PCB Lab Manual IIISem ECE PDF
PCB Lab Manual IIISem ECE PDF
PCB Lab Manual IIISem ECE PDF
LAB MANUAL
III SEMESTER
LIST OF EXPERIMENTS
EXP NAME OF THE EXPERIMENT PAGE
NO. NO.
1 3
Introduction to circuit creation and simulation software TINAPRO
4 Design a full wave centre tapped rectifier using TINAPRO & its 13
output on a virtual oscilloscope.
7 Design a RLC resonance circuit & verify the transient response for 33
different values of R, L &C
8 Convert the power supply circuit into PCB & simulates its 2D & 37
3D view
10 45
Development of PCB in hardware lab.
LABMANUAL(IIISEMECE) Page2
ELECTRONICWORKSHOP,PCBDESIGN&CIRCUIT(EE221F)
EXPERIMENT NO:1
AIM: Introduction to circuit creation and simulation software TINAPRO
SCHEMATIC:
A schematic is merely a collection of electronic symbols connected together with virtual wires.
The main reason you need a schematic when fabricating a printed circuit board is to provide
input (a net list) to your layout and routing tool.
NETLIST:
A net list is a file, usually ASCII text, which defines the connections between the components in
your design.
CREATING PROJECT:
To create a new project, use Captures Project Wizard. The Project Wizard provides you with the
framework for creating any kind of project.
1 Launch Capture.
2 From the File menu, choose New > Project.
3 In the New Project dialog box, specify the project name
4 To specify the project type, select Analog or Mixed A/D.
5 Specify the location where you want the project files to be created and click OK.
6 In the Create PSpice Project dialog box, select the
Create a blank project option button.
LABMANUAL(IIISEMECE) Page3
ELECTRONICWORKSHOP,PCBDESIGN&CIRCUIT(EE221F)
Adding parts:
Connecting parts:
After placing the required parts on the schematic page, you need to connect the parts.
From the Place menu, choose Wire.
Net List:
Ans. TINA Design Suite is a powerful yet affordable circuit simulation and PCB design software
package.
Ans. It is used for analyzing, designing, and real time testing of analog, digital, VHDL, MCU,
and mixed electronic circuits and their PCB layouts.
LABMANUAL(IIISEMECE) Page4
ELECTRONICWORKSHOP,PCBDESIGN&CIRCUIT(EE221F)
Ans. A unique feature of TINA is that you can bring your circuit to life with the optional USB
controlled.
Ans. To meet this requirement TINA v9 has the ability to utilize the increasingly popular
scalable multi-thread CPUs.
Ans. It enhances your schematics by adding text and graphics elements such lines, arcs arrows,
frames around the schematics and title blocks.
Ans. The new fully integrated layout module of TINA has all the features you need for advanced
PCB design, including multilayer PCB's with split power plane layers, powerful autoplacement
& autorouting, rip-up and reroute, manual and "follow-me" trace placement, DRC, forward and
back annotation, pin and gate swapping, keep-in and keep-out areas, copper pour, thermal relief,
fanout, 3D view of your PCB design from any angle, Gerber file output and much more.
LABMANUAL(IIISEMECE) Page5
ELECTRONICWORKSHOP,PCBDESIGN&CIRCUIT(EE221F)
EXPERIMENT NO:2
AIM: Introduction to Layout Tool, and creating Layout board using TINAPRO
THEORY:
TINAPRO Layout
TINAPRO tool used for PCB routing and floor-planning
LAYOUT:
Layout is a circuit board layout tool that accepts a layout-compatible circuit netlist (ex. from
Capture CIS) and generates an output layout files that suitable for PCB fabrication
Having created the layout netlist, the next step is to create a new board in Layout.
Launch Layout
Create the Layout board file
When you create a new board file in OrCAD Layout, you merge the electrical information from
the layout netlist (.MNL) and physical information from a template file (.TPL) or a technology
file (.TCH) to create a new board design (.MAX). Therefore, to be able to create a board file for
a new design in Layout, you need to provide a template file and a netlist. A template (.TPL) file
describes the characteristics of a physical board. A template can include information, such as the
board outline, the design origin, the layer definitions, grid settings, spacing rules, and default
track widths.
1. From the File menu in OrCAD Layout, choose New. The AutoECO dialog box appears.
2. In the Input Layout TCH or TPL or MAX file text box, specify the name and the location
of the technology file to be used for your board
3. In the Input MNL netlist file text box, specify the location of the FULLADD.MNL
created in the Creating Layout netlist section.
4. From the drop-down list in the Options section, select AutoECO.
CONCLUSION: Thus we have studied the TINAPRO circuit TINAPRO Layout and tool used
for PCB routing and floor-planning
LABMANUAL(IIISEMECE) Page6
ELECTRONICWORKSHOP,PCBDESIGN&CIRCUIT(EE221F)
Q.10 How many number or devices and nodes can be included in it?
Ans. The number or devices and nodes that can be included in a circuit is not limited.
LABMANUAL(IIISEMECE) Page7
ELECTRONICWORKSHOP,PCBDESIGN&CIRCUIT(EE221F)
EXPERIMENT NO:3
AIM: Design a half wave rectifier using TINAPRO and observe its output on a virtual
oscilloscope.
APPARATUS: PC installed with TINAPRO
CIRCUIT DIAGRAM:
Rs D1
2 1 3 5
10 mod1
Vin L1 L2
VOFF = 0 RL
VAMPL = 220V 2000uH 20uH
FREQ = 50Hz 500
PROGRAM:
LABMANUAL(IIISEMECE) Page8
ELECTRONICWORKSHOP,PCBDESIGN&CIRCUIT(EE221F)
RESULT:
HALF WAVE RECTIFIER
CONCLUSION: Thus we have studied the half wave rectifier using TINAPRO window and
observed its output on the virtual CRO.
Q.1What is rectifier?
Ans. A rectifier is an electrical device that converts alternating current (AC), which periodically
reverses direction, to direct current (DC), which flows in only one direction. The process is
known as rectification.
Ans. In half wave rectification of a single-phase supply, either the positive or negative half of the
AC wave is passed, while the other half is blocked.
Q.3 Relate input frequency and the output frequencies of a half wave rectifier and a full wave
rectifier?
LABMANUAL(IIISEMECE) Page9
ELECTRONICWORKSHOP,PCBDESIGN&CIRCUIT(EE221F)
Ans.In half-wave rectification, we get pulsating output for half cycle only.Therefore output
ripple frequency is same as the input frequency. But in full wave rectification we get output for
both half cycle. Hence the output at ripple frequency is full-wave rectification is double the input
frequency.
Ans.The primary application of rectifiers is to derive DC power from an AC supply. Virtually all
electronic devices require DC, so rectifiers are used inside the power supplies of virtually all
electronic equipment.
Ans. When +ve terminal of battery is connected to P side & -ve terminal to N side of diode.
Ans. When +ve terminal of battery is connected to N side & -ve terminal to P side of diode.
Ans. The forward voltage at which current through the junction starts increasing rapidly.
Ans. Reverse voltage at which PN junction breaks down with sudden rise in reverse current.
Ans. It is highest instantaneous forward current that a PN junction can conduct without damage
to Junction.
Ans. Passive elements don't require power from the supply to produce its effect on a signal. They
derive the power of the input signal to perform its action. for example, a resistor doesn't require a
separate supply to provide its action of resistance in a circuit. Where as in active elements there
should be a power source for its working. They require a supply for there working.
LABMANUAL(IIISEMECE) Page10
ELECTRONICWORKSHOP,PCBDESIGN&CIRCUIT(EE221F)
EXPERIMENT NO:4
AIM: Design a full wave centre tapped rectifier using TINAPRO & its output on a virtual
oscilloscope.
CIRCUIT DIAGRAM:
Rs D2
2 1 3
10 D1N4009
L2
10uH
Vin
VOFF = 0 L1 RL
VAMPL = 220V 4 5
FREQ = 50Hz 2000uH
L3 1000
10uH
D1N4009
D1
FULLWAVERECTIFIER
PROGRAM:
LABMANUAL(IIISEMECE) Page11
ELECTRONICWORKSHOP,PCBDESIGN&CIRCUIT(EE221F)
RESULT:
FULLWAVERECTIFIER
CONCLUSION: Thus we have studied the full wave rectifier using TINAPRO window and
observed its output on the virtual CRO.
LABMANUAL(IIISEMECE) Page12
ELECTRONICWORKSHOP,PCBDESIGN&CIRCUIT(EE221F)
1 Define Full wave rectifier? In both the half cycles current flows through the load
in the same direction.
2 Which are different types of Full Different types of full wave rectifier are Centre-Tap
Wave rectifier? full wave rectifier & Bridge rectifier
3 How many no. of diodes are used in 4 No. of diodes are used for Bridge rectifier.
full wave rectifier?
5 Write ripple factor for FW rectifier? The ripple factor for Full wave rectifier is 0.48.
8 Write one feature of Full wave The current drawn in both the primary & secondary of
rectifier? the supply transformer is Sinusoidal.
LABMANUAL(IIISEMECE) Page13
ELECTRONICWORKSHOP,PCBDESIGN&CIRCUIT(EE221F)
EXPERIMENT NO:5
AIM: Design a clipper circuits using TINAPRO.
CIRCUIT DIAGRAM:
R R4
1 2 1 2
.22K .22K
VAC D1 VAC D1
VOFF = 0 D1N3940 VOFF = 0 D1N3940
VAMPL = 5V VAMPL = 5V
FREQ = 30kHz FREQ = 30kHz
Figure 1 Figure 4
R R
1 2 1 2
.22K .22K
D1 VAC D1
VAC 3 D1N3940 VOFF = 0 3 D1N3940
VOFF = 0 VAMPL = 5V
VAMPL = 5V VDC FREQ = 30kHz VDC
FREQ = 30kHz 1Vdc 1Vdc
Figure 2 Figure 5
R R
1 2 1 2
.22K .22K
VAC D1 VAC D1
VOFF = 0 3 D1N3940 VOFF = 0 3 D1N3940
VAMPL = 5V VAMPL = 5V
FREQ = 30kHz FREQ = 30kHz VDC
VDC
1Vdc
1Vdc
Figure 3 Figure 6
R
1 2
.22K
VAC
VOFF = 0 D2 D1
VAMPL = 5V D1N3940
FREQ = 30kHz D1N3940
VDC2 VDC1
1Vdc 1.5Vdc
Figure 7
CLIPPERCIRCUITS
LABMANUAL(IIISEMECE) Page14
ELECTRONICWORKSHOP,PCBDESIGN&CIRCUIT(EE221F)
PROGRAM:
Prog. 1
*******CLIPPER 1
R 1 2 .22K
D1 2 0 D1N3940
VAC 1 0 SIN(0 5V 30KHZ)
.MODEL D1N3940 D(
+ IS = 4E-10
+ RS = .105
+ N = 1.48
+ TT = 8E-7
+ CJO = 1.95E-11
+ VJ = .4
+ M = .38
+ EG = 1.36
+ XTI = -8
+ KF = 0
+ AF = 1
+ FC = .9
+ BV = 600
+ IBV = 1E-4
+)
.PROBE
.TRAN 0US 100US
.END
Prog. 2
*******CLIPPER 1
R 1 2 .22K
D1 2 3 D1N3940
VAC 1 0 SIN(0 5V 30KHZ)
VDC 3 0 DC 1V
.MODEL D1N3940 D(
+ IS = 4E-10
+ RS = .105
+ N = 1.48
+ TT = 8E-7
+ CJO = 1.95E-11
+ VJ = .4
+ M = .38
+ EG = 1.36
+ XTI = -8
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ELECTRONICWORKSHOP,PCBDESIGN&CIRCUIT(EE221F)
+ KF = 0
+ AF = 1
+ FC = .9
+ BV = 600
+ IBV = 1E-4
+)
.PROBE
.TRAN 0US 100US
.END
Prog. 3
*******CLIPPER 3
R 1 2 .22K
D1 2 3 D1N3940
VAC 1 0 SIN(0 5V 30KHZ)
VDC 0 3 DC 1V
.MODEL D1N3940 D(
+ IS = 4E-10
+ RS = .105
+ N = 1.48
+ TT = 8E-7
+ CJO = 1.95E-11
+ VJ = .4
+ M = .38
+ EG = 1.36
+ XTI = -8
+ KF = 0
+ AF = 1
+ FC = .9
+ BV = 600
+ IBV = 1E-4
+)
.PROBE
.TRAN 0US 100US
.END
Prog. 4
*******CLIPPER 4
R 1 2 .22K
D1 0 2 D1N3940
VAC 1 0 SIN(0 5V 30KHZ)
.MODEL D1N3940 D(
+ IS = 4E-10
LABMANUAL(IIISEMECE) Page16
ELECTRONICWORKSHOP,PCBDESIGN&CIRCUIT(EE221F)
+ RS = .105
+ N = 1.48
+ TT = 8E-7
+ CJO = 1.95E-11
+ VJ = .4
+ M = .38
+ EG = 1.36
+ XTI = -8
+ KF = 0
+ AF = 1
+ FC = .9
+ BV = 600
+ IBV = 1E-4
+)
.PROBE
.TRAN 0US 100US
.END
Prog. 5
*******CLIPPER 5
R 1 2 .22K
D1 3 2 D1N3940
VAC 1 0 SIN(0 5V 30KHZ)
VDC 0 3 DC 1V
.MODEL D1N3940 D(
+ IS = 4E-10
+ RS = .105
+ N = 1.48
+ TT = 8E-7
+ CJO = 1.95E-11
+ VJ = .4
+ M = .38
+ EG = 1.36
+ XTI = -8
+ KF = 0
+ AF = 1
+ FC = .9
+ BV = 600
+ IBV = 1E-4
+)
.PROBE
.TRAN 0US 100US
.END
LABMANUAL(IIISEMECE) Page17
ELECTRONICWORKSHOP,PCBDESIGN&CIRCUIT(EE221F)
Prog. 6
*******CLIPPER 6
R 1 2 .22K
D1 3 2 D1N3940
VAC 1 0 SIN(0 5V 30KHZ)
VDC 3 0 DC 1V
.MODEL D1N3940 D(
+ IS = 4E-10
+ RS = .105
+ N = 1.48
+ TT = 8E-7
+ CJO = 1.95E-11
+ VJ = .4
+ M = .38
+ EG = 1.36
+ XTI = -8
+ KF = 0
+ AF = 1
+ FC = .9
+ BV = 600
+ IBV = 1E-4
+)
.PROBE
.TRAN 0US 100US
.END
Prog. 7
*******CLIPPER 7
R 1 2 .22K
D1 3 2 D1N3940
D2 2 4 D1N3940
VAC 1 0 SIN(0 5V 30KHZ)
V1_VDC1 4 0 DC 1V
V2_VDC2 0 3 DC 1.5V
.MODEL D1N3940 D(
+ IS = 4E-10
+ RS = .105
+ N = 1.48
+ TT = 8E-7
+ CJO = 1.95E-11
+ VJ = .4
+ M = .38
LABMANUAL(IIISEMECE) Page18
ELECTRONICWORKSHOP,PCBDESIGN&CIRCUIT(EE221F)
+ EG = 1.36
+ XTI = -8
+ KF = 0
+ AF = 1
+ FC = .9
+ BV = 600
+ IBV = 1E-4
+)
.PROBE
.TRAN 0US 100US
.END
RESULT:
Result of CLIPPER 1
Result of CLIPPER 2
LABMANUAL(IIISEMECE) Page19
ELECTRONICWORKSHOP,PCBDESIGN&CIRCUIT(EE221F)
Result of CLIPPER 3
Result of CLIPPER 4
LABMANUAL(IIISEMECE) Page20
ELECTRONICWORKSHOP,PCBDESIGN&CIRCUIT(EE221F)
Result of CLIPPER 5
ResultofCLIPPER6
LABMANUAL(IIISEMECE) Page21
ELECTRONICWORKSHOP,PCBDESIGN&CIRCUIT(EE221F)
ResultofCLIPPER7
CONCLUSION: Thus we have studied the full wave rectifier using TINAPRO window and
observed its output on the virtual CRO.
LABMANUAL(IIISEMECE) Page22
ELECTRONICWORKSHOP,PCBDESIGN&CIRCUIT(EE221F)
Q. No QUESTION ANSWER
1. What is non-linear wave shaping? Non linear wave shaping is the process, on
applying any wave at input of a non-linear device
the shape of the output wave varies non-linearly
with the input wave.
2. Which are the circuits for non- Clipping circuit & Clamping circuits are the
linear wave shaping? circuits for non-linear wave shaping.
7. What is positive clipper circuit? Positive clipper is one which removes the positive
half cycles of the input voltage
8. What is negative clipper circuit? Negative clipper is one which removes the negative
half cycles of the input voltage
10. How many types of clampers are There are 2 types of clampers
there?
a) Positive clamper. b)Negative clamper
LABMANUAL(IIISEMECE) Page23
ELECTRONICWORKSHOP,PCBDESIGN&CIRCUIT(EE221F)
EXPERIMENT NO:6
AIM: Design a clamper circuits using TINAPRO.
CIRCUIT DIAGRAM:
C1 C1
1 2 1 2
.01uf .01uf
VAC VAC
VOFF = 0v D1N3491 R1 VOFF = 0v D1N3491 R1
VAMPL = 5v VAMPL = 5v
FREQ = 30khz D1 560k FREQ = 30khz D1 560k
Figure 1 Figure 4
C1 C1
1 2 1 2
.01uf .01uf
D1N3491 D1N3491
VAC VAC
VOFF = 0v D1 R1 VOFF = 0v D1 R1
VAMPL = 5v VAMPL = 5v
FREQ = 30khz VDC 560k FREQ = 30khz VDC 560k
1Vdc 1Vdc
Figure 2 Figure 5
C1 C1
1 2 1 2
.01uf .01uf
D1N3491 D1N3491
VAC VAC
VOFF = 0v D1 R1 VOFF = 0v D1 R1
VAMPL = 5v VAMPL = 5v
FREQ = 30khz 560k FREQ = 30khz 560k
VDC VDC
1Vdc 1Vdc
Figure 3 Figure 6
CLAMPERCIRCUITS
LABMANUAL(IIISEMECE) Page24
ELECTRONICWORKSHOP,PCBDESIGN&CIRCUIT(EE221F)
PROGRAM:
Prog. 1
****CLAMPER1
C_C1 1 2 .01uf
R_R1 2 0 560k
D_D1 2 0 D1N3491
V_VAC 1 0 sin(0 5v 30khz)
.model D1N3491 D(Is=68.65f Rs=3.786m Ikf=1.774 N=1 Xti=2 Eg=1.11 Cjo=1.457n
+ M=.9735 Vj=.75 Fc=.5 Isr=11.02u Nr=2 Tt=6.059u)
* Motorola pid=1N3491 case=DO21
* 88-08-24 rmn
.probe
.tran 0us 100us
.end
Prog. 2
****CLAMPER2
C_C1 1 2 .01uf
R_R1 2 0 560k
D_D1 2 3 D1N3491
V_VDC 3 0 1V
V_VAC 1 0 sin(0 5v 30khz)
.model D1N3491 D(Is=68.65f Rs=3.786m Ikf=1.774 N=1 Xti=2 Eg=1.11 Cjo=1.457n
+ M=.9735 Vj=.75 Fc=.5 Isr=11.02u Nr=2 Tt=6.059u)
* Motorola pid=1N3491 case=DO21
* 88-08-24 rmn
.probe
.tran 0us 100us
.end
Prog. 3
****CLAMPER3
C_C1 1 2 .01uf
R_R1 2 0 560k
D_D1 2 3 D1N3491
V_VDC 0 3 1V
V_VAC 1 0 sin(0 5v 30khz)
.model D1N3491 D(Is=68.65f Rs=3.786m Ikf=1.774 N=1 Xti=2 Eg=1.11 Cjo=1.457n
+ M=.9735 Vj=.75 Fc=.5 Isr=11.02u Nr=2 Tt=6.059u)
* Motorola pid=1N3491 case=DO21
* 88-08-24 rmn
LABMANUAL(IIISEMECE) Page25
ELECTRONICWORKSHOP,PCBDESIGN&CIRCUIT(EE221F)
.probe
.tran 0us 100us
.end
Prog. 4
****CLAMPER4
C_C1 1 2 .01uf
R_R1 2 0 560k
D_D1 0 2 D1N3491
V_VAC 1 0 sin(0 5v 30khz)
.model D1N3491 D(Is=68.65f Rs=3.786m Ikf=1.774 N=1 Xti=2 Eg=1.11 Cjo=1.457n
+ M=.9735 Vj=.75 Fc=.5 Isr=11.02u Nr=2 Tt=6.059u)
* Motorola pid=1N3491 case=DO21
* 88-08-24 rmn
.probe
.tran 0us 100us
.end
Prog. 5
****CLAMPER5
C_C1 1 2 .01uf
R_R1 2 0 560k
D_D1 3 2 D1N3491
V_VDC 3 0 1V
V_VAC 1 0 sin(0 5v 30khz)
.model D1N3491 D(Is=68.65f Rs=3.786m Ikf=1.774 N=1 Xti=2 Eg=1.11 Cjo=1.457n
+ M=.9735 Vj=.75 Fc=.5 Isr=11.02u Nr=2 Tt=6.059u)
* Motorola pid=1N3491 case=DO21
* 88-08-24 rmn
.probe
.tran 0us 100us
.end
Prog. 6
****CLAMPER6
C_C1 1 2 .01uf
R_R1 2 0 560k
D_D1 3 2 D1N3491
V_VDC 0 3 1V
V_VAC 1 0 sin(0 5v 30khz)
.model D1N3491 D(Is=68.65f Rs=3.786m Ikf=1.774 N=1 Xti=2 Eg=1.11 Cjo=1.457n
+ M=.9735 Vj=.75 Fc=.5 Isr=11.02u Nr=2 Tt=6.059u)
* Motorola pid=1N3491 case=DO21
LABMANUAL(IIISEMECE) Page26
ELECTRONICWORKSHOP,PCBDESIGN&CIRCUIT(EE221F)
* 88-08-24 rmn
.probe
.tran 0us 100us
.end
RESULT:
ResultofCLAMPER1
ResultofCLAMPER2
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ELECTRONICWORKSHOP,PCBDESIGN&CIRCUIT(EE221F)
ResultofCLAMPER3
ResultofCLAMPER4
LABMANUAL(IIISEMECE) Page28
ELECTRONICWORKSHOP,PCBDESIGN&CIRCUIT(EE221F)
Result of CLAMPER5
ResultofCLAMPER6
CONCLUSION: Thus we have studied the clamper circuits using TINAPRO window and
observed its output on the virtual CRO.
LABMANUAL(IIISEMECE) Page29
ELECTRONICWORKSHOP,PCBDESIGN&CIRCUIT(EE221F)
Q. No QUESTION ANSWER
1. What is non-linear wave shaping? Non linear wave shaping is the process, on
applying any wave at input of a non-linear device
the shape of the output wave varies non-linearly
with the input wave.
2. Which are the circuits for non- Clipping circuit & Clamping circuits are the
linear wave shaping? circuits for non-linear wave shaping.
7. What is positive clipper circuit? Positive clipper is one which removes the positive
half cycles of the input voltage
8. What is negative clipper circuit? Negative clipper is one which removes the negative
half cycles of the input voltage
10. How many types of clampers are There are 2 types of clampers
there?
a) Positive clamper. b)Negative clamper
LABMANUAL(IIISEMECE) Page30
ELECTRONICWORKSHOP,PCBDESIGN&CIRCUIT(EE221F)
EXPERIMENT NO:7
AIM: Design a RLC resonance circuit & verify the transient response for different values of R,
L &C
CIRCUIT DIAGRAM:
R1 L1
1 2 1 2 3
2 50uH
VIN
C1
VAMPL = 10V
FREQ = 5KHZ 10UF
RLC CIRCUITS
PROGRAM:
LABMANUAL(IIISEMECE) Page31
ELECTRONICWORKSHOP,PCBDESIGN&CIRCUIT(EE221F)
RESULT:
CONCLUSION: Thus we have studied transient response of RLC circuit for different values of
R, L &C
LABMANUAL(IIISEMECE) Page32
ELECTRONICWORKSHOP,PCBDESIGN&CIRCUIT(EE221F)
Ans. An RLC circuit (or LCR circuit) is an electrical circuit consisting of a resistor, an inductor,
and a capacitor, connected in series or in parallel.
Ans. The RLC part of the name is due to those letters being the usual electrical symbols
for resistance, inductance and capacitance respectively.
Ans. There are many applications for this circuit. They are used in many different types
of oscillator circuit. Another important application is for tuning, such as in radio
receivers or television sets.
Ans. The resonance frequency is defined as the frequency at which the impedance of the circuit
is at a minimum.
Q6 What is Damping?
Ans. Damping is caused by the resistance in the circuit. It determines whether or not the circuit
will resonate naturally (that is, without a driving source).
Q7 What is Q factor?
Ans. The Q factor is a widespread measure used to characterise resonators. It is defined as the
peak energy stored in the circuit divided by the average energy dissipated in it per cycle at
resonance.
LABMANUAL(IIISEMECE) Page33
ELECTRONICWORKSHOP,PCBDESIGN&CIRCUIT(EE221F)
Ans. Transient response or natural response is the response of a system to a change from
equilibrium. The transient response is not necessarily tied to "on/off" events but to any event that
affects the equilibrium of the system.
LABMANUAL(IIISEMECE) Page34
ELECTRONICWORKSHOP,PCBDESIGN&CIRCUIT(EE221F)
EXPERIMENT NO:8
AIM: Convert the power supply circuit into PCB & simulates its 2D & 3D view.
THEORY:
Creating a PCB for the circuit simulated in the software involves certain basic steps.
To achieve an accurate PCB design, one that is easy to build, every part in your schematic must
have a physical representation with exact physical size. This is realized through so-called
footprints: drawings showing the outline and the pins of the parts. Default footprint names to all
parts are already defined that represent real components. Some parts used for theoretical
investigations, controlled sources, for example, do not represent real physical parts and cannot be
placed on a PCB. If your design contains such components, you should replace them with real
physical parts.
Of course there is no guarantee that the default physical packages parts are the same as needed
by your design.
1) You can use Footprint name editor, which you can invoke from Tools menu. In this
dialog you can see all of components and their corresponding footprint names.
2) The second way to examine the assigned footprints is to double-click on each part and check
the Footprint Name in the component property dialog that appears.
After completing the checking of the footprint names check the 2D/3D shape by clicking the
2D/3D view button or the F6 key. Unless a component is only meaningful for analysis, it will
have a 3D view. If the physical part association is OK, we can begin the PCB layout design.
PCB Designing :
To begin PCB design, select the PCB Design command on the Tools menu. Set the parameters
as required. Select Start New Project, Auto placementandUse board template. With the
Browse button find and select the 2layer_A.tpt template file from Template folder. When starting
with a template, you are choosing the level of manufacturing complexity of your project. The
following three levels of manufacturing technology are defined by the IPC-2221 generic
standard:
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The template file specifies the number of layers, including their properties, system grid size, auto
router settings, spacing and track width.
In choosing a PCB template, you should take into consideration technology, density, and
package pitch.To complete the set up, set the PCB size in inches or mm depending on the
measurement unit settings in the View/Options dialog .Now that everything is set properly press
the OK button and the PCB layout design will appear with all the components automatically
placed on the PCB board. While all the parts and nets are placed, we need to adjust their
positions for good placement and easier routing.
Press F4 to reach the Net Editor and set net routing width. First, click on Modify all
and enter 12.5 into Track width field. Then select power nets (Ground, VCC, -VCC)
and set their width to 25mil. To automatically route the PCB, press the F5 button or select
Autoroute boardcommand from the Tools menu.
Finally, check your design in full 3D. Press F3 or select 3D View from the View menu. After
some calculation, 3D view appears on the screen.
Lastly take the print out of the PCB generated on the trace paper to develop the PCB in hardware
lab.
CONCLUSION: Thus we have obtained the print of the power supply PCB to develop the PCB
in hardware lab.
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ELECTRONICWORKSHOP,PCBDESIGN&CIRCUIT(EE221F)
Ans. 2D/3D view checking: After completing the checking of the footprint names check the
2D/3D shape by clicking the 2D/3D view button or the F6 key. Unless a component is only
meaningful for analysis, it will have a 3D view. If the physical part association is OK, we can
begin the PCB layout design.
Ans. The new fully integrated layout module of TINA has all the features you need for advanced
PCB design, including multilayer PCB's with split power plane layers, powerful auto placement
& auto routing, rip-up and reroute, manual and "follow-me" trace placement, DRC, forward and
back annotation, pin and gate swapping, keep-in and keep-out areas, copper pour, thermal relief,
fan out, 3D view of your PCB design from any angle, Gerber file output and much more.
Ans. Screen printing techniques actually the process that patterns the metal conductor to form the
circuit.
Ans. This PCB fabrication process involves a multistep integration of imaging materials,
imaging equipment, and processing conditions with the metallization process to reduce the
master pattern on a substrate.
Ans. Silk screen printing uses etch-resistant inks to protect the copper foil. Subsequent etching
removes the unwanted copper. Alternatively, the ink may be conductive, printed on a blank (non-
conductive) board. The latter technique is also used in the manufacture of hybrid circuits.
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ELECTRONICWORKSHOP,PCBDESIGN&CIRCUIT(EE221F)
Q.7What is Photoengraving?
Ans. PCB milling uses a two or three-axis mechanical milling system to mill away the copper
foil from the substrate. A PCB milling machine (referred to as a 'PCB Prototyper') operates in a
similar way to a plotter, receiving commands from the host software that control the position of
the milling head in the x, y, and (if relevant) z axis.
Ans. Chemical etching is done with ferric chloride, ammonium persulfate, or sometimes
hydrochloric acid.
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ELECTRONICWORKSHOP,PCBDESIGN&CIRCUIT(EE221F)
EXPERIMENT NO:9
AIM: Introduction of the materials required for the fabrication of PCBs
THEORY:
The designer as well as manufactures prefers to use both the imperial as well as no imperial
system of units.The most important to remember is:
1mil = inch by 1000
1mil= 25.4 micron
1micron= 1mm by 1000Tracks on a PCB add inductance, resistance and capacitance to the
circuit.
INDUCTANCE:
The amount of inductance is relatively constant across substrate types and depends on the length
of track. The inductance per unit length of copper track is similar to that for a component lead.
RESISTANCE:
Resistance of the track depends on the cross-sectional area of the track as well as the length,
hence values are usually quoted in resistance per square for each weight of copper the most
popular copper weight,1 oz., gives a typical value of 0.49m/square.
CAPACITANCE:
A=coverage area
H=distance between tracks
Therefore a 1 oz. copper track, .5mm (0.020 ) wide, 20 mm (.8) long over a ground plane on a
.25 mm (.010) thick FR4 laminate would exhibit a resistance of 9.8m, an inductance of
20nH,and a capacitive coupling to ground of 1.66 pF. These values may seem like low and
negligible but when we talk of so many track then these values add up. These parasitic effects are
under designers control very much like components values. There are other design constraints
like production, marketing cost etc. Some important tables are given here for the ready reference
and handy, fast calculations.
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ELECTRONICWORKSHOP,PCBDESIGN&CIRCUIT(EE221F)
CONCLUSION:
The availability of the copper plate of the proper size is the first and foremost requirement for the
making of the PCB.In addition to it, you also require the precision high speed cutter blade for the
fine and prcised cutting of these copper plates to the required size. There can be the manual
drilling machine for the drilling of the holes for components to be placed or the automatic plant
as to the availability of the resources at your hand. There is the list of other equipment to add this
like a personal computer printer, saw, scale, photo plotter, screen printing facility, chemicals,
chemical treatment plant for the exposing and lamination of the PCB.
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ELECTRONICWORKSHOP,PCBDESIGN&CIRCUIT(EE221F)
Ans. The new fully integrated layout module of TINA has all the features you need for advanced
PCB design, including multilayer PCB's with split power plane layers, powerful autoplacement
& autorouting, rip-up and reroute, manual and "follow-me" trace placement, DRC, forward and
back annotation, pin and gate swapping, keep-in and keep-out areas, copper pour, thermal relief,
fanout, 3D view of your PCB design from any angle, Gerber file output and much more.
Ans. Screen printing techniques actually the process that patterns the metal conductor to form the
circuit.
Ans. This PCB fabrication process involves a multistep integration of imaging materials,
imaging equipment, and processing conditions with the metallization process to reduce the
master pattern on a substrate.
Ans.Copper thickness of PCBs can be specified in units of length, but is often specified as
weight of copper per square foot, in ounces, which is easier to measure. Each ounce of copper is
approximately 1.4 mils (0.0014 inch) or 35 m of thickness.
Ans.These new materials include eco-friendly FR polymers, ultra-fine PCB substrate yarns,
thermally enhanced substrates, halogen-free LCPs, as well as flex circuit materials.
Ans.These silver conductive inks are formulated for use in printed electronics, to meet the need
for low-cost processing in touchscreens and OLEDs.
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ELECTRONICWORKSHOP,PCBDESIGN&CIRCUIT(EE221F)
Ans. Silk screen printing uses etch-resistant inks to protect the copper foil. Subsequent etching
removes the unwanted copper. Alternatively, the ink may be conductive, printed on a blank (non-
conductive) board. The latter technique is also used in the manufacture of hybrid circuits.
Ans. Chemical etching is done with ferric chloride, ammonium persulfate, or sometimes
hydrochloric acid.
LABMANUAL(IIISEMECE) Page42
ELECTRONICWORKSHOP,PCBDESIGN&CIRCUIT(EE221F)
EXPERIMENT NO:10
AIM: Development of PCB in hardware lab.
APPARATUS:
ACCESORIES:
1) Tray
2) Brush
3) PCB Laminate
4) Spray
5) Hand gloves
THEORY:
Screen printing techniques actually the process that patterns the metal conductor to form the
circuit. This PCB fabrication process involves a multistep integration of imaging materials,
imaging equipment, and processing conditions with the metallization process to reduce the
master pattern on a substrate.Screen printing is considered as the most versatile of all printing
processes as it can be done on wide variety of substrates of any shape, thickness and size. The
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ELECTRONICWORKSHOP,PCBDESIGN&CIRCUIT(EE221F)
screen printing process is simple, and a wide variety of inks and dyes are available for use in
screen printing than for use in any other printing process.
The final copper pattern is formed by selective removal of the unwanted copper which is not
protected by an electric resist. FeCl3 solution is popularly used etching solution. FeCl3 powder
will remove the copper from the unprotected part of the PCB. After removing the PCB it is dried
for some time.
Drilling of PCB:
After etching of the PCB the next step is to drill the PCB for the interconnection of the various
components on the PCB. The drill hole is having a diameter of generally one mm but the
resistance sometimes require 1.5mm diameter. The drilling of the PCB is very important in terms
of the working of the PCB hence the drilling is done by drilling machine of large precision and
accuracy.
Since the upper layer of the PCB is a copper clad material which gets oxidised when comes in
contact with the environment that affects the performance of the PCB. Hence the copper layer is
coated with the laminates that are basically an insulator, to protect the Etched PCB to get
oxidized.
PROCEDURE:
3. Take 10 ml screen coating solution and add 10 drops of sensitizer solution to it.
3. Cut the Light Sensitive film as per the size of PCB layout. Arrange the film and on PCB
screen Printing Unit.
4. Coat the Light Sensitive film on the screen with the Squeeze and dry the screen in the curing
machine for 5 minutes. Remove the plastic paper from film and dry it again for 5 minutes.
5.Take the print of PCB layout on the plotting paper and place it on UV exposure such that
solder side is in contact with glass.
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ELECTRONICWORKSHOP,PCBDESIGN&CIRCUIT(EE221F)
7. Develop the screen by spraying water from 1 feet and dry the screen for 15 minutes in the
open air.
8. Mount the Screen with the help of clamp on PCB Screen Printing Unit and cut it with the help
of shearing machine
9. PlacePCB Laminate to print and pour the ink inside the screen.
10. Pour 7 ltr water in the tank and add 2kg Ferric Chloride and stir it.
11. Mount the PCB on the clamp of Dipping Arrangement and dip the PCB on clamp from the
opening of cover plate.
Ans. The new fully integrated layout module of TINA has all the features you need for advanced
PCB design, including multilayer PCB's with split power plane layers, powerful autoplacement
& autorouting, rip-up and reroute, manual and "follow-me" trace placement, DRC, forward and
back annotation, pin and gate swapping, keep-in and keep-out areas, copper pour, thermal relief,
fanout, 3D view of your PCB design from any angle, Gerber file output and much more.
Ans. Screen printing techniques actually the process that patterns the metal conductor to form the
circuit.
Ans. This PCB fabrication process involves a multistep integration of imaging materials,
imaging equipment, and processing conditions with the metallization process to reduce the
master pattern on a substrate.
ELECTRONICWORKSHOP,PCBDESIGN&CIRCUIT(EE221F)
Ans.Screen printing is considered as the most versatile of all printing processes as it can be done
on wide variety of substrates of any shape, thickness and size. The screen printing process is
simple, and a wide variety of inks and dyes are available for use in screen printing than for use in
any other printing process.
Ans.The final copper pattern is formed by selective removal of the unwanted copper which is not
protected by an electric resist. FeCl3 solution is popularly used etching solution. FeCl3 powder
will remove the copper from the unprotected part of the PCB. After removing the PCB it is dried
for some time.
Ans.After etching of the PCB the next step is to drill the PCB for the interconnection of the
various components on the PCB. The drill hole is having a diameter of generally one mm but the
resistance sometimes require 1.5mm diameter. The drilling of the PCB is very important in terms
of the working of the PCB hence the drilling is done by drilling machine of large precision and
accuracy.
Ans. TINA Design Suite is a powerful yet affordable circuit simulation and PCB design software
package.
Ans. It is used for analyzing, designing, and real time testing of analog, digital, VHDL, MCU,
and mixed electronic circuits and their PCB layouts.
Ans. A unique feature of TINA is that you can bring your circuit to life with the optional USB
controlled.
Ans. To meet this requirement TINA v9 has the ability to utilize the increasingly popular
scalable multi-thread CPUs.
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