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    Design of Vertical Beam (Gate) Loading Calculation

    Uploaded by

    SivaArabi
    1) The document describes the design of vertical and horizontal beams and top and bottom rollers for a gate. 2) For the vertical beam, loading, moment and stress calculations are shown and a 300mm x 90mm channel section is designed and found to be safe with an actual stress of 103.9 N/mm2 and allowable stress of 106 N/mm2. 3) For the horizontal beam, similar calculations are shown and a 75mm x 40mm channel section is found to be safe with actual stress of 10.46 N/mm2 and allowable stress of 159 N/mm2.

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    © All Rights Reserved
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    Design of Vertical Beam (Gate) Loading Calculation

    Uploaded by

    SivaArabi
    76 views7 pages
    1) The document describes the design of vertical and horizontal beams and top and bottom rollers for a gate. 2) For the vertical beam, loading, moment and stress calculations are shown and a 300mm x 90mm channel section is designed and found to be safe with an actual stress of 103.9 N/mm2 and allowable stress of 106 N/mm2. 3) For the horizontal beam, similar calculations are shown and a 75mm x 40mm channel section is found to be safe with actual stress of 10.46 N/mm2 and allowable stress of 159 N/mm2.

    Original Description:

    GATE

    Original Title

    Gate

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    1) The document describes the design of vertical and horizontal beams and top and bottom rollers for a gate. 2) For the vertical beam, loading, moment and stress calculations are shown and a 300mm x 90mm channel section is designed and found to be safe with an actual stress of 103.9 N/mm2 and allowable stress of 106 N/mm2. 3) For the horizontal beam, similar calculations are shown and a 75mm x 40mm channel section is found to be safe with actual stress of 10.46 N/mm2 and allowable stress of 159 N/mm2.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    76 views7 pages

    Design of Vertical Beam (Gate) Loading Calculation

    Uploaded by

    SivaArabi
    1) The document describes the design of vertical and horizontal beams and top and bottom rollers for a gate. 2) For the vertical beam, loading, moment and stress calculations are shown and a 300mm x 90mm channel section is designed and found to be safe with an actual stress of 103.9 N/mm2 and allowable stress of 106 N/mm2. 3) For the horizontal beam, similar calculations are shown and a 75mm x 40mm channel section is found to be safe with actual stress of 10.46 N/mm2 and allowable stress of 159 N/mm2.

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    DESIGN OF VERTICAL BEAM (GATE)

    Loading Calculation
    Wind pressure, P
    z
    Design wind speed, Vz
    Where,
    Vb

    =
    =

    0.6 * (Vz) 2 N/m2


    Vb * k1 * k2 * k3

    (Basic wind speed) = 50 m/sec for Arakkonam, Tamil

    Risk Co-efficient factor for mean probable design life of

    (i.e.50 years) =
    1.0 (Table 1)
    Terrain, height and structure size factor depending on

    Nadu.
    k1
    structure
    k2

    the terrain
    1.02
    k3 -

    category2, Class B
    Topography factor
    Vz

    Vz

    =
    =

    Pz

    =
    Spacing of vertical member
    Total Load

    Moment Calculation
    M
    M

    Data

    =
    1.00

    Vb * k1 * k2 * k3
    50 * 1.0 * 1.02 * 1
    51
    0.6 * (51)2 N/m2
    1560 N/m2
    =
    1.024 m

    =
    =

    1.024 * 1.56
    1.597 KN/m

    =
    =
    =

    W * L2 / 8
    1.597 * 14.82/8
    43.7 KN-m

    Design Moment
    Design shear force
    fy
    Section Properties
    Shape of Section
    Depth of Section, D
    Breath of Flange, B
    Thickness of Flange, T
    Thickness of web, t
    Area of Section
    Moment of Inertia, IXX
    Moment of Inertia, IYY
    Section modulus, Z
    Radius of Gyration, rx
    Actual Stress on Section
    actual
    actual

    =
    =
    =

    =
    =
    =
    =

    =
    =
    =

    43.7 KN-m
    =
    0 KN
    250 N/mm2
    "CHANNEL" Section
    =
    300 mm
    =
    90 mm
    13.6 mm
    =
    7.6 mm
    4564 mm2
    63094771 mm4
    3567851 mm4
    =
    420631.8 mm3
    =
    118.132 mm
    M/Z
    43.7 * 106 / 420631.8
    103.9 N/mm2

    Allowable Stress on Section


    T/t
    =
    1.8 <
    2.0
    D/T
    =
    300 / 13.6
    =
    22.06
    Effective length =
    L
    Le
    =
    14800 mm
    Le/ rx
    =
    125
    From Table 6.1 B in IS: 800 -1984
    allowable
    =
    106 N/mm2 > 103.9 N/mm2
    Hence safe.
    Actual Deflection (from sap)
    actual
    =
    5 * W * L4 / (384 * E * I)
    =
    5
    *
    1.596
    *
    148004/
    (384*2*105*63094771)
    actual
    =
    79.01 mm
    Allowable Deflection
    allowable

    =
    L / 150
    =
    14800 / 150
    =
    98.67 mm >
    Hence safe.

    79.01 mm

    DESIGN OF HORIZONTAL BEAM


    Loading Calculation
    Spacing of vertical member
    Total Load

    0.986 m

    =
    =

    0.986 * 1.56
    1.54 kN/m

    0.21 KN-m
    =
    0 KN
    250 N/mm2

    Data
    Design Moment
    Design shear force
    fy

    Section Properties
    Shape of Section
    Depth of Section, D
    Breath of Flange, B
    Thickness of Flange, T
    Thickness of web, t
    Area of Section
    Moment of Inertia, IXX
    Moment of Inertia, IYY
    Section modulus, Z
    Radius of Gyration, rx
    Moment Calculation
    M
    M
    Actual Stress on Section
    actual
    actual

    =
    =
    =
    =

    "CHANNEL" Section
    =
    75 mm
    =
    40 mm
    7.3 mm
    =
    4.4 mm
    867 mm2
    752548.4 mm4
    136164 mm4
    =
    20068 mm3
    =
    29.8 mm

    =
    =
    =

    W * L2 / 8
    1.536 * 1.0242/8
    0.21 KN-m

    =
    =
    =

    M/Z
    0.21 * 106 / 20068
    10.46 N/mm2

    Allowable Stress on Section


    T/t
    =
    1.66 < 2.0
    D/T
    =
    75 / 7.3
    =
    10.27
    Effective length =
    L
    Le
    =
    1024 mm
    Le/ rx
    =
    34
    From Table 6.1 B in IS: 800 -1984
    allowable
    =
    159 N/mm2 > 10.46 N/mm2
    Hence safe.
    Actual Deflection
    actual
    =
    5 * W * L4 / (384 * E * I )
    =
    5 * 1.54 * 10244 / (384 * 2 * 105 *
    752548.4)
    actual
    =
    0.15 mm
    Allowable Deflection
    allowable
    =
    L / 250
    =
    1024 / 150
    =
    6.8 mm
    >
    0.15 mm
    Hence safe

    DESIGN OF TOP ROLLER

    Shear Calculation
    V
    V

    =
    =
    =

    W * L/ 2
    1.597 * 14.8/2
    11.82 KN-m

    =
    =

    11.82 KN-m
    250 N/mm2

    943011.8 mm4
    =
    15459.2 mm3

    Data
    Shear Force
    fy
    Section Properties

    Moment of Inertia, IXX


    Section modulus, Z

    Moment Calculation
    M
    M
    Actual Stress on Section
    actual

    =
    =
    =

    W*L
    11.82 * 0.2
    2.3 KN-m

    =
    M/Z
    =
    2.3 * 106 / 15459.2
    actual
    =
    148.7 N/mm2
    Allowable Stress on Section
    allowable
    =
    0.6 * fy
    =
    0.6 * 250
    =
    150 N/mm2 > 148.7 N/mm2
    Hence safe.
    DESIGN OF BOTTOM ROLLER
    Loading Calculation
    Dead load of ISMC-300 =
    0.36 * 14.8 + 0.36 * 1.024 * 2 KN
    =
    6.5568 KN
    Dead load of ISMC-75
    =
    0.068 * 1.024 * 14 KN
    =
    0.975 KN
    Dead load of 1 mm Thick Plate
    0.001 * 1.024 * 14.8 * 78.5
    KN
    =
    1.2 KN
    Assume Miscellaneous Weight
    0.5 KN
    Total Load
    =
    Nos. * (6.5568 +0.975+1.2+0.5)
    =
    7.0 * 9.232
    =
    64.62 KN
    Number of wheel
    =
    4
    Axial load per wheel
    =
    64.62 / 4
    =
    16.16 KN
    Data
    Axial force
    =
    16.16 KN-m
    fy
    =
    250 N/mm2
    Section Properties
    Shape of Section
    =
    20 mm Rod
    Area of Section
    =
    314mm2
    Actual Stress on Section

    =
    P/A
    actual

    actual

    16.16 * 103 / 314


    =

    51.46 N/mm2

    Allowable Stress on Section

    =
    allowable

    0.4 * fy

    =
    0.4 * 250
    =
    100 N/mm2 > 51.46 N/mm2
    Hence safe.

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