ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog
Table of Contents
All Rights Reserved For Reference Only 2003 ZF Industries, Inc. - Page 1
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog
Note: This spare parts catalog includes only transmission specification numbers for North American
applications. For all other 5HP19FLA transmission specification numbers, please contact your preferred
ZF passenger car transmission distributor for more information about available spare parts and kits.
Type Plate: One type plate is located on the main housing of transmission; second type plate
located on bottom of bell housing. Please refer to ZF transmission specification # when
searching for spare parts and kits in this catalog (last three digits).
Transmission Serial #
ZF Transmission Specification #
All Rights Reserved For Reference Only 2003 ZF Industries, Inc. - Page 2
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog
5HP19FLA Lubrications
Amount ZF Part # Description Where used Notes
(1060 040 ___)
Use only in differential and
10 Liter 0671 090 162 Oil BURMAH SAF AG4 (Canister) All
transfer case
20 Liter 0671 090 166 Oil ESSO LT 71141 (Canister) All Use only in transmission
205 Liter 0671 090 169 Oil ESSO LT 71141 (Drum) All Use only in transmission
10 Liter S671 600 020 Oil STURACO FM 1992 All Use only in transfer case
0.050 Liter V671 600 020 Oil STURACO FM 1992 All Use only in transfer case
All Rights Reserved For Reference Only 2003 ZF Industries, Inc. - Page 3
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog
Connect tester to read off transmission oil temperature and engine speed.
With the engine stopped, add ATF, only use lubricants as to specification (see Page 3),
through the fill hole until oil emerges from fill hole. Install Fill Plug (Pos. 03.130).
Start the engine (large consumers, such as A/C should be switched on).
Select R and D and use step shift (manual-winter program) to shift through to 3rd gear.
Hold each gear for 3 seconds and engage the parking lock.
Idle speed should be neng = 650 950 rpm (according to vehicle manufacturers directive).
All Rights Reserved For Reference Only 2003 ZF Industries, Inc. - Page 4
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog
Allow time for excess oil to drip then install Fill Plug (Pos. 03.130). Torque Fill Plug to 80Nm
8.0Nm (see also Repair Manual).
Fill Plug
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ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog
Oil is added to the cold differential, approximately 68F (~20C), until it overflows.
Allow time for excess oil to drip then install differential fill plug (Pos. 35.370).
Torque fill plug to 35Nm 83.5Nm (see also Repair Manual).
Oil capacity is approximately 0.82 liter (~0.87 quart). Only use lubricants as to specification
(see Page 3).
Fill Plug
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ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog
Adding oil to 5HP19FLA transfer case (Parallel Axis Torsen PAT) with separate oil content.
Oil is added to the cold differential, approximately 68F (~20C), until it overflows.
Allow time for excess oil to drip then install transfer case fill plug (Pos. 36.350).
Torque fill plug to 35Nm 3.5Nm (see also Repair Manual).
Oil capacity is approximately 0.80 liter (~0.85 quart). Only use lubricants as to specification
(see Page 3).
Note: The addition of 0.034 liter (~0.036 quart) Sturaco FM 1992 (see Page 3) is only necessary after a
transfer case repair or renewal (exchange) of the Torsen differential.
After installation in the transfer case, it is added in a vertical position and in a direct axial direction to the
Torsen differential.
Fill Plug
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ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog
Table of Contents
Each transmission group of this catalog is listed in the table of contents. This spare parts catalog includes
only transmission specification numbers for North American applications.
Technical Information
All technical information is specific to the transmission models that are referenced in this catalog. Weight
and oil capacity information are only approximate and may vary by actual transmission specification. For
any technical inquiry, please contact your preferred ZF passenger car transmission distributor for
assistance. For a list of technical literature available from ZF or for answers to frequently asked questions
about ZF transmissions visit us at www.zf-group.com.
Spare Parts
Each transmission is divided into groups (e.g. gearbox housing group). The position number (Pos #) is
used to identify the location of each spare part in the transmission. A position number like 01.010 is either
a spare part or an assembly. A position number like 01.010/110 is a subcomponent of an assembly.
Please contact your preferred ZF passenger car transmission distributor about availability of assemblies
and subcomponents.
The part number (ZF part #) is used to identify a specific spare part and is usually ten-digits (kits,
lubricants, and technical literature have exceptions). Please use this part number, when ordering ZF
spare parts.
The quantity (Qty) is the amount of spare parts included in one transmission model for a certain position
number. The quantity may vary depending on the transmission specification and certain spare parts may
be used in multiple positions in the transmission.
This catalog includes only spare parts for North American specifications of a ZF transmission application.
The where used column (Where used (10__ 000 ___)) shows the last three digits of the transmission
specification that uses the listed spare part. If the column indicates All, then all North American
transmission specification use this spare part.
The notes column (Notes) gives more information about the spare part (e.g. included in a kit).
Example:
Pos # ZF Part # Description Qty Where used Notes
(1056 000 ___)
01.010 1056 201 084 Gearbox Housing 1 087/088
1056 201 087 Gearbox Housing 1 081
01.010/110 1056 301 174 Gearbox Housing 1 087/088
1056 301 175 Gearbox Housing 1 081
The kit content section shows all available kits for the transmission models that are referenced in this
catalog, including the content of each kit.
All Rights Reserved For Reference Only 2003 ZF Industries, Inc. - Page 8
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog
10.300 1019 273 019 Friction Plate C 4 002/018 * Available in kit 1060 298 024
1019 273 019 Friction Plate C 5 012/013/036 * Available in kit 1060 298 024
030/035/054/065/073/
1060 210 037 Friction Plate C 3 101
* Available in kit 1060 298 022
044/053/063/075/087/
1060 210 037 Friction Plate C 5 093/100/103
* Available in kit 1060 298 022
002/012/013/018/036/
10.310 1060 310 005 End Plate C 1 044/053/063/075/087/ * Available in kit 1060 298 026
093/100/103
030/035/054/065/073/
1060 310 027 End Plate C 1 101
* Available in kit 1060 298 025
10.340 See Page 46 Clutch C Snap Ring 1 All Selective Snap Ring
10.360 0734 313 162 O-Ring 1 All * Available in kit 1060 298 031
10.370 0750 113 015 Piston Ring 2 All * Available in kit 1060 298 031
10.380 0734 401 213 Piston Ring 1 All * Available in kit 1060 298 031
10.390 0750 115 437 Axial Needle Bearing 1 All
10.400 See Page 46 Intermediate Plate Shim 1 All Selective Shim
10.440 0736 101 165 Torx Screw M6x65 9 All
0750 112 076 Usit Ring 9 All * Available in kit 1060 298 031
77.010/210 See Page 52 Clutch F Snap Ring 1 All Selective Snap Ring
Exploded view of Duct Plate Group for following applications: 1060 040 002/012/013/018/036
Exploded view of Duct Plate Group for following applications: 1060 040 030/035/044/053/054/063/
065/073/075/087/093/100/101/103
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ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog
All Rights Reserved For Reference Only 2003 ZF Industries, Inc. - Page 47
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog
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ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog
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ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog
All Rights Reserved For Reference Only 2003 ZF Industries, Inc. - Page 50
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog
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ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog
All Rights Reserved For Reference Only 2003 ZF Industries, Inc. - Page 52
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog
Customer Information
Company Name: Contact:
Street: City, State & Zip:
Phone #: Fax #:
Email: Customer #:
Shipping Information
Ship To: Attention:
Street: City, State & Zip:
Request Date: Ship via:
Vehicle Information
Make: Model:
Model Year: Transmission Spec:
Order Information
Line Qty Pos. # ZF Part # Description / Cust. Ref. No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Signature: Date:
All Rights Reserved For Reference Only 2003 ZF Industries, Inc. - Page 57
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog
Notes
All Rights Reserved For Reference Only 2003 ZF Industries, Inc. - Page 58
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog
Warranty Information
Warranty coverage for ZF passenger car transmission spare parts and kits covers the first 12 months
after installation in the vehicle, or 24 months after purchase from ZF Industries, Inc.
Disclaimer
The specifications and information shown in this catalog have been compiled from accepted and reliable
sources and is believed to be accurate at the time of publication. While ZF Industries, Inc. believes this
information is correct, no guarantee or warranty is made as to the accuracy of the information and ZF
Industries, Inc. cannot and does not accept or assume any responsibilities for errors, omissions, or
consequential harm or damages. Replacement parts should not be used when they do not appear to fit.
ZF Industries, Inc. disclaims all liability and responsibility for any harm resulting from any such
modifications.
Copyright
All Rights Reserved For Reference Only 2003 ZF Industries, Inc. - Page 59