Aluminium Recycling Process
Aluminium Recycling Process
European Commission
Joint Research Centre
Institute for Prospective Technological Studies
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JRC 58527
EUR 24396 EN
ISBN 978-92-79-15990-9
ISSN 1018-5593
doi:10.2791/43228
Luxembourg: Publications Office of the European Union
European Union, 2010
Reproduction is authorised provided the source is acknowledged
Printed in Spain
Preface
PREFACE
This report is the JRC-IPTS contribution to the development of the end-of-waste criteria for
aluminium scrap in accordance with Article 6 of Directive 2008/98/EC of the European
Parliament and of the Council on waste (the Waste Framework Directive).
The purpose of end-of-waste criteria is to avoid confusion about the waste definition and to
clarify when certain waste that has undergone recovery ceases to be waste. Recycling should be
supported by creating legal certainty and an equal level playing field and by removing
unnecessary administrative burdens. The end-of-waste criteria should provide a high level of
environmental protection and an environmental and economic benefit.
The recitals of the Waste Framework Directive identify scrap metals as a possible category of
waste for which end-of-waste criteria should be developed. Consequently, the Environment
Directorate-General requested from the JRC-IPTS a study with technical proposals on end-ofwaste criteria for aluminium and aluminium alloy scrap.
This report delivers the results of the study. It includes a possible set of end-of-waste criteria
and shows how the proposals were developed based on a comprehensive techno-economic
analysis of aluminium and aluminium alloy recycling and an analysis of the economic,
environmental and legal impacts when aluminium scrap cease to be wastes.
The report has been produced by the JRC-IPTS based on the contributions of experts from
Member States and the stakeholders by means of a TWG. The experts contributed in the form of
written inputs and through participation in a workshop organised by the JRC-IPTS in July 2009.
The report also used the results of previous research carried out by the JRC-IPTS from 2006 to
2008 and described in the reports 'End-of-waste criteria' and 'Study on the selection of waste
streams for end-of-waste assessment'.
TABLE OF CONTENTS
PREFACE ...................................................................................................................................................1
GLOSSARY ................................................................................................................................................3
INTRODUCTION ......................................................................................................................................5
1
ANALYSIS..........................................................................................................................................7
1.1
Scrap sources ..............................................................................................................................7
1.2
Secondary aluminium production.............................................................................................11
1.3
Recycling processes..................................................................................................................11
1.4
Industry structure......................................................................................................................14
1.5
Economy and market ................................................................................................................15
1.6
Specifications and standards.....................................................................................................18
1.7
Legislation and regulation ........................................................................................................19
1.8
Environmental and health aspects.............................................................................................20
END-OF-WASTE CRITERIA........................................................................................................23
2.1
Rationale for end-of-waste criteria ...........................................................................................23
2.2
Conditions for end-of-waste criteria .........................................................................................23
2.3
Outline of end-of-waste criteria................................................................................................24
2.4
Criteria on product quality........................................................................................................25
2.5
Criteria on input materials ........................................................................................................33
2.6
Criteria on treatment processes and techniques ........................................................................34
2.7
Quality assurance......................................................................................................................36
2.8
Application of end-of-waste criteria .........................................................................................38
IMPACTS .........................................................................................................................................39
3.1
Environmental and health impacts............................................................................................39
3.2
Economic impacts.....................................................................................................................40
3.3
Legal impacts............................................................................................................................42
CONCLUSIONS ..............................................................................................................................51
REFERENCES.................................................................................................................................53
ANNEXES .................................................................................................................................................55
Annex 1. Summarised standards en 13920 on aluminium and aluminium alloy scrap...........................56
Annex 2. Aluminium scrap categories according to Institute of Scrap Recycling Industries (ISRI)......58
Annex 3. Summarised criteria ................................................................................................................59
Glossary
GLOSSARY
APEAL
ASR
BIR
CFCs
ECHA
EEE
EFR
ELVs
EoW
EU
EUROFER
FER
GHG
JRC-IPTS
LME
PBT
PVC
REACH
SDS
TWG
UBCs
UNECE
vPvB
VAT
WEEE
WFD
Introduction
INTRODUCTION
Background
According to Article 6 (1) and (2) of the new Waste Framework Directive (WFD) 2008/98/EC,
certain specified waste shall cease to be waste when it has undergone a recovery operation and
complies with specific criteria to be developed in line with certain legal conditions, in particular
when there is an existing market or demand for the material and the use is lawful and will not
lead to overall negative environmental or human health impacts. Such criteria should be set for
specific materials by the Commission in comitology. The end-of-waste criteria mechanism was
introduced to further encourage recycling in the EU by creating legal certainty and an equal
level playing field and removing unnecessary administrative burden.
A methodology guideline to develop end-of-waste criteria has been elaborated by the Joint
Research Centre the Institute for Prospective Technological Studies (JRC-IPTS) and is
documented in Chapter 1 of the JRC "End-of-Waste Criteria" report. The European
Commission preparing proposals for end-of-waste criteria for specific waste streams according
to the legal conditions and following the JRC methodology guidelines. As part of this work, the
JRC-IPTS has conducted a study with the aim to prepare technical proposals for aluminium
scrap.
Aim and objectives
Any proposal by the Commission of end-of-waste criteria needs substantial technical
preparation. Therefore the JRC-IPTS has produced this report with the help of a Technical
Working Group (TWG) composed of experts from the different Member States and involving
experts from all relevant stakeholders. The study includes all the necessary information and as
far as possible makes proposals of end-of-waste criteria for aluminium scrap in conformity with
Article 6 of the WFD. The study was guided by the methodology for setting up end-of-waste
criteria that was developed by the JRC-IPTS.
Process
The technical proposals were developed based on the contributions of experts from Member
States and the stakeholders by means of a TWG. The experts were requested to make their
contribution in the form of written inputs and through participation in the expert workshop
organised by the JRC-IPTS on 2 July 2009. Before the workshop, the JRC-IPTS submitted a
background paper to the TWG in order to prepare for the work, to collect the necessary
information from the experts and to have previously collected information peer-reviewed within
the TWG. Shortly after the workshop, the JRC-IPTS wrote to the TWG with the request for
additional inputs. A first draft of the final report was made available to the TWG for comments
in September 2009. The final report was prepared by the JRC-IPTS based on the inputs and
comments from the TWG throughout the whole process.
Structure of the report
The first part of the report provides a comprehensive overview of aluminium scrap recycling. It
analyses scrap sources, describes the scrap metal recycling processes depending on the source of
the material, and identifies the environmental issues. It also includes a description of the
industry structure, scrap type specifications used by industry, and related legislation and
regulation.
The second part deals with the end-of-waste criteria as such. It identifies the reasons for
developing the end-of-waste criteria for aluminium scrap, i.e. the advantages they offer
compared to the current situation. It then analyses how the basic general conditions for the endof-waste criteria can be fulfilled and finally it proposes outlines of possible end-of-waste criteria
including a quality assurance system.
The third part addresses potential environmental, economic and legal impacts of implementing
the end-of-waste criteria.
5
Analysis
ANALYSIS
Cable, wire,
EEE and
others
21%
Construction
and building
7%
Transportation
facility and
vehicles
44%
Packaging
28%
Figure 1:
Another way to classify scrap sources is according to the products in which the metal was used
before it became a waste. The main aluminium scrap sources in this sense are vehicles, metal
products for construction, cables and wires, electrical and electronic equipment and packaging.
Analysis
Analysis
Analysis
Table 1:
Examples of waste categories according to the European Waste List that may
contain aluminium scrap.
Analysis
Scrap metal is collected either separately or mixed and then sorted in the scrap yard and
then sold to scrap treatment plants or sent directly to a refiner/remelter.
Arriving at the scrap treatment plant, different types of metals are further separated and
prepared for shredding/sizing. Shredding and sizing is often needed for a further stage of
separation. First, while shredding and cutting, magnetic separation is used to single out
the ferrous metal. Then, using several media separation technologies, the non-ferrous
metal is separated first from non-metal elements and then different non-ferrous metals are
separated.
11
Analysis
Shredder
Shredder
Media
Media
End-of-life vehicles:
Today in the EU when a passenger car (as main
example for end-of-life vehicles) reaches its end of
life, it is brought to a specific collection point, which
in some cases could also be a generic scrap treatment
plant. ELVs are treated (depolluted) according to a
certain procedure guided by the ELV Directive, as
shown in the diagram. ELVs are first decontaminated
by removing various fluids and parts. The rest of the
car, including the body, the interior, etc. is fed into a
shredder. In the shredding process, magnetic
separation is used to remove the magnetic ferrous
fraction, leaving non-ferrous metals and non-metallic
materials to pass to further stages, i.e. dense media
separation and eddy-current separator, for the
segregation of one type from another. The separated
ferrous part contains as much as 98 % metal. More
than 99 % of the non-ferrous metal can be recovered.
Further advanced technology for the separation of
alloys is being developed for industrial applications.
To a certain extent, other recyclable fractions such as
glass and plastics are also recovered at this stage.
There are two main types of residue generated in
these processes: the airborne dust (fluff) caught by the
shredder dust collection system (consisting of
upholstery fibres, dirt, rust, paint, etc.) and the nonmetallic residues separated from the recovered
material streams by the media separation plant
(consisting of unusable rubbers, plastics, stones, etc.).
Figure 2:
The dust and the separated residues together usually represent about 17 to 25 % of the weight of
an average vehicle. In the past, they have been landfilled, representing no more than 0.2 % of
total landfill waste in the EU. However, with the implementation of the ELV Directive, which
requires 85 % (increasing to 95 % in 2015) of an ELV to be re-used, recycled, or recovered,
these residues are progressively being reduced.
Whilst sink-float separation is shown here in the diagram, where typically a ferrosilicon
suspension is used to achieve the separation of materials of differing densities, followed by a
washing stage, new alternative dry technologies are being developed using a variety of sensors
and separation techniques.
Used beverage cans
In most countries, used beverage cans (UBCs) are made both from steel and aluminium and
they are collected by local authorities as part of the municipal solid waste, although
increasingly, industry is involved in the collection of the UBCs. For example, in the UK, there
are separate containers for UBCs deposit, as well as special collection points for bringing in
UBCs which can be sold on a weight basis. At the collection point, steel cans are separated from
aluminium cans, baled and then sent to refineries.
12
Analysis
On arrival at the refinery, the baled aluminium can is first shredded into small-sized pieces, and
is then passed through a magnetic field to remove any remaining steel contaminants. Next, the
shreds need to be cleaned of paint, ink, coating, etc. by blowing in hot air at a temperature of
500 C. After the decoater, the shreds are fed into melting furnaces. At this stage, salt is usually
added to remove the impurities and to improve the quality of the product. The molten
aluminium is then cast into ingots.
Cables and wires
Demolition and civil engineering companies are the collectors of used cables and wires, which
may be directly sold to a scrap treatment plant or to a scrap trader. There are many different
types of cable. Outside power distribution uses aluminium core cable and most other type of
cables used in building, communication, electronics and automotive normally use copper core.
In general, cable and wire covered with thick plastic coating (often PVC) is not directly suitable
for feeding to a melting furnace due to the plastic to metal ratio.
According to BIR, the predominant way of recovering the metal from cable scrap in developed
countries is by automated cable chopping. Most cable chopping plants process only copper
cable scrap, a few plants process aluminium cable scrap, and some operate both a line for
aluminium and another for copper cable scrap.
The following steps are common in cable scrap chopping process:
Pre-sorting: to separate cable scrap by type of insulation, by conductor diameter, etc. and
to prepare it for feeding into the shredder. Pre-sorting also includes sorting copper from
aluminium-containing cable and removing unsuitable cables before entering the
automatic chopping system. As shown in the picture, pre-sorting can already result in
fairly clean scrap. The pre-sorting allows the maximum value for the recovered metal
scrap to be obtained and makes further separation of plastics easier.
Cable chopping: usually desirable for processing long cable sections. It is the first step in
reducing the size of the cable. Compared to shredding, cable chopping produces little, if
any, filter dust.
Granulation: carried out twice so that the cable chops are of a sufficiently fine size to
ensure that most of the insulation is liberated from the cable. Inevitably however, small
amounts of metal remain embedded in the plastic.
Screening: to enhance the recovery of metal, some chopping lines also use vibrating
screen to yield the desired chop size. The smaller the chop size is, the more efficient the
removal of the metal.
Density separation: similar-sized chop fractions that collect on the screens are discharged
and fed to an air table being fluidised and separated into two fractions: clean metal
products and essentially metal-free tailings. Generally, middling fractions are
reprocessed again in the system or can be re-tabled.
The metal content of residue streams can vary from less than 1 % to more than 15 %. If a dry
electrostatic system is used, the metal content may be reduced to less than 0.1 %, which will
consequently increase the value of the recovered plastic.
An example is the cable scrap, which is usually a mixture of copper or aluminium conductors
with rubber, plastic or paper insulation. They may also have steel or lead armouring. Pre-sorting
in such a case is very difficult.
Electronics and electrical equipment
This waste stream covers a wide variety of end-of-life products mainly from households and
offices. The WEEE Directive defines the responsibility of producers in recycling and waste
prevention; however, users and local authorities play an essential role in waste collection and
separation. The WEEE Directive also requires that hazardous components, such as batteries,
printed circuit boards, liquid crystal displays, etc. be removed with proper technologies. This is
13
Analysis
done at different stages of the treatment process depending on the implementation of the
Directive in Member States.
After de-pollution, WEEE consists chiefly of a mixture of metal, plastics and glass. From here,
the treatment of WEEE in general has the following steps, though the process may vary with
different combinations of: shredding, granulating (more than once), magnetic separation, and
eddy current separation (more than once), there is also the possibility of density separation on
the separation table and/or hand separation (Figure 3).
Figure 3:
The stainless steel, aluminium and copper fractions are separated from other ferrous metal and
other non-ferrous metal during these processes and can be sent directly to the steelworks or
refineries. The metal content in the plastic could be high; however it is possible to further
recover these metals later during the plastic recycling process or, if the plastic is incinerated,
from the bottom ash of the incinerators.
Scrap metal from construction and demolition
Regulation and standards related to construction and demolition have been developed in the past
years mostly in favour of selective demolition, which has been proven to be most effective for
recycling various types of waste streams. For cost reasons, metal scrap is separated whenever
possible along the dismantling process and is sold for direct reuse or to traders or treatment
plants. Since by weight aluminium and steel have different prices, further separation is often
performed on site.
14
Analysis
Refining
Remelting
Figure 4:
Depending on the type of product and the country, the collection system can vary. Large-sized
and quantity end-of-life products, such as those from construction and demolition, are usually
transported directly to the scrap yard or scrap treatment plants. Both ELVs and WEEE place the
responsibility of recycling, hence scrap collection, on the producers. Small products such as
packaging materials are collected by the local authorities, which means that in this case,
collection is not in the hands of the scrap metal industry, though some industry initiatives are
taken in the case of UBCs, e.g. collection centre, scrap terminals, where aluminium cans are
separated and baled for transportation to treatment plants or refineries.
EUROSTAT 2006 waste statistics recognise 50 682 recycling installations in the EU-27, of
these the metal recycling federations estimate some 40000 will deal with aluminium. There are
307 shredders in the EU-27 and downstream media separation plants and most of them will
have an output of shredded aluminium scrap. The secondary aluminium processors, i.e. refiners
and remelters, are mostly small and medium in size and, according to EAA/OEA, there are 123
refining plants and the same number of remelting plants in Europe in 2009.
15
Analysis
Table 2:
2003
2004
2005
2006
2007
Recycled aluminium
(1)(2)
2283.7
2264.3
2796.7
2882.4
3175.9
Aluminium castings
(2)
2273.8
2491.3
2365.9
2124.3
1943.1
Table 3 shows that in 2007 in the EU-15 there were 133 refiners producing casting alloys and
deoxidation aluminium and 107 remelters producing wrought alloys in the shape of extrusion
billets and rolling slabs, with the number of employees amounting to approximately 10000.
Table 3:
Production
>100 000 t
up to 100 000 t
up to 50 000 t
up to 40 000 t
up to 20 000 t
up to 10 000 t
<5 000 t
Total
Germany
3
3
2
3
1
1
1
14
Italy
1
3
1
3
5
7
17
37
UK
Spain
1
1
6
10
6
24
3
5
4
16
28
France
2
1
2
3
3
6
17
Europe
4
9
10
8
26
29
47
133
Scrap trade within the EU as well as import and export to other countries has been established
for decades. The amount of aluminium scrap (new and old) shipped within Europe was
estimated being 5 Mt in 2004. According to EUROSTAT (intrastat and extrastat), the import
and export in 2008 is shown in Table 4.
16
Analysis
Table 4:
Intrastat and extrastat aluminium scrap figures in tonnes for each of the EU-27
member states in 2008.
COUNTRY
AUSTRIA
BELGIUM
BULGARIA
CYPRUS
CZECH
REPUBLIC
DENMARK
ESTONIA
FINLAND
FRANCE
GERMANY
GREECE
HUNGARY
IRELAND
ITALY
LATVIA
LITHUANIA
LUXEMBOURG
MALTA
NETHERLANDS
POLAND
PORTUGAL
ROMANIA
SLOVAKIA
SLOVENIA
SPAIN
SWEDEN
UNITED
KINGDOM
TOTAL
EU-27_EXTRA
IMPORT
EXPORT
23722
1929
9091
41501
52
1518
EU-27_INTRA
IMPORT
EXPORT
73244
143101
111328
0
544
1
2892
931
190
57493
59007
1424
124
25
11677
79186
22573
4920
132
74108
213
647
19473
4491
13587
19898
20287
2398
8371
17491
78448
4763
37
3543
9744
1165
1835
1885
530
68217
296
388
1863
0
3077
4489
18738
69302
361
21953
183344
464652
6388
51426
2
303337
7464
1286
103933
1
166220
67156
2321
262
4638
19403
87810
20228
36440
17496
28974
324705
624291
8499
22060
17497
46469
3038
3510
9278
912
194067
123172
39587
14157
10109
8813
104783
87843
37341
759792
110531
113235
359098
1052495
1892613
2085950
35038
20
89
336
In last few years, before the financial crisis, the demand for scrap rose worldwide. The
collection rate of non-ferrous metals increased in all sectors in the EU. In the second half of
2008, with the onset of the global financial and economic crisis, falling output among many
metal processing companies has resulted in low levels of demand for scrap; many consumers
have announced plant closures, production curtailments or reductions of employee working
hours. The price of aluminium scrap decreased by half compared to spring 2008 (see Figure 5).
However at the end of 2009 prices were still comparable to aluminium scrap prices in 2005.
Prices recuperated somewhat in early 2009.
17
Analysis
Old casting scrap and secondary aluminium alloy price development
Source: Verband Deutscher Metallhnder e.V., 2004-2008, Metal Bulletin, 2004-2008
2500
2000
1500
1000
500
Secondary alloy (DIN226/A380)
LME Cash
January
February
March
April
May
June
July
August
September
October
November
December
January
February
March
April
May
June
July
August
September
October
November
December
January
February
March
April
May
June
July
August
September
Oktober
November
Dezember
January
February
March
April
May
June
July
August
September
Oktober
November
Dezember
January
February
March
April
May
June
July
August
September
Oktober
November
Dezember
2004
Figure 5:
2005
2006
2007
2008
Analysis
The WEEE Directive includes compliance with minimum standards for recycling and
treatment;
The ELV Directive includes minimum technical requirements for the treatment.
Waste shipment
On 12 July 2007, Regulation (EC) No 1013/2006 (the new Waste Shipment Regulation) came
into force. Accordingly, most metal scrap is under the List B of Part 1 of Annex V (also referred
to as the green list), which are not covered by Article 1(1) (a) of the Basel Convention, and
therefore are not covered by the export prohibition.
Export of waste under the green list within the OECD countries is not subject to notification
and consent procedure and is done under normal commercial transactions; however, the new
Waste Regulation does require the completion of an Annex VII form.
For green list exports to non-OECD countries, the regulations require the Commission to
obtain a new declaration from the receiving country as to whether it will accept each kind of
waste; it may also require pre-notification.
In List B, the possibly affected wastes are some metal scrap under B1010 (ferrous and
aluminium) GC010 (electronic assemblies consisting of only metals or alloys) and GC020
(electronic scrap, e.g. printed circuit boards, electronic components, wire) and reclaimed
electronic components suitable for base and precious metal recovery). However, some of the
non-OECD countries failed to respond and where no reply is received, those countries are to be
regarded as having chosen a procedure of prior written notification and consent. Default
controls of prior written notification and consent are applied.
When scrap is traded under the procedure of prior notification and consent, exporters of scrap
metals to non-OECD countries are required to pre-notify, which requires administration and
payment of a fee as well as the establishment of a financial guarantee(1).
In any case, the Waste Shipment Regulation allows exports from the Community only if the
facility that receives the waste (i.e. the secondary metal/steel production plant) is operated in
accordance with human health and environmental standards that are broadly equivalent to
standards established in Community legislation (IPPC).
(1) A financial guarantee is not required in cases of shipment of green listed waste to EU Member States with
transitional provisions to control such waste under the Amber control procedure.
19
Analysis
Shipments of waste (e.g. waste metals) exceeding the limit values of radioactivity defined by
the EC Directive 2006/117/Euratom, which refers to the concentration limits in Directive
96/29/Euratom, require the appropriate regulatory approvals in accordance with the radiation
protection legislation and fall outside the scope of the Waste Shipment Regulation. However,
scrap showing radioactivity below the thresholds of the radiation protection legislation fall
within the scope of the Waste Shipment Regulation No. 1013/2006. Most Member States
classify low radioactive waste as unlisted waste requiring notification, arguing that there is an
increased risk associated with the waste.
The end-of-waste will affect metal scrap that has fulfilled the criteria and become
product/secondary material in such a way that the trading will be not under the waste shipment
regime. The impact on waste shipment is described in Chapter 3.
By-products
If a certain metal scrap generated, for example by the metal processing industry, were regarded
as being a by-product, and not being waste, as defined by Article 5 of the WFD, then 'end-ofwaste criteria' would not apply unless the by-product were later to become waste.
Article 5 of the WFD on by-product reads as follows:
1.
A substance or object, resulting from a production process, the primary aim of which is
not the production of that item, may be regarded as not being waste referred to in point
(1) of Article 3 but as being a by product only if the following conditions are met:
a. further use of the substance or object is certain;
b. the substance or object can be used directly without any further processing other than
normal industrial practice;
c. the substance or object is produced as an integral part of a production process; and
d. further use is lawful, i.e. the substance or object fulfils all relevant product,
environmental and health protection requirements for the specific use and will not
lead to overall adverse environmental or human health impacts.
2.
On the basis of the conditions laid down in paragraph 1, measures may be adopted to
determine the criteria to be met for specific substances or objects to be regarded as a byproduct and not as waste referred to in point (1) of Article 3. Those measures, designed to
amend non-essential elements of this Directive by supplementing it, shall be adopted in
accordance with the regulatory procedure with scrutiny referred to in Article 39(2).
What is noteworthy is that Article 5 of the WFD says may be regarded, which appears to
leave a certain freedom of choice even if the four conditions of Article 5 are met, at least as long
as measures under Article 5.2 have not been adopted.
REACH
When metal scrap ceases to be waste, it becomes subject to the provisions of the REACH
Regulation. The implications of this are discussed in detail in Chapter 3.
20
Analysis
21
End-of-waste criteria
END-OF-WASTE CRITERIA
Improved functioning of the internal market (simplified and harmonised rules across
countries).
Clearer differentiation between high quality scrap and low-quality scrap. Only high
quality scrap will cease to be waste.
Reduction of administrative burdens especially related to shipment and transport.
Regarding the first two conditions, it is evident in the case of aluminium scrap that a structured
market exists (e.g. there are classifications of scrap metal used for trading). Aluminium scrap is
commonly used as a feedstock in re-melting and refining to produce new aluminium (secondary
aluminium). There is generally a demand by the aluminium industry for scrap that complies
with specification or standard such as the 'EN 13920' and any other use than for the production
of new aluminium is highly unlikely. This is also true in the case of exports from the EU,
including to non-OECD countries.
The third condition implies that end-of-waste criteria need to ensure that, at the point of ceasing
to be waste, any technical requirement related to use are fulfilled and the recycled material
comply with applicable legislation and standards as product. In the case of aluminium scrap,
this means that at the moment of end-of-waste, the scrap should fulfil standards/specifications
that the secondary aluminium industry uses for the scrap it buys.
From a life cycle point of view, aluminium scrap metal recycling as such has overall
environmental benefits (especially the energy related air emissions). The use of scrap metal in
the furnace is regulated as far as emissions are concerned by the IPPC Directive regardless of
whether the scrap is a waste or not. Also, outside the EU, process emission control of secondary
metal production does not depend on the waste status of the scrap.
23
End-of-waste criteria
The main areas where the waste status of aluminium scrap can potentially make a difference for
the environmental and health impacts is transport and trade (waste shipment). If scrap has endof-waste status, it can in principle be transported by any transport undertaking and not only
those that are permitted to transport waste. It is important that only scrap without waste-specific
hazardous properties cease to be waste.
Regarding waste shipment, it is important that only scrap for which it is highly likely that it will
actually be used for secondary metal production be exported and imported outside waste
regulatory controls (waste shipment regulation). It is therefore also important regarding the
fourth condition that the scrap be processed to comply with the standards and specifications of
the scrap-using industry so that a demand by the metal industry effectively exists.
24
End-of-waste criteria
The definition of foreign materials could be similar to that of steriles (as defined in the case of
iron and steel scrap). Steriles are defined in the European Steel Scrap Specification as nonferrous metals, non-metallic materials, combustible non-metallic materials, larger pieces (bricksize) which are non-conductors of electricity such as tyres, pipes filled with cement, wood or
concrete and by-products arising from steel melting, heating, surface conditioning, grinding,
sawing, welding and torch cutting operations, such as slag, mill scale, baghouse dust, grinder
dust, sludge). In case of aluminium scrap, for some grades, other metals are desired to some
extent in order to produce the desired quality of aluminium alloy except for ferrous metals and
lead.
Limits for foreign materials are not generally defined, however some categories of EN 13920
include equivalent limits in the range from 2 5 %. A summary of limitations on foreign
materials is shown in Table 5.
25
End-of-waste criteria
Table 5:
13920-3
13920-4
13920-5
13920-6
13920-7
13920-9
13920-10
13920-11
13920-12
13920-13
13920-15
The analysis of the content of foreign materials would have to be based on manual sorting of
non-metallic objects and particles. In the case of very fine particles (e.g. from WEEE), the
analysis by hand sorting may not be practically possible, therefore an alternative could be to
determine the metal yield. The metal yield analysis should be according to EN 13920-1:2002,
which is summarised and clarified below:
1.
2.
3.
4.
26
[1]
End-of-waste criteria
Mass (m1)
(aluminium scrap sample input)
Mass (m2)
(after drying at 105oC and 360oC)
Mass (m3)
(after removal of free iron)
Mass (m4)
(after melting)
27
End-of-waste criteria
Metal yield can be measured well for smaller particles or objects but it can be very hard or
practically impossible to obtain a representative laboratory sample from a mixture of large
objects.
Measuring foreign materials makes sense for larger objects that can be manually separated
without disproportionate efforts but makes less sense for smaller particles. It also has to be
considered that non-metallic materials adhering to the surface would potentially be much more
relevant for smaller particles.
It is proposed not to set a limit value on the metal content because the concept of foreign
materials as well as the value of the metal yield is already used by European standards EN
13920. The concept and measurement of foreign materials is practically equivalent to the
reverse of the concept of metal content. However, for metal content it is conceptually slightly
more complex than for foreign materials and therefore should be considered a second choice.
Furthermore, the scrap shall not contain excessive oxide in any form, except for typical amounts
arising from the outside storage of prepared scrap under normal atmospheric conditions. This
requirement is used in order to avoid the inclusion of metal scrap which will have a very low
economic value due to the excessive metals oxidation.
Draft formulation of the requirement:
The total amount of foreign materials shall be 5 % by weight or the metal yield shall be 90 %;
Foreign materials include:
The scrap shall not contain excessive metal oxide in any form, except for typical amounts arising
from the outside storage of prepared scrap under normal atmospheric conditions.
28
End-of-waste criteria
Draft formulation of the requirement:
Scrap must be free of visible oil, oily emulsion, grease or lubricants.
Oil, oily emulsions, lubricants or grease should not be visible in any part of the scrap load, except
negligible amounts that will not lead to any dripping. Visual inspection shall pay particular attention to
those parts of the load where oil is most likely (the bottom).
Radioactivity
The end-of-waste criteria need to address radioactivity because of the direct environmental and
health risks of incidents involving radioactive scrap. In addition, the financial consequences of
such incidents for the metal processing industry are always very serious, and the incidents can
lead to a loss of trust in the recycled metal industry and the associated products due to
unnecessary radiation emanating from consumer purchases.
It is very important to detect the presence of radioactive material as early as possible in the
supply chain and scrap with end-of-waste status must not show any detectable radioactivity
above background level ('background level' as defined in UNECE recommendations).
All scrap grades shall be checked as early as possible, preferably at the origin of the material
source when scrap enters the material chain, and in all subsequent stages of the scrap supply
chain, in strict compliance with state-of-the-art and most efficient detection equipment and
within the limitations of accessibility.
The technical working group strongly supported that the monitoring of aluminium scrap with
respect to radioactivity should be carried out in accordance with the UNECE Recommendations
on Monitoring and Response Procedures for Radioactive Metal Scrap(2) and that the scrap metal
should show no detectable radioactivity above background level.
More specifically, the radiation of each load of metal scrap shall be monitored in accordance
with the UNECE Recommendations and no radiation levels significantly in excess of natural
radiation background in the local area shall be detected. This should be demonstrated by the
owner of the scrap metal that declares compliance with the end-of-waste criteria, for example by
providing a Radioactivity Test Certificate in accordance with the UNECE Recommendations.
The test certificate has to be issued (or stamped) by the operator of the detection equipment,
which needs to be a reliable and qualified organisation/company.
More information on the UNECE Recommendations:
The recommendations (or Protocol) were agreed upon after the second meeting of the Group
of Experts on the Monitoring of Radioactive Scrap Metal held in June 2006 under the auspices
of the UNECE.
The recommendations are intended to assist Governments, industry and all concerned parties to
counter the problem of radioactively contaminated scrap metal, activated scrap metal and scrap
metal with radioactive source(s) or substances contained within it (termed 'radioactive scrap
metal' []) by seeking to prevent its occurrence, by effectively monitoring metal shipments and
facilities, and by intercepting and managing any radioactive scrap metal that is detected. The
recommendations set out the responsibilities of all concerned parties and the actions required of
them to fulfil the objectives.
The owner or seller of the material that applies the end-of-waste criteria should arrange for
radiation monitoring to be performed on the scrap metal (each load or consignment) and to
provide a certificate indicating the results of that monitoring. (An example of a certificate of
shipment monitoring is attached as Annex 1 to the UNECE Recommendations.) The
owner/seller should ensure appropriate training of involved staff.
(2) http://www.unece.org/trans/radiation/docs/recommendations_e.pdf
29
End-of-waste criteria
Ensure that incoming and outgoing shipments are checked by administrative and visual
means.
Provide radiation monitors at the entrance/exit to the premises and, as appropriate, on
conveyors and grapples. All entrances and exits should be monitored.
Ensure the effectiveness of the radiation monitors by appropriate quality assurance
procedures to verify the ability to detect changes in radiation intensity.
Arrange for periodic calibration and testing of the detectors (at least annually) to ensure
optimum performance.
Provide appropriate training in radiation monitoring and initial response procedures for
personnel likely to be involved in the monitoring of scrap metal shipments.
Establish a response plan for action in the event of radioactive material being discovered.
Make a formal arrangement with the national organisation with experience in radiation
monitoring and radiation protection to provide:
Require that contracts for the supply of scrap metal include the condition that any cost
associated with radioactive material discovered in shipments be accepted by the seller
unless the original owner of the radioactive source or material can be found.
Instruments for detecting radioactive material can be divided into three categories and any of
them could be used for measuring radioactivity:
Pocket-type instruments, which are small, lightweight instruments used to detect the
presence of radioactive material and to inform the user about radiation levels.
Hand-held instruments, which usually have greater sensitivity and can be used to detect,
locate or (for some types of instruments) identify radioactive material. Such instruments
may also be useful for making more accurate dose rate measurements in order to
determine radiation safety requirements.
Fixed, installed, automatic instruments, which are designed to be used at checkpoints.
Such instruments can provide high sensitivity monitoring of a continuous flow of vehicles
whilst minimising interference with the flow of traffic.
To demonstrate that the scrap has been checked, each consignment/shipment of scrap shall
be accompanied by a completed certificate according to Annex I of the 2006 UNECE
Recommendations on Monitoring and Response Procedures for Radioactive Scrap Metal or
an equivalent certificate according to national rules) (3)
This certificate shall be issued by the operator of the detection equipment.
(3) The certificate may be included in other documentation accompanying the consignment/shipment.
30
End-of-waste criteria
Certificates may be provided in electronic form. For multiple shipments to the same customer, and with
the agreement of the customer, a single certificate may be supplied to demonstrate that all loads have
been monitored.
Hazardous properties
Condition (d) of Article 6 of the WFD demands that end-of-waste criteria need to ensure that the
use (understood here as including also transport, handling, trade) of scrap shall not lead to
overall adverse environmental or human health impact.
This implies that aluminium scrap should not obtain end-of-waste status if it has any of the
hazardous properties included in Annex III of the WFD (properties of waste which render it
hazardous).It is understood for example that asbestos should not be included in end-of-waste
scrap.
The reason is that in this case, general waste regulatory controls as well as the specific
provisions of the WFD on hazardous waste (in particular Articles 17 to19 regarding control, ban
on the mixing and labelling of hazardous waste) are needed to protect the environment and
human health.
Comprehensive direct monitoring of the 'product' regarding all of the possible hazardous
properties by specific tests is, however, not a feasible approach. The best approach to exclude
hazardous properties of the product, is to rely on a combination of requirements on input
materials, treatment processes and techniques, and quality assurance. (These requirements are
presented in the following sections further below.)
Nevertheless, it has been suggested to also include in the product quality requirement a clause
that clearly establishes that scrap with hazardous properties does not cease to be waste. This is
needed not only to establish clarity in principle but has also a practical value in cases when
certain types of hazardous properties are detected as part of a visual inspection, especially when
hazardous criteria are further harmonised within the EU (e.g. ecotoxicity, leachate criteria).
A particular aspect that should also be addressed is pressurised, closed or insufficiently open
containers of all origins. Such containers represent a specific hazard because they could cause
explosions in the metalwork furnace. This hazard is not addressed explicitly by Annex III of the
WFD. A specific clause would therefore have to be included in the end-of-waste criteria.
Draft formulation of the requirement:
The scrap does not have any of the properties included in Annex III of the Directive 2008/98/EC of
the European Parliament and of the Council on waste (properties of waste which render it
hazardous). Properties of individual metal elements included in aluminium alloys are, however, not
relevant for this requirement.
The scrap does not contain any pressurised, closed or insufficiently open containers of any origin
that could cause explosions in a furnace.
End-of-waste criteria
and that the details of specifications are very greatly, for example across countries and
individual user firms.
The TWG also advised against obliging the metal scrap supplier to produce proof that the
graded scrap will actually be accepted by a user (e.g. by systematically producing commercial
contracts). This was deemed too burdensome and disproportionate.
However it is considered proportional and useful to demand a grading according to a
specification and standard that can be freely chosen as long as the specification or standard is
one that is actually used by a user to define the needs for scrap input materials. For each
consignment of aluminium scrap the supplier should assign a grade (or category) according to
an 'authentic' user specification or standard. The identification of the specification should be
sufficiently clear so that it will be possible for the competent authorities, in the case of an
inspection, to verify by own investigation that the specification corresponds to authentic user
requirements.
The scrap categories of the EN 13920:2002 (except EN 13920-14, 13920-16), the ISRI
classifications or classifications used for aluminium product will generally be acceptable.
Draft formulation of the requirement:
The scrap shall be graded according to a customer specification, a standard or an industry
specification for direct input to one of the final uses (the production of aluminium or aluminium
alloy, as material or object, by remelting/refining).
The specifications used may be of an agreed upon nature across an industry sector (e.g. EN 13920,
ISRI specification) or may be defined by one or more individual final use companies.
32
End-of-waste criteria
33
End-of-waste criteria
Further types of hazardous waste could be allowed as input at a later stage if their treatment is
legally regulated in an equivalent manner.
An alternative approach, which would prevent the need for updates of the end-of-waste criteria,
would be to generally allow hazardous waste as input material under the condition that proof be
provided and approved by the authorities (for example as part of the permit for the waste
treatment facility) that suitable treatment has been applied to remove all hazardous properties.
Filings and turnings
Aluminium turnings usually contain oil, even when such a material is treated by centrifuging or
pressing (to remove the oil). During transport and storage, the turnings will oxidise relatively
quickly. However, not allowing filings and turnings to reach end-of-waste status would exclude
a quantitatively important type of scrap from this mechanism and introduce a certain
fragmentation in the metal scrap market. Altogether there is no clear technical conclusion as to
whether filings and turnings are suitable input materials for a scrap to reach end-of-waste status.
Draft formulation of requirements:
No other waste shall have been used as input to obtain the scrap than wastes that contained
recoverable aluminium at source.
No hazardous waste shall have been used as input to obtain the scrap except:
wastes that are covered by the WEEE Directive or the ELV Directive; and
discarded equipment containing chlorofluorocarbons that does not have any hazardous
properties except those due to the chlorofluorocarbon content;
other hazardous waste for which proof is provided that suitable treatment to remove all
hazardous properties has been applied in a treatment process which is approved by
authorities.
basic general process requirements that apply in all cases (for all types of waste);
specific process requirements for specific types of waste (including all allowed hazardous
waste types).
This reflects the discussions in the technical working group, which showed that for nonhazardous waste, there is a preference for generic requirements that do not prescribe a specific
technology. The reason is that industry should not be prevented from adapting to the specific
circumstances or from innovation. Specific process requirements are however needed for the
34
End-of-waste criteria
treatment of hazardous wastes and certain complex waste and possibly also for certain special
cases of input materials (such as turnings or cables) for which the direct product requirements
are considered not stringent enough.
The general process requirements clarify the minimum treatment required and where in the
treatment chain the point of end-of-waste is reached. The principle is that scrap should have
completed all requirement treatment that makes it suitable for direct use in the production of
new metal. Excepted from this are only pre-treatments that normally take place directly at the
refiner/remelter. Some scrap may be obtained in pure form by segregating it from other waste at
source or during collection. Any other wastes (that at the origin contain aluminium scrap and
other material) must have been treated to separate the non-metal and if needed also other metals.
ELV and WEEE are complex wastes for which treatment requirements have been established by
European Directives. The wastes covered by these Directives, whether hazardous or nonhazardous, can not cease to be waste unless they have fulfilled the provisions of the Directives.
Specific treatment requirements are also needed for discarded equipment containing
chlorofluorocarbons because they are hazardous waste and not in all cases covered by the
requirements of the ELV or WEEE Directives.
If filings and turnings are allowed as input materials, special treatment requirements are needed
for the removal of cutting fluids such as oil because the related qualitative product quality
requirement alone may not be stringent enough for this particular kind of waste.
Requirements of how to treat cables and containers can be seen as optional as a reinforcement of
the set of criteria. To some extent, the relevant issues are already addressed by the product
quality requirements.
There was a broad consensus in the technical working group that there should be no
requirements on baling or compacting, as this might be counterproductive (e.g. hiding of bad
material inside bales).
Draft formulation of requirements:
The aluminium scrap shall have been segregated at the source or while collecting and shall have
been kept separate; or the input wastes shall have been treated to separate the aluminium scrap
from the non-metal and undesired metal components.
All mechanical treatment (like cutting, shearing, shredding or granulating; sorting, separation,
cleaning, de-polluting, emptying) needed to prepare the material for direct input into final use shall
have been completed.
Specific requirements include the following:
a.
b.
c.
d.
e.
f.
Input materials that originate from end-of-life vehicles or waste electronic or electric
equipment shall have completed all treatments as required by the ELV Directive (Article 6)
and the WEEE Directive (Article 6).
Discarded equipment containing chlorofluorocarbons (CFCs) must have been captured in an
approved process.
Filings and turnings that contain cutting fluids such as oils shall have been treated to remove
these fluids by processes like centrifugation or pressing.
Cables must have been stripped or granulated. If a cable contains organic coatings (plastics),
the organic coatings must have been removed according to the best available techniques.
Barrels and containers including inter alia oil and paint drums, shall have been emptied and
cleaned.
Hazardous substances shall have been efficiently removed.
35
End-of-waste criteria
a.
b.
c.
d.
e.
the name or code of the scrap category according to a specific product standard or
specification and a declaration of compliance with the standard or specification;
a radioactivity test certificate in accordance with the UNECE Recommendations on
Monitoring and Response Procedures for Radioactive Scrap Metal or similar certificate
according to national rules;
identification of the external verifier or the certification of the quality assurance system;
statement of conformity to the end-of-waste criteria;
whether or not the scrap complies with the limit for foreign materials or metal yield.
36
End-of-waste criteria
The competent waste authority must be able to commission an independent second party audit
of the implemented quality management system to satisfy itself that the system is suitable for
the purpose of demonstrating compliance with end-of-waste criteria.
The detail on the verification, auditing or inspection of the quality assurance system can follow
different national approaches.
Draft formulation of requirements:
The acceptance of input materials, all treatment steps and product quality checks (including any
sampling and testing or visual inspections) according to the end-of-waste criteria must be carried
out under a fully implemented and externally verified quality management system.
The quality management system must at least include the following elements:
1.
the quality management system must be auditable and ready for inspection by the competent
authority under waste law to ensure that the system is suitable for the purpose of
demonstrating compliance with end-of-waste criteria;
must include a set of documented procedures addressing each key process relevant to
compliance with the technical end-of-waste criteria, including:
2.
a.
b.
c.
d.
e.
f.
g.
h.
By means of representative sampling of consignments the monitoring shall also include testing of
compliance with the limit value regarding the foreign materials or the metal yield.
The appropriate frequencies of sampling shall be established by consideration of the following factors:
The process of determining monitoring frequencies should be documented as part of the overall quality
assurance scheme and as such should be available for auditing.
37
End-of-waste criteria
38
Impacts
IMPACTS
In order to evaluate the soundness of end-of-waste criteria developed for scrap, it is necessary to
assess the possible impacts of removing the waste status from these materials. The impact
assessment covers environmental, economic and legal impacts that may result once the scrap
ceases to be waste. Many Member States have different operational rules and permits used for
waste handling. As a result, since there are different existing approaches, the impact of end-ofwaste would be different from country to country.
39
Impacts
Shipment
The waste status of metal scrap affects the exportability by increasing the administrative and
economic burdens. The costs to the recycling sector in the wider sense are higher under the
waste regime. The total involved costs related to international shipment are difficult to estimate,
however the European Ferrous Recovery and Recycling Association (EFR) and The British
Metals Recycling Association (BMRA) gave practical examples of possible complications due
to the 'waste' status of scrap metal and these are given below.
With end-of-waste status, it would be possible to produce the necessary evidence based on the
end-of-waste criteria concept, rather than having to track the material through the docks and
across the world. According to one large UK metal recycling company, the costs in 2007
associated with obtaining this information from around 200 facilities was GBP 100 000. This
figure includes administrative and translation (of supporting documents/licences) costs.
Notification and insurance costs on financial guarantees for waste shipments sent to
countries where pre-notification is required (including certain green list shipments)
under the Waste Shipments Regulations.
Each notification requires a financial guarantee, except to countries under treaty of accession
arrangements. Several Dutch companies at one time have had a total of up to EUR 10 million
tied up in financial guarantees. This is financed by the bank at certain costs and also means a
lesser liquidity for the companies. Because of this there is a limit to the number of notifications
a company can handle/absorb. In other words, there is an artificial (trade) barrier and
companies can not sell to all potential customers after their financial limit has been reached.
Also in the UK, the cost of a single notifiable ship has been qualified as high, plus insurance
premiums on a financial guarantee (typically several thousand pounds).The shipment of green
listed wastes to EU Member States with transitional period do not require a financial guarantee
(insurance). However, administrative fees for notification might be high and vary from country
to country. End-of-waste would facilitate the free trade of scrap that meets the set end-of-waste
conditions and criteria where there are metal works in Latvia up to 31 December 2010; Poland
up to 31 December 2012; Slovakia up to 31 December 2011; Bulgaria up to 31 December 2014;
and Romania up to 31 December 2015.
Administration costs for maintaining Annex VII Waste Shipments Regulation tracking
forms and domestic waste movement forms.
In addition to the direct administration costs associated with form filling, there is an issue of
having to supply commercially sensitive data. The British Metals Steel Association received
evidence that companies have lost customers due to this requirement. Customers outside the EU
jurisdiction are not willing to have their commercial transactions recorded and made available to
public authorities. Therefore they turn to non-EU suppliers, such as exporters from the US,
Russia or Japan.
40
Impacts
The Waste Shipment Regulations require that non-OECD countries reply to the Commissions
note verbale, indicating which wastes they are prepared to accept and what control
procedures they wish to apply. If they do not reply (and very many do not or give a negative
reply for waste from the EU, whilst they import scrap from elsewhere but do not consider such
metal scrap to be waste), then notification controls apply by default. In these circumstances,
either: the business incurs the additional costs of notification; or since notification
documentation from the receiving country is difficult and time-consuming to obtain, in the
meantime the buyer may turn to a non-EU supplier. On average the notification procedure takes
3 to 6 months. Where notifications are not required, the current waste status may still affect
exportability in terms of the waiting time for buyers to receive import licenses. As price and
demand change quickly, these waiting times lead to market distortions and inefficiency.
Evidence from published notifications show, despite the cost, that non-hazardous waste are
exported under such costly controls that were not originally intended to be applied to nonhazardous wastes at all. Industry absorbs the costs and regulatory relief is sought to reduce
costs.
A number of Member States allow waste to cross only at designated border crossings which
restricts transport routes. The recycling sector explained that it worked with the Council and
Commission Regulations (EC) No 1420/1999 and No 1547/1999 from 1998 to 2006 to obtain
well over a dozen amendments to keep recyclables flowing to customers in non-OECD
countries. However, due to the response or lack of response of certain non-OECD countries
those secondary metal markets are instead fed for example by the USA. However, comparison
of the exports of the USA (where scrap is not waste) with exports of the EU (where scrap is
waste), since there is a great overlap of the major trading partners, reinforces that the markets
will adjust and flows may change slightly, but no great market changes would be forecast on the
end-of-waste of the EU. Furthermore, end-of-waste criteria may not affect how importing
countries view EU-origin scrap. For example: the Chinese CCIC pre-inspections use their own
parameters to accept or refuse shipments regardless of EU terminology; and the Indian port
authorities inspect according to their own regulations.
It has also been mentioned that a number of Member States are now asking for pre-notification
for non-hazardous green list wastes, e.g. scrap shipments to other EU Member States.
Permits, licenses related to handling with metal scrap as waste
The situation for waste collectors and processors regarding permits or licenses will not change.
A relief is expected mainly for traders which will not need any waste licenses when they trade
only scrap which has ceased to be waste. The relief from the 'waste' status being for example in
the permits, licenses and administration are described below.
In a Waste Treatment Authorisation, a scrap company may have to complete the administration
paperwork indicated below every year:
Impacts
Most companies that are active in the export market have specialized staff for environmental
issues. The waste status/legislation is the main reason for this as well as the necessity for quality
management because of the strict legislation. On average, a staff will consist of 1 to 5 persons
depending on the size of the company. In the Netherlands such a staff will represent a cost of
anywhere between EUR 50 250 000 in costs. This can, however, be much higher for larger
companies.
The considered estimate of the administrative burden associated with the legislative
requirements of handling of scrap metal as a waste material may have had a cost in the region of
GBP 262 885 in 2008 for one major company in the EU.
(4) EC 1907/2006.
42
Impacts
Under REACH, pure metal (even if containing a certain amount of impurities) is considered as
a substance. Recovered pure metal (even if containing a certain amount of impurities) is also a
substance. Registration requirements for the substance will depend on whether the substance
has been registered before and the relevant safety information is available (see Article 2 (7)(d))
of REACH.
Alloys are considered as (special) preparations(5) and the substances in those preparations are
subject to registration. Recovered metal made from mixed alloy metal scrap will normally be a
preparation but it could in certain cases also be a substance with impurities (e.g. when the
purpose of recovery is only to reclaim one main metal and all other constituents can be seen as
impurities). In general, all components which have been intentionally selected for recovery and
which have a main function in the recovered material should be seen as separate substances
(e.g. steel will next to iron normally always contain manganese; the recycled steel is therefore a
preparation). Constituents which only occasionally occur in parts of the waste from which the
recovered metal originates or which do not have a particular function in the recovered material
can be seen as impurities (e.g. molybdenum may occur in certain types of steel but not in
others).
The CA/24/2008 rev.3 document states the following on impurities (in general terms on waste
and recovered substances):
The guidance on substance identification defines an impurity as an unintended constituent
present in a substance as produced. It may originate from the starting materials or be the result
of secondary or incomplete reactions during the production process. While it is present in the
final substance it was not intentionally added.
Recovered substances may contain impurities which may distinguish them from corresponding
materials not deriving from recovery processes. This is in particular the case when recovered
materials contain unintended constituents which have no function for the recovered material
and the only reason for their presence in the recovered material is that they were part of the
input waste for the recovery process. The content and nature of such unintended constituents
may vary significantly from batch to batch (e.g. in time and location). Full knowledge of the
exact composition in each such case may require substantial analytical efforts. While such
constituents may have originally been intentionally added as substances to form a preparation,
their presence in the recovered material may be unintended (depending on whether these
constituents have a specific function or not) and therefore, they can be considered as impurities,
which do not require separate registration.
Constituents present in quantities above 20 %(w/w) should, however, in general not be
considered as impurities but as separate substances in a preparation. However, in the case that
recovered material is intentionally selected for the presence of certain constituent(s), those
constituents should also be considered to be separate substances, even if they are present in
smaller quantities than 20 %(w/w) (e.g. if PVC is selected for the presence of softeners, it may
be necessary to register these softeners, unless they have been registered before).
During the mechanical separation of mixed waste it is often impossible to reach 100 % purity
free of alien elements. These alien elements often are either extraneous to the waste stream per
se (for example, and depending on the waste stream, stones, plastics, pieces of rubber, sand,
etc.) or extraneous to the material object of the recovery but part of the final product that
became waste (for example, paints, coatings, etc.), of which the composition and total amount
are difficult to precise. After appropriate sorting and separation, these fractions should be
present in the recovered material only in very small fractions. In this case, such elements can be
considered as impurities that do not need to be registered.
(5) The term preparation has meanwhile been superseded by the term mixture.
43
Impacts
Even if impurities do not have to be registered separately, they may be relevant for the hazard
profile as well as the classification and labelling of the substance or mixture in which they
occur. Relevant risk management measures may need to be recommended in SDS or
information according to Art. 32. These risk management measures can consist e.g. in further
purification steps to eliminate impurities or measures to ensure the safe handling of the
substance with the impurities in it.
Substances in aluminium scrap with end-of-waste status
Under REACH only substances are subject to registration. According to REACH, a recovered
metal may be as defined below:
1.
2.
Note: Producers of scrap applying the end-of-waste status (as manufacturers) have the
obligation under REACH to decide which of the above two cases applies. This rather short
summary should not prevent recyclers from reading and using the guidance for substance
identification (available in ECHA web pages).
To understand which substances, as defined by REACH, there are in aluminium scrap with endof-waste status, the following technological aspects given below need to be considered.
Aluminium scrap with end-of-waste status would:
a.
b.
c.
always contain aluminium as a component that has been intentionally selected for
recovery and that has a main function in the recovered material.
sometimes contain other components that have been intentionally selected for recovery
and that have a main function in the recovered materials, for example silicon or copper in
certain cast aluminium scrap.
always contain small amounts of elements that do not have a particular function in the
recovered material. These elements may be metals or non-metals, which occasionally
occur in parts of the waste from which the recovered material originates. (The proposed
end-of-waste criteria limit the possible total content of foreign components to about 5 %
by weight and exclude any aluminium scrap that has hazardous properties included in
Annex III of the Waste Framework Directive.)
From these considerations, it follows that aluminium scrap with end-of-waste status can often
be considered a mixture under REACH which contains several metals. The components
mentioned under a) and b) above, for example, can be considered substances under REACH.
More specifically, they can be considered recovered substances. The elements mentioned under
c) can be considered impurities that need not be registered. Irrespective of whether those
impurities are original impurities of the substance or whether they are steriles in the metal scrap,
they will need to be allocated as impurities of the substance(s) in the mixture. This is needed if
44
Impacts
there are impurities that are relevant in terms of the naming of the substances and the sameness
question for the purposes of the application of Article 2(7)(d).(6)
Registration of substances in aluminium scrap with end-of-waste status
Following the argumentation above, the substances contained in aluminium scrap with end-ofwaste status are recovered substances (metals). REACH registration of recovered metals is not
required when they comply with the conditions of Article 2 (7)(d) of REACH:
As the following assessment will show, it can be expected that these conditions can normally be
met without disproportionate efforts. This implies that in practice, processors will not have to
register any substances under REACH. Industry associations can contribute decisively to keep
the burden low for companies that want to demonstrate compliance with these conditions.
Regarding Article 2(7)(d)i
Recovered substances in aluminium scrap
Under REACH, recovered aluminium scrap can be considered either a single recovered
substance (aluminium) or a mixture containing various recovered substances (aluminium and
other alloying metals).
Wrought aluminium scrap meeting the end-of-waste criteria could often be considered a
substance (aluminium). All other constituents would qualify as impurities, should the scrap not
have been selected for their presence.
Cast aluminium scrap will, in most cases, consist of alloyed metal and therefore contains further
metals with a function such as copper, silicon, iron or manganese. They would have to be
considered substances subject to registration under REACH.
Will a substance be registered or has it already been registered?
The meeting on 14 October in Brussels revealed that aluminium and the other main metals used
in aluminium alloys will be registered by the December 2010 deadline. Metals used only for
special and rarer alloys may be manufactured and imported in lower quantities so that
registration may happen according to later deadlines. In any case, industry representatives
expect that these metals also be registered by the time producers of aluminium scrap with endof-waste status are faced with the need to apply the Article 2(7)(d) exemption.
In summary, industry expects that all relevant substances in metal scrap will be registered when
this is needed for the application of the exemption under Article 2(7)(d).(7)
Sameness
The CA document 24/2008/rev3 explains that in assessing whether the recovered substance is
the same as a substance that has already been registered or whether the substances are different,
recovery installations need to apply the rules of the guidance on substance identification and the
guidance on data sharing.
The CA document notes that variations in the composition and the impurity profile, including a
variation in the percentage of impurities, do not necessarily mean that substances are different.
According to the guidance on data sharing, for substances with a well-defined composition (i.e.
mono-constituent and multi-constituents substances) the sameness of the naming is in principle
(6) Failing this, the scrap metal as a whole would be seen as one substance and hence could be subject to registration.
(7) This assumes that the end-of-waste criteria will not enter into force until December 2010.
45
Impacts
sufficient to be able to share data even though certain impurities might lead to a different
classification/hazard profile. Only in cases where all data is clearly not suitable for the other
substance these substances can be regarded as different (e.g. in case of very different physical
properties which have essential impact on the hazard properties, like water solubility).
It should be noted that the possible amounts and variation of impurities are limited by the endof-waste criteria. Aluminium scrap that complies with the end-of-waste criteria will contain
only very limited amounts of substances other than aluminium and other metals. This will be
ensured by the end-of-waste criteria by limiting the content of foreign materials and by the
process requirements. Foreign materials that would change the hazardous properties of the
recovered metal scrap are excluded by the end-of-waste criteria. This facilitates considering the
metals contained in aluminium scrap to be the same substances as the substances produced by
the producers of aluminium and the other metals.
In this context it is useful to highlight again that impurities (whether from original impurities of
the substance or from foreign materials in the metal scrap) will need to be allocated as
impurities of the substance(s) registered and identified in the metal scrap as subject to
registration. This is needed in terms of the naming of the substance and the sameness for the
purposes of the application of Article 2(7)(d). Failing this, the scrap metal as a whole would be
seen as one substance, which could mean that identifying sameness with the registered
substance could be more difficult.
The responsibility for determining sameness lies in the hands of the producers of aluminium
scrap that apply the end-of-waste status as the manufacturers of the substances.(8) There is no
confirmation given on sameness by the European Chemicals Agency. The manufacturer will
need to have information on the substance itself and its impurities(9).
European recycling industry associations have announced that they will prepare standard
documents with the necessary information (including the chemical composition of the different
scrap categories) and guidance that will allow individual companies to decide about the
sameness of substances. The guidance may also explain how to allocate any impurities in
mixtures to the individual substances. It is therefore not expected that individual companies will
have to carry any testing or chemical analysis in order to demonstrate the sameness of the
substances.
Regarding Article 2(7)(d)ii
Article 2(7)(d)ii provides that the information required by Articles 31 or 32 relating to the
substance that has been registered in accordance with Title II is available to the establishment
undertaking the recovery. Such an establishment will normally not receive safety data sheets
(SDS) or other safety information in the framework of Title IV of REACH, so to benefit from
the registration exemption, the required information must be available by other means. The
manufacturer can use any available information, starting with the information on the ECHAs
website and published in accordance with Article 119, but must make sure that no property
rights are violated. When using an existing SDS, legitimate access to the information must be
ensured. The same applies to other safety information, if required.
Article 32 information will be sufficient for most of the other substances that may appear in
aluminium scrap. The information required under Article 32 (i.e. if no safety data sheet is
required) is rather limited (registration number, information on authorisation and restriction if
(8) As stated in the CA document 24/2008/rev.2 on Waste and recovered substances: [] all forms of recovery are
[] considered as a manufacturing process whenever, after having undergone one or several recovery steps, they
result in the generation of one or several substances that have ceased to be waste.
(9) If the manufacturer has pre-registered the substance, discussions within the SIEFs will allow companies to address
sameness and refine and if necessary correct substance identity, as long as it is clear that the pre-registration was done
for the concerned substance.
46
Impacts
any, and any other available and relevant information to enable appropriate risk management
measures).
Industry associations have expressed that they will prepare standard information for their
members. Having access to such standard information will allow individual companies to show
that the required information under Article 2(7)(d) is available to the establishment undertaking
the recovery.
Imports
The exemptions under Article 2(7)(d) apply only to substances which are recovered in the
Community. It should be noted that Recital 22 of the WFD says that for the purposes of
reaching end-of-waste status, a recovery operation may be as simple as the checking of waste to
verify that it fulfils the end-of-waste criteria. If the waste is checked to verify that it fulfils the
end-of-waste criteria after it has been imported in the Community and not before, then it would
have waste status when it is imported and it seems logical then to consider that the substances it
contains are recovered in the Community.
Provision of information required under Articles 31 or 32 of REACH
According to Articles 31 and 32 of the REACH Regulation, suppliers of substances or mixtures
have to provide the recipients with safety information. This requirement is not exempted under
Article 2(7)(d) for recovered substances. For certain substances and mixtures, safety
information is required in the form of safety data sheets (SDS) according to Article 31. If SDS
are not needed, safety information according to Article 32 must be provided. Normally an SDS
will not be needed for end-of-waste scrap unless the scrap has to be classified as dangerous
because of the content of certain alloys, because the end-of-waste criteria do not allow the scrap
to have hazardous properties for other reasons. The assessment below discusses this in more
detail.
When is it necessary to provide an SDS (Article 31)?
1.
An SDS, including where relevant (>10 t/yr) exposure scenarios, must be provided when:
a.
b.
c.
d.
2.
The supplier shall provide the recipient at his request with a SDS where mixtures do
not meet the criteria for classification as dangerous but contains an individual
concentration of 0.1 % by weight for non-gaseous mixtures at least one substance that is
PBT or vPvB in accordance with the criteria set out in Annex XIII or has been included in
the list established in accordance with Article 59(1) or a substance for which there are
Community workplace exposure limits (Article 31(3)).
47
Impacts
Such information should be provided free of charge and at the time of delivery (Article 32(2)).
The information should be updated in cases where new information on hazards or risk
management measures are available or in cases where the substance is subject to authorisation
or restriction (Article 32(3)).
Information requirements for aluminium scrap with end-of-waste status
The cases where an SDS is needed will be very limited because the end-of-waste criteria for
aluminium scrap will exclude a scrap which ceases to be waste that has any of the properties
which render waste hazardous (Annex III WFD), with the exception mentioned in the next
paragraph. For most of the properties, the same criteria have to be applied as according to the
Dangerous Substances Directive and the Dangerous Preparations Directive. It should also be
noted that in the meeting on 14 October 2009, industry associations representing the users of
aluminium scrap expressed that the users have no interest in demanding SDSs from the
aluminium scrap suppliers because they would regard this as unnecessary paperwork.
The end-of-waste criteria will, however, allow metals contained in metal scrap even if they are
dangerous substances, and an SDS may be required in such a case.
A producer of aluminium scrap that applies the end-of-waste status does not have to generate a
chemical safety report or exposure scenario for a substance (or substance in a mixture) that is
exempted from registration (under Article 2(7)(d). The same safety information that must be
available to fulfil the condition under Article 2(7)(d)(ii) can usually be used for communicating
the information down the supply chain.
The information required under Article 32, i.e. if no SDS is required, will be limited to any
other available and relevant information to enable appropriate risk management measures. For
recovered substances that have not been registered (Article 2(7)(d) exemption), no registration
numbers or information on authorisation or restriction have to be supplied.
Compilation of information to comply with safety information requirements
Producers of aluminium scrap with end-of-waste status are generally not downstream users
under REACH and will therefore not automatically receive safety information together with the
waste materials intending to be processed. The information chain stops at the last downstream
user and, consequently, post-consumer waste does not come with safety information.
European industry associations have, however, committed themselves to preparing guidance
and standard documents for the provision of information in the supply chain and an SDS for
recovered substances and mixtures in accordance with Articles 2(7)(d), 31 and 32 of REACH.
The use of such standard information would allow for minimising the burden individual
companies may face.
Such standard documents should cover all relevant (downstream) uses of the scrap. The
standard documents should consider fully any guidance developed by ECHA on this issue in
order to ensure the acceptance by the competent authorities of information provided by
individual suppliers according to the standard documents.
48
Impacts
The same safety information that must be available to fulfil the condition under Article
2(7)(d)(ii) can be used for communicating the information down the supply chain. (It is
understood that this applies also to the exposure scenarios, if these are required for a substance.)
Reverse VAT (Value Added Tax)
Concerns were raised in the technical working group that the end-of-waste status of scrap may
in certain countries affect the applicability of reverse VAT charges on scrap. It should be noted
that the end-of-waste criteria are not intended to change the way in which VAT is payable on
scrap. It would therefore be preferable that scrap-specific provisions in national VAT law refer
directly to scrap as a good, regardless of the status as waste or not (end-of-waste).
49
Conclusions
CONCLUSIONS
Thanks to the strong support from the TWG, it has been possible to develop proposals for endof-waste criteria for aluminium scrap that:
are in compliance with all the conditions given by Article 6 of the Waste Framework
Directive;
would be operational in practice; and
would deliver clear benefits.
The main concerns that were raised, to different degrees by different experts and stakeholders,
were about the implications and possible burdens under REACH. An in-depth assessment of the
impacts related to REACH was carried out and has shown that REACH allows solutions so that
disproportionate burdens for the industries can be avoided.
It can be expected that recycling markets will benefit strongly from harmonised, EU-wide
end-of-waste criteria for aluminium scrap.
There is a clear need for Community-wide end-of-waste criteria for aluminium scrap.
Aluminium scrap represents one of the major material recycling flows and is traded across the
EU and worldwide. Under the old Waste Framework Directive and the corresponding case law
aluminium scrap was considered waste until it was melted in a furnace for the production of
new metal. The new Waste Framework Directive introduced the concept of end-of-waste status
and the possibility to develop end-of-waste criteria at the community level. Where end-of-waste
have not been set at the Community level, Member States may decide case by case whether
certain waste has ceased to be waste, taking into account the applicable case law. However,
many experts and stakeholders believe that case-by-case decisions are not desirable for
materials that are traded internationally in substantial amounts and that Community-wide endof-waste criteria are needed in such cases for the good functioning of the internal market and
also for the protection of the environment and human health.
'Early end-of-waste allows for reducing administrative burden and compliance costs.
Most of the experts in the TWG have supported the early end-of-waste approach, i.e. that
aluminium scrap may cease to be waste when it has been mechanically processed and has
obtained a sufficient quality that regulatory controls under waste regulation are no longer
needed to protect the environment and human health. A direct advantage, compared to late endof-waste as under the old Waste Framework Directive, is that the administrative burden and
paperwork under the waste regulation will be eliminated for compliant material. Such an
advantage weighs especially high when scrap demand in Europe is relatively weak and prices
are lower, such as in times of economic crisis.
The end-of-waste criteria allow for consolidating the status of compliant aluminium scrap
as high-quality secondary raw-material.
The proposed end-of-waste criteria imply reinforcing the quality assurance for aluminium scrap.
This will further improve its reliability as high quality raw-material and strengthen consumer
confidence in the product.
Disproportionate burden under REACH is avoidable, but support by the different industry
associations, guidance by the relevant European bodies and as much legal certainty as
possible are needed.
The main concerns regarding early end-of-waste for aluminium scrap are related to REACH
and the fact that the general exemption of waste from most obligations under the REACH
Regulation will not apply to scrap with end-of-waste status. The REACH impact assessment has
51
Conclusions
shown that it is possible for individual companies to avoid excessive burden under REACH.
However, uncertainties remain, notably about the guidance that will be provided by industry
associations and its acceptance by the authorities. Furthermore, under current law, registration
would be required for scrap that is imported to the Community under end-of-waste status. How
widely the end-of-waste criteria for aluminium scrap will be accepted, will to a large extent
depend on the degree of legal certainty that can be established about the obligations and nonobligations under REACH.
Guidance by the relevant European bodies could make an important contribution in this sense. It
is also notable that during the intensive discussion of the REACH implications of end-of-waste
for aluminium scrap, no opinions were expressed that registration of the substances in the scrap
was required to fulfil the objectives of REACH. Instead, the discussions were characterised by
attempts to find a solution to the REACH problem. There seems therefore to be a case for
considering a legal exemption of end-of-waste scrap from registration obligations. Such an
assessment is, however, clearly not within the scope of this report.
52
References
REFERENCES
53
References
Waste Shipment Regulation, Regulation (EC) No 1013/2006 of the European Parliament and of
the Council on shipments of waste
WEEE Directive, Directive 2002/96/EC of the European Parliament and of the Council of 27
January 2003 on waste electrical and electronic equipment (WEEE)
54
Annexes
ANNEXES
55
Annex 1
13920-5 (Scrap consisting of two or more wrought alloys of the same series)
Metal yield shall be 88 %. Composition (mass fraction) differs for different basis (multipurpose base, basis for 2xxx series, basis for 3xxx series, basis for 5xxx series, basis for
6xxx series and basis for 7xxx series).
56
Annex 1
Metal yield shall be 90 %. The scrap shall be unoxidised and the following tolerances
apply to the delivered mass: 0.5 %(mass fraction) of magnetic iron; 5 % (mass fraction) of
moisture and oil; 3 %(mass fraction) of fines passing through a 20 mesh sieve, after drying.
l
(10) This scrap category should not be accepted for end-of-waste due to the low metal yield.
57
Annex 2
58
Annex 3
Remarks
Self monitoring
Explanation
59
Annex 3
Criteria
Remarks
Self monitoring
end-of-waste condition
The process of determining monitoring
frequencies should be documented as part
of the overall quality assurance scheme and
as such should be available for auditing
The scrap should be investigated by visual
inspection for the presence of oxides; a
typical amount arising from outside storage
of prepared scrap under normal atmospheric
conditions is acceptable
Explanation
Analysing procedure to determine metal
yield (e.g. for fine granulated aluminium
scrap and turnings):
1.
2.
3.
4.
Mass (m2)
(after drying at 105 C and 360 C)
Mass (m3)
(after removal of free iron)
Mass (m4)
(after melting)
Oil, oily emulsion, lubricants or grease
Scrap shall be free of visible oil, oily emulsion,
lubricants or grease
60
Annex 3
Criteria
Remarks
Self monitoring
Hazardous materials
The scrap does not have any of the properties
included in Annex III of the Directive
2008/98/EC of the European Parliament and of
the Council on waste (properties of waste
which render it hazardous)
Properties of individual
metal elements included in
aluminium
alloys
are,
however, not relevant for
this requirement.
Explanation
load where oil is most likely (the bottom).
Staff shall be trained on potential hazardous
properties that may be associated with
aluminium scrap and on material
components or features that allow for
recognising the hazardous properties.
The procedure of recognising hazardous
materials shall be documented under the
quality assurance system
Grading
The scrap shall be graded according to a
customer specification, a standard or an
industry specification for direct input to one of
Annex 3
Criteria
the final uses (e.g. production of metal
substance or objects by refining/remelting)
Coatings, paints, plastics
The scrap shall not contain PVC
Input materials
No other waste shall have been used as input to
obtain the scrap than waste that contained
recoverable aluminium at source
Remarks
Self monitoring
Visual inspection of each consignment by
qualified staff
Acceptance control of all input material
received (visual inspection) and of the
accompanying documentation by qualified
staff
discarded
equipment
containing
chlorofluorocarbons (CFC) that do not
have any hazardous properties except
those due to the chlorofluorocarbon
content
Explanation
Annex 3
Criteria
discarded
equipment
containing
chlorofluorocarbons, (CFCs) must have
been captured in an approved process
Remarks
Self monitoring
Explanation
Annex 3
2.
Criteria
for the purpose of demonstrating
compliance with end-of-waste criteria
must include a set of documented
procedures addressing each key
process relevant to compliance with
the technical end-of-waste criteria,
including:
64
Remarks
Self monitoring
Explanation
Annex 3
Criteria
Information provided with the product
Each consignment of the aluminium scrap or
multiple loads to the same customer shall either
be accompanied by the following information
or be available in electronic form to the
customer and upon the request of any
competent authority:
Remarks
Self monitoring
Explanation
All information could be described in one or
several documents
65
European Commission
EUR 24396 EN Joint Research Centre Institute for Prospective Technological Studies
Title: End-of-waste Criteria for Aluminium and Aluminium Alloy Scrap: Technical Proposals
Authors: Lenka Muchov and Peter Eder
Luxembourg: Publications Office of the European Union
2010
EUR Scientific and Technical Research series ISSN 1018-5593
ISBN 978-92-79-15990-9
doi:10.2791/43228
Abstract
This report is the JRC-IPTS contribution to the development of the end-of-waste criteria for aluminium scrap in
accordance with Article 6 of Directive 2008/98/EC of the European Parliament and of the Council on waste (the
Waste Framework Directive).
This report includes a possible set of end-of-waste criteria and shows how the proposals were developed based
on a comprehensive techno-economic analysis of aluminium and aluminium alloy recycling and an analysis of
the economic, environmental and legal impacts when aluminium scrap cease to be wastes. The purpose of endof-waste criteria is to avoid confusion about the waste definition and to clarify when certain waste that has
undergone recovery ceases to be waste. Recycling should be supported by creating legal certainty and an
equal level playing field and by removing unnecessary administrative burdens. The end-of-waste criteria should
provide a high level of environmental protection and an environmental and economic benefit.
LF-NA-24396-EN-C