Introduction To Magnetic Bearings Overview of The Presentation
Introduction To Magnetic Bearings Overview of The Presentation
Introduction
Lecture presented in Quality Improvement
Program (QIP08) at Indian Institute of Design of Active Magnetic Bearings
Technology Guwahati
Control Engineering of Magnetic Bearings
Rotor shaft
1
Introduction to Active Magnetic Bearings
Advantages of Magnetic Bearings
Magnetic Bearings are free of contact and can be utilized in
vacuum techniques, clean and sterile rooms, transportation of
Electro magnet
aggressive media or pure media
Power
f Highest speeds are possible even till the ultimate strength of
Rotor
Amplifier
the rotor
Sensor
Absence of lubrication seals allows the larger and stiffer
Controller rotor shafts
2
Electromagnetism Electromagnetism
When a charged particle is
at rest it wont emit When the particle is in
electromagnetic waves accelerated motion then
rather it is surrounded by the magnetic field will be
electrostatic field oscillating.
3d electrostatic field
surrounding a
When the charged particle is charged particle
in uniform motion (i.e. the In electromagnetic
motion with uniform velocity waves both the electric
in a direction) the and magnetic fields are
electrostatic field is oscillating and harmonic.
associated with
magnetostatic field.
Magnetostatic field
3
The four fundamental forces Force between two electrically charged particles
r
All the other forces are derived from Coulomb force (Static)
these four fundamental forces q1q2
fc = r
4 0 r 3 q1 fc q2
Electro-magnetic force is one of these
four fundamental forces
Lorenz force (Dynamic)
q q r q q vr
fl = 1 2 3 + v 1 2 2 3
4 0 r 4 0 c r
B
v magnetic induction E =
t E dl = t B ds
L S
4
Specifications
Mechanical design
Design methodology of
no
Performance O.K?
actuator yes
Magnetic actuator design
no
Performance O.K?
Bearing magnet
yes
Magnetic circuit Control system design
Coil
Simulation
Experimentation
Performance O.K?
no
yes
End
Damping Velocity
Load Number of Bandwidth sensing
estimation turns
Stability
Current
Winding sensing
Magnetic scheme
circuit Balancing
design Flux
Coil head sensing
Self sensing
Linear motors
Precision flotors (precision stages,
(Contactless sliders,
isolation bases, isolation springs)
maglev trains and
Levitation force
conveyors)
Propulsion force
Levitation force
Propulsion force
5
Magneto mechanical systems Magneto mechanical systems
Back-wall
Inner wall
6
Optimal design Magnetic circuit
Optimal design is carried out Actuator Rg
in two steps
Modeling the magnetic Ra Ni Ra
circuit Coil Ni
Determines the accuracy of
Rl Rg
achieving the objective Rl
Equivalent electric (dc)
circuit representation
gap Levitated object
Optimization of the
Magnetic circuit
parameters
Determines the efficiency of l fp l fp
R= =
the achieving the objective A 0 r A
2 H g lg + H a la + H s ls = ni H
Magnetic circuit Electric circuit J
B = H or H = B / lg
Electro Motive
Magneto Motive B B
Force (EMF) or 2 Bg lg + 0 a la + s ls = 0 ni
Force (MMF) a s ls
Voltage (V)
B B
Magnetic Flux ( ) Electric Current (i) if 0 a la + s ls is neglected
a s
0 K i ni
Bg = 2 Ag
2 K alg F = B0 B
0
Differential actuator
7
Linear range of flux density Terminology used in
magnetic circuit
Quantity Symbol Formula Units Magnitude
Permeability 1 Vs/Am
0
Magnetic flux density, T
Bsat 0c2 4 10 7
of vacuum
Permeability 0 r Vs/Am 0.026
max Bsat Reluctance R
l fp
=
l fp Vs/A 7.95e5 for air
A 0 r wl
3.97e4 for Fe
Magneto ni ni A- 1600
motive force turns
min Bsat Linear Range Ni 0wl
Magnetic flux Ni
2Rg
=
2(g x)
Wb 0.0010
Input parameters taken for the design of thrust magnetic bearing Eight pole radial magnetic bearing
Parameter Value Parameter Value
Inner radius of the 25.00mm Specific gravity of the 7.77g/cm 3
bearing stator iron
Operating air gap 4.00mm Specific gravity of the 8.91g/cm 3
copper
Operating load 2025N Specific gravity of 7.5g/cm 3
permanent magnet material
neodymium-iron-baron
Variation in the gap 5% Coil mmf loss factor 1.394
Variation in the load 10% Actuator loss factor 1.072
Saturation flux density 1.00T Flux leakage factor 0.840
Remnant flux density of 1.2T Packing factor 0.85 Eight Pole AMB
bias magnets
Saturation current 4.0A/mm 2 Maximum allowable coil 820mm 3
density volume
Maximum outer radius 120mm Maximum height of bearing 70mm
of bearing
8
Radial magnetic bearing Three pole radial magnetic bearing
Coil design
Winding scheme
Admissible coil temperature is determined by
the choice of insulation type
Number of turns are chosen such that it
generates maximum admissible magneto
motive force at the maximum current supplied
by the power amplifier
Coil
Br
Hc Ha BH max
BH
9
Introduction
10
Classification of controllers Classification of controllers
Ti 0
y (t ) = g p e(t ) + e(t )dt + g pTd
dt
x(t )
By Laplace transformation u(t) y(t) y (t ) = Ax(t ) + Bu(t )
x(t )
Y (s) 1
= g p 1 + + Td s State-space representation of a system
E ( s) Ti s
11
Control Design Methods of design and
analysis of controllers
12
Linearization at operating point
mg i0 x0 Linearized formula around the operating point will be
f ( x, i ) = k x x + ki i
where
x is the displacement from the
operating position
i is the deviation of current
from operating current
Linearization of current Linearization of displacement
i = im i0 x = x0 xm k x is displacement stiffness
f = ki i f = kx x ki is current stiffness
im is the instantaneous current xm is the instantaneous position
f is instantaneous force
mx k x x = 0 k + kx c
i ( x) = x + x
ki ki
And the response grows exponentially thus
the rotor may fall down or touch the magnet then it becomes mx + cx + kx = 0
And the response is imitated to a spring mass damper
system by the magnetic bearing system
k c
f x
m
Rotor
13
PD controller model
x k +k c
( x) = x + with
The model is iPD-controller x proportional
ki ki r Controller Amplifier
and differential feed back
e ic i f x x x
P=
k + kx
D=
c + ic = Pe + De i = ic ki + 1/ m
ki ki
r Controller fload
Amplifier
ic = Pe + De ic i f x
e x x
+ 1 i = ic ki + 1/ m
Ti Control of rotors by using
+ edt
kx magnetic bearings
y
y=x
Sensor
14
Rigid rotor model Rigid rotor model
If the variable vector is chosen as
T T
x = [ x1 x2 x3 x4 ] = [ x y]
Angular velocity vector can be expressed as
x 0 cos t + sin t
= y 0 = sin t + cos t
z 0
y y y y
y'
Rotor mechanical bearing system z'
O O
z z z z
Kinetic energy is expressed as Equations (1) can be expressed in matrix form by rearranging
1 1
T = m ( x 2 + y 2 + z 2 ) + ( J x 0x20 + J y 0 y20 + J z 0 z20 ) x + ( G + C ) x = F
M
2 2
Equations of equilibrium can be obtained as by using Lagranges principle
M is the inertia matrix (M = M T )
G is the gyroscopic matrix(G = -GT )
d T T C is the damping matrix (C = C T )
+ = Fi
dt xi xi
F can be expressed as
15
Natural modes Natural modes
f k = kx x
m is the imbalance mass f c = ki i
2 cos ( t + )
f = me f g = mg = ki i0
e is the eccentricity of
imbalance mass 2 cos ( t + )
f = me
is the angular position
of imbalance mass
16
Magnetic bearing model Rigid rotor with magnetic bearing
Three steps involved:
Formulation with respect to centre of gravity
It will be Transformation with respect to the bearing
coordinates
mx = k x x + ki ( i i0 ) + me
2 cos ( t + ) Transformation with respect to the sensor
coordinates
Sensor
17
State feed back
With respect to sensor coordinates State space form with respect to sensor coordinates
As = Ts AbTs1
x x s = As x s + Bsu Bs = Bb
xS = c
p xd The control vector is found by using control
A B
f
x
law
1 c x u = Fx s
O
TS = x=
x z
1 d
We do not know the velocity components
y
xc fax fbx xd x S = TS x = TS TB x B directly from sensors. So a state observer is
a b required to find the velocities
xS
xs = =T x
S s b
c d
x x s is the full state vector
xs = Cx S
TS TB 0 x S is the vector from the sensor
Ts =
0 TS TB
18
Conclusions on rigid rotor model
Flexible rotor model
Thus for stability considerations and other
advantages systems are designed for Rigid rotor can be Flexible rotor has
lower speeds and with decentralization defined by two infinite degrees of
points freedom. One
uxa = Fxa xa cannot define
uniquely by some of
uxb = Fxb xb
the points
u ya = Fya xa
Decentralized control mode scheme
u yb = Fyb xb
y ( z , t ) = Y ( z )q (t )
d 2 q (t )
+ 2 q (t ) = 0
dt 2
2
Flexible rotor model The mode shapes or
modal functions
z depend on the end
L By applying initial
conditions
conditions and solving
we get the natural
frequencies
3
0
z
By substituting the
Eigen values in (29) we
1 get the Eigen functions Flexible rotor modes
z or model functions Y ( z )
19
Actuator sensor location
Actuator sensor location
Sensor should not be set at nodes We can conclude that the sensor can be
set at a place where we can get
information from each mode under
consideration
sensor
Modal reduction
Modal reduction Modeled modes
AM
The reduced modes
x M AM AMR x M BM u xM y
give three kinds of x = A +
AR x R BR
u BM + CM +
R RM
effects on the system
x
called spillovers y = [ CM CR ] M
xR ARM Interconnection AMR
Control spillover (By the spillover
input) xR
Interconnection spillover
BR + CR
Control Observation
(By the parameters of the Input System Output spillover
AR spillover
system)
Unmodeled modes
Observation spillover (on Control Interconnection Observation
spillover spillover spillover
the estimated output)
Block diagram of effect of model reduction
20
Conclusion on flexible rotor control Conclusions
Further References
Groom N.J. and Bloodgood, V.D. Jr., 2000, A Shyh-Leh, C., 2002, Optimal Design of a Three-Pole
Comparison of Analytical and Experimental Data for a Magnetic Active Magnetic Bearing, IEEE TRANSACTIONS ON MAGNETICS,
Actuator, NASA-2000-tm210328. VOL. 38, NO. 5.
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