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    140 H

    Uploaded by

    Alex Castillo
    This document provides troubleshooting steps to diagnose issues with a machine's transmission direction and speed control lever. It involves using an electronic technician tool to view status parameters, checking the harness and connectors, measuring voltages, checking continuity, and testing the lever by shorting pins on its connector according to a table. The goal is to determine if the problem is with the lever, harness, or power train electronic control module.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd

    140 H

    Uploaded by

    Alex Castillo
    110 views7 pages
    This document provides troubleshooting steps to diagnose issues with a machine's transmission direction and speed control lever. It involves using an electronic technician tool to view status parameters, checking the harness and connectors, measuring voltages, checking continuity, and testing the lever by shorting pins on its connector according to a table. The goal is to determine if the problem is with the lever, harness, or power train electronic control module.

    Original Description:

    Caterpillar 140h

    Original Title

    140h(2)

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    © © All Rights Reserved

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    This document provides troubleshooting steps to diagnose issues with a machine's transmission direction and speed control lever. It involves using an electronic technician tool to view status parameters, checking the harness and connectors, measuring voltages, checking continuity, and testing the lever by shorting pins on its connector according to a table. The goal is to determine if the problem is with the lever, harness, or power train electronic control module.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    110 views7 pages

    140 H

    Uploaded by

    Alex Castillo
    This document provides troubleshooting steps to diagnose issues with a machine's transmission direction and speed control lever. It involves using an electronic technician tool to view status parameters, checking the harness and connectors, measuring voltages, checking continuity, and testing the lever by shorting pins on its connector according to a table. The goal is to determine if the problem is with the lever, harness, or power train electronic control module.

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    Usage:

    143H 1AL 160H 2FM 12H ES 2GS 160H ES 2HS 12H


    ES 2LR 12H NA 2WR 140H NA 2ZK 140H ES 3AS 160H
    NA 3GM 135H NA 3YK 12H 4ER 120H NA 4MK 12H
    NA 4XM 163H NA 5AK 120H 5FM 140H 5HM 12H 5ZM 120H
    ES 6NM 120H 6TM 160H
    ES 6WM 135H 7MM 140H 8JM 140H ES 8KM 12H
    NA 8MN 135H 8WN 160H NA 9EJ 160H 9JM 140H
    NA 9TN 120H ES 9YR 140H NA 9ZN
    Illustration 1

    Schematic of the Circuit of the Shift Lever

    Note: Refer to the Electrical System Schematic in the Service


    Manual of the machine for the correct schematic.
    Problems with the transmission direction and speed control lever
    will cause the machine to respond incorrectly to the actions of the
    lever. Some problems with the transmission direction and speed
    control lever will cause the transmission to remain in the present
    speed and direction when a problem is detected. Other problems
    with the transmission direction and speed control lever will cause
    the transmission to shift to neutral.
    1. View the status.
    i. Use the Caterpillar Electronic Technician (ET) to view
    the status "Group 1 Gear Lever Parameters".
    i. Actuate the transmission shift lever through all speeds
    in forward and reverse. Verify the positions on the display of
    the ET.
    i. Operate the machine in all speeds and all directions. All
    speeds and all directions may not be available.
    Expected Result: The failure is NOT present.
    Results:
    OK - The failure is NOT present. Suspect an
    intermittent failure. STOP.
    NOT OK - The failure is still present. Note the
    positions that were incorrect on the ET screen.
    Proceed to Step 2.
    2. Check the harness.
    i. Check the harness connectors and the harness from
    the transmission direction and speed control lever to the
    power train electronic control module (ECM).
    i. Thoroughly inspect the connectors for the transmission
    direction and speed control lever and the connectors for the
    power train ECM.
    i. Visually inspect the harness wiring from the
    transmission direction and speed control lever to the power
    train ECM.
    i. Use the ET to view the status "Group 1 Gear Lever
    Parameters".
    i. Actuate the transmission direction and speed control
    lever through all speeds in forward and reverse. Verify the
    positions on the display for the ET.
    i. Operate the machine in all speeds and all directions. All
    speeds and all directions may not be available.
    Expected Result: The harness and harness connectors
    are correct. The fault is NOT present.
    Results:
    OK - The harness and the harness connectors
    are correct. The fault is NOT present. Proceed to Step
    3.
    NOT OK - The harness and/or the harness
    connectors are NOT correct and the fault is still
    present. Repair the machine harness and/or the
    harness connectors. If necessary, replace the machine
    harness and/or the harness connectors. Ensure that all
    the seals are properly in place. Also, check that the
    connectors mate completely. Verify that the repair
    eliminates the problem. Clear all diagnostic codes.
    STOP.
    3. Check the voltage.
    i. Disconnect the transmission direction and speed
    control lever from the machine harness.
    i. Turn the key start switch to the ON position.
    i. Measure the voltage between pin 2 and pin 15 of the
    24-pin connector for the transmission direction and speed
    control lever.
    Expected Result: System voltage is present.
    Results:
    OK - System voltage is present. Proceed to Step
    4.
    NOT OK - System voltage is NOT present. There
    is a problem with the power supply to the transmission
    direction and speed control lever. Check the fuse for
    the transmission direction and speed control lever and
    the associated harness. STOP.
    4. Check the continuity.
    i. Ensure that the key start switch is in the OFF position.
    i. The transmission direction and speed control lever and
    the power train ECM are disconnected from the machine
    harness.
    i. Check for continuity from pin 2 to all active pins on the
    24-pin connector of the transmission direction and speed
    control lever.
    Expected Result: Continuity is NOT present.
    Results:
    OK - Continuity is NOT present. Proceed to Step
    5.
    NOT OK - Continuity is present. The problem is in
    the harness. Repair the harness or replace the
    harness.
    5. Check the continuity.
    i. Check for continuity from pin 15 to all active pins on the
    24-pin connector of the transmission direction and speed
    control lever.
    Expected Result: Continuity is NOT present.
    Results:
    OK - Continuity is NOT present. Proceed to Step
    6.
    NOT OK - Continuity is present. The problem is in
    the harness. Repair the harness or replace the
    harness. STOP.
    6. Check the transmission direction and speed control
    lever.
    i. Reconnect the connectors for the power train ECM.
    i. Create a jumper wire that can short from pin 2 to two of
    the other pins on the connector for the transmission
    direction and speed control lever.
    i. The key start switch should be in the ON position.
    i. Use the ET to display "Group 1 Gear Lever
    Parameters". Conduct the following items and view the
    parameters on the ET. Refer to Table 1 for the correct
    connections of the jumper wire to the harness for the
    transmission direction and speed control lever.
    Table 1

    Check of the Gear Parameters.


    Jumper Wire Connections. (1)

    Ground Contact Directional Contact Speed Cont

    2 11 3

    2 11 4

    2 11 5

    2 11 6

    2 11 7

    2 11 8

    2 11 9

    2 11 10

    2 12 3

    2 12 4
    2 12 5

    2 12 6

    2 12 7

    2 12 8

    2 12 9

    2 12 10

    2 14 10

    (1)
    All contacts are on the harness for the shift lever.

    iii. Expected Result: All the gear parameters read the


    proper gear.
    iv. Results:
    OK - All gear parameters read the proper gear.
    Replace the transmission direction and speed control
    lever and verify correct operation. STOP.
    NOT OK - All gear parameters DO NOT read the
    proper gear. It is unlikely that the power train ECM is
    faulty. Exit this procedure and perform this CID FMI
    again. If the cause of the fault is not found, replace the
    power train ECM. Refer to Testing and Adjusting,
    "Electronic Control Module (Power Train) - Replace" for
    more information on replacing the power train ECM.
    STOP.

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