A2 Professional Radio Service Manual

JUSTON ELECTRONIC EQUIPMENT CO.,LTD.

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 Contents
Overview---------------------------------------------------------------------------------------------2
Parts Introduction-----------------------------------------------------------------------------------3
Software Functions and specifications-------------------------------------------------------------5
Circuit Description----------------------------------------------------------------------------------7
1846S IC Introduction -----------------------------------------------------------------------------10
Dismantle and Re-install--------------------------------------------------------------------------11
Explode View and Parts List-----------------------------------------------------------------------14
Box Diagram----------------------------------------------------------------------------------------15
Main Technical Specification----------------------------------------------------------------------16
HYDX-A2 Maintenance Inspection---------------------------------------------------------------17

Overview
Scope of Manual :
This manual is intended for use by service technicians familiar with similar types of
equipments .It contains service information and all needed technical data.

Warranty and Service Support:

We offer our products long term support including warranty maintenance , out-warranty
maintenance and spare parts offer .
We offer long term support for its products. This support includes full exchange/or repair of the
product during the warranty period, and service/repair or spare parts support out of warranty .

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 After Warranty Period:
We offer a repair service to both end users and dealers at competitive prices .
We supplies individual parts and modules than can be purchased by dealers who authorized .

Purchasing Spare Parts

Please mark detailed spare parts code ( all parts including mechanical case do have codes) when
you place the parts order .If not know the code ,please illustrate the needed mechanical case or
parts number in full description for correct identification .

Safety
For personal safety , please take care the followings :
1, Do not transmit before not knowledge all the RF jack or any disconnect jacks to corresponding
contact terminal .
2,Should cut off the power supply and no operation when radio explode in flammable gas
environment or near to electric detonator .
3,Only qualified technician can maintain this radio.

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Parts Instruction

1,Power/Volume Rotator: Rotate the rotator in clock-wise to turn on the radio and hear the kata
sound ; Rotate the rotator in counter-clockwise to turn off the radio .Adjust the volume by rotator
when radio is power on .
2,Channel Rotator: choose desired working channel to communicate .
3, Indicator: Red indicator lights when transmitting ,green indicators lights when receiving .
4,Battery Push Lock: Install or dismantle the battery pack .
5, Antenna: SMA connector ,used to receive and transmit signal .
6, Speaker: Audio output.
7,Microphone : Audio input .
8,Battery positional hole: easy for lock the battery tightly .
9, Transmit(PTT Push to Talk) ) : Press PTT to transmit ,release to receive .
10,MONI: Under receiving state, press MONI to monitor the chosen channel signal or noise .
11,SK1/SK2: Program this key with any desired function by computer
12,Accessory cover : take off the cover to connect external earphone or frequency

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programming ,reading frequency by PC software.
13,Battery : Radio power supply .

1Software Function Specifications

2Functions Description
1, Channel Rotator for 16 channels 11, High/Low Frequency Setting
2, Voice Report in Chinese/English 12, Emergency Call
3, QT/DQT 13, TOT
4, Channel Spacing 25Khz/12.5Khz 14, Squelch Level Control
5,Monitor/Priority Scan/Fixed Scan 15,Offset/Reverse/Talk Around
6,Battery Save(4 modes) /Indicator 16,PTT ID Display
7,Stun/Kill/Active 17,Low Battery Alert
8, 8 Automatically Dial List (Pre-stored) 18,PC Mode
9, Information Input 19,DTMF Single/Group Call
10, Delay of VOX Transmitting 20, VOX/IVOX Level 10
21,Phase/ Tail Elimination

Modes Instruction
1User Mode
For regular communication, turning on the radio to enter user mode.(Please refer to A2 user
manual to conduct all operation under this mode)
2PC Mode
For-word
You can program A2 by PC ,program setup
interface and program software( A2 Setup) .
Please see the picture showing to connect radio
with PC program software by IBM or compatible
PC .

Steps:
Connect A2 to PC with serial port program cable.
Radio enter user mode once connecting with
power supply.
Radio will enter PC mode when PC sends out
command .
When radio connects with PC , its red indicator
lights in reading frequency state ,
Green indicator lights in programming frequency

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state .
Note
Radio model number should be matched when program pre-stored data in PC to EEPROM.

Connect with serial port program cable

Description for A2 Frequency program( Setup program cable: optional)
Please connect cable with radio side jack ,then to PC USB jack .
Serial Port

Set Up Program Instruction

A2 frequency program is for setting up functions and work available with IBM-PC or compatible
Windows2000,XP or Win7 . All information can be programmed to radio or read the data from
radio and edit. Also can print out the programmed data ,or adjust the specifications by manual .

You can set up the following functions by PC frequency program software.

1, Transmit/Receive Channel Frequency 10,Emergency Call

2, Transmit/Receive Channel Signal 11, TOT
3,Voice Report in Chinese/English 12,Squelch Level 9
4,Channel Spacing 25KHz/12.5KHz 13, Offset/Reverse/Talk Around
5,Monitor/Priority Scan/Fixed Scan 14, PTT ID Display
6, 8 Automatically Dial Lists (Pre-stored) 15, DTMF Single/Group Call
7,Information Input 16,VOX/IVOX Level 10
8, Delay of VOX Transmitting 17, Phase/Tail Elimination
9,High/Low Power

Circuit Introduction

Receiver
Signals from an antenna pass through TX/RX transformer , are amplified at BF1212 amplifier; then
processed by 1846S and output the audio signals ,again amplified by UTC2822M ,finally goes out
speaker .

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 Figure 1. Receiving Circuit

Transmitter
Signals from microphone are processed by 1846s modulation and come with carrier wave . With
buffering and promoting on Q203 ,Q202 ,the modulated signals are amplified at Q201 and goes
to antenna .

Figure 2. Transmitting Circuit

Transmitting/Receiving Switch Circuit

The transmitting signals pass through TX/RX transformer and low-pass filter . Filtered signals are
sent to antenna .The TX/RX transformer is consist of D201,D202,D101 and D102 diode.
With diodes features in single electrical conduction ,it can realize the exchange between TX and
RX at the time of connecting transmitting and stopping receiving .
Digital Control Circuit
1 PTT and Side-key Circuit
Signals from PTT and side-key go to microprocessor directly.
2 Restorer
Once connecting power successfully , a positive pulse comes from restorer which is
consist of C703 and R703 ,and will go to the reset terminal of micro-processor U701
7th pin

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Figure 3. Digital Control Circuit

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 ( 3 ) Battery Voltage Check Circuit
The supply voltage will go to analog port of micro-processor after it being devided.

( 4 ) Battery Save Circuit

In receiving and squelch off state , if there is no operation within 5 seconds ,radio battery save
circuit will be active and controlled by micro-processor.

1846S IC Introduction

Internal Main Parts Introduction

1, DSP cord including IF transformer, FM Modem , RSSI calculator, APC control circuit,
Audio/audio synthesis filter and CTCSS/CDCSS matched filter and so on.
2, Synthesizer main features:
A: LO (Local Oscillator) signal which generated from synthesizer , is used to transfer RF inputting a
continuous low-medium frequency.

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B: Correct VCO frequency by synthesizer offering reference clock.
3, Serial control port.

Dismantle and Re-install

Dismantle the battery pack
To install the battery into the battery positioning hole of radio bottom, then press the
battery, make the button completely to lock battery. To remove the battery, please turn off
the radio, and then push up the battery button of radio top , finally take off the battery.

Dismantle the radio body ( Aluminum bottom case and PCB parts)
1,Dismantle the radio antenna.
2,Dismantle the belt clip parts: take off the battery first ,then two screws with cross screwdriver
.now can take off the belt clip parts .( See Figure 8)
Note: Should take off the battery before belt clip.

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3,Take off the volume rotator. See Figure 9
4,Take off the antenna nut and volume switch nut with specific tools. See Figure 9
5,Take off two screws on the radio bottom by inner six angle screwdriver . See Figure 9

6.Turn radio body battery face down , knock the bottom on the cushion back and forth several
times .(See Figure 10) .Then aluminum case will part from mechanical case and raise it to pull out
the radio body.

7 See below after dismantling.( See Figure 12)

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Installing Belt Clip
Take off the battery first ,attach the belt clip to the back of battery with the screws
supplied by cross screwdriver. ( See Figure 13)

Installing the Battery Pack

To install the battery into the battery positioning hole of radio bottom, then press the battery ,
make the button completely to lock battery until to hear Kada sound.( See Figure 14)

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Explode View and Parts List

Box Diagram

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Main Technical Specifications

Genernal Specification HYDX-A2

Frequency Range 400-520MHz
Channel 16
Channel Spacing 25kHz/12.5KHz
Antenna Impedance 50
Microphone Impedance 2.2k
Working Voltage 7.4V DC
Frequency Stability 2.5ppm
Transmitter
Frequency Tolerance 250Hz
Output Power 5W
Sensitivity 124mV
Distortion 5%
Limitation 5kHz
Occupied Width 16 kHz
Modulation Feature For the tolerance of every octave 6dB
emphasis ,more than 3dB
Spurious 7.5 W
Adjacent Power -65 dB
SNR ( Signal Noise Ratio) 40 dB
Receiver
Reference Sensitivity better than -119dBm
Squelch 0.22 V
Audio Power 1000mW
Audio Distortion 5%
Receiving Width 7kHz
Audio Response For every octave 6dB de-emphasis
tolerance ,less than+2dB and more
than-10dB
Image Rejection -8 dB
Block 85 dB
Adjacent Selectivity 65 dB
Receiving SNR 40 dB

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 HYDX-A2 Maintenance Inspection
Item Symptom Possible Cause Solving Steps Measures

1.Low battery or Change a full battery or

Please charge the battery or change
battery power supply
another battery
damaged
2.Battery Check if contact terminal
doesnt being corrosion or Clean/Maintain/Change
No power/Power off contact well deformation.
1 automatically/Unstable Check if two pins of volume
3.Volume Switch
when power on switch connecting well or Maintain/Change another switch
damaged
cold soldering .
Check if the Pin 3 or 4 of Check if 4.000Mhz crystal and chip
4.Power supply testing chip supply power work , If not ,please change a new
trouble 3.4V and 1.5V supply for chip .
4.000Mhz crystal.
Check if PTT key cold Soldering well PTT key/ Change a
1.PTT key
soldering or not o/works new PTT
problem
well.
Check if temperature Check if 13Mhz crystal works well or
2 No Transmitting compensated crystal works not by oscilloscope /change a new
well 13Mhz crystal .
2.unlock
Check if 18th pin of 1846s Check if any voltage output from
output the voltage 0.7V . temperature compensated crystal
/change a new 1846s.
No voice but Check if speaker +- is short or
Check if speaker+- short
3 No receiving can receive not by multi-meter/Change the
or damaged
speaker.
1.No Output Check if input and output voltage
Check if D201 damage
Power correct /Change one-way tube.
2..Normal Check if input and output voltage
Check if Q202 and Q201
emission current correct /Change promoting tube or
works or not
Shorter transmitting but low power power tube.
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range 3.Low Adjust the power level by PC
emission ,low program or by manual .
power and Adjust power level.
power adjusting
problem
1.Speaker Check if speaker +-is Change speaker
damage short or damaged.
No voice when
5 Check input and output voltage of
receiving 2.Voice amplifier Check if voltage supply
U601 by oscilloscope /Change voice
damage normal or not .
amplifier.

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 Check two positioning pin Check if two positioning pins of
3Earphone Jack behind the microphone JK601 2.5 are short /Change the
Damage JK6012.5 if being damaged earphone jack .
by multi-meter
Shouting when Too close for Check if two radios out of 5 Make the distance of two radios
transmitting /receiving transmitted meters or not longer properly .
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radio and
received radio
1. Aerial head Check if there is any things Clean aerial head/Change aerial
problem on the aerial head or head.
Power conducts well
damaged
7 but not enough TX
2.Antenna Try to use another antenna
covering range
damaged or Change antenna
abnormal
Check if two positioning pin Check if two positioning pin of
1.No behind the microphone JK601 3.5 earphone jack short
8 No modulation
modulation JK602 3.5 being damaged /Change the earphone jack.
by multi-meter

2.Microphone Identify the damage by Maintain /change a new

doesnt work changing a new one microphone .
1.Speaker Identify by changing a new Change a speaker.
damage one .
9 Abnormal Voice
2.Components Check the output voltage of Maintain U601,Q601 output
damage U601 ,Q601 (DTC114EE) voltage /change components
Maybe Check the leading pin of Inspect/Change Channel rotator
Wrong Channel Voice something channel rotator switch by switch.
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Report wrong with multi-meter.
channel rotator
Check frequency deviation Set the frequency deviation value
Chopping Receiving Frequency
11 by Comprehensive Test by PC program
Signals deviation is over
Instrument
No prompts when Voice prompt Check the program setting
12 Check voice prompt setting
power on turned off

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