Parts Manual Aa
Parts Manual Aa
Parts Manual Aa
PARTS MANUAL
MODEL PIXEF 215
EXAMPLE :
HOW TO READ YOUR PARTS MANUAL.
SAMPLE
CODE SHEET
ILLUSTRATION
4. Once the description of the required part is known, refer to the illustration item
number as shown by arrow mark for conformation. Having confirmed the latter,
the part number may be obtained form the column adjacent to the ITEM No.
5. Before final selection of replacement part /assembly no. history sheet, must be
checked.
6. The replacement part, if does not appear either in the CODE SHEET or in the
ILLUSTRATION of the manual, please give a full description of the part and its
location. A sketch of the part with principal dimensions needs to be forwarded.
7. For any requirement of replacement parts, ALWAYS to quote the ASSEMBLY
PART NUMBER, DESCRIPTION and CRANE MODEL & SERIAL No.
8. Now the correct part no of replacement parts is done to order.
HOW TO READ YOUR PARTS MANUAL.
GROUP ( SECTION )
Parts manual is divided in to a number of groups (sections). Each group (section)
elaborates a particular assembly of the equipment on a crane .The groups (sections) are
arranged in the manual, in sequence, as they appear in the index. The dividing sheets
are illustrated typically by group No. to assist identification of assemblies.
CODE SHEETS
In each section there are number of sheets known as code sheets. These are listed in
the index and are identified by the Part No. and Issue numbers which appear at the
bottom right hand corner of each sheet.
Each code sheet is divided into columns containing item number, part number, quantity
per unit, description.
The sheets are not necessarily in numerical order but in the sequence of the assembly
to which they belong.
ILLUSTRATIONS
Where possible, each code sheet is accompanied by an illustration an exploded view of
the parts listed. The item number appears on i.e. the illustration will reflect in part No. of
the item on left hand column of the code sheet.
Each item is numbered and the serviceable parts are marked against their respective
item number on the code sheet. The listing the item number follows a numerical
sequence therefore if there is more than one code sheet the sequence is continued to
cover all the items on the illustration.
IDENTIFYING PARTS
It should be noted that some code sheets list more than one assembly. Therefore
before ordering parts the assembly part number should be checked from the manual
index and/or crane history sheet and/or consumption list.
In addition to the part manual the part numbers of certain units will be found both on the
crane history sheet and on an identification tag attached to the particular unit on the
crane.
Should the code sheet not list all illustration item numbers, then the illustration is to be
regarded as typical and only the parts listed on the code sheet are required for that
particular assembly.
MACHINE COMPONENT INDEX
MODEL : PIXEF 215 DATE : 18/06/2014
BOOM GROUP 1
CAB GROUP 2
APPROVED BY:
i
MACHINE COMPONENT INDEX
MODEL : PIXEF 215 DATE : 18/06/2014
HOIST GROUP 4
W 2171200002 HOIST UNIT INSTALLATION 28 59
W 7974000044 HOIST UNIT ASSEMBLY 29 61
TURNTABLE GROUP 5
V 2171200004 SLEW UNIT INSTALLATION 30 70
W 7734000063 SLEW UNIT (REDUCER + MOTOR) 31 72
Z 9734001254 STOP BUTTON PLATE KIT 37 84
W 2171100215 MECHANICAL SLEW STOP ASSEMBLY 37A 85A
W 2171200006 SLEW LOCK INSTALLATION 37B - 37C 85C
W 2171200008 COUNTER WEIGHT SUPER INST. 38 86
W 2171100051 HYDRAULIC SWIVEL INST. 39 88
V 2171200009 HYDRAULIC STEEL TUBE INSTL.- SUPER 40 90
V 2171600012 HYDRAULIC PIPING ASSEMBLY-SUPER 41 92
ENGINE GROUP 6
U 2171800070 ENGINE RAD. AIR CLEANER & TC. INST. 42A - 42C 94
W 7414000084 ENGINE - (REF. ONLY) - -
W 2171800081 T.C. OIL COOLER INSTALLATION 43 98
U 7904000032 TRANSMISSION 44A - 44Q 100
W 2171800080 DIPSTICK INSTALLATION 45 135
W 2171100053 HYDRAULIC PUMP INSTALLATION 46 137
W 7722000104 VANE PUMP 47 139
W 2171800072 EXHAUST INSTALLATION 48 142
W 2171100058 THROTTLE CONTROL ENGINE INSTL 49 144
APPROVED BY:
ii
MACHINE COMPONENT INDEX
MODEL : PIXEF 215 DATE : 18/06/2014
AXLE GROUP 8
OUTRIGGER GROUP 9
U 2171100043 OUTRIGGER INSTALLATION 61 170
W 7372000444 OUTRIGGER JACK CYLINDER 62 172
W 7372000427 JACK CYLINDER (REF. ONLY ) - -
W 7372000443 OUTRIGGER EXTENSION CYLINDER 63 174
W 7372000362 O/R EXTENSION CYL. (REF. ONLY) - -
W 2171100044 OUTRIGGER FOOT INSTALLATION 64 176
FRAME GROUP 10
APPROVED BY:
iii
MACHINE COMPONENT INDEX
MODEL : PIXEF 215 DATE : 18/06/2014
ELECTRICAL GROUP 12
OPTIONAL GROUP 13
W 2171400020 FIRE EXTINGUISER INSTALL-2KG 82 237
W 2171100092 FIRE EXTINGUSER INSTALL- 6KG 83 239
Z 2186100040 TOW HOOK INSTALLATION - 5 TON - 241
W 2171100223 SPARE TYRE INSTALLATION 84 242
Z 2171100222 WHEEL ASSEMBLY - 244
Z 6581000124 BEACON LAMP INSTALLATION - 245
Z 6245000076 RADIO INSTALLATION - 246
Z 6245000078 PARKING SENSOR SYSTEM - 247
Z 6245000079 CIGARETTE LIGHTER - 248
Z 6486000027 GAUGE ASSEMBLY - 249
Z 6356000001 OUTRIGGER SENSOR INSTALLATION - 250
Z 6356000002 SLEW LOCK SENSOR INSTALLATION - 251
Z 6245000077 REAR VIEW MONITOR SYSTEM - 252
APPROVED BY:
iv
MACHINE COMPONENT INDEX
MODEL : PIXEF 215 DATE : 18/06/2014
OPTIONAL
OPTIONALGROUP
GROUP13
13
V 2171900014 LATTICE ASSEMBLY 85 253
U 2171900020 LATTICE STOWAGE ASSEMBLY 86 255
W 2171900021 BOOM BASE SECTION REWORK 87 257
V 2171900023 MAN CARRYING BASKET INSTL. 88 259
V 2171900028 MAN CARRYING BASKET S/ASSY 89-90 261
APPROVED BY:
v
BOOM ASSEMBLY
1
FIGURE 1A : BOOM ASSEMBLY
U 2171900001
ISSUE NO.01
2
FIGURE 1B : BOOM AS
SSEMBLY
Y
U 2171900001
ISSUE NO.00
3
FIGURE 1C : BOOM ASSEMBLY
U 2171900001
ISSUE NO.00
4
BOOM BASE SECTION ASSEMBLY
W 2171900002
ISSUE NO.00
5
FIGURE 2 : BOOM BASE SECTION ASSEMBLY
W2171900002
ISSUE NO.00
6
BOOM MIDDLE SECTION ASSEMBLY
W2171900003
ISSUE NO.00
7
FIGURE 3 : BOOM MIDDLE SECTION ASSEMBLY
W 2171900003
ISSUE NO.00
8
BOOM FLY SECTION ASSEMBLY
W2171900004
ISSUE NO.00
9
FIGURE 4 : BOOM FLY SECTION ASSEMBLY
W2171900004
ISSUE NO.00
10
TELE RAM ASSEMBLY
W2171900008
+SEE FURTHER BREAKDOWN IN THIS GROUP
ISSUE NO.00
11
FIGURE 5 : TELERAM ASSEMBLY
W2171900008
ISSUE NO.00
12
TELE RAM
1 Z 9372012619 1 O-RING
2 Z 9372012620 2 BACK UP RING
3 Z 9372012621 1 O-RING
4 Z 9372012622 1 BACK UP RING
5 Z 9372012623 1 ROD WIPER
6 Z 9372012624 1 ROD SEAL
7 Z 9372012625 1 STEP SEAL
8 Z 9372012626 1 ROD BEARING
9 Z 9372012627 1 ROD BEARING
10 Z 9372012628 1 PISTON SEAL
11 Z 9372012629 2 PISTON BEARING
12 Z 9372012630 - REPAIR KIT
V 7372000441
ISSUE NO.00
13
V 7372000441
FIGURE 6 : TELE RAM
ISSUE NO.00
14
DERRICK CYLINDER INSTALLATION
15
FIGURE 7 : DERRICK CYLINDER INSTALLATION
W2171200003
ISSUE NO.02
16
DERRICK RAM
1 Z 9372012600 1 O-RING
2 Z 9372012631 2 BACK UP RING
3 Z 9372012632 1 O-RING
4 Z 9372012633 1 BACK UP RING
5 Z 9372011350 1 ROD WIPER
6 Z 9372012634 1 ROD SEAg L
7 Z 9372011351 1 STEP SEAL
8 Z 9372012635 3 ROD BEARING
9 Z 9372012636 1 PISTON SEAL
10 Z 9372012637 1 PISTON BEARING
11 Z 9372012638 - REPAIR KIT
V 7372000442
ISSUE NO.00
17
FIGURE 8 : DERRICK RAM V 7372000442
ISSUE NO.00
18
HOIST ROPE ASSEMBLY
Z 2171200007
ISSUE NO.00
19
HOOK BLOCK ASSEMBLY
1 Z9539000037 1 HOOK
2 Z9539000038 1 CROSS HEAD
3 Z9539000039 1 NUT FOR HOOK
4 Z9539000040 2 SIDE PLATE
5 Z9539000041 2 SHEAVE
6 Z9539000042 1 AXLE PIN
7 Z9539000043 1 SHEAVE COVER
8 Z9539000044 4 STUD
9 Z9539000045 - CASLER PLATE
10 Z9539000046 1 THRUST BEARING
11 Z9539000047 2 KEEP CROSS HEAD
12 Z9539000048 2 AXLE LOCK NUT
13 Z9539000049 2 SHEAVE BEARING
V 7086000070
ISSUE NO.00
20
FIGURE 9 : HOOK BLOCK ASSEMBLY
V 7086000070
ISSUE NO.00
21
CABIN INSTALLATION
U 2171400005
+SEE FURTHER BREAKDOWN IN THIS GROUP ISSUE NO.03
22
FIGURE 10 : CABIN INSTALLATION
U 2171400005
ISSUE NO.03
23
CAB - SCOPE OF SUPPLY
U 2171400008
ISSUE NO.01
24
FIGURE 11A : CAB - SCOPE OF SUPPLY
U 2171400008
ISSUE NO.00
25
FIGURE 11B : CAB - SCOPE OF SUPPLY U 2171400008
ISSUE NO.00
26
SEAT INSTALLATION
W 2171100055
ISSUE NO.00
27
FIGURE 12 : SEAT INSTALLATION
W 2171100055
ISSUE NO.00
28
STEERING UNIT INSTALLATION
W 2171100056
+SEE FURTHER BREAKDOWN IN THIS GROUP
ISSUE NO.01
29
FIGURE 13 : STEERING UNIT INSTALLATION W 2171100056
ISSUE NO.01
30
STEEERING UNIT
V 7926000349
ISSUE NO.00
31
FIG
GURE 14 : STEEERIN
S NG UNIT
V 792
26000349
ISSU
UE NO.00
32
THROTTLE PEDAL INSTALLATION
W 2171100057
+SEE FURTHER BREAKDOWN IN THIS GROUP
ISSUE NO.00
33
FIGURE 15 : THROTTLE PEDAL INSTALLATION
W 2171100057
ISSUE NO.00
34
THROTTLE PEDAL ASSEMBLY
W 2175800004
ISSUE NO.00
35
FIGURE 16 : THROTTLE PEDEL ASSEMBLY
W 2175800004
ISSUE NO.00
36
LEVEL GAUGE MTG ASSEMBLY
W 2171400019
ISSUE NO.00
36A
FIGURE 16A : LEVEL GAUGE MTG ASSEMBLY
W 2171400019
ISSUE NO.00
36B
HYDRAULIC CONTROL VALVE INSTALLATION
37
FIGURE 17 : HYDRAULIC CONTROL VALVE INSTALLATION
U 2171100050
ISSUE NO.01
38
CONTROL VALVE D/T/H ASSEMBLY
W 2171100074
+SEE FURTHER BREAKDOWN IN THIS GROUP
ISSUE NO.00
39
FIGURE 18 : CONTROL VALVE D/T/H ASSEMBLY
W 2171100074
ISSUE NO.00
40
3 SECTION CONTROL VALVE
W 7926000405
ISSUE NO.00
41
FIGURE 19 : 3 SECTION CONTROL VALVE
W 7926000405
ISSUE NO.00
42
CONTROL VALVE SLEW ASSEMBLY
W 2171100075
+SEE FURTHER BREAKDOWN IN THIS GROUP
ISSUE NO.02
43
FIGURE 20 : CONTROL VALVE SLEW ASSEMBLY
W 2171100075
ISSUE NO.02
44
1 SECTION MANUAL CONTROL VALVE - SLEW
W 7926000404
ISSUE NO.00
45
FIGURE 21 : 1 SECTION MANUAL CONTROL VALVE - SLEW
W 7926000404
ISSUE NO.00
46
CONTROL VALVE OUTRIGGER ASSEMBLY
W 2171100076
+SEE FURTHER BREAKDOWN IN THIS GROUP ISSUE NO.01
47
FIGURE 22 : CONTROL VALVE OUTRIGGER ASSEMBLY
W 2171100076
ISSUE NO.01
48
4 SECTION MANUAL CONTROL OUTRIGGER VALVES
W 7926000406
ISSUE NO.00
49
FIGURE 23 : 4 SECTION MANUAL CONTROL OUTRIGGER VALVES
W 7926000406
ISSUE NO.00
50
MOTION CUT VALVE ASSEMBLY
W 2171100077
+SEE FURTHER BREAKDOWN IN THIS GROUP ISSUE NO.02
51
FIGURE 24 : MOTION CUT VALVE ASSEMBLY
W 2171100077
ISSUE NO.02
52
MOTION CUT BLOCK
W 7926000416
ISSUE NO.00
53
FIGURE 25 : MOTION CUT BLOCK
W 7926000416
ISSUE NO.00
54
FLOW / RELIEF VALVE ASSEMBLY
55
FIGURE 26 : FLOW / RELIEF VALVE ASSEMBLY
W 2171100079
ISSUE NO.02
56
FLOW CONTROL RELIEF VALVE
1 Z9926001304 1 CI BLOCK 50 X 50 X 60
2 Z9926001305 1 DUESE G M10 X 1 D3,0
3 Z9926001306 1 CAP NUT
4 Z9926001307 1 VM01 CARTRIDGE
5 Z9926001308 1 VALVE SEAT
6 Z9926001309 1 VALVEPIN 140
7 Z9926001310 1 FRONT SPRING WASHER
8 Z9926001311 1 M8X1.25 X 25
9 Z9926001312 1 SOFT CU WASHER
10 Z9926001313 1 SOFT CU WASHER
11 Z9926001314 1 REAR SPRING WASHER
12 Z9926001315 1 RELIEF VALVE SPRING
W 7926000410
ISSUE NO.00
57
FIGURE 27 : FLOW CONTROL RELIEF VALVE
W 7926000410
ISSUE NO.00
58
HOIST UNIT INSTALLATION
W 217120002
+SEE FURTHER BREAKDOWN IN THIS GROUP
ISSUE NO.00
59
FIGURE 28 : HOIST UNIT INSTALLATION
W 217120002
ISSUE NO.00
60
HOIST UNIT ASSEMBLY
1 Z9974001585 1 MOTOR_160CC
2 Z9974001586 2 SCREW M 12 X 30 , GR. 8.8
3 Z9974001587 2 REDUCTION BUSHING
4 Z9974001588 1 O-RING
5 Z9974001589 4 THICKNESS SHIM
6+ Z9974001590 1 BRAKE GROUP
7 Z9974001591 8 SCREW M10 X 60, GR. 12.9
8 Z9974001592 2 O-RING
9 Z9974001593 1 GEAR SUB-ASSEMBLY
10 Z9974001594 1 RING GEAR
11 Z9974001595 12 SCREW M10 X 80, GR. 12.9
12 Z9974001596 1 INTERMEDIATE FLANGE
13 Z9974001597 2 O-RING
14 Z9974001598 1 RING GEAR
15 Z9974001599 12 SCREW M10 X 35 , GR. 10.9
16 Z9974001600 1 WINCH DRUM
17 Z9974001601 8 SCREW M12 X 30, GR. 12.9
18 Z9974001602 2 V-RING
19 Z9974001603 1 DRUM FLANGE
20 Z9974001604 2 HOLE SEEGER
21 Z9974001605 1 BALL BEARING
22 Z9974001606 1 OPPOSITE MOTOR SIDE FLANGE
23 Z9974001607 6 SCREW M8 X 18, GR. 8.8
24 Z9974001608 3 ROPE PRESS FIXING 14
25 Z9974001609 8 SCREW M10 X 30,GR. 8.8
26 Z9974001610 1 OPPOSITE MOTOR SIDE SUPPORT
27 Z9974001611 6 SCREW M12 X 30, GR. 8.8
28 Z9974001612 1 BEARING HUB
61
HOIST UNIT ASSEMBLY
62
FIGURE 29 : HOIST UNIT ASSEMBLY W 7974000044
ISSUE NO.00
63
BRAKE GROUP
Z 9974001590
ISSUE NO.00
64
FIGURE 29A : BRAKE GROUP
Z 9974001590
ISSUE NO.00
65
CABLE PRESS PREARRANGED FOR END STOCK KIT
1 Z9974001653 2 SCREW M8 X 40
2 Z9974001654 2 FLAT WASHER
3 Z9974001655 3 NUT M8
4 Z9974001656 4 TRACTION SPRING
5 Z9974001657 1 SPRING PIN
6 Z9974001658 2 SHAFT SEEGER 12
7 Z9974001659 10 NYLON WASHER
8 Z9974001660 6 BALL BEARING
9 Z9974001661 1 CABLE PRESS ROLLER 53 X 88
10 Z9974001662 2 CABLE PRESS ARM
11 Z9974001663 1 ROLLER PIN 20X421
12 Z9974001664 1 CABLE PRESS ROLLER 53 X 235
13 Z9974001665 1 CABLE PRESS+ END STOCK PIN
14 Z9974001666 5 ELASTIC PIN
15 Z9974001667 1 DISCHARGE ROLLER
16 Z9974001668 2 WASHER 21
17 Z9974001669 4 SCREW M12 X 45,GR. 10.9
18 Z9974001670 2 CABLE PRESS SUPPORT PLAQUE
19+ Z9974001671 2 NYLON SHAFT CLAMP GROUP
20 Z9974001672 2 SPRING COUPLING
21 Z9974001673 1 NYLON END STROKE ARM
22+ Z9974001674 1 SCREW + NUTS END STOCK ARM KIT
23 Z9974001675 1 SCREW M8 X 25
24 Z9974001676 1 NYLON MICROSWITCH SUPPORT PLAQUE
25 Z9974001677 2 SCREW M8 X 20
66
FIGURE 29B : CABLE PRESS PREARRANGED FOR END STOCK KIT Z 9974001634
ISSUE NO.00
67
NYLON SHAFT CLAMP GROUP
Z 9974001671
ISSUE NO.00
68
SCREW + NUTS END STROKE ARM KIT
1 Z9974001681 2 SCREW M6 X 30
2 Z9974001680 4 NUT M6
Z 9974001674
ISSUE NO.00
69
SLEW UNIT INSTALLATION
70
FIGURE 30 : SLEW UNIT INSTALLATION V 2171200004
ISSUE NO.01
71
SLEW UNIT (REDUCER + MOTOR)
72
FIGURE 31 : SLEW UNIT
W 7734000063
ISSUE NO.00
73
DRIVE SHAFT
Z 9734001208
ISSUE NO.00
74
FIGURE 32 : DRIVE SHAFT
Z 9734001208
ISSUE NO.00
75
LOWER PLANETARY DRIVES
Z 9734001209
ISSUE NO.00
76
FIGURE 33 : LOWER PLANETARY DRIVES
Z 9734001209
ISSUE NO.00
77
CONNECTING COVER
Z 9734001210
ISSUE NO.00
78
FIGURE 34 : CONNECTING COVER
Z 9734001210
ISSUE NO.00
79
UPPER PLANETARY DRIVE
Z 9734001211
ISSUE NO.00
80
FIGURE 35 : UPPER PLANETARY DRIVE
Z 9734001211
ISSUE NO.00
81
DIRECT INPUT WITH BRAKE
Z 9734001212
ISSUE NO.00
82
FIGURE 36 : DIRECT INPUT WITH BRAKE
Z 9734001212
ISSUE NO.00
83
STOP BUTTON PLATE KIT
Z 9734001254
ISSUE NO.00
84
FIGURE 37 : STOP BUTTON PLATE KIT
Z 9734001254
ISSUE NO.00
85
COUNTER WEIGHT SUPER INSTALLATION
V 2171200008
ISSUE NO.00
86
FIGURE 38 : COUNTER WEIGHT SUPER INSTALLATION
V 2171200008
ISSUE NO.00
87
HYDRAULIC SWIVEL INSTALLATION
V 2171100051
ISSUE NO.02
88
FIGURE 39 : HYDRAULIC SWIVEL INSTALLATION
V 2171100051
ISSUE NO.02
89
HYDRAULIC STEEL TUBE INSTALLATION- SUPER
V 2171200009
ISSUE NO.00
90
FIGURE 40 : HYDRAULIC STEEL TUBE INSTALLATION- SUPER
V 2171200009
ISSUE NO.00
91
HYDRAULIC PIPING ASSEMBLY - SUPER
V 2171600012
ISSUE NO.01
92
FIGURE 41 : HYDRAULIC PIPING ASSEMBLY - SUPER
V 2171600012
ISSUE NO.01
93
ENGINE, RADIATOR, AIR CLEANER & TC INSTALLATION
U 2171800070
+SEE FURTHER BREAKDOWN IN THIS GROUP
ISSUE NO.05
94
FIGURE 42A : ENGINE, RADIATOR, AIR CLEANER & TC INSTALLATION U 2171800070
ISSUE NO.05
95
FIGURE 42B : ENGINE, RADIATOR, AIR CLEANER & TC INSTALLATION
U 2171800070
ISSUE NO.05
96
U 2171800070
FIGURE 42C : ENGINE, RADIATOR, AIR CLEANER & TC INSTALLATION
ISSUE NO.05
97
T.C. OIL COOLER INSTALLATION
W 2171800081
ISSUE NO.00
98
FIGURE 43 : T.C. OIL COOLER INSTALLATION
W 2171800081
ISSUE NO.00
99
TRANSMISSION
100
ENGINE CONNECT
Z 9904002300
ISSUE NO. 00
101
FIGURE 44A : ENGINE CONNECT
Z9904002300
ISSUE NO. 00
102
CONVERTER
Z9904002301
ISSUE NO. 00
103
FIGURE 44B : CONVERTER
Z9904002301
ISSUE NO. 00
104
DRIVE
Z9904002302
ISSUE NO. 00
105
FIGURE 44C : DRIVE
Z9904002302
ISSUE NO. 00
106
TRANSM. HOUSING
Z9904002303
ISSUE NO. 00
107
FIGURE 44D : TRANSM. HOUSING
Z9904002303
ISSUE NO. 00
108
TRANSM. HOUSING
Z9904002304
ISSUE NO. 00
109
FIGURE 44E : TRANSM. HOUSING
Z9904002304
ISSUE NO. 00
110
COUPLING
Z9904002305
ISSUE NO. 00
111
FIGURE 44F : COUPLING
Z9904002305
ISSUE NO. 00
112
CLUTCH
Z9904002306
ISSUE NO. 00
113
FIGURE 44G : CLUTCH
Z9904002306
ISSUE NO. 00
114
COUPLING
Z9904002307
ISSUE NO. 00
115
FIGURE 44H : COUPLING
Z9904002307
ISSUE NO. 00
116
COUPLING
Z9904002308
ISSUE NO. 00
117
FIGURE 44I : COUPLING
Z9904002308
ISSUE NO. 00
118
COUPLING
Z9904002309
ISSUE NO. 00
119
FIGURE 44J : COUPLING Z9904002309
ISSUE NO. 00
120
COUPLING
Z9904002310
ISSUE NO. 00
121
FIGURE 44K : COUPLING Z9904002310
ISSUE NO. 00
122
OUTPUT
Z9904002311
ISSUE NO. 00
123
FIGURE
E 44L : OU
UTPUT
Z 990400
02311
ISSUE NO. 00
124
CONTROL UNIT
Z9904002312
ISSUE NO. 00
125
FIGURE 44M : CONTROL UNIT
Z9904002312
ISSUE NO. 00
126
PRESSURE OIL PUMP
Z9904002313
ISSUE NO. 00
127
FIGUR
RE 44N : PR
RESSURE OIL PUMP
P
Z990400
02313
ISSUE NO.
N 00
128
INDUCTIVE TRANSMITTER
Z9904002314
ISSUE NO. 00
129
FIGURE 44O : INDUCTIVE TRANSMITTER
Z9904002314
ISSUE NO. 00
130
FILTER
Z9904002315
ISSUE NO. 00
131
FIGURE 44P : FILTER
Z9904002315
ISSUE NO. 00
132
PERIPHERALS
Z9904002316
ISSUE NO. 00
133
FIGURE 44Q : PERIPHERALS
Z9904002316
ISSUE NO. 00
134
DIPSTICK INSTALLATION
- W4171800058 1 GASKET
2 W4171800059 1 DIPSTICK TUBE ASSEMBLY
3 7951170210 2 WASHER SPRING M8
4 7126171250 2 SCREW HEX HD. M8 X 25 LG. GR-8.8
5 W4171800060 1 DIPSTICK ASSEMBLY
W 2171800080
ISSUE NO.00
135
FIGURE 45 : DIPSTICK INSTALLATION
W 2171800080
ISSUE NO.00
136
HYDRAULIC PUMP INSTALLATION
137
FIGURE 46 : HYDRAULIC PUMP INSTALLATION
W 2171100053
ISSUE NO.00
138
VANE PUMP
W 7722000104
ISSUE NO.00
139
VANE PUMP
9s,9r,9j,
9h,9f,7 Z9722000927 SEAL KIT (S1-0.7 bar) (CONSISTS OF ITEM 9s,9r,9j,9h,9f,7)
9a,9n Z9722000928 PORT PLATE - REAR ASSY BI-DIR (P1)
9a,9q Z9722000929 PORT PLATE - REAR AND BUSH ASSY BI DIR (P2)
8,9,9a Z9722000930 REPAIR SEAL KIT (CONSISTS OF ITEM 8,9,9a)
W 7722000104
ISSUE NO.00
140
FIGURE 47 : VANE PUMP
W 7722000104
ISSUE NO.00
141
EXHAUST INSTALLATION
W 2171800072
ISSUE NO.02
142
FIGURE 48 : EXHAUST INSTALLATION
W 2171800072
ISSUE NO.02
143
THROTTLE CONTROL ENGINE INSTALLATION
W 2171100058
ISSUE NO.01
144
FIGURE 49 : THROTTLE CONTROL ENGINE INSTALLATION
W 2171100058
ISSUE NO.01
145
DRIVE LINE INSTALLATION
146
FIGURE 50 : DRIVE LINE INSTALLATION
V 2171100041
ISSUE NO.02
147
DRIVE LINE INSTALLATION
V 2171100211
+SEE FURTHER BREAKDOWN IN THIS GROUP
ISSUE NO.00
148
COUPLING SHAFT
W 7810000060
ISSUE NO.00
149
FIGURE 51 : COUPLING SHAFT
W 7810000060
ISSUE NO.00
150
DRIVE SHAFT
W 7810000061
ISSUE NO.00
151
FIGURE 52 : DRIVE SHAFT
W 7810000061
ISSUE NO.00
152
DRIVE AXLE INSTALLATION
V 2171500001
ISSUE NO.00
153
FIGURE 53 : DRIVE AXLE INSTALLATION
V 2171500001
ISSUE NO.00
154
REAR STEER AXLE INSTALLATION
V 2171700001
ISSUE NO.00
155
FIGURE 54 : REAR STEER AXLE INSTALLATION
V 2171700001
ISSUE NO.00
156
AXLE LOCKOUT INSTALLATION
157
FIGURE 55 : AXLE LOCKOUT INSTALATTION
V 2171700002
ISSUE NO.01
158
AXLE LOCKOUT CYLINDER
1 Z 9372012415 1 O-RING
2 Z 9372012609 1 O-RING
3 Z 9372012653 1 WIPER SEAL
4 Z 9372012654 1 ROD SEAL
5 Z 9372012655 2 ROD BEARING
6 Z 9372012656 1 PISTON SEAL
7 Z 9372012657 - REPAIR KIT
W 7372000445
ISSUE NO.00
159
FIGURE 56 : AXLE LOCKOUT CYLINDER W 7372000445
ISSUE NO.00
160
AXLE LOCK VALVE ASSEMBLY
161
FIGURE 57 : AXLE LOCK VALVE ASSEMBLY
W 2171100078
ISSUE NO.01
162
AXLE LOCK VALVE
W 7926000408
ISSUE NO.00
163
FIGURE 58 : AXLE LOCK VALVE
W 7926000408
ISSUE NO.00
164
STEERING CYLINDER INSTALLATION
V 2171700003
+SEE FURTHER BREAKDOWN IN THIS GROUP
ISSUE NO.01
165
FIGURE 59 : STEERING CYLINDER INSTALLATION V 2171700003
ISSUE NO.01
166
STEERING CYLINDER
1 Z 9372012658 1 O-RING
2 Z 9372012659 1 O-RING
3 Z 9372012660 1 WIPER SEAL
4 Z 9372012661 1 ROD SEAL
5 Z 9372012643 1 PISTON SEAL
6 Z 9372012662 1 PISTON BEARING
7 Z 9372012663 - REPAIR KIT
V 7372000446
ISSUE NO.00
167
FIGURE 60 : STEERING CYLINDER
V 7372000446
ISSUE NO.00
168
WHEEL ASSEMBLY
Z 2171100042
ISSUE NO.00
169
OUTRIGGER INSTALLATION
170
U 2171100043
FIGURE 61 : OUTRIGGER INSTALLATION
ISSUE NO.03
171
OUTRIGGER JACK CYLINDER
1 Z 9372012645 1 O-RING
2 Z 9372012646 2 BACK UP RING
3 Z 9372012647 1 O-RING
4 Z 9372012648 1 BACK UP RING
5 Z 9372012500 1 WIPER SEAL
6 Z 9372012501 1 ROD SEAL
7 Z 9372012649 2 ROD BEARING
8 Z 9372012650 1 PISTON SEAL
9 Z 9372012651 1 PISTON BEARING
10 X 7443000880 1 90 DEG. BELOW BSP
11 Z 9372012652 - REPAIR KIT
W 7372000444
ISSUE NO.00
172
FIGURE 62 : OUTRIGGER JACK CYLINDER
W 7372000444
ISSUE NO.00
173
OUTRIGGER EXTENSION CYLINDER
1 Z 9372012639 1 O-RING
2 Z 9372012640 2 WIPER SEAL
3 Z 9372012601 2 ROD SEAL
4 Z 9372012641 1 ROD BEARING
5 Z 9372012642 1 ROD BEARING
6 Z 9372012643 1 PISTON SEAL
7 Z 9372012487 2 PISTON BEARING
8 Z 9372012644 - REPAIR KIT
W 7372000443
ISSUE NO.00
174
FIGURE 63 : OUTRIGGER EXTENSION CYLINDER
W 7372000443
ISSUE NO.00
175
OUTRIGGER FOOT INSTALLATION
W 2171100044
ISSUE NO.01
176
FIGURE 64 : OUTRIGGER FOOT INSTALLATION
W 2171100044
ISSUE NO.01
177
FUEL TANK INSTALLATION
W 2171100040
ISSUE NO.01
178
FIGURE 65 : FUEL TANK INSTALLATION
W 2171100040
ISSUE NO.01
179
TOOL KIT
Z 7902000249
ISSUE NO.00
180
TOOL KIT
Z 7902000249
ISSUE NO.00
181
DECALS INSTALLATION
Z 6376000045
ISSUE NO.06
182
DECALS INSTALLATION
Z 6376000045
ISSUE NO.06
183
HYDRAULIC TANK INSTALLATION
184
HYDRAULIC TANK INSTALLATION
185
FIGURE 66 : HYDRAULIC TANK INSTALLATION V 2171100054
ISSUE NO.05
186
RETURN LINE FILTER
W 7437000085
ISSUE NO.00
187
FIGURE 67 : RETURN LINE FILTER
W 7437000085
ISSUE NO.00
188
FUEL PIPING INSTALLATION
W 2171600010
ISSUE NO.01
189
FIGURE 68 : FUEL PIPING INSTALLATION
W 2171600010
ISSUE NO.01
190
HYDRAULIC STEEL TUBE INSTALLATION - CHASSIS
U 2171100052
ISSUE NO.01
191
FIGURE 69 : HYDRAULIC STEEL TUBE INSTALLATION - CHASSIS
U 2171100052
ISSUE NO.00
192
HYDRAULIC PIPING ASSEMBLY - CHASSIS
U 2171600013
ISSUE NO.04
193
HYDRAULIC PIPING ASSEMBLY - CHASSIS
U 2171600013
ISSUE NO.04
194
FIGURE 70A : HYDRAULIC PIPING ASSEMBLY - CHASSIS U 2171600013
ISSUE NO.04
195
FIGURE 70B : HYDRAULIC PIPING ASSEMBLY - CHASSIS U 2171600013
ISSUE NO.04
196
FIGURE 70C : HYDRAULIC PIPING ASSEMBLY - CHASSIS U 2171600013
ISSUE NO.04
197
FIGURE 70D : HYDRAULIC PIPING ASSEMBLY - CHASSIS U 2171600013
ISSUE NO.04
198
FIGURE 70E : HYDRAULIC PIPING ASSEMBLY - CHASSIS U 2171600013
ISSUE NO.04
199
CHASSIS COUNTER WEIGHT INSTALLATION
V 2171100060
ISSUE NO.00
200
FIGURE 71 : CHASSIS COUNTER WEIGHT INSTALLATION
V 2171100060
ISSUE NO.00
201
PNEUMATIC COMPONENT INSTALLATION
202
FIGURE 72 : PNEUMATIC COMPONENT INSTALLATION V 2171100049
ISSUE NO.00
203
SYSTEM PROTECTION VALVE
8312375
ISSUE NO.00
204
FIGURE 73 : SYSTEM PROTECTION VALVE
8312375
ISSUE NO.00
205
DUAL BRAKE VALVE
8311788
ISSUE NO.00
206
DUAL BRAKE VALVE
8311788
ISSUE NO.00
207
FIG
GURE 74 : DUAL BRA
AKE VALVE
83117
788
ISSUE
E NO.00
208
AIR PIPING INSTALLATION
V 2171600011
ISSUE NO.01
209
AIR PIPING INSTALLATION
V 2171600011
ISSUE NO.01
210
FIGURE 75 : AIR PIPING INSTALLATION
V 2171600011
ISSUE NO.02
211
LMI INSTALLATION
Z 2171300002
ISSUE NO.01
212
EXTERIOR LIGHTS INSTALLATION
Z 6581000123
ISSUE NO.02
213
ELECTRICAL SYSTEM INSTALLATION - CABIN
Z 2171400006
+ SEE FURTHER BREAKDOWN IN THIS GROUP
ISSUE NO.04
214A
ELECTRICAL SYSTEM INSTALLATION - AUXILIARY PANEL
Z 6978000246
ISSUE NO.01
215
ELECTRICAL SYSTEM INSTALLATION - FRONT PANEL
Z 6978000247
ISSUE NO.01
216
HARNESS ASSEMBLY - CABIN
U 6512000310
ISSUE NO.00
217
HARNESS ASSEMBLY - CABIN
U 6512000310
ISSUE NO.00
218
FIGURE 76 : HARNESS ASSEMBLY - CABIN
U 6512000310
ISSUE NO.00
219
BATTERY INSTALLATION
W 2171800074
ISSUE NO.02
220
ELECTRICAL SYSTEM INSTALLATION - CARRIER
221
HARNESS ASSEMBLY - CARRIER
U 6512000307
ISSUE NO.04
222
HARNESS ASSEMBLY - CARRIER
31 92160250600 5 ENCHUFE
32 Z7346000126 1 CONNECTOR ASSEMBLY - TRANSMISSION
33 Z7346000127 1 CONNECTOR ASSEMBLY - SPEED SENSOR
34 Z7346000128 1 CONNECTOR ASSEMBLY - FUEL SENSOR
35 Z7709000029 8 PLUG DT 4 WAY
36 Z7709000034 8 WEDGE LOCK 4 WAY PLUG
37 Z7892000131 5 RECEPT DT 4 WAY
38 Z7892000136 5 WEDGE LOCK 4 WAY RECEPT
42 Z7910000008 1.5 TUBEFLEX-ID.10.7,OD.14.1
43 Z7910000010 5.5 TUBEFLEX-ID.15.2,OD.19.5
44 Z7910000012 6 TUBEFLEX-ID.27,OD.32
45 Z7892000024 19 INLINE CONNECTION TERMINAL 1.5MMSQ INS.
46 Z7892000065 1 IN LINE CONN. TERM. 16SQ. MM INS
U 6512000307
ISSUE NO.04
223
FIGURE 77A : HARNESS ASSEMBLY - CARRIER
U 6512000307
ISSUE NO.04
224
FIGURE 77B : HARNESS ASSEMBLY - CARRIER U 6512000307
ISSUE NO.04
225
FIGURE 77C : HARNESS ASSEMBLY - CARRIER
U 6512000307
ISSUE NO.04
226
OUTRIGGER SENSOR INSTALLATION
Z 6978000244
ISSUE NO.00
227
ELECTRICAL SYSTEM INSTALLATION - SUPER
Z 6978000243
+SEE FURTHER BREAKDOWN IN THIS GROUP
ISSUE NO.03
228
ROTATION SENSOR INSTALLATION
V 2171200014
+ SEE FURTHER BREAKDOWN IN THIS GROUP
ISSUE NO.02
229
FIGURE 78 : ROTATION SENSOR INSTALLATION
V 2171200014
ISSUE NO.02
230
SENSOR ASSEMBLY
V 2171100221
ISSUE NO.00
231
FIGURE 79 : SENSOR ASSEMBLY
V 2171100221
ISSUE NO.00
232
SENSOR ASSEMBLY
V 2171100212
ISSUE NO.00
233
FIGURE 80 : SENSOR ASSEMBLY
V 2171100212
ISSUE NO.00
234
HARNESS ASSEMBLY - SUPER
U 6512000309
ISSUE NO.00
235
FIGURE 81 : HARNESS ASSEMBLY - SUPER
U 6512000309
ISSUE NO.00
236
FIRE EXTINGUISER INSTALLATION - 2KG
W 2171400020
ISSUE NO.00
237
FIGURE 82 : FIRE EXTINGUISER INSTALLATION - 2KG
W 2171400020
ISSUE NO.00
238
FIRE EXTINGUSER INSTALLATION - 6KG
W 2171100092
ISSUE NO.00
239
FIGURE 83 : FIRE EXTINGUSER INSTALLATION - 6KG
W 2171100092
ISSUE NO.00
240
TOW HOOK INSTALLATION - 5 TON
Z 2186100040
ISSUE NO.00
241
SPARE TYRE INSTALLATION
242
FIGURE 84 : SPARE TYRE INSTALLATION
W 2171100223
ISSUE NO.00
243
WHEEL ASSEMBLY
Z 2171100222
ISSUE NO.00
244
BEACON LAMP INSTALLATION
Z 6581000124
ISSUE NO.00
245
RADIO INSTALLATION
Z 6245000076
ISSUE NO.00
246
PARKING SENSOR SYSTEM
Z 6245000078
ISSUE NO.00
247
CIGARETTE LIGHTER
Z 6245000079
ISSUE NO.00
248
GAUGE ASSEMBLY
Z 6486000027
ISSUE NO.00
249
OUTRIGGER SENSOR INSTALLATION
Z 6356000001
ISSUE NO.00
250
SLEW LOCK SENSOR INSTALLATION
Z 6356000002
ISSUE NO.00
251
REAR VIEW MONITOR SYSTEM
Z 6245000077
ISSUE NO.00
252
LATTICE ASSEMBLY
2 8593898 2 ROLLER
3 8590749 2 SPINDLE ROLLER
4 8590747 2 INNER ROLLER BKT
5 7126212053 2 HEX.HD.SCRW.M12X65
6 7661210803 10 HEX NUT M12 (PREV. TQ. TYPE) GR.5
7 260943 2 CLIP
8 90662 1 PLATE KEEP
9 116471 2 WASHER
10 7126171153 2 SCREW HEX HD.M8X20 LG. GR.8.8
11 7951170210 2 WASHER SPRING M8
12 8583904 1 SHEAVE PIN
13 7440000000 1 GREASE FITTING 1/8
14 V6718000018 1 SHEAVE
15 8583906 1 PIN-ROPE GUARD
16 240913 2 LOCKING CLIP 10TFT
17 8868269 1 BRACKET LATTICE WELD
18 7126211553 6 SCREW HEX M12X40 LG. GR. 8.8
19 7951210014 6 WASHER PLAIN M12 BRIGHT MS
20 7951210210 6 WASHER SPRING M12
V 2171900014
ISSUE NO.01
253
FIGURE 85 : LATTICE ASSEMBLY
V 2171900014
ISSUE NO.01
254
LATTICE STOWAGE ASSEMBLY
U 2171900020
ISSUE NO.00
255
FIGURE 86 : LATTICE STOWAGE ASSEMBLY
U 2171900020
ISSUE NO.00
256
BOOM BASE SECTION REWORK
W 2171900021
ISSUE NO.00
257
FIGURE 87 : BOOM BASE SECTION REWORK
W 2171900021
ISSUE NO.00
258
MAN CARRING BUSKET INSTALLATION
259
FIGURE 88 : MAN CARRING BUSKET INSTALLATION
V 2171900023
ISSUE NO.00
260
MAN CARRYING BASKET S/ASSEMBLY
V 2171900028
ISSUE NO.00
261
FIGURE 89 : MAN CARRYING BASKET S/ASSEMBLY
V 2171900028
ISSUE NO.00
262
FIGURE 90 : MAN CARRYING BASKET S/ASSEMBLY
V 2171900028
ISSUE NO.00
263