Ace 14XW Part Book
Ace 14XW Part Book
Ace 14XW Part Book
14XW
PICK & CARRY CRANE
101492520300/A
18/03/2017
TABLE OF CONTENT
S NO. DESCRIPTION PAGE NO
01 ENGINE COMPONENTS
01.01 AIR INDUCTION AND EXHAUST SYSTEM 5-6
01.02 ALTERNATOR MOUNTING 7-8
01.03 CRANK SHAFT 9-10
01.04 CYLINDER BLOCK 11-12
01.05 CYLINDER HEAD 13-16
01.06 CYLINDER HEAD COVER 17-18
01.07 DUAL FUEL FILTER (1 LTR) 19-20
01.08 FAN ASSEMBLY 21-22
01.09 FLYWHEEL HOUSING REAR END OIL SEAL 23-24
01.10 FUEL INJECTION PUMP 25-28
01.11 JOINTS AND GASKET 29-30
01.12 LUBRICATING OIL FILTER 31-32
01.13 LUBRICATING OIL PUMP 33-34
01.14 LUBRICATING OIL SUMP 35-36
01.15 ROCKER SHAFT ASSEMBLY 37-38
01.16 STARTER MOTOR 39-40
01.17 TIMING GEAR AND CAMSHAFT 41-44
01.18 WATER PUMP ASSEMBLY 45-46
01.19 FILTER ASSEMBLY 47-48
01.20 COOLING SYSTEM 49-50
01.21 AIR INTAKE SYSTEM 51-52
01.22 EXHAUST SYSTEM 53-54
1
S NO. DESCRIPTION PAGE NO
02.12 BRAKE HOUSING ASSY. 77-78
02.13 INTERNAL GEAR ASSY. 79-80
02.14 CLUTCH SUB ASSY. -11 INCH 81-82
02.15 CLUTCH SUB ASSY. -12 INCH 83-84
03 MAIN STRUCTURE
03.01 FUEL TANK ASSEMBLY 85-86
03.02 LOWER STRUCTURE ASSY. 87-88
03.03 A FRAME ASSEMBLY 89-90
03.04 COUNTER WEIGHT ASSY. 91-92
03.05 CABIN ASSEMBLY 93-94
03.06 CABIN SUB ASSEMBLY 95-96
03.07 BONNET ASSEMBLY 97-98
03.08 TIE BOLT ASSEMBLY 99-100
03.09 CRADLE YOKE ASSEMBLY 101-102
03.10 CRADLE YOKE ASSEMBLY (MINES) 103-104
03.11 ENGINE & DRIVE LINE ASSY. 105-106
03.12 BUMPER INSTALLATION ASSEMBLY 107-108
06 HYDRAULICS
06.01 MASTER CYLINDER ASSEMBLY 135-136
06.02 LUFF CIRCUIT 137-138
06.03 STEERING SYSTEM 139-140
06.04 CONTROL VALVE (HYDRO CONTROL 4 SPOOL) 141-142
06.05 CONTROL VALVE ASSY. (HYDRO CONTROL 4 SPOOL) 143-144
06.06 HYDRAULIC PUMP INST. ASSEMBLY (VELJAN 14G) 145-146
2
S NO. DESCRIPTION PAGE NO
06.07 HYDRAULIC PUMP ASSEMBLY (VELJAN 14G) 147-148
06.08 LIFT CYLINDER (924901251270) 149-150
06.09 EXTN. BOOM CYLINDER (924701002501) 151-152
06.10 EXTN. BOOM CYLINDER (924631002050) 153-154
06.11 STEERING CYLINDER (RH) 924400700880 155-156
06.12 STEERING CYLINDER (LH) 924400700881 157-158
06.13 PUMP COUPLING ASSEMBLY 159-160
06.14 HYD TANK ASSEMBLY 161-162
07 PNEUMATICS
07.01 PNEUMATICS CIRCUIT 163-166
07.02 BRAKE VALVE ASSEMBLY 167-168
07.03 UNLOADER VALVE ASSEMBLY 169-172
07.04 QUICK RELEASE VALVE 173-174
07.05 GRADUATED HAND CONTROL VALVE 175-176
07.06 AIR CYLINDER 177-178
08 DECALS 179-180
09 WINCH
09.01 WINCH HYDRAULIC INSTALLATION 181-182
09.02 WINCH GEAR BOX WITH BRAKE (SAI) 183-186
09.03 WINCH (WIN 20) 187-188
09.03.01 WINCH (WIN 20) BRAKE UNIT 189-190
09.03.02 HYDRAULIC MOTOR (SAI) 191-192
09.03.03 WINCH (WIN 20) 193-194
09.04 WINCH (WIN 25-2L) 195-196
09.04.01 WINCH (WIN 25-2L) BRAKE UNIT 197-198
09.04.02 WINCH (WIN 25-2L) 199-200
3
S NO. DESCRIPTION PAGE NO
11 ELECTRICAL SYSTEM
11.01 DASHBOARD & INST. ASSEMBLY 221-222
11.02 WIRING HARNESS ASSEMBLY 223-224
11.03 BATTERY INST. ASSY. 225-226
11.04 OVER HOIST WARNING SYSTEM 227-228
11.05 S.L.I. INSTALLATION ASSEMBLY 229-230
11.05.01 S.L.I. SYSTEM SET 231-234
11.06 ELECTRICALS 235-236
4
AIR INDUCTION AND EXHAUST SYSTEM
FIGURE NO: - 01.01
5
AIR INDUCTION AND EXHAUST SYSTEM
FIGURE NO: - 01.01
6
ALTERNATOR MOUNTING
FIGURE NO: - 01.02
7
ALTERNATOR MOUNTING
FIGURE NO: - 01.02
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800056800 A ALTERNATOR 1
2 955800056900 A PULLEY 1
3 955800057000 A BRACKET ALTERNATOR 1
4 955800057100 A STUD ALTERNATOR BRACKET 1
5 955800057200 A WASHER SPRING 1
6 955800057300 A NUT 1
7 955800057400 A SETSCREW 2
8 955800057500 A SETSCREW 1
9 955800057600 A NUT 1
10 955800057700 A WASHER PLAIN 2
11 955800057800 A WASHER SPRING 2
12 955800057900 A LEVER ALTERNATOR 1
13 955800058000 A SETSCREW 1
14 955800058100 A NUT 1
15 955800058200 A WASHER PLAIN 1
16 955800058300 A WASHER SPRING 1
17 955800058400 A FAN BELT 1
8
CRANK SHAFT
FIGURE NO: - 01.03
9
CRANK SHAFT
FIGURE NO: - 01.03
10
CYLINDER BLOCK
FIGURE NO: - 01.04
11
CYLINDER BLOCK
FIGURE NO: - 01.04
12
CYLINDER HEAD
FIGURE NO: - 01.05
13
CYLINDER HEAD
FIGURE NO: - 01.05
14
CYLINDER HEAD
FIGURE NO: - 01.05
15
CYLINDER HEAD
FIGURE NO: - 01.05
16
CYLINDER HEAD COVER
17
CYLINDER HEAD COVER
18
DUAL FUEL FILTER (1 LITRE)
19
DUAL FUEL FILTER (1 LITRE)
FIGURE NO: - 01.07
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800060500 A DUAL FILTER FUEL OIL ( MICO.NO. F002H20132) (WITH LINE HAND PRIMER) 1
2 955800060600 A BOLT BANJO ( MICO.NO. 9411033404 ) 2
3 955800060700 A WASHER BANJO BOLT ( MICO.NO. 2916710609 ) 5
4 955800060800 A PLUG FUEL FITLER ( MICO.NO. 2911271701 ) 1
20
FAN ASSEMBLY
FIGURE NO: - 01.08
21
FAN ASSEMBLY
FIGURE NO: - 01.08
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 931980030300 A BELT WATER PUMP DRIVING 1
2 931980030100 A WASHER TAB FAN TO WATER PUMP PULLEY SETSCREW 2
3 931980030200 A SETSCREW 4
4 101035402100 A FAN (7 BLADES DIA 4) 1
22
FLYWHEEL HOUSING REAR END OIL SEAL
FIGURE NO: - 01.09
23
FLYWHEEL HOUSING REAR END OIL SEAL
FIGURE NO: - 01.09
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
HOUSING CRANKSHAFT REAR END OIL SEAL ASSEMBLY (WITH JOINT TO
1 955800060900 A PART NO.37424611) 1
2 931980001900 A DOWEL CYLINDER BLOCK TO OIL SEAL HOUSING 2
3 931980001800 A JOINT REAR END OIL SEAL HOUSING TO CYLINDER BLOCK(LEAK LESS) 1
4 931980001700 A SEAL CRANKSHAFT REAR END 1
5 931980001600 A HOUSING REAR END OIL 1
6 931980002100 A WASHER SPRING OIL SEAL HOUSING TO CYLINDER BLOCK 9
7 931980002000 A SETSCREW OIL SEAL HOUSING TO CYLINDER BLOCK 9
8 931980034400 A FLY WHEEL HOUSING (FOR ACE ENGG) 1
9 931980034200 A DOWEL CYLINDER BLOCK TO ADAPTOR PLATE 2
10 931980034300 A STUD ADAPTOR PLATE TO CYLINDER BLOCK 6
11 955800061000 A WASHER ADAPTOR PLATE STUD 6
12 955800061100 A NUT ADAPTOR PLATE STUD 6
13 931980034100 A SPRING WASHER 2
14 955800061200 A SETSCREW 2
15 955800061300 A FLYWHEEL & STARTER RING ASSEMBLY 1
16 931980034600 A RING STARTER 1
17 931980034500 A FLYWHEEL 1
18 931980034800 A WASHER TAB FLYWHEEL TO CRANKSHAFT SETSCREW 3
19 931980034700 A SETSCREW FLYWHEEL TO CRANKSHAFT 6
20 933100006203 A FLYWHEEL BEARING 1
24
FUEL INJECTION PUMP
FIGURE NO: - 01.10
25
FUEL INJECTION PUMP
FIGURE NO: - 01.10
26
FUEL INJECTION PUMP
FIGURE NO: - 01.10
27
FUEL INJECTION PUMP
FIGURE NO: - 01.10
28
JOINTS AND GASKET
FIGURE NO: - 01.11
29
JOINTS AND GASKET
FIGURE NO: - 01.11
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800063200 A GASKET CYLINDER HEAD 1
2 955800063300 A JOINT INDUCTION MANIFOLD TO CYLINDER HEAD 1
3 955800063400 A JOINT CYLINDER HEAD COVER 1
4 955800063500 A JOINT CYLINDER HEAD WATER OUTLET BODY 1
5 955800063600 A JOINT CYLINDER HEAD REAR END COVER 1
6 955800063700 A JOINT TIMING CASE TO CYLINDER BLOCK 1
7 955800063800 A JOINT SUMP TO CYLINDER BLOCK ASSEMBLY 1 PAIR
8 955800063900 A JOINT REAR END HOUSING TO CYLINDER BLOCK 1
9 955800064000 A JOINT CYLINDER BLOCK TO LUBRICATING OIL FILTER 1
10 955800064100 A JOINT INSPECTION COVER TO TIMING CASE COVER 1
11 955800064200 A JOINT WATER PUMP BACK PLATE 1
12 955800064300 A JOINT CYLINDER BLOCK WATER INLET CONNECTION 1
JOINT LUBRICATING OIL SUCTION PIPE FLANGE TO LUBRICATING OIL
13 955800064400 A PUMP 1
14 955800064500 A GASKET EXHAUST MANIFOLD TO CYLINDER HEAD 2
15 955800064600 A JOINT FRONT COVER TO TIMING CASE 1
16 955800064700 A JOINT SUMP TO CYLINDER BLOCK REAR 1
17 955800064800 A JOINT SUMP TO CYLINDER BLOCK FRONT 1
18 955800064900 A JOINT WATER OUTLET CONNECTION TOP 1
19 955800065000 A JOINT FUEL INJECTION PUMP TO TIMING CASE 1
20 955800065100 A JOINT TACHOMETER BLANKING PLATE 1
21 955800065200 A JOINT COMPRESSOR BOSS (T/C) 1
22 955800065300 A JOINT P.T.O BLANKING PLATE 1
23 955800065400 A GASKET EXH M/F OUTLET FLANGE 1
30
LUBRICATING OIL FILTER
FIGURE NO: - 01.12
31
LUBRICATING OIL FILTER
FIGURE NO: - 01.12
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
LUBRICATING OIL FILTER ASSEMBLY CANISTER TYPE (INCLUDES SL.NO.
1 931980017300 A 03 & 07) 1
2 931980017200 A JOINT CYLINDER BLOCK TO LUBRICATING OIL FILTER 1
3 931980016900 A HEAD LUBRICATING OIL FILTER ASSEMBLY 1
3A 955800065500 A HEAD LUB.OIL FILTER INVERTED 1
4 931980016700 A WASHER PLAIN TO SETSCREW 2
5 931980016800 A SETSCREW LUBRICATING OIL FILTER HEAD TO CYLINDER BLOCK 2
6 931980017000 A ‘O’ RING LUBRICATING OIL FILTER (SUPPLIED WITH FILTER ASSEMBLY) 1
7 931980017100 A FILTER LUBRICATING OIL (CANISTER) 1
32
LUBRICATING OIL PUMP
FIGURE NO: - 01.13
33
LUBRICATING OIL PUMP
FIGURE NO: - 01.13
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800065600 A PUMP LUBRICATING OIL ASSEMBLY (FLANGED TYPE) 1
2 931980026400 A PLUNGER 1
3 931980026500 A SPRING LUB OIL RELIEF VALVE 1
4 931980026600 A CAP, SPRING RETAINING 1
5 931980026700 A SPLIT PIN 1
WASHER SPRING, LUB.OIL PUMP ASSY TO FRONT BEARING CAP
6 931980027200 A SETSCREW 3
7 931980027100 A SETSCREW LUBRICATING OIL PUMP ASSEMBLY TO FRONT BEARING CAP 3
8 931980026300 A LUBRICATING OIL PUMP IDLER GEAR ASSEMBLY 1
9 931980026800 A GEAR LUBRICATING OIL PUMP IDLER 1
10 931980026900 A BUSH PUMP IDLER GEAR 1
11 931980027000 A CIRCLIP, PUMP IDLER GEAR RETAINING 1
12 955800065700 A PIPE, LUBRICATING OIL DELIVERY, PUMP TO CYLINDER BLOCK 1
13 931980024100 A GLAND NUT LUBRICATING OIL PUMP AND DELIVERY PIPE 2
14 931980024200 A OLIVE, LUBRICATING OIL DELIVERY PIPE 2
15 955800065800 A PIPE LUBRICATING OIL SUCTION ASSEMBLY – FLANGE TYPE 1
16 955800065900 A JOINT LUBRICATING, OIL SUCTION PIPE FLANGE TO PUMP 1
17 955800066000 A WASHER TAB LUB OIL SUCTION PIPE FLANGE 2
18 955800066100 A SETSCREW SUCTION PIPE TO OIL PUMP 2
19 931980024600 A BUSH, SUCTION PIPE CLAMPING CLIP 1
20 931980024700 A CLIP, SUCTION PIPE CLAMPING SUPPORT BRACKET 1
21 931980024900 A WASHER PLAIN, SUCTION PIPE CLAMPING SETSCREW 1
22 931980025000 A WASHER SPRING, SUCTION PIPE CLAMPING SETSCREW 1
23 931980024800 A SETSCREW, SUCTION PIPE CLAMPING 1
24 931980025100 A BRACKET, SUCTION PIPE SUPPORT BEARING CAP ASSEMBLY 1
WASHER PLAIN, LUBRICATING OIL SUCTION PIPE BRACKET TO MAIN
25 931980025200 A BRG. CAP 1
WASHER SPRING, LUBRICATING OIL SUCTION PIPE BRACKET TO MAIN
26 931980025400 A BRG CAP 1
SETSCREW LUBRICATING OIL SUCTION PIPE BRACKET TO MAIN
27 931980025300 A BEARING CAP 1
34
LUBRICATING OIL SUMP
FIGURE NO: - 01.14
35
LUBRICATING OIL SUMP
FIGURE NO: - 01.14
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 931980023100 A SUMP LUBRICATING OIL 1
2 931980023500 A JOINT SUMP TO CYLINDER BLOCK – FRONT 1
3 931980023600 A JOINT SUMP TO CYLINDER BLOCK – REAR 1
4 955800066200 A JOINT LUBRICATING OIL SUMP TO BLOCK ASSEMBLY 1
5 931980025500 A TUBE LUBRICATING OIL SUMP DIPSTICK ASSY 1
6 931980025600 A DIPSTICK LUBRICATING OIL SUMP ASSEMBLY 1
7 955800066300 A WASHER SPRING, LUB. OIL SUMP TO CYLINDER BLOCK REAR HOLE SETSCREWS 14
8 955800066400 A SETSCREW LUBRICATING OIL SUMP TO CYLINDER BLOCK REAR HOLES 2
9 955800066500 A SETSCREW LUBRICATING OIL SUMP TO CYLINDER BLOCK 12
10 955800066600 A O’ RING 1
11 931980023200 A PLUG SUMP DRAIN 1
12 955800066700 A STUD CYLINDER BLOCK TO SUMP 2
13 955800066800 A NUT CYLINDER BLOCK TO SUMP STUD 3
14 955800066900 A STUD CYLINDER BLOCK TO SUMP STUD 1
36
ROCKER SHAFT ASSEMBLY
FIGURE NO: - 01.15
37
ROCKER SHAFT ASSEMBLY
FIGURE NO: - 01.15
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800067000 A ROCKET SHAFT ASSEMBLY (WITH MODIFIED BRACKET) 1
2 955800067100 A SHAFT ROCKER 1
3 955800067200 A PLUG ROCKER SHAFT END 2 Alt.Number 32417115
4 955800067300 A SHIM ROCKER SHAFT 4
5 955800067400 A CIRCLIP ROCKER SHAFT LOCATING 2
6 955800067500 A LEVER ROCKER R.H. ASSEMBLY INCLUSIVE OF BUSH 3
7 955800067600 A LEVER ROCKER L.H. ASSEMBLY INCLUSIVE OF BUSH 3
8 955800067700 A DISTANCE PIECE ROCKER LEVER (SHORT) 4
9 955800067800 A BRACKET ROCKER SHAFT 1
10 955800067900 A SPRING ROCKER SHAFT 4
11 955800068000 A PIPE ROCKER SHAFT OIL FEED 1
12 955800068100 A DISTANCE PIECE ROCKER LEVER (LONG) 1
13 955800068200 A BRACKET ROCKER SHAFT 4
14 955800068300 A UNION ROCKER SHAFT OIL FEED PIPE 1
15 955800068400 A STUD ROCKER SHAFT BRACKET 5
16 955800068500 A WASHER ROCKER SHAFT BRACKET RETAINING 5
17 955800068600 A NUT ROCKER SHAFT BRACKET RETAINING 5
38
STARTER MOTOR
FIGURE NO: - 01.16
39
STARTER MOTOR
FIGURE NO: - 01.16
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800068700 A STARTER MOTOR ( M14-12V ) 1
2 95580068800 A SPRING WASHER 3
3 955800068900 A SETSCREW STARTER MOTOR TO FLYWHEEL HOUSING 3
40
TIMING GEAR AND CAMSHAFT
FIGURE NO: - 01.17
41
TIMING GEAR AND CAMSHAFT
FIGURE NO: - 01.17
42
TIMING GEAR AND CAMSHAFT
FIGURE NO: - 01.17
43
TIMING GEAR AND CAMSHAFT
FIGURE NO: - 01.17
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
37 955800069900 A WASHER SPRING TIMING COVER RETAINING 1
38 955800070000 A SETSCREW TIMING CASE COVER TO TIMING CASE 1
39 955800070100 A WASHER, SETSCREW TIMING CASE COVER 1
40 955800070200 A SETSCREW TIMING CASE COVER TO TIMING CASE 1
41 955800070300 A JOINT L.O.FILLER 1
42 931980022000 A COVER TIMING CASE INSPECTION 1
43 955800070400 A WASHER SPRING 6
44 955800070500 A SETSCREW 6
45 955800070600 A WASHER SPRING TIMING COVER RETAINING 1
46 955800070700 A SETSCREW TIMING CASE COVER TO TIMING CASE 1
47 955800070800 A SEAL TIMING CASE COVER 1
48 955800070900 A WASHER SPRING TIMING COVER RETAINING 3
49 955800071000 A SETSCREW TIMING CASE COVER TO BOTTOM COVER 3
50 955800071100 A WASHER SPRING TIMING COVER RETAINING 10
51 931980022400 A SETSCREW TIMING CASE COVER TO TIMING CASE 10
52 955800071200 A JOINT P.T.O BLANKING PLATE 1
53 955800071300 A PLATE P.T.O BLANKING 1
54 955800071400 A JOINT COMPRESSOR BOSS(T/C) 1
44
WATER PUMP ASSEMBLY
FIGURE NO: - 01.18
45
WATER PUMP ASSEMBLY
FIGURE NO: - 01.18
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 931980027400 A WATER PUMP ASSEMBLY(UNITIZED SEAL) 1
2 955800071500 A PULLEY WATER PUMP 1
3 931980027500 A BODY WATER PUMP 1
4 955800071600 A SHAFT WATER PUMP (INTEGRAL BEARING TYPE) 1
5 955800071700 A SEAL WATER PUMP (UNITISED) 1
6 955800071800 A IMPELLER WATER PUMP 1
7 931980029300 A JOINT WATER PUMP BACK PLATE 1
8 955800072300 A BACK PLATE WATER PUMP BODY TO TIMING CASE FRONT COVER 1
9 955800072400 A HOSE BYPASS CONNECTION TO WATER PUMP BODY 1
10 955800072500 A CLIP WATER CONNECTION HOSE 2
11 955800072600 A HOSE WATER PUMP OUTLET TO CYLINDER BLOCK WATER INLET 1
12 955800072700 A CLIP WATER CONNECTION HOSE 2
13 955800072800 A STUD WATER PUMP MOUNTING 4
14 931980028400 A SPRING WASHER 4
15 931980028500 A NUT 4
46
FILTER ASSEMBLY
(101046400200)
47
FILTER ASSEMBLY
(101046400200)
FIGURE NO: - 01.19
48
COOLING SYSTEM
(101235120300)
FIGURE NO: - 01.20
27
26
23
21
24 28 29
11 12
13
18
19
1
14 15
6
25
2
10
17
49
COOLING SYSTEM
(101035120000)
FIGURE NO: - 01.20
50
AIR INTAKE SYSTEM
(101232120700)
FIGURE NO: - 01.21
2
8 4
1
51
AIR INTAKE SYSTEM
(101232120700)
FIGURE NO: - 01.21
52
EXHAUST SYSTEM
(101032100000)
FIGURE NO: - 01.22
4
1
2
1
14
1 7
4
13
4
10
1
11
8
1
2
9
1 5
6
1 2
1
12
1 3 4
2
53
EXHAUST SYSTEM
(101233120400)
FIGURE NO: - 01.22
54
CLUTCH ACTUATOR GUIDE ASSY.
FIGURE NO: - 02.01
55
CLUTCH ACTUATOR GUIDE ASSY.
FIGURE NO: - 02.01
REV. S.NO PART No. REV. DESCRIPTION QTY COMENTS
1 100082200900 A INPUT SHAFT 1 Z-21
2 933100002900 A BALL BEARING 1 6209
3 423523207300 A GASKET (C.A. GUIDE) 2
4 934035025070 A OIL SEAL 1 (25x35x7)
5 901610800000 A SPRING WASHER 16 B-8
7 100081301800 A SPRING INNER BUSH 2
8 423523203100 A INNER BUSH (S.C.) 1
9 933100003800 A CLUTCH RELEASE BRG (SC) 1 6010T2RLU
10 423523207900 A GASKET (BEARING HSG.) 1
11 423523208200 A PLAIN COVER (C) GEAR BOX 1
12 423523207600 A CLUTCH ACTUATOR SHAFT 1
13 100081202600 A CLUTCH ACTUATOR FORK 1
14 901101212090 A HEX BOLT 1 12X45MM
15 901300800000 A GREASE NIPPLE 4 M8 X 1
16 423523207800 A WOODRUFF KEY SPECIAL 1 (8X32)
17 901221200000 A NUT NYLOCK 1 M12
18 930045175100 A EXTERNAL CIRCLIP 1 A-45
GEAR BOX HOUSING
19 100081200100 1
A (MACHINED)
21 423535401200 A GASKET (DIFF. HSG & G.B MTG.) 1
22 901501212040 A HEX SCREW 1 M 12 X 20
23 901681420000 A COPPER WASHER 2 14X20X1.5
24 925061000600 A PLUG 2 (M14*1.5)
FLEX (GREASING PIPE) 40 MM
25 100081203400
A (STXADP) 1
56
LAY SHAFT ASSY.
FIGURE NO: - 02.02
57
LAY SHAFT ASSY.
58
IDLER CLUSTER ASSY.
FIGURE NO: - 02.03
59
IDLER CLUSTER ASSY.
60
GEAR SHIFTER RODS ASSY.
FIGURE NO: - 02.04
61
GEAR SHIFTER RODS ASSY.
62
INTER-MEDIATE SHAFT ASSY.
63
INTER-MEDIATE SHAFT ASSY.
64
GEAR SHIFTER LEVER ASSY.
FIGURE NO: - 02.06
65
GEAR SHIFTER LEVER ASSY.
66
DIFFERENTIAL HOUSING ASSY.
67
DIFFERENTIAL HOUSING ASSY.
68
DIFFERENTIAL DETAIL ASSY.
FIGURE NO: - 02.08
69
DIFFERENTIAL DETAIL ASSY.
70
BULL GEAR ASSY.
71
BULL GEAR ASSY.
FIGURE NO: - 02.09
72
TRUMPET HOUSING ASSY.
73
TRUMPET HOUSING ASSY.
FIGURE NO: - 02.10
74
CAGE ASSY. & RELATED PARTS
FIGURE NO: - 02.11
75
CAGE ASSY. & RELATED PARTS
FIGURE NO: - 02.11
76
BRAKE HOUSING ASSY.
FIGURE NO: - 02.12
77
BRAKE HOUSING ASSY.
FIGURE NO: - 02.12
78
INTERNAL GEAR ASSY.
FIGURE NO: - 02.13
79
INTERNAL GEAR ASSY.
FIGURE NO: - 02.13
80
CLUTCH SUB ASSY. -11 INCH
(101284119900)
FIGURE NO: - 02.14
81
CLUTCH SUB ASSY. -11 INCH
(101284119900)
FIGURE NO: - 02.14
82
CLUTCH SUB ASSY. -12 INCH
(101684120300)
FIGURE NO: - 02.15
83
CLUTCH SUB ASSY. -12 INCH
(101684120300)
FIGURE NO: - 02.15
84
FUEL TANK ASSEMBLY
(100934310001)
FIGURE NO: - 03.01
3
6
4 14
5
1
7
13 15
11
10 12
85
FUEL TANK ASSEMBLY
(100934310001)
FIGURE NO: - 03.01
86
LOWER STRUCTURE ASSY.
(101411300002)
FIGURE NO: - 03.02
6
4
11
5 3 10
13
1 12
DETAIL E
DETAIL D
87
LOWER STRUCTURE ASSY.
(101411300002)
FIGURE NO: - 03.02
88
A FRAME ASSEMBLY
(101212110000)
FIGURE NO: - 03.03
1
1
8 13 14 12 11 4
4 2 2 2 A 2 7
1
1
6 2
2 2
5
1
9
1
3
DETAIL A 1
10
2
89
A FRAME ASSEMBLY
(101212110000)
FIGURE NO: - 03.03
90
COUNTER WEIGHT INSTALLATION
(101414100000)
10 9
11 1
3
8 4
5
7 2
91
COUNTER WEIGHT INSTALLATION
(101414100000)
FIGURE NO: - 03.04
92
CABIN ASSEMBLY
(101260400000)
FIGURE NO: - 03.05
7 3
5
9 8
1
10
11
93
CABIN ASSEMBLY
(1012604000000)
FIGURE NO: - 03.05
94
CABIN SUB ASSEMBLY
(101263123300)
FIGURE NO: - 03.06
36
1
15
1 6
34
1
1
9
1 B
1
1
25
5 2
1
27
2
51 26
24 49
8 3 2
2 1
1 10
1
7
1
C
33 19 12
2 29
6 1
2
G
55 14
8 13 50 6 1
1 1 1
11
1
17 4
1 1
2
1
20 58
1 8
52 39 57
DETAIL G 8 2 8
1:20
37 37
8 8 56
8
41 41
8 8
54
8
DETAIL C
1:10
DETAIL B
1:10
95
CABIN SUB ASSEMBLY
(101263123300)
FIGURE NO: - 03.06
96
BONNET ASSEMBLY
(100964240000)
FIGURE NO: - 03.07
1
2
3 6
9
7
12
10
11
97
BONNET ASSEMBLY
(100964240000)
FIGURE NO: - 03.07
98
TIE BOLT ASSEMBLY
(101216121200)
FIGURE NO: - 03.08 16
12
8
5
11
6
4
10
3
1
13
14
15
99
TIE BOLT ASSEMBLY
(101216121200)
FIGURE NO: - 03.08
100
CRADLE YOKE ASSEMBLY
(101413120100)
FIGURE NO: - 03.09 10
2
1
7
4 3
6
101
CRADLE YOKE ASSEMBLY
(101413120100)
FIGURE NO: - 03.09
REV. S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS
1 101413100300 C CRADLE FAB 1
2 101413100400 E YOKE FAB. 1
3 901501612160 A SCREW HEX 8 M16x80, Gr - 8.8
4 901611600000 A WASHER SPRING 8 M16
5 901201600000 A NUT HEX 16 M16
6 101213200300 A BUSH FOR A FRAME 1
7 901301000000 A NIPPLE GREASE 3 M10x1
8 101213200600 A BUSH NYLON MO S2 2
9 101291200100 A SPACER GOOSE NECK 1
10 101011400400 A BUSH GOOSE NECK (LUBELON) 1
102
CRADLE YOKE ASSEMBLY (MINES)
(101413120600)
FIGURE NO: - 03.10
10
2
6
5 8
4 3
103
CRADLE YOKE ASSEMBLY (MINES)
(101413120600)
104
ENGINE & DRIVELINE ASSEMBLY
(101231120800)
FIGURE NO: - 03.11
8
2
7
3
4
1
6
5
24 9
16
10
DETAIL C
11
19 20
21
18 22
15
23 17
12 13
14
105
ENGINE & DRIVELINE ASSEMBLY
(101231120800)
FIGURE NO: - 03.11
106
BUMPER INSTALLATION ASSEMBLY
(101261101900)
FIGURE NO: - 03.12
5
1
2
3 4
107
BUMPER INSTALLATION ASSEMBLY
(101261101900)
FIGURE NO: - 03.12
108
FOOT ACCELERATOR ASSEMBLY
(101251120300)
FIGURE NO: - 04.01
2
5
4 6
7
8
10
9
109
FOOT ACCELERATOR ASSEMBLY
(101251120300)
FIGURE NO: - 04.01
110
GEAR SHIFTING ASSEMBLY
(101253120500)
FIGURE NO: - 04.02
20
F 22
21
23
D
E 24
17
DETAIL F
15 16
7 8
10 14
5 18
4 6 9
11 12
DETAIL E
3 1:10
C
DETAIL D 19 DETAIL C
13 2 1:5 1:10
1
111
GEAR SHIFTING ASSEMBLY
(101253120500)
FIGURE NO: - 04.02
112
CLUTCH ASSEMBLY
(101254120400)
FIGURE NO: - 04.03
5 7
8
6
113
CLUTCH ASSEMBLY
(101254120400)
FIGURE NO: - 04.03
114
FRONT TYRE 10.00 X 20.00
(101082102000)
1 2
115
FRONT TYRE 10.00 X 20.00
(101082102000)
FIGURE NO: - 05.01
116
FRONT TYRE 11.00 X 20.00
(101082112000)
1 2
117
FRONT TYRE 11.00 X 20.00
(101082112000)
118
FRONT TYRE 12.00 X 20.00
(101082122000)
119
FRONT TYRE 12.00 X 20.00
(101082122000)
FIGURE NO: -05.03
120
REAR TYRE 13.00 X 24.00
(101082122000)
FIGURE NO: - 05.04
4
6
121
REAR TYRE 13.00 X 24.00
(101082122000)
FIGURE NO: - 05.04
REV. S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS
1 960300001324 A NYLON FLAP 130024 2
2 960200001100 A TUBE (13"X24") 2
3 960100001200 A TYRE (13"X24") 2
4 101481400200 A WHEEL NUT (22X1.5X30) 16
5 960400001900 A RIM (13X24 ) 2
6 901612200000 A WASHER SPRING 16 M22
122
REAR TYRE 14.00 X 24.00
(101082114240)
FIGURE NO: - 05.05
123
REAR TYRE 14.00 X 24.00
(101082114240)
FIGURE NO: - 05.05
REV. S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS
1 960300000400 A FLAP(14"X24") 2
2 960200000700 A TUBE(14"X24") 2
3 960100000900 A TYRE(14"X24") 2
4 101481400200 A WHEEL NUT (22X1.5X30) 16
5 960400002000 A RIM (14X25 TYRE) 2
124
REAR TYRE 14.00 X 25.00
(101082114250)
FIGURE NO: - 05.06
125
REAR TYRE 14.00 X 25.00
(101082114250)
FIGURE NO: - 05.06
126
FRONT WHEEL BRAKE ASSY.
127
FRONT WHEEL BRAKE ASSY.
FIGURE NO: - 05.07
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 927000001900 A WHEEL BRAKE CYLINDER 2
2 927000002000 A PRESSURE SPRING WITH RETAINER 2
3 927000002100 A PISTON CAP 4
4 927000002200 A PISTON 4
5 927000002300 A CIRCLIP 4
6 927000002400 A BOOT 4
7 927000002500 A SLOTTED PIN 4
8 927000002600 A BLEEDING SCREW 2
9 927000002700 A DUST CAP 2
10 927000002800 A DUST SHIELD 2
11 927000002900 A SPRING WASHER 4
12 927000003000 A SCREW 4
13 927000003100 A ANCHOR PLATE RH 1
14 927000003200 A ANCHOR PLATE LH 1
15 927000003300 A FLAP 4
16 927000003400 A BOTTOM HED RIVET 4
17 927000003500 A BOLT 6
18 927000003600 A SPRING WASHER 4
19 927000003700 A NUT 4
20 927000003800 A BOLT 4
22 927000003900 A ADJUSTING ECCENTRIC WITH HEX NUT 4
23 927000004000 A NUT M14X1.5” 4
24 927000004100 A PRESSURE SPRING 4
25 927000004200 A TAPPERED GROOVED PIN 4
26 927000004300 A BRAKE SHOE FRONT & REAR WITH LINING 4
27 927000004400 A BRAKE LINING 8
28 927000004500 A TUBULAR RIVET (FOR BRAKE SHOE) 32
29 927000004600 A SHACKLE 8
30 927000004700 A PIN 4
31 927000004800 A CIRCLIP 12
32 927000004900 A SPECIAL PIN 4
33 927000005000 A SPACER WASHER 8
34 927000005100 A PRESSURE SPRING 4
35 927000005200 A LOCK RING 4
36 927000005300 A PIN 4
128
FRONT WHEEL BRAKE ASSY.
FIGURE NO: - 05.07
129
FRONT WHEEL BRAKE ASSY.
FIGURE NO: - 05.07
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
37 927000001900 A RETURN SPRING (TO FRONT BRAKE SHOE) 2
38 927000002000 A RETURN SPRING (BETWEEN BRAKE SHOES) 4
39 927000002100 A PIN 4
40 927000002200 A CIRCLIP 4
41 927000002300 A BOLT 4
42 927000002400 A SPRING RETAINER FLAT 4
43 927000002500 A PRESSURE SPRING 4
44 927000002600 A SPRING RETAINER 4
45 927000002700 A SPRING WASHER 4
46 927000002800 A NUT 4
47 927000002900 A HEX BOLT 4
48 927000003000 A HEX BOLT 4
49 927000003100 A SPRING WASHER M12 4
50 927000003200 A HEX NUT 4
51 927000003400 A KIT ANCHOR PLATE (ITEM NO. 41 & 46) 1
130
FRONT AXLE ASSY.
(101511122200)
FIGURE NO: - 05.08
19
7
8
9
4
16
2
5 23 22
21
6
20
11
13
12 18
10
1
17
15 14
3 24
131
FRONT AXLE ASSY.
(101511122200)
FIGURE NO: - 05.08
132
FRONT AXLE ASSEMBLY
(101411123600) WITH PNEUMATIC BRAKE
FIGURE NO: - 05.09
16
26 19
30 28
27 20
18
21
31
17
8
11
12
13
25
2
20 5
23
9
4
3
6
7
10
14
1
15
133
FRONT AXLE ASSEMBLY
(101411123600) WITH PNEUMATIC BRAKE
FIGURE NO: - 05.09
134
MASTER CYLINDER ASSEMBLY
(927000018600)
135
MASTER CYLINDER ASSEMBLY
(927000018600)
FIGURE NO: - 06.01
136
LUFF CIRCUIT
(101242120200)
FIGURE NO: - 06.02
9 10
8
7
2
1
4
14
13
11
137
LUFF CIRCUIT
(101242120100)
FIGURE NO: - 06.02
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 924901251270 A LUFF CYL 2
2 101242300500 A UPPER TUBE 1
3 101242300400 A LOWER TUBE FAB 1
4 929200002100 B COUNTER BALANCE VALVE - TUCSON 1
5 101416419900 A PIN -DIA 60X180MM 2
6 901101012180 A BOLT HEX 4 M10x90, Gr - 8.8
7 901201200000 A NUT HEX 4 M12
8 101242300600 A LIFT JACK TUBE FAB 1
9 901500812050 A SCREW HEX 2 M8x25, Gr - 8.8
10 901600800000 A WASHER PLAIN 2 M8
11 101411320400 B T-HANDLE WITH PIN 1
13 200145400500 A DOWTY SEAL 1/2" BSP 4
14 101241200300 A ADOPTER-1/2 X1/2 (L=42MM) 4
138
STEERING SYSTEM
(101243120800)
FIGURE NO: - 06.03
16 8
14
12
10 15
11 13
G DETAIL G
139
STEERING SYSTEM
(101243120800)
FIGURE NO: - 06.03
140
CONTROL VALVE (HYDRO 4 SPOOL)
FIGURE NO: - 06.04
141
CONTROL VALVE (HYDRO 4 SPOOL)
FIGURE NO: - 06.04
142
CONTROL VALVE (HYDRO 4 SPOOL)
(923000003500)
143
CONTROL VALVE (HYDRO 4 SPOOL)
(923000003500)
144
HYDRAULIC PUMP INST. ASSEMBLY (VELJAN 14G)
(101247500000)
20 4
1 1
12
14 18
7 1
5 4
1
9
3
1
21 1
1
26
1
19
1 13
1
6 5
1 1
16
4
DETAIL A
22 1:5
6
24
8 15 2
1 4 1
1 23
2
A
145
HYDRAULIC PUMP INST. ASSEMBLY (VELJAN 14G)
(101247500000)
FIGURE NO: - 06.06
146
HYDRAULIC PUMP ASSEMBLY (VELJAN 14G)
(101247101014)
FIGURE NO: - 06.07
147
HYDRAULIC PUMP ASSEMBLY (VELJAN 14G)
(101247101014)
FIGURE NO: - 06.07
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 101247100001 A HOUSING 1
2 101247100002 A PORT PLATE REAR 1
3 101247100003 A DOWEL PIN 2
4 101247100004 A ‘CAM’ RING 1
5 101247100005 A ‘O’ RING 1
6 101247100006 A BACK UP RING 1
7 101247100007 A PORT PLATE PRESSURE 1
8 101247100008 A RETAINING RING 1
9 101247100009 A BALL BEARING 1
10 101247100010 A MOUNTING CAP 1
11 101247100011 A KEY 1
12 101247100012 A SHAFT 1
13 101247100013 A ROUND SECTION RING 2
14 101247100014 A SHAFT SEAL 1
15 101247100015 A SQ SECTION SEAL 1
16 101247100016 A SQ SECTION SEAL 1
17 101247100017 A SCREW 2
18 101247100018 A ROTOR INSERT ASSY. 1
19 101247100019 A PIN VANE HOLD OUT 10
20 101247100020 A VANE 10
21 101247100021 A DOWEL PIN 1
22 101247100022 A SCREW 1
23 101247100023 A BUSH 1
148
LIFT CYLINDER
(924901251270)
FIGURE NO: - 06.08
149
LIFT CYLINDER
(924901251270)
FIGURE NO: - 06.08
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 924200024900 A LIFT JACK CYL. ASSY 1
2 924200025000 A TUBE ASSEMBLY 1
3 924200025100 A PISTON ROD ASSEMBLY 1
4 924200025200 A PISTON 1
5 924200025300 A GLAND (H.E COVER) 1
6 924200025400 A BUSH (ROD EYE) 1
7 924200025500 A LOCK NUT 1
8 924200025600 A STOP TUBE 1
9 924200025700 A SPHERICAL BEARING (REAR CLEVIS) 1
10 924200025800 A INTERNAL CIRCLIP 2
11 924200025900 A GREASE NIPPLE - STRAIGHT 2
12 924200026000 A SPARE SEAL KIT 1
150
EXTN. BOOM CYLINDER
(924701002501)
FIGURE NO: - 06.09
151
EXTN. BOOM CYLINDER
(924701002501)
FIGURE NO: - 06.09
152
EXTN. BOOM CYLINDER
(924631002050)
FIGURE NO: - 06.10
153
EXTN. BOOM CYLINDER
(924631002050)
FIGURE NO: - 06.10
154
STEERING CYLINDER(RH)
(924400700880)
FIGURE NO: - 06.11
155
STEERING CYLINDER(RH)
(924400700880)
FIGURE NO: - 06.11
156
STEERING CYLINDER(LH)
(924400700881)
FIGURE NO: - 06.12
157
STEERING CYLINDER(LH)
(924400700881)
FIGURE NO: - 06.12
158
PUMP COUPLING ASSEMBLY
(101086100100)
FIGURE NO: - 06.13
159
PUMP COUPLING ASSEMBLY
(101086100100)
FIGURE NO: - 06.13
160
HYD. TANK ASSEMBLY
(101046200001)
FIGURE NO: - 06.14
13 2
17
8
16
12
9
7
5
3
14 6
20
19
11 15
10
1
18
161
HYD. TANK ASSEMBLY
(101046200001)
FIGURE NO: - 06.14
162
PNEUMATICS CKT
(101252120601)
FIGURE NO: - 07.01
163
PNEUMATICS CKT
(101252120601)
FIGURE NO: - 07.01
164
PNEUMATICS CKT
(101252120601)
FIGURE NO: - 07.01
165
PNEUMATICS CKT
(101252120601)
FIGURE NO: - 07.01
166
BRAKE VALVE ASSEMBLY
(101344100100)
FIGURE NO: - 07.02
167
BRAKE VALVE ASSEMBLY
(101344100100)
FIGURE NO: - 07.02
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 927000007100 A SELF TAPING SCREW 1
2 927000007200 A EXHAUST COVER 1
3 927000007300 A DIAPHRAGM 1
4 927000007400 A SCREW 4
5 927000007500 A BASE COVER 1
6 927000007600 A ‘O’ RING 1
7 927000007700 A INTERNAL CIRCLIP 1
8 927000007800 A ‘O’ RING 1
9 927000007900 A RING SPACER 1
10 927000008000 A ‘O’ RING 1
11 927000008100 A ‘O’ RING 1
12 927000008200 A CONICAL SPRING 1
13 927000008300 A VALVE 1
14 927000008400 A VALVE BODY 1
15 927000008500 A SCREW 4
16 927000008600 A SPRING WASHER 4
17 927000008700 A SPRING 1
18 927000008800 A GUIDE RING 2
19 927000008900 A ‘O’ RING 1
20 927000009000 A PISTON 1
21 927000009100 A RUBBERSPRING 1
22 927000009200 A SPRING SEAL 1
23 927000009300 A INTERNAL CIRCLIP 1
24 927000009400 A STEM 1
25 927000009500 A SPLIT PIN 1
26 927000009600 A BOOT 1
27 927000009700 A INTERNAL CIRCLIP 1
28 927000009800 A SPLIT PIN 4
29 927000009900 A PIN 1
30 927000010000 A PEDAL BRACKET 1
33 927000010100 A BOLT 4
34 927000010200 A RUBBER BOOT 1
35 927000010300 A PUSHROD 1
36 927000010400 A PEDAL 1
37 927000010500 A PIN 1
168
UNLOADER VALVE ASSEMBLY
(927000019100)
169
UNLOADER VALVE ASSEMBLY
(927000019100)
FIGURE NO: - 07.03
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 927000010800 A NUT 1
2 927000010900 A SPRING WASHER 1
3 927000011000 A FOLLOWER 2
4 927000011100 A DIAPHRAGM 1
5 927000011200 A SPRING 1
6 927000011300 A VALVE 1
7 927000011400 A GOVERNOR PLUNGER 1
8 927000011500 A VALVE BODY 1
9 927000011600 A NON RETURN VALVE 1
10 927000011700 A CONICAL SPRING 1
11 927000011800 A VALVE STOP AND SPRING RETAINER 1
12 927000011900 A FILTER RETAINER 1
13 927000012000 A FILTER 1
14 927000012100 A ‘O’ RING 1
15 927000012200 A UNLOADER PLUNGER 1
16 927000012300 A VALVE SEAT 1
17 927000012400 A VALVE 1
18 927000012500 A NYLOC NUT 1
19 927000012600 A ‘O’ RING 1
20 927000012700 A ADJUSTING SCREW 1
21 927000012800 A CUP 1
22 927000012900 A SCREW 4
23 927000013000 A EXHAUST FLAP 1
24 927000013100 A TOP COVER 1
25 927000013200 A SPRING GUIDE 1
26 927000013300 A SPRING 1
27 927000013400 A SCREW 2
28 927000013500 A NAME PLATE 1
29 927000013600 A WASHER 1
30 927000013700 A ADOPTER 1
31 927000013800 A DUST CAP 1
32 927000013900 A ‘O’ RING 1
33 927000014000 A PLUNGER 1
34 927000014100 A VALVE 1
170
UNLOADER VALVE ASSEMBLY
(927000019100)
FIGURE NO: - 07.03
171
UNLOADER VALVE ASSEMBLY
(927000019100)
FIGURE NO: - 07.03
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
35 927000014200 A SPRING 1
36 927000014300 A SPRING 1
37 927000014400 A SHIM 1
38 927000014500 A BASE COVER 1
39 927000014600 A INTERNAL CIRCLIP 1
40 927000014700 A LOCK NUT 1
41 927000014800 A STRAINER 1
172
QUICK RELEASE VALVE (M302710)
(927000001500)
FIGURE NO: - 07.04
173
QUICK RELEASE VALVE (M302710)
(927000001500)
FIGURE NO: - 07.04
174
GRADUATED HAND CONTROL VALVE
(101393400200)
FIGURE NO: - 07.05
175
GRADUATED HAND CONTROL VALVE
(101393400200)
FIGURE NO: - 07.05
176
AIR CYLINDER ASSEMBLY (WTVS100250180)
(101393400200)
FIGURE NO: - 07.06
177
AIR CYLINDER ASSEMBLY (WTVS100250180)
(101393400200)
FIGURE NO: - 07.06
178
DECALS ASSEMBLY
(101492120800)
FIGURE NO: - 08.00
179
DECALS ASSEMBLY
(101492120800)
FIGURE NO: - 08.00
180
WINCH HYDRAULIC INSTALLATION
(101445500000)
FIGURE NO: - 09.01
181
WINCH HYDRAULIC INSTALLATION
(101445500000)
FIGURE NO: - 09.01
182
WINCH GEAR BOX WITH BRAKE (SAI)
183
WINCH GEAR BOX WITH BRAKE (SAI)
FIGURE NO: - 09.02
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 101245100001 A PLUG 1
2 101245100002 A WASHER 1
3 101245100003 A PISTON RING ASSY. 1
4 101245100004 A ‘O’ RING 1
5 101245100005 A PISTON 1
6 101245100006 A PLUG 1
7 101245100007 A OIL PLUG 1
8 101245100008 A WASHER 1
9 101245100009 A ‘O’ RING 1
10 101245100010 A DISC SUPPORT FLANGE 1
11 101245100011 A PLANETARY GEAR 3
12 101245100012 A SPECIAL PLUG 1
13 101245100013 A WASHER 9
14 101245100014 A HEADLESS SCREW 3
15 101245100015 A INTERNAL GEAR 1
16 101245100016 A PIN 3
17 101245100017 A ROLLER 117
18 101245100018 A OUTPUT SHAFT 1
19 101245100019 A ROLLER 1
20 101245100020 A BUSH 1
21 101245100021 A WASHER 1
22 101245100022 A RETAINING RING 1
23 101245100023 A OIL SEAL 1
24 101245100024 A ROLLER 34
25 101245100025 A SPACER 4
26 101245100026 A SUN GEAR 1
27 101245100027 A WASHER 1
28 101245100028 A ROLLER 22
29 101245100029 A BOLT 2
30 101245100030 A NUT 2
184
WINCH GEAR BOX WITH BRAKE (SAI)
FIGURE NO: - 09.02
185
WINCH GEAR BOX WITH BRAKE (SAI)
FIGURE NO: - 09.02
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
31 101245100031 A BRAKE DISC 2
32 101245100032 A COUNTER DISC 3
33 101245100033 A HEAD LESS SCREW 1
34 101245100034 A SPRING 15
35 101245100035 A SCREW 5
36 101245100036 A ‘O’ RING 1
37 101245100037 A HOUSING 1
38 101245100038 A DISC SUPPORT GEAR 1
39 101245100039 A SPACER 1
40 101245100040 A ‘O’ RING 1
186
WINCH (WIN 20)
(929100000100/A)
FIGURE NO: - 09.03
187
WINCH (WIN 20)
(929100000100/A)
FIGURE NO: - 09.03
188
WINCH (WIN 20) BRAKE UNIT
(929100000100/A)
FIGURE NO: - 09.03.01
189
WINCH (WIN 20) BRAKE UNIT
(929100000100/A)
FIGURE NO: - 09.03.01
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 929900042000 A BRAKE BODY 1
2 929900042100 A BRAKE PISTON P15 (NEW) 1
3 929900042200 A Ø32 MOTOR JOINT WINCH WIN 25/2 1
4 929900042300 A BELLEVILLE WASHER 2
5 929900042400 A THICKNESS SHIM ADJUSTMENT 1
6 929900042500 A ANTIEXTRUSION RING 1
7 929900042600 A O-RING JOINT 1
8 929900042700 A O-RING JOINT 1
9 929900042800 A ANTIEXTRUSION PARBAK 1
10 929900042900 A BRONZE DISK P6-P9-P15 11
11 929900043000 A STEEL DISK P6-P9-P15 10
12 929900043100 A HEX SOCKED HEAD CAP SCREW 9
13 929900043200 A BRAKE CLOSING FLANGE X WINCH WIN 25 1
190
HYDRAULIC MOTOR (SAI)
FIGURE NO: - 09.03.02
191
HYDRAULIC MOTOR (SAI)
FIGURE NO: - 09.03.02
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 101245100040 A TAPPER PLUG 2
2 101245100041 A PLASTIC PLUG 1
3 101245100042 A WASHER 2
4 101245100043 A HEX HEAD BOLT 10
5 101245100044 A OIL RELIEF VALVE 1
6 101245100045 A WASHER 1
7 101245100046 A MOTOR COVER 1
8 101245100047 A DRIVE PIN 1
9 101245100048 A MOTOR COVER 1
10 101245100049 A RETAINING RING 2
11 101245100050 A SPACING WASHER 2
12 101245100051 A ROLLER 84
13 101245100052 A CRANK SHAFT 1
14 101245100053 A CRANK SHAFT GEARED 1
14A 101245100054 A CRANK SHAFT INTERNAL SPLINED 1
14B 101245100055 A CRANK SHAFT 1
14C 101245100056 A KEY 1
15 101245100057 A GASKET 1
16 101245100058 A CYLINDRICAL ROLLER BEARING 2
17 101245100059 A OIL SEAL 1
18 101245100060 A RETAINING RING 1
19 101245100061 A MOTOR BODY 1
20 101245100062 A INNER SPLINED SLEEVE 1
21 101245100063 A RETAINING RING 1
22 101245100064 A PISTON COMPENSATION SPRING 2
23 101245100065 A PISTON RETAINING RING 2
24 101245100066 A SPHERICAL SUPPORT 1
25 101245100067 A PISTON 5
26 101245100068 A CYLINDER 5
27 101245100069 A BUSHING 10
28 101245100070 A SEAL 10
29 101245100071 A ‘O’ RING 5
30 101245100072 A SEAL RING 5
31 101245100073 A ‘O’ RING 5
192
WINCH (WIN 20)
(929100000100/A)
FIGURE NO: - 09.03.03
193
WINCH (WIN 20)
(929100000100/A)
FIGURE NO: - 09.03.03
194
WINCH (WIN 25-2L)
(929100000800/A)
FIGURE NO: - 09.04
195
WINCH (WIN 25-2L)
(929100000800/A)
FIGURE NO: - 09.04
196
WINCH (WIN 25-2L) BRAKE UNIT
(929100000800/A)
FIGURE NO: - 09.04.01
197
WINCH (WIN 25-2L) BRAKE UNIT
(929100000800/A)
FIGURE NO: - 09.04.01
198
WINCH (WIN 25-2L)
(929100000800/A)
FIGURE NO: - 09.04.02
199
WINCH (WIN 25-2L)
(929100000800/A)
FIGURE NO: - 09.04.02
200
BOOM INSTALLATION
(101421126600)
FIGURE NO: - 10.01
5
7 6
2
4
1
5
201
BOOM INSTALLATION
(101421126600)
FIGURE NO: - 10.01
202
BOOM COMPLETE ASSEMBLY
(101421127500- 3P 2050 TC
FIGURE NO: - 10.02
2 C
1
1
1
3
1
37 8
36 12 2
B 12
12
4
21
7
11 A
22
4
7 46 1
2 4
28
1
D 27 44
6
19 25 1 1
1
5 3 1 53 34 49
2 8 10 3
56
11 1 51
14 4 1
1
12
4
54 20
1 57 2
39 3 48
4 1
50
3 55
38
1
4
58
2
16 9 52
42 36 40
26 1 1
1 14 12
2 2
43 DETAIL B
17 DETAIL A 1:10
4 15
47 1 1:5 1
6 35
52
2
14
45
53 5
8
19
34 23
3
10 1
18
3
30
49 6 59
41 13 29 10
3 31 4
8 2 32 24 2
6 1 45
4 5
DETAIL D 1
1:10 33
17
DETAIL C 32
47 1:10 8
6
203
BOOM COMPLETE ASSEMBLY
(101421127500-3P 2050 TC
FIGURE NO: - 10.02
REV. S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS
1 101421331800 B MAIN BOOM FAB NEW 1
2 101222331000 D 1ST EXTN. FAB 1
3 101223321700 F 2nd EXTENSION FAB 1
4 101021302400 D ROPE PULLEY BKT 1
5 101113500300 A SPACER 2
6 101123201300 A PIN 1
7 101221202100 B HOOK PIN 2
8 101221328600 A EXTN TUBE FAB 2
9 101221402000 A T HANDLE BKT 1
10 101221427000 C STOPPER PLATE 2
11 101221442100 B WEARPAD 4
12 101221449000 A PAD SPACER DIA 48 x 3.0 THK 4
13 101222424300 B STOPPER PLATE 2
14 101223200400 A PIN 1
15 101223200500 A ROLLER 1
16 101223200600 A PIN 1
17 101223200700 A BUSH 1
18 101228400300 D PULLEY 3
19 101228400400 C BUSH 3
20 101242200300 B LIFT JACK PIN (50X135) 2
21 101244300200 A W CLAMP 7
22 101263404400 A PVC SLEEVE (1.1/2 ID) 1 1.75 MTRS.
23 101293401400 C NYLON PAD 1
24 101293401500 C NYLON PAD 1
WINCH ROPE SLEEVE DIA 13
25 101304010900 A ROPE SLEEVE DIA 13 MM 1 MM
26 101422425700 C JACK LOCK PLATE 2
27 101521446700 A SOLID THIMBLE 1
28 901500812080 - SCREW HEX 1 M8x40, Gr - 8.8
29 901611000000 - WASHER SPRING 32 M10
30 901101012070 - BOLT HEX 6 M10x35, Gr - 8.8
204
BOOM COMPLETE ASSEMBLY
(101421127500- 3P 2050 TC
FIGURE NO: - 10.02
2 C
1
1
1
3
1
37 8
36 12 2
B 12
12
4
21
7
11 A
22
4
7 46 1
2 4
28
1
D 27 44
6
19 25 1 1
1
5 3 1 53 34 49
2 8 10 3
56
11 1 51
14 4 1
1
12
4
54 20
1 57 2
39 3 48
4 1
50
3 55
38
1
4
58
2
16 9 52
42 36 40
26 1 1
1 14 12
2 2
43 DETAIL B
17 DETAIL A 1:10
4 15
47 1 1:5 1
6 35
52
2
14
45
53 5
8
19
34 23
3
10 1
18
3
30
49 6 59
41 13 29 10
3 31 4
8 2 32 24 2
6 1 45
4 5
DETAIL D 1
1:10 33
17
DETAIL C 32
47 1:10 8
6
205
BOOM COMPLETE ASSEMBLY
(101421127500- 3P 2050 TC)
FIGURE NO: - 10.02
206
BOOM COMPLETE ASSEMBLY
(101421100003- 3P 2330 TC)
FIGURE NO: - 10.03
49
57
C
A 3 4 45
59 35
18 5 19 5 2
28 33
27
47
25 1
34
58
14
38
54
DETAIL C 13
50 1:10
6 44 6 52
29
31 24 36
43
18 19 35 B
22 21 48
34 38 11 29 9 56 8
12 17 16 15
39 46 51
32 40
55 37 20
52 30
46
29
41 42
7
53 10
26 DETAIL A 23 DETAIL B
1:10 1:10
52 50 36
207
BOOM COMPLETE ASSEMBLY
(101421100003- 3P 2330 TC)
FIGURE NO: - 10.03
208
BOOM COMPLETE ASSEMBLY
(101421100003- 3P 2330 TC)
FIGURE NO: - 10.03
49
57
C
A 3 4 45
59 35
18 5 19 5 2
28 33
27
47
25 1
34
58
14
38
54
DETAIL C 13
50 1:10
6 44 6 52
29
31 24 36
43
18 19 35 B
22 21 48
34 38 11 29 9 56 8
12 17 16 15
39 46 51
32 40
55 37 20
52 30
46
29
41 42
7
53 10
26 DETAIL A 23 DETAIL B
1:10 1:10
52 50 36
209
BOOM COMPLETE ASSEMBLY
(101421100003- 3P 2330 TC)
FIGURE NO: - 10.03
210
HOOK ASSEMBLY
(FX150-N00033 TC 2050)
FIGURE NO: - 10.04
2
1
1
1
211
HOOK ASSEMBLY
(FX150-N00033 TC 2050)
FIGURE NO: - 10.04
REV. S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS
1 101221102200 A HOOK ASSY 8T 1
2 101627120000 A HOOK ASSY 16T 1
212
HOOK ASSEMBLY
(FX150-N00033 TC 2330)
FIGURE NO: - 10.05
2 1
1 1
213
HOOK ASSEMBLY
(FX150-N00033 TC 2330)
FIGURE NO: - 10.05
REV. S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS
1 101221102200 A HOOK ASSY 16T 1
2 101627120000 A HOOK ASSY 8T 1
214
SNATCH BLOCK INST. ASSEMBLY
(101421127800)
FIGURE NO: - 10.06
2
10
11
8
215
SNATCH BLOCK INST. ASSEMBLY
(101421127800)
FIGURE NO: - 10.06
216
SNATCH BLOCK ASSEMBLY
101227300100 - (4FALL)
FIGURE NO: - 10.07
4
8
5
6 13
16 7
3
10 14
11
12
15
217
SNATCH BLOCK ASSEMBLY
101227300100 - (4FALL)
FIGURE NO: - 10.07
218
SNATCH BLOCK ASSEMBLY
101521131000 - (6FALL)
FIGURE NO: - 10.08
14
10
11
12
8 7
3
2
13 1
16
18
4
219
SNATCH BLOCK ASSEMBLY
101521131000 - (6FALL)
FIGURE NO: - 10.08
220
DASHBOARD & INSTRU. ASSEMBLY
(101274120300)
FIGURE NO: - 11.01
2 4
3
5
12
7 11
10
18
1
8 19
15
6
16 17
21 20
13
14 22 9
221
DASHBOARD & INSTRU. ASSEMBLY
(101274120300)
FIGURE NO: - 11.01
REV. S. NO. PART NO. REV. DESCRIPTION QTY COMMENTS
1 101274520000 B DASH BOARD PLATE 1
2 944100004500 A AIR PRESSURE GAUGE 12V 1
3 944100004700 A OIL PRESSURE GAUGE 12V 1
4 101074401400 A RPM METER 1
5 944100004600 A WATER TEMP. GAUGE 1
6 943800000300 A FUSE BOX 1
7 101074400700 A INDICATOR LIGHT CLUSTER 1
8 101074400800 A PIANO SWITCH 1
9 901600500000 A WASHER PLAIN 4 M5
10 901540512040 A SLOTTED CHESE HEAD SCREW 2 M5x20, Gr - 8.8
11 901610600000 A WASHER SPRING 4 M6
12 901500612030 A SCREW HEX 4 M6x16, Gr - 8.8
13 943300001200 A HAZARD SWITCH 1
14 101026141100 A IGNITION SWITCH 1
15 101074400600 A INDICATOR SWITCH 1
16 101074400300 A PUSH PULL SWITCH 2
17 941700000100 A HORN 12V 1
18 101074400200 A DIPPER SWITCH 1
19 901600400000 A WASHER PLAIN 2 M4
20 901200500000 A NUT HEX 2 M5
21 943800001300 A SPACER (FUSE BOX & MCB MTG) 2
22 901550512140 A SLOTTED CHESE HEAD SCREW 2 M5x70,
222
WIRING HARNESS
(101274120800)
FIGURE NO: - 11.02
223
WIRING HARNESS
(101274120800)
FIGURE NO: - 11.02
224
BATTERY INST. ASSEMBLY
(101273120000)
5
4 6
3
225
BATTERY INST. ASSEMBLY
(101273120000)
FIGURE NO: - 11.03
226
OVER HOIST WARNING SYSTEM
227
OVER HOIST WARNING SYSTEM
FIGURE NO: - 11.04
228
S.L.I. INSTALLATION ASSEMBLY (12V)
(101275121100)
FIGURE NO: - 11.05
2 5
6
1.2
1.5
1.6
B A
9
1.7 4
8
1.4
1.8
1.1
3
DETAIL B
10
1.3
11 DETAIL A
229
S.L.I. INSTALLATION ASSEMBLY (12V)
(101275121100)
FIGURE NO: - 11.05
230
S.L.I. SYSTEM SET
(943950001200)
FIGURE NO: - 11.05.01
231
S.L.I. SYSTEM SET
(943950001200)
FIGURE NO: - 11.05.01
232
S.L.I. SYSTEM SET
(943950001200)
FIGURE NO: - 11.05.01
233
S.L.I. SYSTEM SET
(943950001200)
FIGURE NO: - 11.05.01
234
ELECTICALS
(101274120800)
FIGURE NO: - 11.06
NO IMAGE
235
ELECTICALS
(101274120800)
FIGURE NO: - 11.06
REV. S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS
1 101074400200 A DIPPER SWITCH 1 (P-32).
2 101074402400 A ROOF LIGHT REPLICA. 1
3 101074400400 B HORN BUTTON 1 (P-46)
4 941300000400 A REAR COMBINATION LAMP LH- 1 12V (3 CHAMBER)
5 941700000100 A HORN 12V 1
6 101074403000 A HEAD LAMP ASSY. 2
7 101221301600 A BRACKET SPOT LIGHT 1
FRONT PARKING AND TRAFFICATOR
8 101074402700 A LIGHT 2
9 101074403100 A HELOGEN LIGHT WITH BLUB 1
10 101074305000 A BRACKET STOP CABLE 1
11 101074404700 A WARNING BUZZOR REVERSE 1
12 941300000300 A REAR COMBINATION LAMP RH 1 12V (3 CHAMBER)
13 101211302600 A LIGHT BRACKET 2
14 901610800000 A SPRING WASHER 5 B-8
15 901600800000 A PLAIN WASHER 6 M8
16 901200800000 A HEX NUT 5 M8X1.25MM
17 101274520000 C DASH BOARD PLATE 1 470X205X2.5
18 -101074402100 A CANOPY LIGHT REAR WITH COVER 2
19 101074402000 A CABIN LIGHT(CANOPY LIGHT) 2
20 101074402001 A CANOPY LIGHT RING 2
21 901590812040 A SELF TAPPING SCREW 2 M8X19
22 901590812080 A SELF TAPPING SCREW 4 M8X38
23 944100004800 A MECHANICAL HOUR & RPM METER 1
24 101026342800 A SENSOR OIL PRESSURE GAUGE 1
25 101026342900 A SENSOR AIR PRESSURE GAUGE 1
26 943990024900 A ELECTRICAL TEMP. SENSOR 1
WIRING HARNESS FOR ELECT. GAUGE
27 101271123800 A MECH. HOUR & RPM METER 1
28 101261402500 A RUBBER PLUG FOR DASH BOARD 1
29 901500612030 A SCREW HEX 2 M6X16 GR-8.8
30 901200600000 A HEX NUT 4 M6
31 901600600000 A PLAIN WASHER 1 M6
32 901501012040 A SCREW HEX 1 M10X20-GR 8.8
33 901611000000 A SPRING WASHER 1 B-10
34 101253423200 A PVC FLEXIBLE PIPE - 2" BLACK
35 901500812040 A HEX SCREW 2 M8X20
36 901500812070 A SCREW HEX 2 M8X35*8.8G GR. 8.8
37 902200321000 A HEX NUT 2 3/16" UNF
38 903560312100 A CSK SCREW 1 3/16x1-1/4
39 101074404800 A R.P.M. CABLE 1450MM 1
ADOPTER WATER TEMP. GAUGE
40 101031201600 A SIMPSON ENGINE 1
41 101026143000 A ADOPTER OIL PRESSURE 1 M10X1
42 901100812130 A BOLT HEX 1 M8X65,GR 8.8
236
HOSE KIT
FIGURE NO: - 12.00
NO IMAGE
237
HOSE KIT
FIGURE NO: - 12.00
238
SAFETY SWITCH
FIGURE NO: - 13.00
NO IMAGE
239
SAFETY SWITCH
FIGURE NO: - 13.00
240
FLY JIB ASSEMBLY (OPTIONAL)
(101525119900)
FIGURE NO: - 14.00
20
18
15
21
1
17
19
9
10
11
8
5
3 6
16 4
7 2
12
14
13
241
FLY JIB ASSEMBLY (OPTIONAL)
(101525119900)
FIGURE NO: - 14.00
242