FM 30
FM 30
FM 30
FM EXCITER/TRANSMITTER
TECHNICAL MANUAL
CONTENTS
1 Introduction
2 Safety, Electrical hazard
3 Safety, Toxic hazard
4 Unpacking
5 Controls and Connectors
6 Installation
7 Block diagram
8 Specifications
9 Contacting sbs
10 Technical Section Contents
11 Declaration of conformity
No part of this manual may be reproduced or transmitted in any form or by any means, electronic or
mechanical, including photocopying, recording or information storage and retrieval systems, for any
purpose other than the purchaser's personal use, without the express written permission of sbs.
Information in this document is subject to change without notice and does not represent a commitment on
the part of sbs. sbs shall not be liable for any direct, indirect, consequential or incidental damages as a
result of the use or misuse of this equipment, handbook or any related materials.
The FM30 is a top specification broadcast FM exciter that is also ideally suited
as a low power stand alone transmitter. Featuring wideband design techniques,
frequency adjustment is easily achieved by internally set direct reading dial
switches - no further tuning is required. The FM30 uses the renowned sbs ultra
linear modulator to give superb sound reproduction with freedom from
overshoots and artifacts. It will operate into any load without damage thanks to
its VSWR cut back circuit that protects the power amplifier stage from adverse
operating conditions.
The FM30 front panel metering shows forward and reflected power together
with internal voltages and the modulation level. Additionally monitor points for
both audio multiplex/composite input and RF output are provided. Quick-view
status monitoring using dual colour LEDs indicate that PLL lock, forward power
and reflected power are within a preset tolerance when green. The rear panel
includes a remote control/monitoring socket that allows carrier muting and
status signalling to an external system.
Very conservatively rated components and a switch mode DC-DC converter are
used to ensure extremely high reliability and to give good efficiency. The FM30
is in service with broadcasters worldwide and has been giving many years of
trouble-free service.
The FM30 is built, together with the MPX5 Stereo Encoder as a transmission
system, to exceed the requirements of ETSI 300 384: January 1995, Radio
broadcasting systems standard for VHF FM sound broadcasting transmitters,
specifying equipment for radio transmission.
This unit contains high voltages which could be fatal. YOU MUST ALWAYS
ISOLATE THE UNIT FROM THE AC SUPPLY BY COMPLETELY DISCONNECTING
IT BEFORE ATTEMPTING TO OPEN THE CASE.
Please read all of this manual and familiarise yourself with the controls before
attempting to use this equipment.
To ensure safety, it is the responsibility of the user to install and operate this
equipment in a manner that is within the manufacturers specifications.
This equipment includes devices which contain Beryllium Oxide which is a highly
toxic substance. Inhalation or ingestion of even tiny particles could be injurious
to health or even FATAL!
If any items are missing or damaged please inform your supplier immediately.
Initial Checks
Ensure that the FM30 has been set to the correct power/line voltage for your
country.
Front Panel:
RF leads should be made from high quality low loss cable and connectors of the
correct impedance, using the manufacturers recommended termination
techniques. Since connectors are a source of un-reliability in any system, the
number of terminations in any RF lead should be kept to a minimum.
All other cables for audio and control signals should be high quality screened
types. For XLR connectors, the screen should be connected to the connector
body.
Before normal operation of the FM30 can commence the following parameters
will require setting, assuming the equipment supplier has not done so:
6.1 Frequency
6.2 Output power
6.3 Forward power alarm
6.4 Modulator input level
6.5 VSWR Cut-back level
Please read through ALL of the following stages before attempting any
adjustment. When an automatic change over system is in use (such as the
ACU2) this should be disconnected/overridden such that the FM30 operates
continuously during the set-up procedure.
The output power should ideally be set using an accurate power meter
connected to the RF output which in turn should be connected to an adequately
rated dummy load. If either of these items are not available then the front panel
meter could be used and/or it could be operated into the aerial or PA stage. In
this latter case the Output Power control (rear panel) should be set to minimum
(counter clockwise) before powering up the FM30.
Connect the FM30 to the mains or DC supply and wait for the PLL to LOCK (the
front panel LED indicates lock when green). Using the rear panel power adjust
control (PWR. ADJ.) set the power to that required.
This setting defines the point at which the front panel P. FWD. light changes to
red and also the point at which a forward power fault is indicated at the
Control/Monitor socket (for telemetry and/or operation of an automatic change
over system). Adjust the output power to the fault level required. This must
always be less than the normal output power level by enough to prevent
spurious triggering, 1dB is an appropriate margin (80% of the correct full
power). Adjust the P FWD OK (RV4) control on the FM25-DIS board such that
the front panel P. FWD. light just turns red from green. Finally set the output
power back to the normal output level.
For FM30/M and FM30/S see sections below covering LimX or DLM3 PCBs.
The FM30 is normally supplied with the modulator input level set so that an
input level of +8dBu over the range 5Hz to 100kHz (without pre-emphasis)
gives a deviation of 75kHz. If a different level is required then it will be
necessary to reset the AUDIO LEVEL control on the PLL3-R modulator board. To
set it properly a deviation meter will be required. This should be connected to
the front panel O/P monitor socket. If a deviation meter is not available then the
front panel meter should be used, though this will not be as accurate. Apply a
400Hz sine wave at the level required for maximum deviation (normally 75kHz).
Adjust the AUDIO LEVEL control to give the required deviation.
This is the minimum RF output power that the FM30 will provide with a badly
matched load such as a defective aerial. It should never be set above 7.5W to
protect the power amplifier unit. As supplied it will be set to 5W. To set a
Connect an audio input at 400Hz to the LEFT and RIGHT or mono inputs that is
below the limit threshold, for example -20dBu.
LimX: Turn R40 and R31fully anti clockwise. Connect an oscilloscope or level
meter to U7 pin 7. Turn R31 slowly clockwise until the level is reduced by
0.1dB. The level will vary whilst R31 is turned. Connect the oscilloscope/level
meter to U6 pin 7. Turn R40 slowly clockwise until the level is reduced by
0.1dB. The level will vary whilst R40 is turned.
Connect an audio oscillator, level +8dBu at 1kHz to the MPX IN socket and turn
the EXT MPX LOOP switch on (right position). Using a deviation meter, adjust
the AUDIO LEVEL control on the PLL3-R PCB to give 75kHz deviation. Return
the EXT MPX LOOP switch to the OFF position (left).
Connect an audio input at 400Hz to the LEFT and RIGHT audio inputs such that
the front panel limit LED is fully ON. LINK TP1 on the LimX PCB to ground.
This disables the limiters, leaving the clippers active. Switch the pilot off. Adjust
R1 to give 75kHz-6.75kHz-(Guard-band) deviation. A typical value would be
between 50 and 60 kHz. Disconnect the ground link from TP1.
Switch the pilot off. Connect an audio oscillator to the left and right inputs. Set
its output to 400Hz and the output level to the desired limit threshold. Turn
R15 and R3 fully anti clockwise. Connect an oscilloscope to the MPX OUTPUT
connector. Turn R15 clockwise and observe that the peak level shown on the
oscilloscope increases. Stop adjusting R3 at the point where the peak level
stops increasing. Now adjust R15 clockwise until the waveform is a pure sine
wave.
Connect an audio input at 400Hz to the Mono input that is below the limit
threshold, for example -20dBu.
Turn R33 fully anti clockwise. Connect an oscilloscope or level meter to U3 pin
7. Turn R33 slowly clockwise until the level is reduced by 0.1dB. The level will
vary whilst R33 is turned.
Connect an audio input at 400Hz to the audio input such that the front panel
limit LED is fully ON. LINK TP1 on the DLM3 PCB to ground. This disables the
limiter, leaving the clipper active. Adjust the AUDIO LEVEL control on the PLL3-
R PCB to give 75kHz-(Guard-band) deviation. A typical value would be between
55 and 65 kHz. Disconnect the ground link from TP1.
Connect an audio oscillator to the audio input. Set its output to 400Hz and the
output level to the desired limit threshold. Turn R19 fully anti clockwise.
Connect an oscilloscope to the MPX OUTPUT connector. Turn R19 clockwise
and observe that the peak level shown on the oscilloscope increases. Stop
adjusting R19 at the point where the peak level stops increasing.
1
Under normal operating conditions
2
Under extreme operating conditions
3
Under all operating conditions
sbs
PO Box 100
Hastings
East Sussex
TN35 4NR
Or telephone 01424 445588 within the UK, +44 1424 445588 from outside
the UK.
Or fax 01424 443388 within the UK, +44 1424 443388 from outside the UK.
10.1 Introduction
10.2 PLL3 Modulator
10.3 FMTX PSU DC-DC Convertor
10.4 FM30 PA Amplifier
10.5 FMTX-DIS Power distribution and metering/control
10.6 LimX Combined Limiter/stereo encoder
10.7 DLM3 Limiter
10.8 Power supply flow diagram
10.9 Wiring diagrams
AUDIO STAGES
The baseband/audio input enters the PLL3/R board via a pin near R62. It is fed,
via potentiometer R34 to IC6, which serves as an input buffer amplifier.
The output from IC6 feeds, via R39 and C48, to the modulator AF input. Also
fed from the output of IC6 via C43 and a potentiometer R40 (meter sensitivity)
is IC7 which is a rectifier stage. This provides the drive for the deviation meter
(where fitted).
Both of these stages are supplied from a single rail. This is made possible by
deriving a half rail 'ground' using resistors R44 and R45 as a potential divider.
This is then decoupled by capacitors C50 and C51.
A sample of the oscillator frequency is taken from the base of TR4 via C14 and
fed to IC1 which is configured as a 40 pre-scaler. This is then fed to the
PLL3-D PCB.
RF AMPLIFIER
The input to the RF amplifier stage is taken from the collector of TR3 via C9.
This is amplified by TR2. The gain of this stage is controlled by potentiometer
R60 (Output level). The collector of TR2 is tuned by L3. The DC supply for this
stage is derived from the output of IC3. This IC switches the supply voltage to
mute the output whilst the PLL is out of lock. The full operation of this circuit is
explained later.
The control voltage from the PLL3-D board is filtered by R33/C38. The filtered
control voltage then feeds IC4, a quad switch, via R32 and separately by buffer
IC5. The output from IC5 is only used when the PLL is out of lock. Its purpose
is to increase the loop bandwidth thus accelerating the time for the PLL to reach
its required frequency. The switching for this is done by IC4. In the out of lock
condition R29 is placed in parallel with R30 and the output of IC5 is coupled to
the output of the loop filter by R31. The low resistance of R31 effectively
overrides the in lock path for the control voltage via R32.
When in lock IC5's output is switched out of circuit, as is R29. The control
voltage passes to the loop filter output via R32. It is filtered via R30 by C36,
giving a very long time constant. The purpose of this long time constant is to
prevent the loop responding to very low modulation frequencies and thus
causing distortion/phase shift.
The remaining switches in IC4 are configured as a timer (using C35 and
R63/R28). In the lock condition C35 is charged via the R63/R28, switching on
the final gate of IC4 after a short delay. This gate is used to link the junction of
R26 and D10 anode to ground when in lock. The lock LED, D5, is driven via
R26. Linking D10 to ground removes the positive bias (via R26 and R27/D5)
applied to the input of IC3 causing its output to go high (+15V). The output of
IC3 is used to drive the RF amplifier, as described above. The reason for the
delay is to allow the loop to stabilise after the long time constant filter is
switched in.
Incoming clock pulses from IC1 on the PLL3-R board (output frequency40)
enter this PCB via PL2 pins 4/13. This is fed to TR1 which shifts their level
from 8VPK to the 15VPK that is required by IC1.
The divided output can be monitored at TP3. It should be noted that this output
consists of pulses of the same duration as the incoming clock. The duty cycle is
therefore very low. It may be difficult to see this on an oscilloscope .
IC4 is a crystal controlled reference oscillator and divider. The crystal frequency
of 5.120MHz can be trimmed over a small range by C14. The output frequency
IC2 is a CMOS 4046 phase locked loop. It compares the phase of the divided
VCO signal from IC1 with the output of the reference oscillator. It has two
outputs; one from pin 13 (TP5) is fed via PL2 pins 8 and 9 to the loop filter on
the PLL3-R PCB. The network R1/C1 is a low pass filter with a much shorter
time constant than that of the loop filter. This reduces the tendency for output
transitions from IC2 producing spurious sidebands. The other output feeds the
lock detector circuit, IC3.
IC3 is an integrator whose output is low when the PLL is in the locked condition.
It feeds the loop bandwidth control on the PLL3-R PCB via pins 5 and 12. Its
output can be monitored at TP2.
The power supply takes its input from the unregulated DC supply. It is used to
supply the RF power amplifier with its DC supply. This supply must vary
between 5V and 15.5V dependent on the output power required.
The DC input to the board is fused at 10A (fast acting). This fuse should only
fail if the convertors internal over-voltage crowbar trip operates. This will
normally only happen if there has been an internal failure in the convertor. The
fuse must only be replaced with a fast acting type of the same value.
The DC supply is decoupled at the convertor input by C1 (Low ESR type). The
same type of capacitor, C2 is used to decouple the convertor output.
The output voltage is set by the parallel combination of R4 and the external
10kS power set control. The parallel value of these two components is 6kS for
15.5V (maximum power) and 0S for 5.1V. The VSWR cut-back system feeds a
positive current into the VAR input when it operates, to reduce the output
voltage (and therefore output power).
T2, R8, R6, R7 and zener diode D2 provide over voltage protection in the event
that the power set control should become open circuit, through disconnection or
failure. This prevents damage to the RF power amp unit. This part of the circuit
is designed only for protection. It should not be used to control the output in
normal conditions since the output stabilisation and noise performance will be
degraded.
The power supply can be shut down to provide the muting facility using the
inhibit inputs. A positive voltage >5V can be supplied to the convertor via D3
and the potential divider R2/R3. Alternatively R5 can be linked to ground,
turning on T1. The former input is connected to the PLL Out of Lock output
from the PLL3 modulator and the latter is linked to the rear panel control
connector to provide the external mute facility.
The FM30 30W amplifier is a 2 stage design, using a pair of Semelabs MOSFET
devices. The DC input voltage to the amplifier can vary between 5-15.5V
depending on the required output power.
Resistors R9, R10, R11 form an input attenuator. The input matching circuit for
U1 comprises L2, 2:1 transformer T2 and R8. C6 provides DC blocking. Bias is
applied to the gate of U1 via R2.
U1's output is matched to the input of the main output device U2 by C3, C4,
C10, two lengths of strip-line and R7. DC bias for U2 is generated by D1 which
rectifies the RF input at the appropriate point on the strip-line matching section.
This arrangement removes the bias from U2 if the RF input is removed. Output
matching from U2 is done with a length of strip-line and C18, C7, C8, C19 and
L3.
The first two sections, C11,L5, L6, C14, C15 and C20, of the output filter are
tuned to the 2nd and 3rd harmonics with the final low pass filter stage comprising
L7 and C13. A strip-line directional coupler is used to sense the forward and
reflected power levels. R12 nulls the reflected power sensor.
The FM25DIS PCB performs three tasks:- The basic power supply function, a central
point for the interconnection of the other PCB's and indicators and the VSWR cut-
back system.
The AC output from the mains transformer is connected to the bridge rectifier. The
output from the bridge rectifier enters the FMTXDIS board at connector CN1 pins 1
and 2. It is smoothed by C1. The external DC input enters the PCB at connector
CN1 pins 3 and 4, reverse voltage protection is provided by D1. The mains derived
DC supply is monitored by TR1 and its associated components. Should this supply
drop below about 20V the relay RL1 will be switched off selecting the external DC
input. D3 ensures that power is drawn from the mains derived DC supply if the
external supply is lower or absent. D3 also takes the load current during the relay
change-over time.
From this point this unregulated supply feeds the FMTX-PSU via connector CN7 pins
1 and 2, the front panel meter via R2 and connector CN3 pin 3 and IC1 which is a
7818 voltage stabiliser. The output from IC1 supplies most of the FM25DIS board
electronics and the PLL3 boards via connector CN4 pin 6. IC2 receives a 15V
supply from the PLL3 boards via connector CN4 pin 5.
Transistors TR2, TR3 and TR4 provide the PLL LOCK LED drive and the external PLL
LOCK OK indications. TR2 is turned off when the PLL is in lock. This in turn will
turn on TR3 and TR4.
The forward power sensed voltage enters the board via connector CN5 pin 2. It is
buffered and amplified by IC2b. The meter is driven via RV3. IC4 is operated as a
comparator with its threshold set by RV4. Transistor TR9 drives the external
forward power OK indication. Transistors TR10 and TR11 drive the front panel P
FWD LED.
The reflected power sensed voltage enters the board via connector CN5 pin 1. It is
buffered and amplified by IC2a. The meter is driven via RV1. C4 is charged by
R11, R12 and D5. This provides a rapid peak hold with a slower decay. IC3 further
amplifies this voltage. The gain of this stage (and therefore the maximum amount of
cut-back) is set by RV2. The output of IC3 drives the control input of the FMTX-
PSU unit via LK1, TR5, D6, R17 and pin 3 of connector CN5. Feeding a positive
current into this control input reduces the power supply output and therefore the RF
output power and the consequent reflected power. The output power potentiometer
is connected between pins 7 and 8 of connector CN2. The purpose of TR5 is to
turn on TR6 as soon as the cut-back system stars to operate. TR6 drives the red
part of the P REF LED and turns on TR7 which will turn off TR8.
Declaration:
The product described above compiles with the requirements of the Low Voltage
Directive (73/23/EEC) and the protection requirements of the EMC Directive
(89/336/EEC) issued by the Commission of the European Community.
Additionally, the product described above complies with all relevant parts of the
following standards: