Cummins X3.3G1 Parts

Parts Manual
Our energy working for you. TM
Engine
X3.3 G1
X3.3 G2
X3.3 G3
X3.3 G4
English - Original Instructions 7 - 2011 A026J670 (Issue 3)

Parts Manual Publication A026J670
Model: X3.3 G1 - X3.3 G4 Issue 3 - 7 - 2011
Intentionally Left Blank
Page 2 2011 Copyright Cummins Power Generation

Publication A026J670 Parts Manual
Issue 3 - 7 - 2011 Model: X3.3 G1 - X3.3 G4
Table of Contents
SECTION A (Base Engine Parts)
Description Page
Air Induction And Exhaust System......................................................................................... 6

Alternator And Support........................................................................................................... 7
Crank Shaft Assembly, Connecting Rod Assembly, Piston Assembly................................... 9
Cylinder Block......................................................................................................................... 10
Cylinder Head........................................................................................................................
. 12
Cylinder Head Cover.............................................................................................................. 14
Fan And Fan Drive ................................................................................................................ 15
Flywheel, Flywheel Hsg And Rear End Oil Seal.................................................................... 16
Fuel Injector Pump And Plumbing ........................................................................................ 18
Joints And Gaskets................................................................................................................ 20
Lubricating Oil Filter............................................................................................................... 23
Lubricating Oil Pump............................................................................................................. 24
Lubricating Oil Sump............................................................................................................. 26
Mounting Engine Support...................................................................................................... 28
Rocker Shaft Assembly......................................................................................................... 29
Starter Motor......................................................................................................................... 30
Timing Gear And Camshaft................................................................................................... 32
Water Pump Assembly.......................................................................................................... 34
SECTION B (Upfit Parts)

Air Cleaner Installation........................................................................................................... 37
Engine Installation.................................................................................................................. 38
Engine Accessories Kit......................................................................................................... 39
Fuel System Installation......................................................................................................... 40
Radiator Installation................................................................................................................ 42
2011 Copyright Cummins Power Generation Page 3

Model: X3.3 G1 - X3.3 G4 Issue 3 - 7 - 2011
Description Page
SECTION C (Options & Kit)

Governor Installation.............................................................................................................. 45
Exhaust Guard Installation..................................................................................................... 47
Tool Kit-Sevice For Engine Repair......................................................................................... 49

Issue 3 - 7 - 2011 Model: X3.3 G1 - X3.3 G4
SECTION A
(Base Engine Parts)

Model: X3.3 G1 - X3.3 G4 Issue 3 - 7 - 2011
Air Induction And Exhaust System
11
12
13
5
4 3
8
9
10
6
7
1
2
Item Part No. Description Qty

1 0154-3268 MANIFOLD INTAKE 1
2 0154-3264 GASKET-MANIFOLD 1
3 0852-2130-31 WASHER-SPR 9
4 0800-6457-01 SCREW-HEX HD (M6) 9
5 0800-6460 SCREW-HEX HD 1
6 0154-3266 MANIFOLD-EXHAUST 1
8 0520-2684-03 STUD (M10x1.5 METAL END & M10x1.25 NUT END) 9
9 0850-2103-02 WASHER-SPR LK 9
10 0860-2095-02 NUT-HEX (M8 X 1) 9
11 0520-2684-22 SCREW-HEX HD 3
12 0850-2103-02 WASHER-SPR LK 9
13 0155-4807 GASKET-EXHAUST 1

Issue 3 - 7 - 2011 Model: X3.3 G1 - X3.3 G4
Alternator And Support
2
3
4
6 5 7
4
5
6
1
8
12 10
9
6
5
13
4
10
11

1 0191-2459 ALTERNATOR 1
2 0191-2478 BRACKET-ALTERNATOR 1
3 0520-2684-04 STUD 2
4 0509-0501-031 WASHER-SEALING 3
5 0850-2103-02 WASHER-SPR LK 3
6 0860-2095-02 NUT-HEK (M10 X 1.25) 3
7 0800-6457-08 SCREW-HEX HD 1
8 0520-2684-08 STUD 1
9 0512-0431 ARM-TENSIONER 1
11 0800-6457-07 SCREW-HEX HD (M8 X 1.25) 1
12 0850-2103-03 WASHER-SPR- LK 1
13 0800-6474-13 SCREW-HEX HD (M8 X 1.25) 1

Model: X3.3 G1 - X3.3 G4 Issue 3 - 7 - 2011

Issue 3 - 7 - 2011 Model: X3.3 G1 - X3.3 G4
Crank Shaft Assembly, Connecting Rod Assembly, Piston Assembly
17 13
12 14
16
15
8
7 6 5 4 3 2 11 10
1
11 10

1 0140-2122 CRANKSHAFT (SUB-ASSLY) 1
2 0515-0326 KEY-MACHINE 1
3 0507-0031 GEAR-PINION 1
4 0406-1209 WASHER-RETAINER 1
5 0130-7903 SHAFT-PULLEY 1
6 0104-2136 WASHER-CRANKSHAFT 1
7 0800-6457-02 SCREW-HEX HD 1
- 0541-1565 BEARING-KIT (SET OF ITEM NO. 8 & 9) 1
8 ----------- BEARING-THRUST (NOT FOR SERVICE) 2
9 ----------- BEARING-THRUST (NOT FOR SERVICE) 2
10 0104-2115 BEARING CRANKSHAFT (COMPLETE SET OF m.b. STD. SIZE) 1
11 0114-0429 BEARING-CONN
- ROD 8
12 0114-0433 CONNECTING ROD (SUB-ASSLY CONTAINS ITEM NO. 13,14,15) 4
13 0114-0439 BUSHING-CONNROD 4
14 0114-0431 BOLT-CONNECTING ROD 8
15 0114-0434 NUT-CONNECTING ROD 8
16 0112-0318 PISTON (SUB-ASSLY W/O RINGS) 4
17 0541-1560 PISTON RING KIT (KIT) 4

Model: X3.3 G1 - X3.3 G4 Issue 3 - 7 - 2011
Cylinder Block
3
26
25
25
2
24
20
19
19 18
22
23 22 4
10
11
6
7
28
27
8
5
1 12
15
14
9 16
13

Issue 3 - 7 - 2011 Model: X3.3 G1 - X3.3 G4
Cylinder Block

1 0110-4025 BLOCK-CYLINDER (SUB-ASSLY WITH LINER, BEARING CAP & PLUGS) 1
2 0110-4010 LINER-CYLINDER (COMPONENT) 4
3 0110-4026 GASKET-CYLINDER HD 1
4 0517-0419 PLUG-EXPANSION 10
5 0517-0424 PLUG-CAP 2
6 0509-0511 SEAL-O RING (O RING) 2
7 0502-1646 SLEEVE-TUBE 10
8 0800-6457-03 SCREW-HEX HD 2
9 0800-6457-04 SCREW-HEX HD 8
10 0517-0420 PLUG-DRAIN (M14 X 2) 1
11 0193-0647 ADAPTER-SENSOR 1
12 0155-4812 GASKET-FLAGE
- 1
13 0130-7904 TUBE WATER 1
14 0509-0496 WASHER-SEALING 2
15 0800-6474-02 SCREW-HEX HD (M8 X 1.25) 1
16 0880-6474-03 SCREW-HEX HD (M8 X 1.25) 1
17 0155-4819 GASKET-FLANGE 1
18 0319-7109 PLATE-MOUTING 1
19 0850-2103-03 WASHER-SPR LK 3
20 0800-6474-02 SCREW-HEX HD (M8 X 1.25) 3
21 0123-2368 TUBE-OIL (OIL PIPE) 1
22 0509-0505 WASHER-SEALING (MICO) 4
23 0502-1629 BOLT-BANJO (MICO) 2
25 0509-0506 WASHER-SEALING (MICO) 8
26 0502-1630 BOLT-BANJO (MICO) 4
28 0800-6474-01 SCREW-HEX HD (M8 X 1.25) 2

Model: X3.3 G1 - X3.3 G4 Issue 3 - 7 - 2011
Cylinder Head
45 45 20
19
44 44 4 10 11
42 27 18 22
43 9
26 17 8
41 16 21 5
15
14
7
40 6
39 3
2
38 37 1
23
33 35 24 25
36 13 12
30
31 29
28
32
34 33

1 0110-4037 HEAD-CYLINDER (CONTAINS ITEM NO. 1 TO 38) 1
2 0110-4011 GASKET-CYLINDER HEAD 1
3 0319-7108 PLATE-MOUNTING 1
4 0403-6953 PLATE-LIFTING 1
5 0130-7895 PLATE-SUPPORT 1
6 0850-2103-03 WASHER-SPR LK 2
7 0800-6474-01 SCREW-HEX HD (M8 X 1.25) 2
8 0850-2103-02 WASHER-SPR LK 1
9 0800-6474-04 SCREW-HEX HD 1
10 0850-2103-03 WASHER-SPR LK 4
11 0800-6474-02 SCREW-HEX- HD (M8 X 1.25) 4
12 0110-4027 VALVE-INTAKE 4
13 0110-4028 VALVE-EXHAUST 4
14 0110-4012 GUIDE-VALVE 8
15 0110-4013 WASHER-VALVE SPRING 8
16 0110-4029 SEAL-VALVE STEAM 8
17 0110-4030 SPRING-VALVE 8
18 0110-4033 SPRING-VALVE 8
19 0110- 4031 CAP-VALVE STEAM 8
20 0110-4032 COLLECT-VALVE LOCK 8

Issue 3 - 7 - 2011 Model: X3.3 G1 - X3.3 G4
Cylinder Head

21 0110-4014 BOLT-CYLINDER HEAD 8
22 0110-4015 BOLT-CYLINDER HEAD 11
23 0403-6954 PLATE-LIFTING 1
24 0850-2103-02 WASHER-SPR LK 2
25 0800-6474-05 SCREW-HEX HD 2
26 0520-2684-15 STUD 4
27 0114-0434 NUT-CONNECTING ROD 4
28 0115-0545 TAPPET 8
29 0115-0537 TAPPET-SCREW & NUT ASSLY (CONTAIN ITEM NO. 29 TO 30) 8
30 ------------- SCREW-HEX HD (NOT FOR SERVICE) 8
31 0110-4016 GASKET-CYLINDER HEAD) 1
32 0130-7896 TUBE-WATER 1
33 0850-2103-02 WASHER-SPR LK 2
34 0800-6474-06 SCREW-HEX HD (M10 X 1.5) 1
35 0520-2684-02 STUD 1
36 0860-2095-02 NUT-HEX (M10 X 1.25) 1
37 0850-2103-01 WASHER-SPR LK 3
38 0800-6474-07 SCREW-HEX HD (M6 X 1.0) 3
40 0130-7882 THERMOSTAT 1
41 0130-7916 TUBE-WATER 1
42 0520-2684-11 STUD 1
43 0520-2684-13 STUD (M10 X 1.5) 1
44 0850-2103-02 WASHER-SPR LK 2
45 0860-2095-02 NUT-HEX (M10 X 1.25) 2

Model: X3.3 G1 - X3.3 G4 Issue 3 - 7 - 2011
Cylinder Head Cover
4
3
1
6 2
7
8
10
11
13 9
14
15

1 A034F870 COVER, CYLINDER HEAD 1
2 A034G057 GASKET, ROCKER COVER 1
3 0509-0497 WASHER SEALING 4
4 0509-0501-01 WASHER SEALING 4
5 0800-6474-02 SCREW-HEX HD 4
6 0518-0782 CLIP-TUBE 1
7 0503-3017 HOSE-BREATHER 1
8 0306-5361 COIL 1
9 0518-0792 CLIP-TUBE 2
12 0800-6474-01 SCREW-HEX HD (M8 X 1.25) 1
14 0850-2103-01 WASHER-SPR LK 1
15 0800-6474-07 SCREW-HEX HD (M6 X 1.0) 1

Issue 3 - 7 - 2011 Model: X3.3 G1 - X3.3 G4
Fan And Fan Drive

1 0511-0248 BELT-DRIVE 1

Model: X3.3 G1 - X3.3 G4 Issue 3 - 7 - 2011
Flywheel, Flywheel Hsg. And Rear End Oil Seal
15 16 17
14 13
3 2 4 5 6 7
9
10 11 12
1

1 0104-2116 COVER-FLYWHEEL HSG (CONTAINS ITEM NO. 4 & 5) 1
2 0516-2128 PIN DOWEL 2
3 0101-0861 GASKET-CRANKCASE 1
4 0509-0494 WASHER SEALING 1
5 0800-6474-02 SEAL-OIL 1
6 ---------- PLATE SUPPORT (NOT FOR SERVICE) 9
7 0850-2103-03 WASHER-SPR LK 9
8 0516-2127 PIN DOWEL 2
9 0520-2684-05 STUD 1
10 0850-2103-02 WASHER-SPR LK 6
11 0860-2095-02 NUT HEX 8
12 0104-2125 FLYWHEEL ASSLY (CONTAINS ITEM NO. 14 & 15) 8
13 0507-0025 GEAR RING 1
14 0850-2103-01 WASHER-SPR LK 1
15 ----------- FLYWHEEL (NOT FOR SERVICE) 1
16 0851-2004 WASHER-TANG LK 3
17 0800-6474-09 SCREW-HEX HD 6

Issue 3 - 7 - 2011 Model: X3.3 G1 - X3.3 G4

Model: X3.3 G1 - X3.3 G4 Issue 3 - 7 - 2011
Fuel Injection Pump And Plumbing
32
31 28 27 16 17 18
30 27 19
29
26
24 22
25 21 20
15 23
1
7
14
33 13
11 12
8 34 4
2
3
9 5
10 6
36
35

Issue 3 - 7 - 2011 Model: X3.3 G1 - X3.3 G4
Fuel Injection Pump And Plumbing

0149-2876 PUMP, FUEL(SUB -ASSLY (50 HZ) - (FOR X3.3 G1) 1
0149-2930 PUMP, FUEL(SUB -ASSLY (60 HZ) - (FOR X3.3 G2) 1
1
A034W243 PUMP, FUEL(SUB -ASSLY (50 HZ) - (FOR X3.3 G3) 1
A034W237 PUMP, FUEL(SUB -ASSLY (60 HZ) - (FOR X3.3 G4) 1
2 0149-2949 PUMP-FEED 1
3 0501-1045 LINE- FUEL(OIL PIPE) 1
4 0149-2884 BRACKET-FUEL LINE 1
5 0850-2103-02 WASHER-SPR LK 2
6 0800-6474-06 SCREW-HEX HD 2
7 0149-2868 GASKET FUEL PUMP 1
8 0507-0029 GEAR-RING 1
9 0850-2103-03 WASHER-SPR LK 3
10 0800-6462 SCREW-HEX HD 3
11 0520-2684-09 STUD 3
13 0850-2103-03 WASHER-SPR LK 3
14 0860-2095-04 NUT-HEX (M8 X 1.0) 2
15 0860-2094 NUT-HEX 1
16 0501-1041 LINE- FUEL (FUEL PIPE) 1
20 0130-8004 PLATE SUPPORT 6
21 0402-0951 DAMPER-SHOK (FUEL INJ. PIPE) 6
22 0800-6457-05 SCREW-HEX HD 3
23 0860-2095-05 NUT-HEX 3
24 0147-1000 NOZZLE-INJECTOR 4
25 0509-0498 WASHER-SEALING (SEAL) 4
26 0501-1040 LINE-FUEL (FUEL PIPE) 1
27 0509-0501-09 WASHER-SEALING (COPPER WASHER) 8
28 0502-1630 BOLT-BANJO 4
29 0520-2684-14 STUD (M8 X 1.25 METAL END & M8 X 1.0 NUT END) 4
30 0148-1363 BRACKET FUEL SYSTEM 4
31 0509-1629 WASHER-RETAINER (A6) 4
32 0860-2094 NUT-HEX (M8 X 1.0) 4
33 0502-1629 BOLT-BANJO (BANJO) 2
34 0509-0505 WASHER-SELING (CU WASHER) 4
35 0501-1077 LINE FUEL (FUEL PIPE) 1
36 0501-1168 LINE FUEL (FUEL PIPE) 1

Model: X3.3 G1 - X3.3 G4 Issue 3 - 7 - 2011
Joints And Gaskets
15 18
6
1
7
8 16
2
19
3 10
12
17
11
4 20
5
13 14 21
22

Issue 3 - 7 - 2011 Model: X3.3 G1 - X3.3 G4
Joints And Gaskets

A 0541-1567 GASKET KIT(TOP O/H CONTAINS ITEM NO. 1 TO 9) 1
B 0541-1566 GASKET KIT(MAJOR O/H CONTAINS ITEM NO. 1 TO 22) 1
3 A034G057 GASKET- ROCKER COVER 1
10 0132-0506 GASKET-WATER PUMP 1
11 0122-0930 GASKET-OIL FILTER 1
13 0509-0507 SEAL-OIL 1
14 0509-0514 SEAL-OIL 1
17 0234-1079 GASKET-COVER 1
18 0103-0846 GASKET-GEARCASE 1
19 0149-2868 GASKET-FUEL PUMP 1

Model: X3.3 G1 - X3.3 G4 Issue 3 - 7 - 2011

Issue 3 - 7- 2011 Model: X3.3 G1 - X3.3 G4
Lubricating Oil Filter
3
4

1 0122-0922 FILTER-OIL 1
3 0122-0928 HEAD-FILTER 1
5 0800-6457-06 SCREW-HEX HD (M10 X 1.5) 2

Model: X3.3 G1 - X3.3 G4 Issue 3 - 7 - 2011
Lubricating Oil Pump
19 24 25
26
27
20
21
18 22
17 23
15
6
7 14
16
13
11 12
9 10
8
5 2 3 4 14 13

Issue 3 - 7 - 2011 Model: X3.3 G1 - X3.3 G4
Lubricating Oil Pump

1 0120-1384 PUMP-OIL (SUB-ASSLY CONTAINS ITEM NO. 2 TO 5) 1
2 --------- PLUNGER INTERLOCK 1
3 --------- SPRING VALVE 1
4 --------- RETAINER-SPRING 1
5 --------- PIN-SPRING 1
6 0850-2103-03 WASHER-HEX HD 3
7 0800-6474-14 SCREW-HEX HD (M8 X 1.25) 3
8 0507-0032 GEAR-SPUR (SUB-ASSLY CONTAINS ITEM NO. 9 & 10) 1
9 --------- GEAR-SPUR (NOT FOR SERVICE) 1
10 0306-5360 BUSHING-IDLER 1
11 0518-0788 CLIP-RETAINING 1
13 0502-1649 NUT-COUPLING 2
14 0505-2479 PLUG-PIPE 2
15 0505-2465 FLANGE-PIPE (OIL PIPE) 1
16 0120-1385 GASKET-OIL PUMP 1
17 0526-2369 WASHER-FL 2
18 0800-6474-08 SCREW-HEX HD (M8 X 1.25) 2
19 0508-1315 BUSHING 1
20 0518-0790 CLIP-TUBE 1
22 0850-2103-01 WASHER-SPR LK 1
23 0800-6474-10 SCREW-HEX HD (M6 X 1.0) 1
24 0130-8003 PLATE-SUPPORT 1
26 0850-2103-01 WASHER-SPR LK 1
27 0800-6474-10 SCREW-HEX HD (M6 X 1.0) 1

Model: X3.3 G1 - X3.3 G4 Issue 3 - 7 - 2011
Lubricating Oil Sump
2
14
13
9 7 12
15
10 8 16
11 17

Issue 3 - 7 - 2011 Model: X3.3 G1 - X3.3 G4
Lubricating Oil Sump

1 0102-1546 PAN-OIL (SUB-ASSLY) 1
2 0509-0507 SEAL-OIL 1
3 0509-0514 SEAL-OIL 1
5 0123-2378 TUBE-OIL 1
6 0123-2372 DIPSTICK-OIL 1
7 0850-2103-03 WASHER-SPR LK 14
8 0800-6474-02 SCREW-HEX HD (M8X1.25) 14
9 0520-2684-07 STUD (M8X1.25METAL END & M8X1.0 NUT END ) 3
10 0850-2103-03 WASHER-SPR LK 14
11 0860-2095-04 NUT-HEX (M8X1.0) 3
12 0122-0929 FILLER-OIL (SUB-ASSLY) 1
13 0159-1741 CAP-FILLER (SEAL) 1
14 0122-0931 GASKET-OIL FILLER 1
15 0520-2684-10 STUD 4
16 0850-2103-03 WASHER-SPR LK 4
17 0860-2095-04 NUT-HEX (M8X1.0) 4

Model: X3.3 G1 - X3.3 G4 Issue 3 - 7 - 2011
Mounting Engine Support
6
5
4

1 0403-6782 MOUNT-ENGINE (LH) 1
2 0403-6783 MOUNT-ENGINE (RH) 1
3 0232-4200 SPACER MOUNTING 2
4 0520-2685 STUD 8
6 0860-2095 NUT-HEX 8

Issue 3 - 7 - 2011 Model: X3.3 G1 - X3.3 G4
Rocker Shaft Assembly
17
16 3 4 5 1
13
15
2
5 4 3 12 7
6 11
10
8 9
14

1 0115-0538 SHAFT-ROCKER ARM (SUB-ASSLY CONTAINS ITEM NO. 2 TO 3) 1
2 0115-0546 SHAFT-ROCKER ARM 1
3 0517-0417 PLUG-HOLE 2
4 0403-7066 SHIM 4
5 0518-0791 CLIP-RETAINING 2
6 0115-0547 ARM-ROCKER 3
7 0115-0548 ARM-ROCKER 3
8 0150-2938 SPACER-LEVER 4
9 0115-0544 BRACKET-ROCKER ARM 1
10 0148-1369 SPRING-REGULATOR 4
12 0150-2939 SPACER-LEVER 1
13 0115-0549 TAPPET 4
14 0505-2466 UNION-PIPE 1
17 0860-2095-02 NUT-HEX (M10 X 1.25) 5

Model: X3.3 G1 - X3.3 G4 Issue 3 - 7 - 2011
Starter Motor
3 2

1 0191-2460 STARTER-MOTOR (SUB-ASSLY) 1
2 0850-2103-04 WASHER-SPR LK 3
3 0800-6474-15 SCREW-SPR LK 3
4 A035J389 SOLENOID 1

Issue 3 - 7 - 2011 Model: X3.3 G1 - X3.3 G4

Model: X3.3 G1 - X3.3 G4 Issue 3 - 7 - 2011
Timing Gear And Camshaft
25
27 26 23 22
9 7
29 24
30
31 28
10
13
15
16
17
18
32
33 11
19
35 34 21 20
36 2
37 7
8 1
38 39
40 41 3
12
42 14 4
43 16
4645 18
17 5
44
48 6
49
47 50
51

1 0103-0850 GEARCASE 1
3 0103-0849 COVER GEARCASE 1
5 0850-2103-03 WASHER-SPR LK 2
6 0860-2095-04 NUT-HEX (M8 X 1) 2
7 0850-2103-03 WASHER-SPR LK 14
8 0800-6474-08 SCREW-HEX HD (M8 X 1.25) 10
9 0800-6474-14 SCREW-HEX HD (M8 X 1.25) 4
10 0516-2127 PIN DOWELL 2
11 0232-4203 HUB-DRIVE 2
12 0507-0026 GEAR-SPUR 1
13 0507-0027 GEAR-SPUR 1
14 0319-7208 PLATE MOUNTING (IDLER GEAR) 1
15 0319-7207 PLATE MOUNTING (IDLER GEAR) 1
16 0526-2370 WASHER-FL 2
17 0520-2684-01 STUD 6
18 0860-2095-02 NUT-HEX (M10 X 1.25) 6
19 0123-2371 TUBE-OIL 1

Issue 3 - 7 - 2011 Model: X3.3 G1 - X3.3 G4
Timing Gear And Camshaft

21 0800-6462 SCREW-HEX HD 1
22 0516-2126 PIN PUSH (THRUST) 1
23 0105-0752 WASHER-CAMSHAFT 1
24 0105-0753 CAMSHAFT 1
25 0507-0028 GEAR-SPUR 1
26 0850-2103-03 WASHER-SPR LK 3
27 0800-6474-02 SCREW-HEX HD 3
28 0130-7999 BRACKET TUBE (SPRING THRUST) 1
29 0818-1177-02 RIVET-TR HD BLIND 1
30 0103-0846 GASKET-GEARCASE 1
31 0103-0848 COVER-GEARCASE 1
33 0800-6457-07 SCREW-HEX HD (M8 X 1.25) 5
35 0850-2103-03 WASHER-SPR LK 1
36 0860-2095-04 NUT-HEX (M8 X 1) 1
37 0850-2130-03 WASHER-SPR LK 1
38 0800-6474-03 SCREW-HEX HD (M8 X 1.25) 1
39 0850-2103-03 WASHER-SPR LK 1
40 0800-6474-11 SCREW-HEX HD (M8 X 1.25) 1
42 0103-0847 COVER-GEARCASE 1
43 0850-2103-01 WASHER-SPR LK 6
44 0800-6474-10 SCREW-HEXHD 6
45 0850-2103-03 WASHER-SPR LK 1
46 0800-6474-12 SCREW-HEX HD (M8 X 1.25) 1
47 0509-0493 SEAL-OIL 1
48 0850-2103-03 WASHER-SPR LK 3
49 0800-6474-13 SCREW-HEX HD (M8 X 1.25) 3
50 0850-2103-03 WASHER-SPR LK 10
51 0800-6474-08 SCREW-HEX HD (M8 X 1.25) 10

Model: X3.3 G1 - X3.3 G4 Issue 3 - 7 - 2011
Water Pump Assembly
10
9 7
15 14 13
4 5 6
3
11
2
1
12

- 0132-0504 PUMP-WATER (SUB-ASSLY CONTAINS ITEM NO. 1 TO 5) 1
1 0512-0432 PULLEY 1
2 ------------ BODY-WATER PUMP (NOT FOR SERVICE) 1
3 ------------ SHAFT-WATER PUMP (NOT FOR SERVICE) 1
4 ------------ SEAL-CONNECTOR (NOT FOR SERVICE) 1
5 ------------ IMPELLER-WATER PUMP (NOT FOR SERVICE) 1
6 0132-0506 GASKET-WATER PUMP 1
7 0541-1564 PLUMP KIT (KIT CONTAINS ITEM NO. 3 TO 6) 1
8 0130-7998 PLATE SUPPORT 1
9 0503-3185 HOSE-COOLANT 1
10 0503-3033 CLAMP HOSE (WATER) 2
11 0503-2940 HOSE WATER (PUMP) 1
12 0503-3034 CLAMP HOSE (WATER) 2
13 0520-2684-06 STUD 4
14 0850-2103-03 WASHER-SPR LK 4
15 0860-2095-04 NUT-HEX 4

Issue 3 - 7 - 2011 Model: X3.3 G1 - X3.3 G4

Model: X3.3 G1 - X3.3 G4 Issue 3 - 7 - 2011
SECTION B
(Upfit Parts)

Issue 3 - 7 - 2011 Model: X3.3 G1 - X3.3 G4
Air Cleaner Installation

1
2
9
10
3
11 12
4 13
7
8
5

1 0140-4255 COVER-AIR CLEANER 1
2 0140-4254 AIR CLEANER 1
3 0503-2922 CLAMP-HOSE 1
4 0503-3060 ELBOW-HOSE 1
5 0503-2923 CLAMP-HOSE 1
6 0800-6520-17 SCREW-HEX FLG HD (M8 X 1.35 X 12) 4
7 0140-4213 INDICATOR-SERVICE 1
8 0323-2560 CONNECTOR-BARREL 1
9 0140-4343 BRACKET-AIR CLEANER 1
10 0800-6494-44 SCREW-HEX HD (M10 C 1.5 X 25) 4
11 0526-2400-28 WASHER-FL (M10) 4
12 0850-2114-11 WASHER-SPR- LK (M10) 4
13 0860-2127-13 NUT-HEX (M10 X 1.5) 4

Model: X3.3 G1 - X3.3 G4 Issue 3 - 7 - 2011
Engine Installation
10
11
2
3
5
8
1
7
6

0100-4088 ENGINE-DIESEL (FOR X3.3 G1) - (50 Hz) 1
1
0099-2598 NAMEPLATE-ENGINE (FOR X3.3 G1, X3.3 G2, X3.3 G4) 1
2
A034C626 NAMEPLATE-ENGINE (FOR X3.3 G3) 1
3 0815-1587 SCREW-DRIVE 2
4 0193-0430-01 SENDER-PRESSURE (OIL) 1
5 0504-0319 VALVE-BALL 1
6 0122-0922 FILTER-OIL 1
7 A034P261 FAN-RADIATOR 1
8 0800-6520-23 SCREW-HEX FLG HD (M8 X 1.25 X 35) 4
9 0505-2470 BUSHING-REDUCER 1
10 0193-0529-01 SENSOR-TEMPERATURE 1
11 A034Y078 SPACER,FAN 1

Issue 3 - 7 - 2011 Model: X3.3 G1 - X3.3 G4
Engine Accessories Kit

1 A034P261 FAN,RADIATOR 1
2 A034Y078 SPACER,FAN 1
3 0800-6520-23 SCREW-HEX FLG HD 4

Model: X3.3 G1 - X3.3 G4 Issue 3 - 7 - 2011
Fuel System Installation
2
1
8
10
9
5
3
6
4
11
12
7A

Issue 3 - 7 - 2011 Model: X3.3 G1 - X3.3 G4
Fuel System Installation

1 0501-1004 LINE-FUEL (OUTLET) 1
2 0501-1003 LINE-FUEL (INLET) 1
3 0502-1624 BOLT-BANJO (M12) 1
5 0502-1625 BOLT-BANJO (M14) 3
7 0149-2832 FILTER-FUEL 1
7A 0149-2833 ELEMENT-FILTER FUEL 1
8 0800-6494-62 SCREW-HEX HD (M12X1.75X35) 2
9 0526-2400-31 WASHER-FL(M12) 2
10 0850-2114-13 WASHER-SPR LK (M12) 2
11 0860-2127-15 NUT-HEX (M12X1.75) 2
12 0146-0898-02 FUEL SYSTEM
- 1

Model: X3.3 G1 - X3.3 G4 Issue 3 - 7 - 2011
Radiator Installation
9
10
15
8
7
6
16
18
11
17
13 19
14
1
5
12

Issue 3 - 7 - 2011 Model: X3.3 G1 - X3.3 G4
Radiator Installation

1 0130-7726 RADIATOR 1
2 0800-6494-44 SCREW-HEX HD (M10 X 1.5 X 25) 2
3 0860-2127-13 NUT-HEX (M10 X 1.5) 2
4 0850-2114-11 WASHER-SPR LK (M10) 2
5 0526-2400-28 WASHER-FL (M10) 4
6 0134-5371 GUARD-FAN (LH) 1
7 0134-5372 GUARD-FAN (RH) 1
8 0130-7832-02 BRACKET-RADIATOR 1
9 0800-6494-26 SCREW-HEX HD (M8 X 1.25 X 20) 9
10 0800-6494-27 SCREW-HEX HD (M8 X 1.25 X 25) 1
11 0503-2977 HOSE-COOLANTD 1
12 0503-2976 HOSE-COOLANT 1
13 0503-2926 CLAMP-HOSE 3
14 0503-2923 CLAMP-HOSE 1
15 0526-2400-25 WASHER-FL (M8) 10
16 0130-7831 CAP-COOLANT FILL 1
17 0130-8125 TANK-COOLANT 1
18 0193-0468 SENDER-LOW COOLANT 1
19 0130-8126 SHROUD-RADIATOR 1

Model: X3.3 G1 - X3.3 G4 Issue 3 - 7 - 2011
SECTION C
(Options & Kit)

Issue 3 - 7 - 2011 Model: X3.3 G1 - X3.3 G4
Governor Installation

Model: X3.3 G1 - X3.3 G4 Issue 3 - 7 - 2011
Governor Installation

1 0306-5358 ACTUATOR 1
2 0146-0915 LINK-THROTTLE 1
3 C071- 0012- 02 SCREW-HEX HD (M6 X 1 X 20) 2
4 C360- 0001 WASHER-FL(M6) 2
5 C025- 0003 WASHER-SPR LK (M6) 2
6 0503- 1634- 02 NUT-HEX (M6X1) 2
- 0150-2915 MANGNETIC PICKUP 1
- A032X739 COIL-ELECTRICAL 1
- A034G478 SUPPRESSOR,SURGE 1
- A035CO12 GOVERNOR 1

Issue 3 - 7 - 2011 Model: X3.3 G1 - X3.3 G4
Exhaust Guard Installation
7 10
5 6
5
3
1
4
13
11 8 9
10 6 5
10 5 6
12
11 8 9

Model: X3.3 G1 - X3.3 G4 Issue 3 - 7 - 2011
Exhaust Guard Installation

1 0155-4771-02 GUARD-EXHAUST 1
2 0130-7830-02 GUARD-PULLEY 1
3 0234-1080-02 BRACKET-GUARD 1
4 0234-1081-02 BRACKET-GUARD 1
5 0526-2400-25 WASHER-FL 9
6 0850-2114-09 WASHER-SPR LK 7
7 0800-6494-27 SCREW-HEX HD 2
8 0850-2114-12 WASHER-SPR LK 3
9 0800-6526-43 SCREW-HEX HD 3
10 0800-6494-26 SCREW-HEX HD 7
11 0526-2403-28 WASHER-FL 3
12 0234-1126 BRACKET-GUARD 1
13 0234-1127 BRACKET-GUARD 1

Issue 3 - 7 - 2011 Model: X3.3 G1 - X3.3 G4
Tool Kit-Service For Engine Repair

0417-0236 - Tool Kit
Item Part No. Description Tool Illustration Remark
1 0420-0642 TOOL-REMOVAL (VALVE SPRING) SPECIAL TOOL
2 0420-0643 TOOL-REMOVAL (VALVE GUIDE) SPECIAL TOOL
3 0420-0644 TOOL-REMOVAL (VALVE STEM) SPECIAL TOOL
4 ------------- VALVE SEAT CUTTER (TYPICAL) STANDARD TOOL
5 ------------- DEPTH GAUGE (TYPICAL) STANDARD TOOL
6 0420-0645 TOOL-REMOVAL (CYLINDER LINER) SPECIAL TOOL
7 ------------- PISTON RING COMPRESSOR (TYPICAL) STANDARD TOOL
8 ------------- OIL FILTER WRENCH (TYPICAL) STANDARD TOOL
9 ------------- BASIC PULLER (TYPICAL) STANDARD TOOL
10 ------------- SPILL CUT-OFF AID (TYPICAL) STANDARD TOOL

Model: X3.3 G1 - X3.3 G4 Issue 3 - 7 - 2011
Tool Kit-Service For Engine Repair
Item Part No. Description Tool Illustration Remark
11 0420-0646 TOOL-REMOVAL (REAR OIL SEAL) SPECIAL TOOL
12 0420-0647 TOOL-REMOVAL (FRONT OIL SEAL) SPECIAL TOOL
13 0420-0648 TOOL-REMOVAL (GE COVER) SPECIAL TOOL

Cummins Power Generation Cummins Power Generation Cummins Power Generation
1400 73rd Avenue NE Columbus Avenue 10 Toh Guan Road #07-01
Minneapolis Manston Park TT International Tradepark
MN 55432 Manston Singapore 608838
USA Ramsgate
Kent CT12 5BF
United Kingdom
Tel:+1 (763) 574-5000 Tel:+44 (0) 1843 255000 Tel: (65) 6417 2388
Fax:+1 (763) 574-5298 Fax:+44 (0) 1843 255902 Fax:(65) 6417 2399
e-mail: pgamail@cummins.com e-mail: cpgk.uk@cummins.com e-mail: cpg.apmktg@cummins.com
Web: www.cumminspower.com Web: www.cumminspower.com Web: www.cumminspower.com
Cummins Power Cummins Power Generation

Generation Rua Jati, 310 - Cumbica
35A/1/2, Erandawana Guarulhos SP
Pune 411 038 Brazil
India CEP: 07180-900
Tel.: (55 11) 2186 4195

Tel.: (91 020) 3024 8600 Fax: (55 11) 2186 4729
Fax: (91 020) 6602 8090
e-mail: falecom@cumminspower.com.br
e-mail:
cpgindia@cummins.com
Web: www.cumminspower.com Web: www.cumminspower.com

Cummins , the C logo, and Our energy working for you.
are trademarks of Cummins Inc.
2011 Cummins Power Generation, Inc. All rights reserved

Cummins X3.3G1 Parts

Uploaded by

Copyright:

Available Formats

Cummins X3.3G1 Parts

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Cummins X3.3G1 Parts

Uploaded by

Copyright:

Available Formats

Parts Manual

Our energy working for you. TM

English - Original Instructions 7 - 2011 A026J670 (Issue 3)

Intentionally Left Blank

Page 2 2011 Copyright Cummins Power Generation

Air Induction And Exhaust System......................................................................................... 6

SECTION B (Upfit Parts)

2011 Copyright Cummins Power Generation Page 3

SECTION C (Options & Kit)

Page 4 2011 Copyright Cummins Power Generation

2011 Copyright Cummins Power Generation Page 5

Air Induction And Exhaust System

Item Part No. Description Qty

Page 6 2011 Copyright Cummins Power Generation

Alternator And Support

Item Part No. Description Qty

2011 Copyright Cummins Power Generation Page 7

Intentionally Left Blank

Page 8 2011 Copyright Cummins Power Generation

Crank Shaft Assembly, Connecting Rod Assembly, Piston Assembly

Item Part No. Description Qty

2011 Copyright Cummins Power Generation Page 9

Page 10 2011 Copyright Cummins Power Generation

Item Part No. Description Qty

2011 Copyright Cummins Power Generation Page 11

Item Part No. Description Qty

Page 12 2011 Copyright Cummins Power Generation

Item Part No. Description Qty

2011 Copyright Cummins Power Generation Page 13

Cylinder Head Cover

Item Part No. Description Qty

Page 14 2011 Copyright Cummins Power Generation

Fan And Fan Drive

Item Part No. Description Qty

2011 Copyright Cummins Power Generation Page 15

Flywheel, Flywheel Hsg. And Rear End Oil Seal

Item Part No. Description Qty

Page 16 2011 Copyright Cummins Power Generation

Intentionally Left Blank

2011 Copyright Cummins Power Generation Page 17

Fuel Injection Pump And Plumbing

Page 18 2011 Copyright Cummins Power Generation

Fuel Injection Pump And Plumbing

Item Part No. Description Qty

2011 Copyright Cummins Power Generation Page 19

Joints And Gaskets

Page 20 2011 Copyright Cummins Power Generation

Joints And Gaskets

Item Part No. Description Qty

2011 Copyright Cummins Power Generation Page 21

Intentionally Left Blank

Page 22 2011 Copyright Cummins Power Generation

Lubricating Oil Filter

Item Part No. Description Qty

2011 Copyright Cummins Power Generation Page 23

Lubricating Oil Pump

Page 24 2011 Copyright Cummins Power Generation

Lubricating Oil Pump

Item Part No. Description Qty

2011 Copyright Cummins Power Generation Page 25