4008tag2 DGBH6045

DGBH6045 DGBH6045
4008TAG2 2016/04/25
The information given within this parts book was correct at the time of printing and is subject to change without
notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should car-
ry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance
manual.
Always refer to your local Perkins outlet before purchasing any parts
Subject to any existing rights of third parties, the information given in this document is the property of Perkins En-
gines Limited and should not be copied, in whole or part, without the prior written consent of the Company.
Contents
1. Introduction Pg. 4
2. How To Use Your Parts Book Pg. 4
3. Engine Breakdown Pg. 5
4. Symbol Descriptions Pg. 9
5. Parts Lists & Illustrations Pg. 11
6. Parts Index Pg. 146

Introduction
The build list of your engine, found on the front page of this parts book, provides a unique
reference to the components fitted to your engine; therefore this parts book is only applicable to
this particular engine
Always quote your build list and engine serial number when contacting your Perkins outlet.
How to use your Parts Book
This parts book has been designed to provide you with all the information you need to identify
parts to service your engine. There are several features within the book to make it easy to find
the parts you require.
Front Page
This lists your build list number and the date of publication of this book
Symbol Descriptions
Provides a quick reference guide to the symbols used within the book.
Engine Breakdown
Use this to identify all the major sections of your engine and the relevant pages within the book.
Parts Lists & Illustrations

This section shows each major section of your engine broken down into individual part numbers
along with an associated illustration for identifying the parts you require.
The illustrations used in this parts book are representational only and should only be used for
identification purposes.
For fitting instructions please refer to your engine Service Manual.
Parts Index
Using either the part number or description of the part you require this section will help you
locate the page within the Parts Lists & Illustrations section where the part appears.
Engine Breakdown
Section Page Section Page
Long Engine 11 Timing Case 35

AAED0100 AEDD3044
Cylinder Block, Liners & Main Bearing 13 Atomisers 37

Kit AFDD3240
ACDD3160
Throttle Linkages 39
Crankshaft 15 AFDD3240
ACDD3160
Control Unit 43
Cylinder Head Assembly 17 AFDD3240
ACDD3160
Ignition Equipment 45
Cylinder Head Cover 19 AGDD3016
ACDD3160
Engine Identification Labels 47

Rocker Shaft Assembly 21 ALDD3000
ACDD3160
Flywheel Housing 49
Timing Gear & Camshaft 23 CDDD3041
ACDD3160
Starter Motor 51
Push Rods & Tappets 25 EDDD3002
ACDD3160
Sump 53
Pistons & Rings 27 GBDD3000
ADDD3000
Oil Strainer 55
Connecting Rods & Big End Bearings 29 GBDD3000
ADDD3000
Dipstick & Filler Tube 57

Timing Case 31 GBDD3000
AEDD3044
Oil Pump 59
Timing Cover 33 GBDD3000
AEDD3044
Breather 61
GBDD3000
Page 5
Engine Breakdown
Oil Pump 63 Alternator 91

GBDD3000 NDDD3000
Oil Cooler 65 Alternator Bracket & Fixings 93

JBDD3000 NDDD3000
Oil Filter 67 Guards 95

JBDD3000 NDDD3000
Coolant Pipes & Connections 69 Turbocharger 97

JBDD3000 SBDD3157
Coolant Pipes & Connections 71 Air Duct 99

JBDD3000 SBDD3157
Oil Feed Pipes 73 Feed Pipes 103

JBDD3000 SBDD3157
Oil Feed Pipes 77 Leak-Off Pipes 105

JBDD3000 SBDD3157
Front End Drive Input 79 Feed Pipes 107

KBDD3000 SBDD3157
Front End Drive Input 81 Induction Manifold 109

KBDD3000 TBDD3024
Water Pump 83 Pipework & Connections 111

LBDD3015 TBDD3024
Water Pump 85 Air Filter Assembly 113

LBDD3015 TDDD3015
Thermostat & Housing 87 Exhaust Manifold 115

LDDD3000 UBDD3000
Inlet & Outlet Connections 89 Exhaust Connection 117

LDDD3000 UBDD3000
Page 6
Engine Breakdown
Exhaust Outlet 119 Protection Switch 131

UDDD3030 ZJDD3147
Low Pressure Fuel Pipes 121 Protection Switch 133

VBDD3092 ZJDD3147
Fuel Filter Separator 123 Protection Switch 135

VBDD3092 ZJDD3147
Engine Mounts 125 Radiator & Guards 137

ZCDD3000 ZMDD3197
Protection Switch 127 Radiator & Cowling 139

ZJDD3147 ZMDD3197
Protection Switch 129 Pipework & Connections 141

ZJDD3147 ZMDD3197
Pipework & Connections 143

ZMDD3197
Pipework & Connections 145

ZMDD3197
Page 7
Engine Breakdown
Page 8
Symbols and Notes
Symbol Description
A From Engine Number
B Upto Engine Number
C Repairs and Replaces
D See Appropriate Section - Reference Number
E Alternative
F Order
G Remanufactured Part
H New for Old Part
I Number of Teeth
J Thickness
K Bottom
L Top
M Left Hand
N Right Hand
O Reference for Detailed Breakdown
P Other Service Options Available
Q Cylinder Number
R See History Section
Page 9
Long Engine Plate A
AAED0100
Long Engine - REFER TO PARTS BULLETIN 863
Kit Moteur Long - SE RÉFÉRER AU BULLETIN DES PIÈCES 863'.
Satz - Langer Motor - SIEHE MITTEILUNGEN ZU ERSATZTEILEN 863'.
Kit Mot Completo - FARE RIFERIMENTO AL BOLLETTINO DEI RICAMBI 863'.
Equipo De Motor Largo - CONSULTE EL BOLETÍN DE PIEZAS 863'.
Page 10
Long Engine Plate A
AAED0100
Item Part No. References Qty. Description Notes
1 1 LONG ENGINE - ASSEMBLY
Page 11
Cylinder Block, Liners & Main Bearing Kit Plate A
ACDD3160
19 15
18
12 13
14
17
2
1
11
20 6
8
23
7
17
22
21
10 25
3 27
9 28
26 29
5
Page 12
Cylinder Block, Liners & Main Bearing Kit Plate A
ACDD3160
1 8SE750J 1 CRANKCASE
2 F 8SE750J 1 CRANKCASE
3 340/398 18 DOWEL
4 503/256 18 BOLT
5 2088/11 18 WASHER
6 354471 2 DOWEL
7 312065 6 SETSCREW
8 318210 6 SPRING WASHER
9 8SE50A/49 9 BAR
10 314135 9 CAPSCREW
12 012504 1 PLUG
13 012653 2 WASHER
14 374/1360 9 CAMSHAFT BUSH
15 642/25 2 PLUG
16 340/405 3 DOWEL
17 354500 2 DOWEL
18 576/167 16 SEAL - O RING
19 SE7E/2 8 LINER - SLIP FIT
20 SE667/1 2 BRACKET
21 SE574D/M P 9 MAIN BEARING KIT (A)
22 262/149 2 THRUST WASHER
23 641/27 5 PLUG
24 583/7 2 WASHER
25 SE50J/30 6 INSPECTION COVER
26 576/179 8 SEAL - O RING
27 312063 16 SETSCREW
28 88/619 16 WASHER
Service Options
21 SE574D/M010 J (-)0.010" 9 MAIN BEARING KIT - U/S (A)
21 SE574D/M020 J (-)0.020" 9 MAIN BEARING KIT - U/S (A)
Footnotes
(A) SERVICED IN PAIRS
Page 13
Crankshaft Plate A
ACDD3160
2 7
3
8
5 4
Page 14
Crankshaft Plate A
ACDD3160
1 8SE92 1 CRANKSHAFT KIT

2 F 8SE92 1 CRANKSHAFT
3 SE96C 1 CRANKSHAFT GEAR
4 F 8SE92 8 WEIGHT
5 503/295 16 SCREW
6 354500 16 DOWEL
7 340/396 3 DOWEL
8 554/126 1 SEAL - FRONT END OIL
9 554/127 1 SEAL - REAR END OIL
Page 15
Cylinder Head Assembly Plate A
ACDD3160
10
9 21
8
7
6 14
20
15 20
13
4
23 2
16
11 12
24
18
22
3 17 19
5 5
Page 16
Cylinder Head Assembly Plate A
ACDD3160
1 SE1AR 8 CYLINDER HEAD ASSEMBLY

2 F SE1AR 1 CYLINDER HEAD
3 740/101 2 INSERT
4 392/42 4 GUIDE
5 SE7AB/14 4 INTAKE AND EXHAUST VALVE
6 365/472 4 VALVE SPRING
7 L7C/15 4 CAP
8 HW7B/18 8 VALVE COLLET
9 SE1/12 1 SLEEVE
10 576/139 1 SEAL - O RING
11 641/23 2 PLUG
12 642/25 10 PLUG
13 340/397 2 DOWEL
14 2121/1 1 STUD
15 316481 1 STUD
16 55/69 2 SPIROL PIN
17 740/106 2 INSERT
18 SE1B/39 8 RETAINER
19 SE2H 1 GASKET - CYLINDER HEAD
20 503/287 32 BOLT
21 2088/14 32 WASHER
22 576/218 32 SEAL - O RING
23 576/237 8 SEAL - O RING
24 576/151 8 SEAL - O RING
Page 17
Cylinder Head Cover Plate A
ACDD3160
Page 18
Cylinder Head Cover Plate A
ACDD3160
1 SE420L/1 8 CYLINDER HEAD COVER

2 SE478 8 SEAL - ROCKER BOX COVER
3 315056 32 SCREW
4 440/5 32 WASHER
Page 19
Rocker Shaft Assembly Plate A
ACDD3160
8
9 6
7
2 5 26
10 12
3
4
25
27
24 11
28
1
30
29
21
19
20
Page 20
Rocker Shaft Assembly Plate A
ACDD3160
1 SE152A/1 8 ROCKER BOX

2 SE152P 8 ROCKER SHAFT ASSY - MINOR
3 355902 1 PLUG
4 SE152M 8 ROCKER ARM ASSEMBLY (A)
5 SE152A/5 1 ADJUSTER
6 2512/125 1 LOCKNUT
8 503/299 8 SCREW METRIC
9 319/145 8 NUT
10 SE152N 8 ROCKER ARM ASSEMBLY (B)
11 SE152A/5 1 ADJUSTER
12 2512/125 1 LOCKNUT
13 SE152R 8 ROCKER ARM ASSEMBLY (C)
14 F SE152R 1 ROCKER
15 SE152D/5 1 ADJUSTER
16 SE153B/3 1 END
17 355900 1 PLUG
18 319/146 1 LOCKNUT
19 SE152A/24 16 BRIDGE PIECE
20 SE152/29 1 ADJUSTER
21 2510/100 1 LOCKNUT
22 SE152B/28 1 INSERT (C)
23 SE152E/26 8 GASKET - ROCKER BOX
24 347/526 8 TUBE
25 576/170 8 SEAL - O RING
26 374/1305 8 SPACER
27 310069 24 BOLT
28 318012 24 WASHER
29 641/23 8 PLUG
Footnotes
(A) EXHAUST
(B) INLET
(C) NOT ILLUSTRATED
Page 21
Timing Gear & Camshaft Plate A
ACDD3160
10
7
11 12
8 9
13
15 16 14
1
6 5
4 3
17
18
2 20
19
21
Page 22
Timing Gear & Camshaft Plate A
ACDD3160
1 8SE100L 1 CAMSHAFT
2 SE97C/1 1 CAMSHAFT GEAR
3 6SE60 1 THRUST PLATE
4 314074 2 CAPSCREW
5 340/398 1 DOWEL
6 2112/050 4 SCREW
7 SE412/5 1 SHAFT
8 F SE412/5 1 SHAFT
9 340/405 1 DOWEL
10 SE659A 1 IDLER GEAR
11 F SE659A 1 IDLER GEAR
12 374/1283 1 IDLER GEAR BUSH
14 334/280 1 PLATE
15 310068 2 BOLT
17 SE121/6 9 BLOCK
18 576/177 9 SEAL - O RING
19 312064 18 SETSCREW
21 318012 18 WASHER
Page 23
Push Rods & Tappets Plate A
ACDD3160
12
11
2 14
13
15
10
7
9
3
8 6
5
4
Page 24
Push Rods & Tappets Plate A
ACDD3160
1 SE8M 8 CAM FOLLOWER

2 SE8E/3 1 DOOR
3 SE8F/5 1 SHAFT
4 Y09/00006 2 CAM FOLLOWER
5 Y09/00007 1 CAM FOLLOWER
6 420/122 7 SHIM
7 3 PLUG
8 314081 2 CAPSCREW
9 SE121E/49 1 CAM FOLLOWER ARM
11 SE153G 16 PUSHROD
12 SE153W 8 PUSHROD
13 SE644B/1 8 GASKET
14 312066 23 SETSCREW
Page 25
Pistons & Rings Plate A
ADDD3000
2
3
4
Page 26
Pistons & Rings Plate A
ADDD3000
1 SE901BA 8 PISTON AND RING KIT

2 F SE901BA 1 PISTON
3 SE89 1 GUDGEON PIN
4 496/29 2 CIRCLIP
5 359/552 1 PISTON RING KIT
Page 27
Connecting Rods & Big End Bearings Plate A
ADDD3000
1
4
2
7
8
5 6
9
Page 28
Connecting Rods & Big End Bearings Plate A
ADDD3000
1 SE91T 8 CON ROD ASSEMBLY

2 F SE91T 1 CON ROD
3 F SE91T 1 CAP
4 SE91B/7 1 SMALL END BUSH
5 340/182 2 DOWEL
6 363/48 2 CON ROD BOLT
7 355902 2 PLUG
8 2400/006 1 PLUG
9 SE91AA/3M P 8 BIG END BEARING KIT (A)
Service Options
9 SE91AA3M010 J (-)0.010" 8 BIG END BRG KIT - U/S (A)
9 SE91AA3M020 J (-)0.020" 8 BIG END BRG KIT - U/S (A)
Footnotes
(A) SERVICED IN PAIRS
Page 29
Timing Case Plate A
B U10114B AEDD3044
1 7
2 15 14
9
29 31 26 27 10
30 17
13 16
28 19
20
18
21
22
12 23
33 24 25
12
32 12
11
10
11 3 18
9
5 6 4 8 33 12
10
11
Page 30
Timing Case Plate A
B U10114B AEDD3044
1 SE659M/5 1 TIMING CASE

2 340/409 1 PLUG
3 494/128 1 GASKET - OIL SEAL HOUSING
4 316458 6 STUD
5 317011 6 METRIC NUT
7 SE659D/7 1 GASKET - TIMING CASE
8 SE389 1 CARRIER
9 310063 5 BOLT
10 2086/010 5 SPRING WASHER
11 310067 4 BOLT
13 310070 2 BOLT
14 317012 1 NUT
16 310070 1 BOLT
18 310068 3 BOLT
19 317012 3 NUT
21 SE240A/4 1 BLANKING PLATE
22 SE240A/3 1 GASKET
23 316458 3 STUD
26 6SE188/12 1 PLATE
27 6SE188A/49 1 GASKET
28 316478 1 STUD
29 316477 3 STUD
30 317012 4 NUT
32 310066 1 BOLT
33 310069 2 BOLT
Page 31
Timing Cover Plate A
AEDD3044
4
13
5
7 6
8
9
10
11
12
2 3
Page 32
Timing Cover Plate A
AEDD3044
1 SE65J/1 1 PLATE
2 312060 1 SETSCREW
4 SE175C/32 1 GASKET
5 SE145D/27 1 HOUSING
6 263/175 1 BALL BEARING
7 331/262 1 GASKET
8 316457 4 STUD
11 312063 9 SETSCREW
13 340/405 2 DOWEL
Page 33
Timing Case Plate A
A U10115B AEDD3044
5
8
4 9
6
7
10
Page 34
Timing Case Plate A
A U10115B AEDD3044
1 T402226 1 TIMING CASE

2 F T402226 1 TIMING CASE
3 T401873 1 OIL FILLER
4 SE389 1 CARRIER
5 494/128 1 GASKET - OIL SEAL HOUSING
6 316458 6 STUD
7 2318A603 6 NUT
8 316478 3 STUD
9 2318A604 3 NUT
10 T400433 1 BRACKET
Page 35
Atomisers Plate A
AFDD3240
8
7
1
5
3
4
6
Page 36
Atomisers Plate A
AFDD3240
1 858/26 8 INJECTOR
2 F 858/26 1 HOLDER
3 576/136 1 SEAL - O RING
4 576/137 1 SEAL - O RING
5 Y05/00011 1 INJECTOR NOZZLE
6 277/124 8 INJECTOR WASHER
7 SE1D/42 8 CLAMP
8 314098 8 CAPSCREW
Page 37
Throttle Linkages Plate A
AFDD3240
4
2
5 3
19
1
8 10 7
18 9
6
17 24 29 11 52 46 48 50
23 28 53 45
26 51
27 43
54 49 47
13 45
14 22 21 31 44
16 15 12 20 32 44
25
36
55 35 38 37
33 30
34
42
39
41 40
Page 38
AFDD3240
1 6SE188D/46 1 SHAFT
2 536/25 1 SPRING
3 347/519 1 DISTANCE PIECE
4 6SE188Q/40 1 LEVER
5 126/6 1 BOLT
6 317408 1 NUT
8 6SE188C/40 1 LEVER
9 310012 1 SETSCREW
10 317408 1 NUT
12 6SE188M/40 1 LEVER
13 318013 3 WASHER
14 536/33 1 TENSION SPRING
15 352610 1 CIRCLIP
17 30/822 1 SETSCREW
19 SE323U/3 1 GUARD
20 310069 1 BOLT
21 317012 1 NUT
23 30/813 1 BOLT
24 317012 1 NUT
25 SE483E/1 1 ROD
26 SE188/59 1 BLOCK
27 UFN104/A 1 UNF NUT
28 318013 1 WASHER
29 352610 1 CIRCLIP
30 296/13 1 BALL JOINT
31 UFN104/A 1 UNF NUT
33 317409 1 NUT
34 8SE483 1 LINKAGE
37 418/155 3 FLANGE
38 576/173 3 SEAL - O RING
39 316477 6 STUD
40 317012 6 NUT
43 SE483H/1 8 CONTROL ROD
44 312029 16 SETSCREW
45 317408 16 NUT
46 319/137 8 TURNBUCKLE
48 319/138 8 NUT
Page 39
AFDD3240
4
2
5 3
19
1
8 10 7
18 9
6
17 24 29 11 52 46 48 50
23 28 53 45
26 51
27 43
54 49 47
13 45
14 22 21 31 44
16 15 12 20 32 44
25
36
55 35 38 37
33 30
34
42
39
41 40
Page 40
AFDD3240
50 317408 8 NUT
52 317008 8 NUT
54 374/1285 8 SPACER
55 39/50 1 LABEL
Page 41
Control Unit Plate A
AFDD3240
19 8
1
6
7
10
2 4 3
23
11
9
22
18 16
20
12 13 17
21 14 15
Page 42
Control Unit Plate A
AFDD3240
1 680/112 1 ACTUATOR
2 316459 4 STUD
5 312041 4 SETSCREW
6 317009 4 NUT
8 6SE188R/40 1 LEVER
9 680/212 1 CONTROL BOX
10 6SE188D/37 1 BRACKET
11 743/122 4 MOUNTING
13 317009 4 NUT
18 680/124 1 PICKUP
19 697/163 1 WIRING HARNESS
20 39/54 2 LABEL
21 318009 4 WASHER
22 664/1985 1 BRACKET
23 664/1986 1 BRACKET
Page 43
Ignition Equipment Plate A
AGDD3016
Page 44
Ignition Equipment Plate A
AGDD3016
1 680/200 1 CONNECTOR
Page 45
Engine Identification Labels Plate A
ALDD3000
5
8
1
2
Page 46
Engine Identification Labels Plate A
ALDD3000
1 930/31 1 PLATE
2 533/1 4 RIVET
3 39/41 1 LABEL
4 39/48 1 LABEL
5 39/57 1 LABEL
6 930/34 1 LABEL
7 SE49CJ 1 NAMEPLATE
8 39/50 1 LABEL
History
a.
930/33 1 TIE
Page 47
Flywheel Housing Plate A
CDDD3041
6
12
3 8 7
1 4
5
17
13
16 15
13
14
9
10 11
18
Page 48
Flywheel Housing Plate A
CDDD3041
1 6SE258L/1 1 FLYWHEEL HOUSING

2 340/405 2 DOWEL
3 310063 13 BOLT
5 2116/060 5 BOLT
6 6SE251N 1 FLYWHEEL ASSEMBLY
7 1 FLYWHEEL
8 Q251A/2 1 STARTER RING GEAR
9 334/246 1 PLATE
10 UFS110/8S 3 UNF BOLT
12 55/75 1 POINTER
13 6SE667/1 2 BRACKET
14 310143 6 BOLT
15 317017 6 NUT
17 471/54 1 PLUG
18 471/41 1 PLUG
Page 49
Starter Motor Plate A
EDDD3002
10 11
1 12
2 3
9
6
4
8
5 7
13
BRUSH KIT
JEU BALAI
BUERSTENSATZ
KIT SPAZZOLA
ESCOBILLAS JUEGO
Page 50
Starter Motor Plate A
EDDD3002
1 701/133 G 1 STARTER MOTOR

2 UFS110/12S 3 SCREW UNF
4 589/83 1 RELAY
5 312038 2 SCREW
6 317009 2 NUT
7 318009 2 WASHER
9 664/1880 1 BRACKET
10 696/2 2 RUBBER BOOT
11 2 COVER
12 2 COVER
13 Y98/00031 1 BRUSH KIT
Service Options
1 R/701/133 1 STARTER MOTOR - EXCHANGE
Page 51
Sump Plate A
GBDD3000
8 20
2
19
17
5
7
6
20
19
1
18
3
12 14
10
11 13
9
16
15
Page 52
Sump Plate A
GBDD3000
1 8SE50F/13 1 SUMP
2 8SE112 1 STRAINER
3 335/272 1 PLUG
4 012504 1 PLUG
5 012653 1 WASHER
8 8SE70A 1 GASKET - SUMP
9 012503 1 PLUG
10 012652 1 WASHER
11 012504 1 PLUG
12 012653 1 WASHER
13 012505 1 PLUG
14 012654 1 WASHER
15 012506 2 PLUG
16 276/241 2 WASHER
17 310067 2 BOLT
18 310059 18 BOLT
Page 53
Oil Strainer Plate A
GBDD3000
11 12 10
14 13
16
15
9
5
4 6 1
7
8
2
Page 54
Oil Strainer Plate A
GBDD3000
1 SE120AB/30 1 PIPE - OIL SUCTION

2 365/523 1 SPRING
3 87/14 1 WASHER
4 SE121/24 1 SUPPORT
5 312062 2 SETSCREW
7 318012 2 WASHER
8 819/479 1 CLAMP
9 318011 2 WASHER
10 576/174 8 SEAL - O RING
11 576/171 8 SEAL - O RING
12 SE121A/50 8 PISTON COOLING JET
13 339/37 8 COLLAR
14 449/59 8 CLAMP
Page 55
Dipstick & Filler Tube Plate A
GBDD3000
Page 56
Dipstick & Filler Tube Plate A
GBDD3000
1 SE123B 1 DIPSTICK ASSEMBLY
Page 57
Oil Pump Plate A
B U16910S GBDD3000
37
39 38
1
7 2
14
16
3 15
35 36
34 33
31 30 29 8
28 9 11
5
10
6
32 24
26
23 21 13 4
22 18
27 25 17 12
20
19
Page 58
Oil Pump Plate A
B U16910S GBDD3000
1 SE116Z 1 OIL PUMP

2 SE116U/1 1 OIL PUMP HOUSING
3 374/1226 2 BUSH
4 SE116M/13 1 SHAFT
5 506/506 1 KEY
6 506/485 1 KEY
7 SE116A/32 1 ROTOR ASSEMBLY KIT
8 SE116T/1 1 COVER
9 641/28 1 PLUG
10 641/27 1 PLUG
11 354470 2 DOWEL
12 SE116C/5 1 GASKET
13 316495 2 STUD
14 SE116B/15 1 OIL PUMP GEAR
15 88/562 1 WASHER
16 2524/200 1 NUT
17 418/182 1 BLANKING PLATE
18 278/379 1 GASKET
21 SE125B/9 1 PLUNGER
22 365/534 1 SPRING
23 SE125A/10 1 CAP
24 418/163 1 BLANKING PLATE
25 278/381 1 GASKET
28 314446 2 GRUB SCREW
29 SE266C 1 COUPLING
30 SE116/31 1 CARRIER
31 554/101 1 SEAL - OIL
32 SE597L 1 LIFT PUMP
33 SE597C/7 1 GASKET - LIFT PUMP
34 316458 2 STUD
37 SE116B/26 1 GASKET
38 316495 2 STUD
Page 59
Breather Plate A
GBDD3000
12 13
10
9
11 15
4
3 7
8
6
1
5
22
24 14
21
23
20
25
26 19
27
16
17
18
Page 60
Breather Plate A
GBDD3000
1 SE122/1 1 BREATHER BODY

2 SE122CK/1 A U15371X 1 BRACKET
R a.
3 SE122CL/1 A U15371X 1 BRACKET
R a.
4 312064 8 SETSCREW
5 317012 6 NUT
7 522/37 2 STRAINER
8 55/61 1 DOWEL
9 331/275 1 GASKET
10 SE122AC/1 1 LID
11 310037 R d. 1 BOLT (A)
13 318011 1 WASHER
14 892/42 R c. 1 HOSE - BREATHER
15 525/19M 1 HOSE CLIP
16 331/266 1 GASKET
17 316478 3 STUD
18 317012 3 NUT
20 SE122CM/1 A U15371X 1 PIPE - BREATHER
R b.
21 422/6 1 HOSE
23 374/1336 1 OIL FILLER TUBE
24 JV110A/2 1 OIL FILLER CAP
25 419/702 1 HOSE
27 SE50U/30 1 CRANKCASE DOOR
History
a. B U15370X
2 SE122B/1 1 SUPPORT BRACKET
3 SE122BG/1 1 SUPPORT BRACKET
b. B U15370X
20 SE122BE/1 1 PIPE - BREATHER
c.
14 892/38 1 HOSE - BREATHER
d.
11 316463 1 STUD
317505 1 WING NUT
Footnotes
(A) NOT ILLUSTRATED
Page 61
Oil Pump Plate B
A U16911S GBDD3000
5
4
Page 62
Oil Pump Plate B
A U16911S GBDD3000
1 SE116AE R a. 1 OIL PUMP

2 F SE116AE 1 OIL PUMP
3 SE597T 1 LIFT PUMP
4 1375541 1 PRIMING PUMP
5 278/413 1 GASKET - LIFT PUMP
6 88/562 1 WASHER (A)
7 278/379 1 GASKET (A)
8 278/381 1 GASKET (A)
9 365/534 1 SPRING (A)
10 374/1418 2 BUSH (A)
11 418/182 1 BLANKING PLATE (A)
12 418/210 1 FLANGE (A)
13 506/485 1 KEY (A)
14 506/506 1 KEY (A)
15 554/101 1 SEAL - OIL (A)
16 641/27 1 PLUG (A)
17 641/28 1 PLUG (A)
18 2524/200 1 NUT (A)
19 312041 1 SETSCREW (A)
20 2314C044 4 SETSCREW (A)
21 312053 1 BOLT (A)
22 314446 2 GRUB SCREW (A)
23 316459 2 STUD (A)
24 316495 2 STUD (A)
25 317011 2 METRIC NUT (A)
26 317012 4 NUT (A)
27 318208 1 SPRING WASHER (A)
30 354470 2 DOWEL (A)
31 SE116/31 1 CARRIER (A)
32 SE116A/32 1 ROTOR ASSEMBLY KIT (A)
33 SE116B/15 1 OIL PUMP GEAR (A)
34 SE116C/5 1 GASKET (A)
35 SE116M/13 1 SHAFT (A)
36 SE116T/1 1 COVER (A)
37 SE116U/1 1 OIL PUMP HOUSING (A)
38 SE125A/10 1 CAP (A)
39 SE125B/9 1 PLUNGER (A)
40 SE266C 1 COUPLING (A)
41 SE597C/7 1 GASKET - LIFT PUMP (A)
History
a.
1 SE116AD 1 OIL PUMP
Footnotes
(A) NOT ILLUSTRATED
Page 63
Oil Cooler Plate A
JBDD3000
14 15
11
2
4
16 10 8
17
13
15
12 9
10
3
7 5 10 6
Page 64
Oil Cooler Plate A
JBDD3000
1 582/136 G 1 OIL COOLER

2 8SE445/12 1 HOUSING
3 283/111 1 GASKET - OIL COOLER
4 SE445B/1 1 COVER
5 283/108 1 GASKET - OIL COOLER
6 312067 4 SETSCREW
7 SE445K/2 1 TUBESTACK
8 310193 1 BOLT
9 310070 2 BOLT
11 SE445C/1 1 COVER
12 576/184 1 SEAL - O RING
16 530/19 1 TAP
17 012652 2 WASHER
Service Options
1 R/582/136 1 OIL COOLER
Page 65
Oil Filter Plate A
JBDD3000
2
1
5
8
4
3 9
Page 66
Oil Filter Plate A
JBDD3000
1 SE111B/23 1 OIL FILTER HEAD

2 SE111A/36 1 GASKET - OIL FILTER HEAD
5 535/203 3 ADAPTOR
6 4324909 R a. 3 OIL FILTER
7 335/210 1 PLUG
8 641/26 3 PLUG
9 335/209 1 PLUG
History
a.
6 SE111B 3 OIL FILTER
Page 67
Coolant Pipes & Connections Plate A
JBDD3000
30
29 28
21
22 23
19 31
24 32
6 26 27
4 25
20
20 18
5
3 6 5
2 6
15 1
3
17
16 13
17
4 6 7
14
11
9
12
10
Page 68
Coolant Pipes & Connections Plate A
JBDD3000
1 664/1627 1 SUPPORT
2 664/1628 1 SUPPORT
3 354500 4 DOWEL
4 310059 4 BOLT
5 312064 4 SETSCREW
7 SE14L/12 1 ELBOW
8 283/107 1 GASKET - WATER CONNECTION
9 312064 4 SETSCREW
11 422/10 1 HOSE
13 SE14BN/12 R b. 1 PIPE - COOLANT
14 576/241 1 SEAL - O RING
15 310067 2 BOLT
24 T416808 R a. 1 PIPE - COOLANT
29 310059 2 BOLT
History
a.
24 8SE14C/12 1 PIPE - COOLANT
419/201 1 CONNECTION
278/387 1 GASKET
b.
13 SE14V/12 1 PIPE
012502 1 PLUG
012651 1 WASHER
Page 69
Coolant Pipes & Connections Plate B
JBDD3000
1
6
7 4
5
Page 70
Coolant Pipes & Connections Plate B
JBDD3000
1 8SE14K/12 1 WATER PIPE

2 422/10 1 HOSE
4 8SE14L/12 1 WATER PIPE
5 F 8SE14L/12 1 WATER PIPE
6 012502 1 PLUG
7 012651 1 WASHER
Page 71
Oil Feed Pipes Plate A
B U16910S JBDD3000
52 49
50
51
29
21
23 31
24 32 50
22
23 33 39
34 35 45 43
24 18 44
22 20 42
17
53 41
38 30 57 58 19
36 46
15 16
37 47 11
26
27 14 12
28 25 54
48 9
10
13
40
6
3
8
7
5
1 2
4
Page 72
B U16910S JBDD3000
1 SE120M/30 1 OIL PIPE

2 576/178 2 SEAL - O RING
3 374/1258 1 RETAINER
4 310063 2 BOLT
6 576/197 1 SEAL - O RING
7 310059 2 BOLT
9 SE120K/19 1 ELBOW
10 576/139 1 SEAL - O RING
13 789/604 1 PIPE - COOLANT
14 274/253 2 UNION
15 SE120J/19 1 HOUSING
16 576/181 1 SEAL - O RING
17 310069 1 BOLT
18 310070 1 BOLT
21 8SE120/1 1 OIL PIPE
22 576/181 2 SEAL - O RING
25 SE120C/1 1 OIL PIPE
26 576/175 1 SEAL - O RING
29 SE125B 1 VALVE
30 SE125A/1 1 VALVE BODY
31 DA125A/3 1 VALVE
32 583/11 1 WASHER
33 365/460 1 SPRING
34 DA125/6 1 PLUG
35 278/378 1 GASKET
36 278/377 1 GASKET
37 310075 2 BOLT
39 8SE120E/35 1 OIL PIPE
40 599/43 1 UNION
41 551B/701 2 CLAMP
42 SE142A/1 2 CLIP
46 551/717 1 CLIP
48 310063 2 BOLT
Page 73
B U16910S JBDD3000
52 49
50
51
29
21
23 31
24 32 50
22
23 33 39
34 35 45 43
24 18 44
22 20 42
17
53 41
38 30 57 58 19
36 46
15 16
37 47 11
26
27 14 12
28 25 54
48 9
10
13
40
6
3
8
7
5
1 2
4
Page 74
B U16910S JBDD3000
49 6SE120U/35 8 OIL PIPE

50 599/42 8 UNION
51 551/719 8 CLIP
53 318012 1 WASHER
54 318012 1 WASHER
55 012502 1 PLUG
56 012651 1 WASHER
57 012505 1 PLUG
58 012654 1 WASHER
Page 75
A U16911S JBDD3000
5
6
2
1
10 16
17
15
14
13
12
11
Page 76
A U16911S JBDD3000
1 8SE427M 1 PIPE - FUEL

2 599/93 1 ADAPTOR
3 8SE120G/35 1 PIPE - OIL
4 599/44 1 UNION
5 8SE427R 1 PIPE - FUEL
6 599/35 1 UNION
7 664/1964 2 BRACKET
8 551H/700 2 CLAMP
9 310039 2 BOLT
10 317411 2 NUT
11 SE427GS 1 PIPE - FUEL
12 669/7 1 UNION
13 535/373 1 ADAPTOR
14 535/373 1 ADAPTOR
15 669/7 1 UNION
16 599/93 1 ADAPTOR
17 SE429Q/22 1 BRACKET
Page 77
Front End Drive Input Plate A
KBDD3000
5
1
2
Page 78
Front End Drive Input Plate A
KBDD3000
1 921/46 1 DAMPER
2 8SE92B/10 1 ADAPTOR
3 2116/050 8 BOLT
4 SEV92/19 1 RETAINING PLATE
5 2116/050 3 BOLT
Page 79
Front End Drive Input Plate B
KBDD3000
Page 80
Front End Drive Input Plate B
KBDD3000
1 8SE92/28 1 CRANKSHAFT PULLEY

2 8SE92G/10 1 ADAPTOR
3 2116/060 8 BOLT
4 2112/030 4 BOLT
Page 81
Water Pump Plate A
B U16173W LBDD3015
22 24
31
30
29
25
27 28
23
21
1 26
12
13
17
7 4
6
3
5
19
2
18
18
9
19
20
16 15 32
10 14
11
8 14 11
Page 82
Water Pump Plate A
B U16173W LBDD3015
1 SE145AX G 1 WATER PUMP KIT

2 SE145C/1 1 WATER PUMP HOUSING (A)
3 SE145B/12 1 SEAL - WATER PUMP (A)
4 554/115 1 SEAL - OIL (A)
5 SE145F/10 1 IMPELLER (A)
6 SE145C/39 1 COUNTER FACE (A)
7 SE145G/9 1 SHAFT (A)
8 374/1227 1 SPACER (A)
9 420/123 2 SHIM (A)
10 521/59 1 CIRCLIP (A)
11 263/7 2 BALL BEARING (A)
12 SE145E/27 1 HOUSING (A)
13 576/128 1 SEAL - O RING (A)
14 374/1281 2 SNAP RING (A)
15 88/562 1 WASHER (A)
16 2524/200 1 NUT (A)
17 506/485 1 KEY (A)
18 310070 2 BOLT (A)
19 317012 2 NUT (A)
20 641/26 1 PLUG (A)
21 SE116B/15 1 OIL PUMP GEAR (A)
22 SE145B/42 1 GASKET - WATER PUMP
23 554/105 1 SEAL - OIL
24 353318 1 KEY
25 310070 1 BOLT
27 310072 2 BOLT
29 310080 1 BOLT
30 317012 1 NUT
32 SE145BB 1 REPAIR KIT - WATER PUMP
Service Options
1 R/SE145AX 1 WATER PUMP - EXCHANGE
Footnotes
(A) ALSO INCLUDED IN REPAIR KIT SE145BB
Page 83
Water Pump Plate A
A U16174W LBDD3015
22 24
31
30
29
25
27 28
23
1 26
2
13
11
6 7
8
9
10
19
12
18
18
19
15
17 16
5 21 3
4 21 3
Page 84
Water Pump Plate A
A U16174W LBDD3015
1 SE145BK 1 WATER PUMP

2 1 HOUSING
4 374/1227 1 SPACER
5 521/59 1 CIRCLIP
6 SE145G/9 1 SHAFT
7 554/115 1 SEAL - OIL
8 SE145C/39 1 COUNTER FACE
9 SE145D/12 1 SEAL - WATER PUMP
10 SE145G/10 1 IMPELLER
11 506/485 1 KEY
12 SE145C/1 1 WATER PUMP HOUSING
13 576/128 1 SEAL - O RING
14 641/26 1 PLUG
15 SE116B/15 1 OIL PUMP GEAR
16 88/562 1 WASHER
17 2524/200 1 NUT
18 310070 2 BOLT
19 317012 2 NUT
20 420/123 2 SHIM
21 374/1281 2 SNAP RING
22 SE145B/42 1 GASKET - WATER PUMP
23 554/105 1 SEAL - OIL
24 353318 1 KEY
25 310070 1 BOLT
27 310072 2 BOLT
29 310080 1 BOLT
30 317012 1 NUT
Page 85
Thermostat & Housing Plate A
LDDD3000
28
9
10 7
8
6 29
15 12
5
14 11
13
1 18
2
3 19
6 17
4
8 7
10 1
16
9
20
22
21
26
27 24
25 23
Page 86
Thermostat & Housing Plate A
LDDD3000
1 SE573U 1 THERMOSTAT ASSEMBLY

2 SE573M/2 1 THERMOSTAT BODY
3 641/26 2 PLUG
4 641/27 2 PLUG
5 SE573/1 2 THERMOSTAT
6 SE573C/3 2 GASKET - THERMOSTAT HSG
7 SE573N/2 2 COVER
8 316480 12 STUD
9 317012 12 NUT
11 511/6 1 WASHER
12 30/810 2 BOLT
13 88/575 2 WASHER
14 641/26 2 PLUG
15 641/27 4 PLUG
16 352381 1 O RING
18 317012 2 NUT
20 576/199 1 SEAL - WATER OUTLET
21 317012 2 NUT
23 SE577N 1 WATER PIPE
25 422/9 1 HOSE
28 316481 2 STUD
29 471/54 1 PLUG
Page 87
Inlet & Outlet Connections Plate A
LDDD3000
6 7
9
8
1 2
1
2
1 4 5 2
3
1 11
12
10
Page 88
Inlet & Outlet Connections Plate A
LDDD3000
1 SE14AK/4 4 RAIL
2 352381 3 O RING
3 312066 6 SETSCREW
4 317012 6 NUT
6 418/180 1 FLANGE
7 278/382 1 GASKET - BLANKING PLATE
8 317012 2 NUT
10 278/399 8 GASKET
11 310064 16 BOLT
Page 89
Alternator Plate A
NDDD3000
Page 90
Alternator Plate A
NDDD3000
1 702/186 G 1 ALTERNATOR (A)

2 353318 1 KEY
Service Options
1 R/702/186 1 ALTERNATOR (A)
Footnotes
(A) NO SERVICED PARTS
Page 91
Alternator Bracket & Fixings Plate A
NDDD3000
9 6
10
7
11
2
15 3
18
17 19 1
16 14
12
13
20 5
4
21
Page 92
Alternator Bracket & Fixings Plate A
NDDD3000
1 541/398 1 TIMING BELT

2 SE103C 1 ALTERNATOR PULLEY
3 644/16 1 BUSH
4 SE103D 1 FAN DRIVE PULLEY
5 644/17 1 BUSH
6 664/1261 1 BRACKET
7 312050 4 SETSCREW
9 UFB107/32S 1 UNF BOLT
10 N633P/4 1 UNF NUT
11 374/1280 1 COLLAR
12 836/8 1 RESISTOR
13 SE290/1 1 BRACKET
14 UFB106/24S 1 BOLT
15 N633P/3 1 NUT
17 87/3 1 WASHER
18 310068 1 BOLT
20 782/96 1 PRESSURE SWITCH
21 471/28 1 GAITER
Page 93
Guards Plate A
NDDD3000
Page 94
Guards Plate A
NDDD3000
1 SE323AK/3 R a. 1 GUARD
History
a.
1 SE323Z/3 1 GUARD
Page 95
Turbocharger Plate A
SBDD3157
1
1
6 3
2
4
7
Page 96
Turbocharger Plate A
SBDD3157
1 SE652T G 2 TURBOCHARGER
2 282/292 2 GASKET - TURBOCHARGER
3 503/293 8 METRIC BOLT
4 2076/3 8 NUT
5 SE652/5 2 GLAND
6 576/148 4 SEAL - O RING
7 Y94/00002 1 REPAIR KIT - TURBOCHARGER
Service Options
1 R/SE652T 2 TURBOCHARGER - EXCHANGE
Page 97
Air Duct Plate A
SBDD3157
9
8
28 11
24 27 10
13 14
3 12
25 26
5
16 4
17 18
7
15
6
2
1
21 19 23 21
22
20
32
29
30 34
31 33 35
Page 98
Air Duct Plate A
SBDD3157
1 SE651Q/4 1 PIPE - AIR

2 343/162 1 PLUG
3 SE651P/4 1 PIPE - AIR
4 331/285 1 GASKET - AIR PIPE
5 312066 5 SETSCREW
6 317012 5 NUT
8 SE661Y R b. 1 HEATSHIELD
9 312067 2 SETSCREW
10 317012 2 NUT
13 318012 6 WASHER
15 8SE651AA/4 R a. 2 PIPE - AIR
19 SE651M/6 4 SUPPORT BRACKET
23 318012 8 WASHER
24 763/333 1 BELLOWS
26 312066 12 SETSCREW
27 317012 12 NUT
29 SE651D/6 1 BRACKET
30 317012 3 NUT
33 317012 2 NUT
34 318012 3 WASHER
36 664/1927 2 BRACKET
37 664/1928 2 BRACKET
38 664/1929 1 BRACKET
41 317012 6 NUT
42 819/489 2 CLAMP
History
a.
15 8SE651G/4 2 PIPE - AIR
SE651E/6 1 BRACKET
Page 99
Air Duct Plate A
SBDD3157
9
8
28 11
24 27 10
13 14
3 12
25 26
5
16 4
17 18
7
15
6
2
1
21 19 23 21
22
20
32
29
30 34
31 33 35
Page 100
Air Duct Plate A
SBDD3157
b.
8 SE661P 1 HEATSHIELD
Page 101
Feed Pipes Plate A
B U19030Y SBDD3157
3 4
5
9
9 1
7
2
8 6
10
Page 102
Feed Pipes Plate A
B U19030Y SBDD3157
1 SE120N/48 1 OIL PIPE (A)

2 551/718 1 CLIP
3 F SE120N/48 1 UNION
4 314074 8 CAPSCREW
6 312064 1 SETSCREW
9 278/383 2 GASKET
10 036613 1 SEAL
Footnotes
(A) ILLUSTRATION SHOWN MAY NOT RESEMBLE ACTUAL PART
Page 103
Leak-Off Pipes Plate A
B U19030Y SBDD3157
8
8
10
3
9
11 4
2
1
5
7
6
Page 104
Leak-Off Pipes Plate A
B U19030Y SBDD3157
1 590S/107 2 UNION
2 551/668 1 CLIP
3 SE120G/49 1 OIL PIPE
4 SE120F/49 1 OIL PIPE
5 316478 2 STUD
6 317012 2 NUT
8 278/384 2 GASKET
9 SE120/49 1 FITTING
10 335/58 1 PLUG
11 278/386 1 GASKET
Page 105
Feed Pipes Plate A
A U19031Y SBDD3157
12
14 24
11
4 10
15 25
18
16
3
5 17 23
7 9
8
2 6
13
31
30
32
34
19 26
33
28
27
29
21
35 22
20
Page 106
Feed Pipes Plate A
A U19031Y SBDD3157
1 T400848 1 HOSE KIT

2 T400849 1 PIPE - TURBO OIL FEED OUTER
3 T400225 1 GASKET
4 314076 2 CAPSCREW
5 551/797 2 CLAMP
6 551/797 2 CLAMP
7 2314J003 2 SCREW
8 318012 2 WASHER
9 317412 2 NUT
10 T400851 1 PIPE - TURBO OIL FEED INNER
11 T400225 1 GASKET
13 T400850 1 PIPE - TURBO OIL DRAIN OUTER
14 278/384 1 GASKET
15 T400854 2 BOLT
16 T400856 1 VALVE ASSEMBLY
17 T400857 3 SEAL - O RING
18 2314J008 2 SCREW
19 T400852 1 PIPE - TURBO OIL DRAIN
20 T400863 1 ADAPTOR
21 T400857 1 SEAL - O RING
22 036613 1 SEAL
23 T400862 1 PIPE - TURBO OIL DRAIN INNER
24 278/384 1 GASKET
25 T400854 2 BOLT
27 316478 2 STUD
28 2318A604 2 NUT
29 T400860 1 SEAL - O RING
31 T413133 2 SEAL - O RING
32 T416681 2 SEAL - O RING
33 T400867 1 BRACKET
34 2110/040 2 BOLT
35 2314J003 2 SCREW
Page 107
Induction Manifold Plate A
TBDD3024
1
1 2 5
4 6
4 5
9 11 6
8
1
1 3
7
10
Page 108
Induction Manifold Plate A
TBDD3024
1 SE34S/1 1 INDUCTION MANIFOLD

2 283/119 3 GASKET - IND MANIFOLD
4 310064 15 BOLT
5 317012 15 NUT
8 310064 5 BOLT
9 317012 5 NUT
10 SE34S/30 1 COVER
11 2314J004 30 SCREW
History
a.
2086/010 30 SPRING WASHER
312064 30 SETSCREW
Page 109
Pipework & Connections Plate B
TBDD3024
Page 110
TBDD3024
1 886/199 A 22/08/2007 1 AIR PRESSURE SENSOR (A)

2 781/10 1 SEAL
3 886/192 B 21/08/2007 1 SENSOR (A)
Footnotes
(A) CHECK YOUR ENGINE SPECIFICATION BEFORE ORDERING
Page 111
Air Filter Assembly Plate A
TDDD3015
5
4
3
6
7
1
8
15 14
16 17
10
18
11
20
13
19
12
9
Page 112
Air Filter Assembly Plate A
TDDD3015
1 S551A 2 AIR FILTER ASSEMBLY

2 S551/4 1 MAIN AIR FILTER
3 274/189 2 ADAPTOR
4 SE551A/13 2 INDICATOR
5 525/37 R c. 4 HOSE CLIP
6 T400247 R a. 2 PIPE - AIR
7 419/677 2 HOSE - AIR
8 347/541 2 PIPE - AIR
9 664/1479 1 BRACKET
10 664/1424 1 BRACKET
12 317012 4 NUT
14 SE551K/12 4 STRAP
16 317012 4 NUT
19 317412 4 NUT
20 318012 4 WASHER
History
a.
6 SE34AH/12 2 PIPE - AIR
b.
271/459 2 ADAPTOR
419/600 2 HOSE
419/600 2 HOSE
525/62 4 HOSE CLIP
525/62 4 HOSE CLIP
525/37 4 HOSE CLIP
641/26 2 PLUG
S34L/12 2 PIPE - AIR
S34M/12 2 PIPE - AIR
c. General History Section
419/601 2 HOSE
5 525/53 4 HOSE CLIP
Page 113
Exhaust Manifold Plate A
UBDD3000
3
13 12
4
1
7
5
6
11 1
10
9 2
8
Page 114
Exhaust Manifold Plate A
UBDD3000
1 SE15AY 3 EXHAUST MANIFOLD

2 SE15BA 1 EXHAUST MANIFOLD
3 SE15W/7 3 BELLOWS
4 282/296 8 GASKET - EXHAUST MANIFOLD
5 341/184 7 GASKET - EXHAUST MANIFOLD
6 2110/050 28 SCREW
7 2550/010 24 NUT
8 504/755 1 COVER
9 341/189 1 GASKET - EXHAUST
10 503/293 4 METRIC BOLT
11 2550/010 4 NUT
12 2110/050 32 SCREW
Page 115
Exhaust Connection Plate A
UBDD3000
2
7
3
5
4
6
9
8
Page 116
Exhaust Connection Plate A
UBDD3000
1 SE15AZ 1 ADAPTOR
2 641/2 1 PLUG
3 341/189 1 GASKET - EXHAUST
4 SE15R/7 1 GLAND
6 6SE15B/6 1 BRACKET
7 2110/040 2 BOLT
8 312064 2 SETSCREW
10 318012 2 WASHER (A)
Footnotes
(A) NOT ILLUSTRATED
Page 117
Exhaust Outlet Plate A
UDDD3030
Page 118
Exhaust Outlet Plate A
UDDD3030
1 SE24AU 2 ELBOW
2 335/8 4 PLUG
Page 119
Low Pressure Fuel Pipes Plate A
VBDD3092
4
7 1
11
6 10
6
3
14
7
5
13
12
15 9
8
Page 120
Low Pressure Fuel Pipes Plate A
VBDD3092
1 SE142F 1 MANIFOLD ASSEMBLY

2 SE142/7 1 RAIL (A)
3 599/44 1 UNION
4 599/93 1 ADAPTOR
5 599A/194 8 UNION
6 343/182 3 PLUG
7 599A/195 16 UNION
8 310026 16 BOLT
9 318009 16 WASHER
10 420/131 16 WASHER
11 317409 16 NUT
12 SE142A/8 8 BRACKET
13 860/334 1 NON RETURN VALVE
14 SE427GH 8 PIPE - FUEL
15 SE427GJ 8 PIPE - FUEL
Footnotes
(A) NOT ILLUSTRATED
Page 121
Fuel Filter Separator Plate A
VBDD3092
7 3
10 12
5 11 16
4
13
15
2 9 8
1
6 14
Page 122
Fuel Filter Separator Plate A
VBDD3092
1 SE429B/1 1 FUEL FILTER HEAD

2 SE429Q/22 1 BRACKET
3 312065 2 SETSCREW
4 317012 2 NUT
6 4759205 R a. 1 FUEL FILTER
7 310063 1 BOLT
8 317012 1 NUT
10 318012 1 WASHER
12 SE49E 1 NAMEPLATE
14 317012 2 NUT
16 669/7 1 UNION
History
a.
6 SE429B/4 1 FUEL FILTER
Page 123
Engine Mounts Plate A
ZCDD3000
5
1 4
Page 124
Engine Mounts Plate A
ZCDD3000
1 SE65C/2 2 SUPPORT FOOT

2 340/405 2 DOWEL
3 310064 R a. 6 BOLT
5 317012 6 NUT
History
a.
3 310063 6 BOLT
Page 125
Protection Switch Plate A
ZJDD3147
1
2
3
4
5
7
Page 126
Protection Switch Plate A
ZJDD3147
1 782/175 1 PRESSURE SWITCH

2 782/176 1 SWITCH
3 335/179 1 ADAPTOR
4 012653 1 WASHER
5 535/282 1 ADAPTOR
Page 127
Protection Switch Plate B
ZJDD3147
11
14 1 10 2 12
17
16 18
15
13 4
21
5
9 19
8 20
7 22 24
6 23
3 7
6
3
Page 128
Protection Switch Plate B
ZJDD3147
1 589/91 1 SOLENOID
2 SE589N/1 1 BRACKET
3 310070 1 BOLT
4 317012 1 NUT
7 318011 2 WASHER
9 471/61 1 COVER
14 317312 1 NUT
15 318011 8 WASHER
17 374/1340 1 ROLLER
18 589/79 1 RELAY
19 SE645D/1 1 BRACKET
20 312038 2 SCREW
21 317009 2 NUT
Page 129
Protection Switch Plate C
ZJDD3147
Page 130
Protection Switch Plate C
ZJDD3147
1 838/14 1 PICKUP
2 655/44 1 SWITCH
Page 131
Protection Switch Plate D
ZJDD3147
11 2
10
6 7
4 9
5
Page 132
Protection Switch Plate D
ZJDD3147
1 789/532 1 OIL PIPE

2 551/144 1 PIPE CLIP
3 551/755 1 PIPE CLIP
4 551/754 1 PIPE CLIP
5 312049 1 SCREW
8 551/144 2 PIPE CLIP
9 271/458 1 ADAPTOR
Page 133
Protection Switch Plate E
ZJDD3147
1 2
Page 134
Protection Switch Plate E
ZJDD3147
1 886/180 1 THERMOCOUPLE
2 886/196 1 MODULE
3 886/195 1 PLUG
Page 135
Radiator & Guards Plate A
ZMDD3197
17 18
16 15
2
14 13 11
12 10
3
5 6 4
9
8
Page 136
Radiator & Guards Plate A
ZMDD3197
1 8SE323C/3 R a. 1 FAN GUARD

2 8SE323/34 1 AUXILIARY PULLEY KIT
3 8SE323/11 1 AUXILIARY PULLEY
4 8SE323/8 1 SHAFT
6 352742 1 CIRCLIP
7 374/1332 1 SPACER
8 6SE323A/7 1 PLATE
9 312050 3 SETSCREW
11 318011 3 WASHER
12 374/1268 1 SPACER
13 318015 1 WASHER
14 317415 1 NUT
15 8SE323C/11 1 FAN DRIVE PULLEY
16 541/417 4 BELT
17 644/5 1 BUSH
18 506/294 1 KEY
History
a.
1 8SE323/3 1 GUARD
Page 137
Radiator & Cowling Plate A
ZMDD3197
35
27 29 31
26 28 30
32 33
16
21 17
9 23 22
18
10
6 11 34
24
4
20
16
25
5 5 7 8 13
4 12 19
3 2 8
15
14
Page 138
Radiator & Cowling Plate A
ZMDD3197
1 584/383FC 1 RADIATOR
2 SE14B/8 1 WATER PIPE
3 471/49 2 PLUG
4 419/603 2 HOSE
7 763/333 1 BELLOWS
9 312065 6 SETSCREW
10 317012 6 NUT
13 317012 6 NUT
15 SE651D/4 1 PIPE - AIR
17 SE651D/4 1 PIPE - AIR
19 317012 6 NUT
22 317012 4 NUT
24 SE651H/4 1 PIPE - AIR
26 SE651A/6 1 CLIP
27 819/482 1 CLAMP
30 317012 3 NUT
31 318012 4 WASHER
34 343/162 1 PLUG
35 39/43 1 LABEL
Page 139
Pipework & Connections Plate A
ZMDD3197
19
5 2
16 1 4
18 14
17
3
6 7 4
5 3
15
13 2
20
1
21 6 8
24 23 21 33 10
25 36 6 4
26 22 1 3
27 35 5
28 34 3
29 32 11
37 38 9 12
30
31
38
42
41
40 39
Page 140
Pipework & Connections Plate A
ZMDD3197
1 419/603 3 HOSE
2 458/298 4 STRAP
3 317012 4 NUT
6 819/483 5 CLAMP
7 SE12C/3 1 PIPE
8 8SE12A/3 1 PIPE
9 458/297 2 STRAP
10 458/286 2 STRAP
13 SE651K/4 1 AIR PIPE
14 343/162 4 PLUG
16 312066 12 SETSCREW
17 317012 12 NUT
20 SE651X/4 1 PIPE - AIR
22 8SE651J/4 1 PIPE - AIR
23 SE651G/6 1 RESTRAINT
24 819/482 2 CLAMP
27 317012 6 NUT
28 318011 4 WASHER
29 318012 4 WASHER
32 763/333 1 BELLOWS
33 312066 10 SETSCREW
34 317012 12 NUT
37 SEV651/4 1 PIPE - AIR
39 312066 12 SETSCREW
40 317012 12 NUT
Page 141
ZMDD3197
12
11
2
10
87
6 4
5
3
Page 142
ZMDD3197
1 789/599 1 PIPE - COOLANT

2 274/92 2 UNION
3 SE427FK 1 PIPE - FUEL
4 551/718 2 CLIP
5 312054 2 SETSCREW
6 318011 2 WASHER
9 SEV427J 1 PIPE - FUEL
10 599/105 1 UNION
11 551/124 2 CLIP
12 556/2 2 WASHER
Page 143
Pipework & Connections Plate C
ZMDD3197
2 1
5
4
5 3
Page 144
Pipework & Connections Plate C
ZMDD3197
1 6SE14Z/8 1 WATER PIPE

3 310069 2 BOLT
4 312064 2 SETSCREW
6 641/15 1 PLUG
Page 145
Parts Index
Page 146
Parts Index
Description Part No. Page Description Part No. Page
ACTUATOR 680/112 43 AUXILIARY 8SE323/34 137

PULLEY KIT
ADAPTOR 271/458 133
BALL BEARING 263/154 137
271/459 113
263/175 33
274/189 113
263/7 83, 85
335/179 127
BALL JOINT 296/13 39
535/203 67
296/30 41
535/282 127
296/37 39
535/373 77, 77
BAR 8SE50A/49 13
599/93 77, 77,
121 BELLOWS 763/333 99, 139,
141
8SE92B/10 79
SE15W/7 115
8SE92G/10 81
BELT 541/417 137
SE15AZ 117
BIG END BEARING SE91AA/3M 29
T400858 107 KIT
T400863 107 BIG END BRG KIT - SE91AA3M01 29
U/S 0
T400881 107
SE91AA3M02 29
ADJUSTER SE152/29 21
0
SE152A/5 21, 21
BLANKING PLATE 418/163 59
SE152D/5 21
418/182 59, 63
AIR FILTER S551A 113
SE240A/4 31
ASSEMBLY
BLOCK SE121/6 23
AIR PIPE SE651K/4 141
SE188/59 39
AIR PRESSURE 886/199 111
SENSOR BOLT 126/6 39
ALTERNATOR 702/186 91 2110/040 107, 117
R/702/186 91 2112/030 81
ALTERNATOR SE103C 93 2116/050 79, 79
PULLEY
2116/060 49, 81
AUXILIARY 8SE323/11 137
PULLEY 30/810 87
Page 147
Parts Index
30/813 39 BRACKET 664/1261 93
310026 121 664/1424 113
310037 61 664/1479 113
310039 77 664/1880 51
310059 53, 69, 664/1927 99

69, 73
664/1928 99
310063 31, 49,
73, 73, 664/1929 99
123, 125
664/1964 77
310064 89, 109,
664/1985 43
109, 125
664/1986 43
310066 31
6SE15B/6 117
310067 31, 53, 69
6SE188D/37 43
310068 23, 31, 93
6SE667/1 49
310069 21, 31,
39, 73, SE122CK/1 61
145
SE122CL/1 61
310070 31, 31,
65, 73, SE142A/8 121
83, 83,
85, 85, SE290/1 93
129
SE429Q/22 77, 123
310072 83, 85
SE589N/1 129
310075 73
SE645D/1 129
310080 83, 85
SE651D/6 99
310143 49
SE651E/6 99
310193 65
SE667/1 13
312053 63
T400433 35
503/256 13
T400867 107
503/287 17
BREATHER BODY SE122/1 61
T400854 107, 107
BRIDGE PIECE SE152A/24 21
UFB106/24S 93
Page 148
Parts Index
BRUSH KIT Y98/00031 51 352742 137
BUSH 374/1226 59 496/29 27
374/1418 63 521/59 83, 85
644/16 93 CLAMP 449/59 55
644/17 93 551/797 107, 107
644/5 137 551B/701 73
CAM FOLLOWER SE8M 25 551H/700 77
Y09/00006 25 819/479 55
Y09/00007 25 819/482 139, 141
CAM FOLLOWER SE121E/49 25 819/483 141

ARM
819/489 99
CAMSHAFT 8SE100L 23
SE1D/42 37
CAMSHAFT BUSH 374/1360 13
CLIP 551/124 143
CAMSHAFT GEAR SE97C/1 23
551/668 105
CAP L7C/15 17
551/717 73
SE125A/10 59, 63
551/718 103, 143
CAPSCREW 314030 25
551/719 75
314031 41
SE142A/1 73
314043 39
SE651A/6 139
314074 23, 103
COLLAR 339/37 55
314076 107, 107
374/1280 93
314081 23, 25
CON ROD SE91T 29
314098 37 ASSEMBLY
314135 13 CON ROD BOLT 363/48 29
314137 13 CONNECTION 419/201 69
CARRIER SE116/31 59, 63 CONNECTOR 674/36 127
SE389 31, 35 674/37 127
CIRCLIP 352610 39, 39 674/38 127
Page 149
Parts Index
680/200 45 374/1317 53, 73,

93, 103,
CONTROL BOX 680/212 43 117
CONTROL ROD SE483H/1 39 374/1341 129
COUNTER FACE SE145C/39 83, 85 374/1406 129
COUPLING SE266C 59, 63 DOOR SE8E/3 25
COVER 471/61 129 DOWEL 340/182 29
504/755 115 340/396 15
SE116T/1 59, 63 340/397 17
SE34S/30 109 340/398 13, 23
SE445B/1 65 340/405 13, 23,
33, 49,
SE445C/1 65
125
SE573N/2 87
354470 59, 63
CRANKCASE 8SE750J 13
354471 13
CRANKCASE DOOR SE50U/30 61
354500 13, 15, 69
CRANKSHAFT SE96C 15
55/61 61
GEAR
ELBOW SE120K/19 73
CRANKSHAFT KIT 8SE92 15
SE14L/12 69
CRANKSHAFT 8SE92/28 81
PULLEY SE24AU 119
CYLINDER HEAD SE1AR 17 END SE153B/3 21
ASSEMBLY
EXHAUST SE15AY 115
CYLINDER HEAD SE420L/1 19 MANIFOLD
COVER
SE15BA 115
DAMPER 921/46 79
FAN DRIVE 8SE323C/11 137
DIPSTICK SE123B 57 PULLEY
ASSEMBLY
SE103D 93
DISTANCE PIECE 347/509 73
FAN GUARD 8SE323C/3 137
347/519 39
FITTING SE120/49 105
374/1277 115, 123
FLANGE 418/155 39
Page 150
Parts Index
418/180 89 T400225 107, 107
418/210 63 GASKET - AIR PIPE 331/268 141
FLYWHEEL 6SE251N 49 331/284 99, 99,

ASSEMBLY 139, 139,
141, 141,
FLYWHEEL 6SE258L/1 49 141
HOUSING
331/285 99
FUEL FILTER 4759205 123
GASKET - 278/382 89
SE429B/4 123 BLANKING PLATE
FUEL FILTER HEAD SE429B/1 123 GASKET - SE2H 17
CYLINDER HEAD
GAITER 471/28 93
GASKET - 341/189 115, 117
GASKET 278/377 73
EXHAUST
278/378 73
GASKET - 282/296 115
278/379 59, 63 EXHAUST
MANIFOLD
278/381 59, 63
341/184 115
278/383 103
GASKET - IND 282/295 109
278/384 105, 107, MANIFOLD
107
283/119 109, 109,
278/386 105 139
278/387 69 GASKET - LIFT 278/413 63

PUMP
278/399 89
SE597C/7 59, 63
331/262 33
GASKET - OIL 283/108 65
331/266 61 COOLER
331/275 61 283/111 65
6SE188A/49 31 GASKET - OIL SE111A/36 67
FILTER HEAD
SE116B/26 59
GASKET - OIL SEAL 494/128 31, 35
SE116C/5 59, 63 HOUSING
SE175C/32 33 GASKET - ROCKER SE152E/26 21
SE240A/3 31 BOX
SE644B/1 25 GASKET - SUMP 8SE70A 53
Page 151
Parts Index
GASKET - SE573C/3 87 422/9 87

THERMOSTAT HSG
HOSE - AIR 419/677 113
GASKET - TIMING SE659D/7 31
CASE HOSE - BREATHER 892/38 61
GASKET - 282/292 97 892/42 61

TURBOCHARGER
HOSE CLIP 525/19M 61
GASKET - WATER 283/106 69, 69
525/27M 139, 141
CONNECTION
525/37 113, 113
283/107 69
525/46M 61
341/180 69, 69
525/50M 71, 87, 87
341/181 145
525/53 113
GASKET - WATER SE145B/42 83, 85
PUMP 525/57M 61, 69
GLAND SE15R/7 117 525/62 113, 113
SE652/5 97 HOSE KIT T400848 107
GRUB SCREW 314446 59, 63 HOUSING 8SE445/12 65
GUARD 8SE323/3 137 SE120J/19 73
SE323AK/3 95 SE145D/27 33
SE323U/3 39 SE145E/27 83
SE323Z/3 95 IDLER GEAR SE659A 23
GUDGEON PIN SE89 27 IDLER GEAR BUSH 374/1283 23
GUIDE 392/42 17 IMPELLER SE145F/10 83
HEATSHIELD SE661P 101 SE145G/10 85
SE661Y 99 INDICATOR SE551A/13 113
HOSE 419/600 113, 113 INDUCTION SE34S/1 109
MANIFOLD
419/601 113
INJECTOR 858/26 37
419/603 139, 141
INJECTOR NOZZLE Y05/00011 37
419/702 61
INJECTOR WASHER 277/124 37
422/10 69, 71
INSERT 740/101 17
422/6 61
Page 152
Parts Index
740/106 17 319/146 21
SE152B/28 21 MAIN AIR FILTER S551/4 113
INSPECTION SE50J/30 13 MAIN BEARING KIT SE574D/M 13

COVER
MAIN BEARING KIT SE574D/ 13
INTAKE AND SE7AB/14 17 - U/S M010
EXHAUST VALVE
SE574D/ 13
KEY 353318 83, 85, 91 M020
506/294 137 MANIFOLD SE142F 121

ASSEMBLY
506/485 59, 63,
83, 85 METRIC BOLT 503/293 97, 115
506/506 59, 63 METRIC NUT 317011 31, 31,

33, 39,
LABEL 39/41 47 43, 43,
59, 63,
39/43 139
129, 133,
39/48 47 143
39/50 41, 47 MODULE 886/196 135
39/54 43 MOUNTING 743/122 43
39/57 47 NAMEPLATE SE49CJ 47
930/34 47 SE49E 123
LEVER 6SE188C/40 39 NON RETURN 860/334 121

VALVE
6SE188M/40 39
NUT 2076/3 97
6SE188Q/40 39
2318A603 35
6SE188R/40 43
2318A604 35, 107
LID SE122AC/1 61
2524/200 59, 63,
LIFT PUMP SE597L 59 83, 85
SE597T 63 2550/010 115, 115
LINER - SLIP FIT SE7E/2 13 317008 41
LINKAGE 8SE483 39 317009 43, 43,

51, 129
LOCKNUT 2510/100 21
2512/125 21, 21
Page 153
Parts Index
317012 31, 31, OIL FILLER CAP JV110A/2 61

31, 39,
39, 39, OIL FILLER TUBE 374/1336 61
61, 61,
OIL FILTER 4324909 67
63, 83,
83, 85, SE111B 67
85, 87,
87, 87, OIL FILTER HEAD SE111B/23 67
89, 89,
99, 99, OIL PIPE 6SE120U/35 75
99, 99,
99, 99, 789/532 133
105, 109, 8SE120/1 73
109, 113,
113, 123, 8SE120E/35 73
123, 123,
125, 129, SE120C/1 73
139, 139,
139, 139, SE120F/49 105
139, 141,
SE120G/49 105
141, 141,
141, 141 SE120M/30 73
317017 49 SE120N/48 103
317312 129 OIL PUMP SE116AD 63
317408 39, 39, SE116AE 63
39, 41
SE116Z 59
317409 39, 121
OIL PUMP GEAR SE116B/15 59, 63,
317411 77 83, 85
317412 107, 113 OIL PUMP SE116U/1 59, 63
HOUSING
317415 137
PICKUP 680/124 43
319/138 39
838/14 131
319/145 21
PIPE 8SE12A/3 141
N633P/3 93
SE12C/3 141
O RING 352381 87, 89
SE14V/12 69
OIL COOLER 582/136 65
PIPE - AIR 347/541 113
R/582/136 65
8SE651AA/4 99
OIL FILLER T401873 35
Page 154
Parts Index
8SE651G/4 99 PIPE - OIL SUCTION SE120AB/30 55
8SE651J/4 141 PIPE - TURBO OIL T400850 107

DRAIN
S34L/12 113
T400852 107
S34M/12 113
T400862 107
SE34AH/12 113
PIPE - TURBO OIL T400849 107
SE651D/4 139, 139 FEED
SE651H/4 139 T400851 107
SE651P/4 99 PIPE CLIP 551/144 133, 133
SE651Q/4 99 551/754 133
SE651X/4 141 551/755 133
SEV651/4 141 PISTON AND RING SE901BA 27
KIT
T400247 113
PISTON COOLING SE121A/50 55
PIPE - BREATHER SE122BE/1 61
JET
SE122CM/1 61
PISTON RING KIT 359/552 27
PIPE - COOLANT 789/599 143
PLATE 334/246 49
789/604 73
334/280 23
8SE14C/12 69
6SE188/12 31
SE14BN/12 69
6SE323A/7 137
T416808 69
930/31 47
PIPE - FUEL 8SE427M 77
SE65J/1 33
8SE427R 77
PLUG 012502 69, 71, 75
SE427FK 143
012503 53
SE427GH 121
012504 13, 53, 53
SE427GJ 121
012505 53, 75
SE427GS 77
012506 53
SEV427J 143
2400/006 29
PIPE - OIL 8SE120G/35 77
335/209 67
Page 155
Parts Index
335/210 67 PRIMING PUMP 1375541 63
335/272 53 PUSHROD SE153G 25
335/58 105 SE153W 25
335/8 119 RADIATOR 584/383FC 139
340/409 31 RAIL SE142/7 121
343/162 99, 139, SE14AK/4 89

141
RELAY 589/79 129
343/182 121
589/83 51
355900 21
REPAIR KIT - Y94/00002 97
355902 21, 29 TURBOCHARGER
471/41 49 REPAIR KIT - SE145BB 83

WATER PUMP
471/49 139
RESISTOR 836/8 93
471/54 49, 87
RESTRAINT SE651G/6 141
641/15 145
RETAINER 374/1258 73
641/2 117
SE1B/39 17
641/23 17, 21
RETAINING PLATE SEV92/19 79
641/26 67, 83,
85, 87, RIVET 533/1 47
87, 113
ROCKER ARM SE152M 21
641/27 13, 59, ASSEMBLY
63, 87, 87
SE152N 21
641/28 59, 63
SE152R 21
642/25 13, 17
ROCKER BOX SE152A/1 21
886/195 135
ROCKER SHAFT SE152P 21
DA125/6 73 ASSY - MINOR
PLUNGER SE125B/9 59, 63 ROD SE483E/1 39
POINTER 55/75 49 ROLLER 374/1340 129
PRESSURE SWITCH 782/175 127 ROTOR ASSEMBLY SE116A/32 59, 63

KIT
782/96 93
RUBBER BOOT 696/2 51
Page 156
Parts Index
SCREW 2110/050 115, 115 576/178 73
2112/050 23 576/179 13
2314J003 107, 107 576/181 73, 73
2314J004 109 576/184 65
2314J008 107 576/197 73
312038 51, 129 576/218 17
312049 133 576/237 17
315056 19 576/241 69
503/295 15 T400857 107, 107
SCREW METRIC 503/299 21 T400860 107
SCREW UNF UFS110/12S 51 T413133 107
SEAL 036613 103, 107 T416681 107
781/10 111 SEAL - OIL 554/101 59, 63
SEAL - FRONT END 554/126 15 554/105 83, 85

OIL
554/115 83, 85
SEAL - O RING 576/128 83, 85
SEAL - REAR END 554/127 15
576/136 37 OIL
576/137 37 SEAL - ROCKER SE478 19

BOX COVER
576/139 17, 73
SEAL - WATER 576/199 87
576/148 97 OUTLET
576/151 17 SEAL - WATER SE145B/12 83
PUMP
576/167 13
SE145D/12 85
576/170 21
SENSOR 886/192 111
576/171 55
SETSCREW 2314C044 63
576/173 39
30/822 39
576/174 55
310012 39
576/175 73
310043 73
576/177 23
Page 157
Parts Index
312029 39, 41 312068 99, 99
312040 39 314047 43
312041 43, 63 SHAFT 6SE188D/46 39
312050 43, 59, 8SE323/8 137

59, 93,
129, 137 SE116M/13 59, 63
312054 143 SE145G/9 83, 85
312060 33 SE412/5 23
312061 39, 129 SE8F/5 25
312062 55, 73, SHIM 420/122 25

99, 141
420/123 83, 85
312063 13, 33,
SLEEVE SE1/12 17
55, 99,
99, 113, SMALL END BUSH SE91B/7 29
139, 141
SNAP RING 374/1281 83, 85
312064 23, 53,
61, 69, SOLENOID 589/91 129
69, 69,
69, 69, SPACER 374/1227 83, 85
69, 69,
73, 73, 374/1268 137
73, 99, 374/1285 41
103, 109,
113, 117, 374/1305 21
139, 141,
145 374/1332 137
312065 13, 65, SPIROL PIN 55/11 39, 39

123, 123,
139 55/69 17, 21, 21
312066 25, 67, 55/74 39

87, 89,
SPRING 365/460 73
99, 99,
139, 139, 365/523 55
139, 141,
141, 141 365/534 59, 63
312067 65, 65, 536/25 39

99, 113,
129, 133,
141
Page 158
Parts Index
SPRING WASHER 2086/010 31, 31, 318210 13, 13,

31, 39, 23, 23,
53, 61, 25, 31,
65, 65, 31, 31,
67, 69, 33, 33,
69, 69, 39, 39,
69, 69, 49, 53,
69, 73, 55, 55,
73, 73, 59, 61,
73, 73, 63, 69,
83, 85, 69, 73,
87, 87, 73, 75,
87, 89, 83, 83,
89, 89, 85, 85,
99, 99, 87, 93,
99, 109, 99, 99,
109, 123, 99, 99,
123, 123, 99, 99,
139, 139, 103, 103,
139, 141, 105, 113,
141, 145 113, 117,
125, 129,
318208 43, 43, 129, 129,
51, 63, 133, 139,
129 139, 141,
141, 141,
318209 31, 31,
141
33, 43,
43, 59, 318213 49, 51
59, 59,
61, 63, 318215 49
73, 93,
129, 133, STARTER MOTOR 701/133 51
137, 139,
STARTER MOTOR - R/701/133 51
139, 141,
EXCHANGE
141, 143
STARTER RING Q251A/2 49
GEAR
STRAINER 522/37 61
8SE112 53
STRAP 458/286 141
458/297 141
458/298 141
SE551K/12 113
Page 159
Parts Index
STUD 2121/1 17 THERMOSTAT SE573M/2 87

BODY
316457 33
THRUST PLATE 6SE60 23
316458 31, 31,
35, 59 THRUST WASHER 262/149 13
316459 43, 63 TIE 930/33 47
316463 61 TIMING BELT 541/398 93
316477 31, 39 TIMING CASE SE659M/5 31
316478 31, 35, T402226 35

61, 105,
107 TUBE 347/526 21
316480 87 TUBESTACK SE445K/2 65
316481 17, 87 TURBOCHARGER SE652T 97
316495 59, 59, 63 TURBOCHARGER - R/SE652T 97

EXCHANGE
SUMP 8SE50F/13 53
TURNBUCKLE 319/137 39
SUPPORT 664/1627 69
UNF BOLT UFB107/32S 93
664/1628 69
UFS110/8S 49
SE121/24 55
UNF NUT N633P/4 93
SUPPORT BRACKET SE122B/1 61
UFN104/A 39, 39
SE122BG/1 61
UNION 274/253 73
SE651M/6 99
274/92 143
SUPPORT FOOT SE65C/2 125
590S/107 105
SWITCH 655/44 131
599/105 143
782/176 127
599/35 77
TAP 530/19 65
599/42 75
TENSION SPRING 536/33 39
599/43 73
THERMOCOUPLE 886/180 135
599/44 77, 121
THERMOSTAT SE573/1 87
599A/194 121
THERMOSTAT SE573U 87
ASSEMBLY 599A/195 121
Page 160
Parts Index
669/7 77, 77, 511/6 87

123
556/2 143
VALVE DA125A/3 73
583/11 73
SE125B 73
583/7 13
VALVE ASSEMBLY T400856 107
87/14 55
VALVE BODY SE125A/1 73
87/3 93
VALVE COLLET HW7B/18 17
88/562 59, 63,
VALVE SPRING 365/472 17 83, 85
WASHER 012651 69, 71, 75 88/575 87
012652 53, 65 88/619 13
012653 13, 53, WATER PIPE 6SE14Z/8 145

53, 127
8SE14K/12 71
012654 53, 75
8SE14L/12 71
2088/11 13
SE14B/8 139
2088/14 17
SE577N 87
276/241 53
WATER PUMP SE145BK 85
318009 43, 51,
121 WATER PUMP - R/SE145AX 83
EXCHANGE
318011 55, 61,
129, 129, WATER PUMP SE145C/1 83, 85
137, 141, HOUSING
143
WATER PUMP KIT SE145AX 83
318012 21, 23,
WING NUT 317505 61
55, 75,
75, 99, WIRING HARNESS 697/163 43
99, 99,
107, 113,
117, 123,
139, 141
318013 39, 39
318015 137
420/131 121
440/5 19
Page 161

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What are the main sections and features of the parts book?

What are the main sections and features of the parts book?

What information can be found on the front page of the parts book?

What information can be found on the front page of the parts book?

DGBH6045 DGBH6045

2. How To Use Your Parts Book Pg. 4

3. Engine Breakdown Pg. 5

4. Symbol Descriptions Pg. 9

5. Parts Lists & Illustrations Pg. 11

6. Parts Index Pg. 146

How to use your Parts Book

Parts Lists & Illustrations

For fitting instructions please refer to your engine Service Manual.

Section Page Section Page

Long Engine 11 Timing Case 35

Cylinder Block, Liners & Main Bearing 13 Atomisers 37

Engine Identification Labels 47

Dipstick & Filler Tube 57

Section Page Section Page

Oil Pump 63 Alternator 91

Oil Cooler 65 Alternator Bracket & Fixings 93

Oil Filter 67 Guards 95

Coolant Pipes & Connections 69 Turbocharger 97

Coolant Pipes & Connections 71 Air Duct 99

Oil Feed Pipes 73 Feed Pipes 103

Oil Feed Pipes 77 Leak-Off Pipes 105

Front End Drive Input 79 Feed Pipes 107

Front End Drive Input 81 Induction Manifold 109

Water Pump 83 Pipework & Connections 111

Water Pump 85 Air Filter Assembly 113

Thermostat & Housing 87 Exhaust Manifold 115

Inlet & Outlet Connections 89 Exhaust Connection 117

Section Page Section Page

Exhaust Outlet 119 Protection Switch 131

Low Pressure Fuel Pipes 121 Protection Switch 133

Fuel Filter Separator 123 Protection Switch 135

Engine Mounts 125 Radiator & Guards 137

Protection Switch 127 Radiator & Cowling 139

Protection Switch 129 Pipework & Connections 141

Pipework & Connections 143

Pipework & Connections 145

A From Engine Number

B Upto Engine Number

C Repairs and Replaces

D See Appropriate Section - Reference Number

H New for Old Part

O Reference for Detailed Breakdown

P Other Service Options Available

R See History Section

Long Engine - REFER TO PARTS BULLETIN 863

Kit Moteur Long - SE RÉFÉRER AU BULLETIN DES PIÈCES 863'.

Satz - Langer Motor - SIEHE MITTEILUNGEN ZU ERSATZTEILEN 863'.

Kit Mot Completo - FARE RIFERIMENTO AL BOLLETTINO DEI RICAMBI 863'.

Equipo De Motor Largo - CONSULTE EL BOLETÍN DE PIEZAS 863'.

Item Part No. References Qty. Description Notes

1 1 LONG ENGINE - ASSEMBLY

Item Part No. References Qty. Description Notes

(A) SERVICED IN PAIRS

Item Part No. References Qty. Description Notes