Park/ ON ON Modulating
Neutral
REVERSE ON ***OFF Modulating
OD-1ST *ON ON ON Modulating
OD-2ND ** ON ON ON Modulating
OD-3RD ** ON ON ON Modulating
OD-4TH ** ON ON OFF Modulating
OD-5TH ** ON ON OFF Modulating
OD-6TH ** ON ON ON Modulating
(1)-1ST Or ON ON ON Modulating
Autostick
FAILSAFE OFF OFF OFF OFF OFF OFF OFF
* L/R Clutch is on only with the output shaft speed below 150 RPM. N.V. = Normally Vented
**Modulating (EMCC) if the Converter Clutch has been signaled. N.A. = Normally Applied
***Off Below 8 MPH, On Above 8 MPH.
Copyright © 2011 ATSG
Figure 3

AUTOMATIC TRANSMISSION SERVICE GROUP 5

 Technical Service Information
ELECTRICAL OPERATION
Transmission Control Module (TCM)
Vehicles equipped with the 68RFE and a 6.7L Diesel engine use a Transmission Control Module (TCM) housed in
the New Generation Controller (NGC) utilizing only the C1 and C4 connectors. The TCM controls all of the
transmission functions. The controller is located at the rear of the engine compartment, near the right inner fender, as
shown in Figure 12. The Powertrain Control Module (PCM) does not control the transmission. The electronic
components of the 68RFE transmission consist of various sensors and switches as input information to the TCM,
that the TCM uses to determine the appropriate gear ratio and shift schedule points. There is also the associated
wiring, fuses, relays, connectors, splices and grounds for the transmission to function as designed. A complete
transmission wiring schematic has been provided for you in Figure 10.
The final output from the TCM is to the six shift solenoids and the line pressure control solenoid located in the
Solenoid Body/Transmission Range Sensor assembly and bolted on the valve body as shown in Figure 9. The
solenoids in this transmission are unique in that some are normally vented and some are normally applied and this is
also illustrated in Figure 9. The TCM also communicates with other control modules, such as the PCM, and the
New Generation Controller (NGC) modules currently use PCI or CAN C bus.
The TCM recieves power from two sources, fused battery power to pin 18 (C4 connector) and fused ignition switch
input to pin 30 (C1 connector). The TCM also has several grounds to complete its electrical circuit, as shown in
Figure 10.

ADAPTIVE LEARNING
The 68RFE transmission uses an "Adaptive Learning" feature which allows the TCM to modify the clutch apply
rate to maintain consistant shift quality. This is done based on the amount of wear on the friction elements. The
TCM then adjusts the duty cycle of the shift solenoids to achieve the smoothest possible upshifts and downshifts.
The TCM adjusts the "Clutch Volume Index" when a shift change takes place to optimize clutch to clutch timing.
Clutch Volume Index is described on Page 16, along with proper clutch volumes and clutch clearances for the
68RFE transmission shown in Figure 15.

LIMP-IN MODE OPERATION

The TCM has the ability to monitor all transmission related electrical components and if it detects a problem, takes
appropriate action, and most of the time results in the TCM setting a Diagnostic Trouble Code (DTC). Whether this
results in MIL illumination, or Limp-in Mode operation, depends on the type of DTC that was set.
If the TCM determines that transmission damage may result from the DTC type that was set, the TCM will shut off
the ground signal to the transmission control relay which will shut off all power to the transmission and the vehicle
will be in Limp-in Mode Operation.
When in Limp-in Mode Operation, with the shift lever in the "Drive" position the transmission will be in 4th gear,
and if the shift lever is moved to "2" or "L" position the transmission will be in 2nd gear. This will allow the driver to
manually shift the transmission to Limp home.
Note: Vehicles equipped with Electronic Range Select (ERS) do not provide 2nd gear limp-in, because the shift
lever has no "2" or "1" shift lever positions.
The hydraulic control system design, without any electronic assist, provides the 68RFE transmission with PARK,
REVERSE, NEUTRAL, and FOURTH gears based solely on driver selection. This design allows the vehicle to be
driven in "limp-in" mode (4th gear) in the event of a total electronic control system failure, or a situation that the
TCM recognizes as potentially damaging to the transmission (DTC Stored).

Copyright © 2011 ATSG

6 AUTOMATIC TRANSMISSION SERVICE GROUP

 Technical Service Information
INPUTS TO THE TCM
Input and Output Shaft Speed Sensors - are located
on the left side of the transmission and are illustrated in
Figure 5. The input shaft speed sensor reads input shaft
speed off of a tone wheel on the input clutch housing.
As the teeth of the tone wheel pass the sensor coil, an
AC voltage is generated and sent to the TCM. The
TCM interprets this information as input shaft rpm.
The output speed sensor generates an AC signal in a
similar fashion, though its coil is excited by rotation of 14:1
0:44
48

the parking gear teeth. The TCM interprets this

205 04 7
177
TITTJ7
RFE
B B
04A
1197 04A
P52
197
P 521
548

information as output shaft rpm. 177

720
OUTPUT SPEED
The TCM compares the input and output speed signals SENSOR
to determine the following: INPUT SPEED
Transmission gear ratio. SENSOR
Speed ratio error detection.
Clutch Volume Index calulation.
Torque Converter Clutch slippage.
Both speed sensors are the same and will interchange.
New speed sensors, when checked for resistance, read
535 ohms at room temperature.

Pressure Switches - are located inside the solenoid and

pressure switch assembly and are only serviced by
replacing the complete solenoid/TRS assembly. The Input Output
Speed Speed
TCM relies on five pressure switches to monitor Sensor Sensor
pressure in the Low/Rev, 2nd Clutch, 4th Clutch,
Underdrive, and Overdrive hydraulic circuits. The Twisted Dk Green/Violet Twisted
Pair Pair
primary function of these switches is to help the TCM
detect when clutch circuit hydraulic failures occur. The
Dk Green/Orange

switches close at 23 psi and open at 11 psi, and indicate

Dk Green/Brown
Dk Green/Violet

whether or not pressure exists. The switches are

continuously monitored by the TCM for the proper
states (Open or Closed) in each gear, shown in the chart
in Figure 4. C4 C4 C4
33 34 32
TCM
68RFE PRESSURE SWITCH CHART
Low/Rev 2nd Clut 4th Clut Underdrive Overdrive Copyright © 2011 ATSG
Park/Neut Closed Open Open Open Open Figure 5
Reverse Open Open Open Open Open
First Closed* Open Open Closed Open
Second Open Closed Open Closed Open Inputs To The TCM
Third Open Open Closed Closed Open Continued on Page 8
Fourth Open Open Open Closed Closed
Fifth Open Open Closed Open Closed
Sixth Open Closed Open Closed Closed
* L/R is closed if output speed is below 150 RPM in Drive and Manual 2.
L/R is open in Manual 1.
Copyright © 2011 ATSG
Figure 4

AUTOMATIC TRANSMISSION SERVICE GROUP 7