TOKY ELECTRICAL CO.

, LTD

TH Series Temperature Controller

Instruction Manual
KK040B(A/0)

List
1.Summarization----------------------------------01
2.Features---------------------------------------02
3.Ordering Code----------------------------------05
4.Configuration and Connection----------------------06
5.Use and Operation-------------------------------12
6.Communication Protocols-------------------------26
7.Malfunction Elimination--------------------------27

1Summarization
The TH series single and multi-loop controllers can display analogue, alarm and process value.
Inputs are thermocouple, types S,B,R,T,J,K,E, RTD PT100, direct current and voltages. The user will
find the software straight forward to operate. The controller can be used for either one loop display, two
loop display, one loop/analogue output, two loop display/analogue output, main relay output control,
double relay output control, PID controlled SSR, SCR output, time proportional control, 0-20mA PID
control, and phase angle control/Auto-control..etc. The unit will display analogue, alarm, parameter
settings of temperature, pressure, humidity, level control and flux. The Controller has a wide range of
industrial applications including chemical, complex process furnaces, heat treatment, pressure, flux
control etc. It can be configured for upto 30 ramp soak segments (12 standard, please advise when
ordering). Very economical for its applications and is especially suited to ovens, autoclaves and envi-
ronmental chambers where time is changed as a function. It uses RS485 connections for digital commu-
nications and interfacing with DCS systems (please advise if required when ordering).
The controller has two loop inputs that can be used for main input and valve feedback position input,
non control input signal, PID control, time proportional control, manual control and control functions.
This can replace the positioner on an electric modulating valve with or without feedback potentiometer.
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2Features
2.1Process value display (PV): 4 digit green LED input display signal.
Set value display (SV): 4 digit yellow LED display. Can also display
control output, valve feedback position or reverse input value.
2.2Preset mode: Panel settings (if ramp & soak feature is required, please advise if
required when ordering).
2. 3Input signal list:
Optional signal Signal type Measuring range Resolution Measuring accuracy Input impedance
T/C B 600
6001800
1800 1 0.5% >100K
T/C S 01600
1600 1 0.5% >100K
T/C R 500
5001600
1600 1 0.5% >100K
T/C T 0.0
0.0400.0
400.0 0.1
0.1 0.5% >100K
T/C E 0850
850 1 0.5% >100K
T/C J 01200
1200 1 0.5% >100K
T/C K 01300
1300 1 0.5% >100K
RTD Pt100 -200
-200850
850 1 0.5% 0.2mA
0.2mA

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Optional signal Signal type Measuring range Resolution Measuring accuracy Input impedance
RTD Cu50/Cu100 -50.0150
-50.0 150 0.1
0.1 0.5% 0.2mA
0.2mA
Impedance or 0-400
0.5% 0.2mA
0.2mA
transmitter
or
-20
-20100mV 0.5% 100K
0-1V Display 12 A/D 0.5% 20K
0-5V -1999
-19999999 0.5% 100K
0-10V 0.5% 200K
0-10mA 0-20mA
0.5% 102
4-20mA

The resolution of T/c R,S,B is 1C, others 0.1C when within the range of 400C. If 400C is
exceeded the resolution 1C. Please advise if deviation rescaling is required.
Frequency(pulse): Square wave, triangle and sine waves control available, (please advise if required
when ordering).

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2.4separate output (alter the output module should you want to change the control output)
One loop analogue or control output. The analogue (current) range is set freely, it can be
0-20mA.or 4-20mA, Output Impedance 600.Voltage output available upon request.
2Relay output for on/off applications: 250VAC/3A or 30VDC/3A. The controller can be
configured for main output low alarm/high alarm, hysteresis band alarm.
3SSR output 24VDC/30mA
4SCR pulse output, can trigger a 5-500A SCR
2.5Auto/manual option configuration.
2.6 Sampling time 500ms
2Control mode: PID, ramp soak control, frequency pulse control, Auto-tune control, etc.
2.72 Auxiliary 24VDC/30mA power supply available
2.8RS485 serial communication.
2.9Reliable and accurate, zero and full scale deviation rescaling settings
2.10Power supply:85-265V AC/DC, consumption5W
2.11Operating environment 0-50 C

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3.Ordering code

TH 10:One loop input 18:one loop input with communication 20:two loops input
28: two loops input with communication
Alarm output mode: A: non-alarm B: one relay alarm output C: two relay alarm output
Output mode:Non:display only R: relay output S:SSR output
D:Cnrrent/Voltage output
Dimension:
4W48t48H 6W48t96H 7W72t72H 9W96t96H unitmm
8W96t96H 16W160t80H
TH series meter

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4. Configuration and connection

4.1 Install mode:
4.2 Dimension panel

72.0 112 67.5+0.8 30

99

TH7 TEMPERATURE CONTROLLER

67.5+0.8
PV
SV
72.0

MV
AL1 AL2 MAN OUT


14

SET A/M

TH7

-06-

48
5 30



45+0.5

102

PV
45+0.5

SV
MV
48

AL1 AL2 MAN OUT

25

SET A/M

TH4
96 139 91+0.5
-0


30

PV 45
OUT AL1
48 44

SV
MV MAN AL2

25

SET A/M

TH8
-07-
 48 112 25 45


PV

SV

91+0.5
MV

TH6

90
96
AL1 AL2 MAN OUT

SET

A/M

30

13.5 70


160 153.5 +0.5


25

AL1

76 +0.5
AL2
PV
TH16 SV MAN 80 76
MV OUT

A/M 25

SET

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18
100
96
+0.5
91 -0 25

PV

SV
(106 104)

MV
+0.5
96

91 -0
DISPLAY
91.5

ALM1 AL MAN

SET

A/M
25

TH9

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4.3 TH7TH9 Terminal Connection

1 10 +

- 7 85-
-265VAC
- 7 7 19 2 11 11 +
05V

V/mA TC/mV AL1

20mA

+ 5 6 + 6 12 18 3 12 12
4

AL1
- 7 5 5 11 oDX 17 4 13 -

13

-
IN2/mA (GND)
SSo or SCo

4 10 TXD 16
+ 4 5 14

AL2 7
24V AL2
3 3 9 COM 15
8 6 15 15 +
oELAY
SSo or SCo

- 2 TC
2
85265V

2 14 + 7

- 8 16 16 -
Main output

mA 7 4-
-20mA
AC

+ 1
+ 1 1 13 - 8 17 +12V

17 oDX
8
24V

9 18 GND 18 TXD
9
19 -12V 19 COM

TH7 TH9

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4.4 TH4TH6 Terminal Connection

10 +

11 10 1 20
+

265V
13 85-
-265VAC

24V 4 20mA SSo/SCo

AC/DC

AL2 AL1 9 19 19 +

05V

85

20mA
- 14
+ 13
12 9 2 8 18 18

4
AL1
17 -

7 17

-

- 14
(GND)

SSo or SCo
13 8 TXD 3 + 3

4 6 16

oTD
AL2
+ 15 4 3 5 15 +
15

Main output

13

mA/V
14 7 oXD 4 4 TC
+

5 14 14 -

Main output
14 4 4-
-20mA
4 + - 3

13 +12V 13 oDX

TC/mV
3
15 15 6 COM 5 - 5 - 24V 2

12 GND 12 TXD
2
1 11 -12V 11 COM

TH4 TH6TH8

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5Operation
5.1 All connections must be checked for correct installation before power is switched on.
5.2 There are four keys for 3 modes of operation. The A/M button is the Manual/Automatic
button. The controller will not operate while its being adjusted. The SET button changes
parameters and is the conformation button. The UP/DOWN buttons increases/decreases
parameters. The SET + UP buttons shifts within parameter.
5.2.1 Operation illustration guide Power Supply reset

Self-test all lamps on

Display TOKY

Displays input signal, zero and full scale value

Measured value Other parameters except LCK

Press SET button for 5 seconds press SET key for 5 seconds
You then enter into the parameter setup area, P is displayed first.
Press SET
When at LCK enter 010 or 000 for the password (It will return to the measuring value if left at this stage) Press SET button
Press SET button for 5 seconds
This then allows you to enter the parameter adjustment area. inL is displayed.scroll
up or down to go-to next parameter, press SET button once changes have been made.

Press SET button for 5 seconds after all parameters have been set, this will return you to the measure value.

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5.22 Instructions for changing the control settings
PV Display reading or SV on the TH4:
UUU1 for high alarm or nnn1 for low alarm.
Press the SET button on the controller (Display button on the TH9), SV lamp will be on, the MV lamp
off. This is the current setting.
Control feedback output
Press the SET button on the controller (Display button on the TH9), MV lamp will be on, the SV lamp off.
This is the Control feedback output.
Controller setting instructions
Press the SET button on the controller (Display button on the TH9), SV lamp will be on, the display will
continue to flash, this indicate that you are in the modification mode. Press the SET and UP keys
simultaneously, then press the UP and DOWN buttons to change the value. Press the SET button to confirm
settings.
Auto/Manual mode
The controller can be set as manual or automatic. This can be done while the controller is in
operation or when setting up. Press the A/M button to change. The lamp will indicate the mode, off means
automatic, on means manual mode.
5.2.3 Control parameter mode
Display function: The PV display is the parameter code, the SV displays the parameter value. The SET
button is to select parameters for change, SET and UP buttons is to move to the next digit for change.
The up and down buttons is to change the value. Press SET button to confirm settings. The parameter
lists are below.
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 Parameter setting process Measuring estate SV/MV
window display functions:
Setting estate
SET SET SET
Measuring estate

SET SET SET SET

SV display setting value
SET SET SET SET
MV manipualtion valve display
SET SET SET SET
IN2 vice measuring display
SET SET SET
SET

SET

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Parameter adjust process:

Adjustment estate
SET SET SET SET

SET SET SET SET

SET SET SET SET

SET SET SET SET

SET SET SET SET

SET SET SET

SET

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5.2.4 Control Parameter settings

The PV display is the parameter code, the SV displays the parameter value. The SET
button is to select parameters for change, SET and UP buttons is to move to the next
digit for change. The up and down buttons is to change the value. Press SET button to
confirm settings. Different models will have different parameters. We will supply with
the correct settings before sale. This only leaves the user having to choose their desired
input signal and offset adjustment.

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Form 4: Parameter setting method
Number code meaning Specifications range
1 Proportional band P=0 on/off(use with Hy setting) If P>0 then=PID 0.0%-3600%
2 Integral time I=0 the integral function is cancelled 0.0-3600S
3 Derivative time D=0 the differential function is cancelled 0.0-3600S
4 Output direction 0= heating, 1=cooling 0/1

5 hysteresis if P=0 (on/off action) use to set the on/off band 0.000-FH1

0=current output, 1=SSR output, 2-250=time proportion, this is for speed

of adjustment. Setting instructions as follows:
(1) Cycle time for SSR/SCR output should be set short about 12sec norm-
ally, this will improves accuracy. For relays this should be no less than 4 0-250
6 Cycle time
sec. This will prolong the relay life. At the same time if it is set too long it
will slow down the reaction time. This is normally set to15seconds.
(2) Set the Ct to 0 when the current or time proportional
output is selected, the adjustor will be faster and more accurate

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Number code meaning Specifications range

7 Alarm 1 setting This is used as high/low alarms or band threshold alarm. FL1-FH1

Alarm 1
This is used to prevent the alarms from fluttering on/off. e.g.
differential
AL1=800C, HY1=2C, the alarm will not trigger until the tempera-
PV
ture reaches 800C and will clear untill 798C. This function is also
8
Alarm
AL1 used with the on/off action to increase the accuracy, adversely if set 0.000-FH1
HI HY1
too sensitive, this will shorten the use of the device.
LO HY1
AL1
Alarm

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Number code meaning Specifications range

0=High band deviation set, 1=Low band deviation set,
9 Alarm deviation 0-3
2=High alarm set, 3=Low alarm set.

10 Alarm 2 setting value Refer AL1 FL1-FH1

11 Alarm 2 differential Refer HY1 0.000-FH1

0=High band deviation set, 1=Low band deviation set,

12 Alarm 2 mode 0-3
2=High alarm set, 3=Low alarm set.
Power supply Auto/
13 Manual
0=Manual power supply1=Auto power supply 0/1

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Number code meaning Specifications range
14 Auto tune PID 0=Normal PID1=Auto tune PID 0-2
Enter 000 or 010 to enter setting area, 010 does not allow parameter changing.
15 Password setting Press SET button for 3 sec, this allows you to enter the parameter adjustment 0-250
area. ( 0=Manual power supply1=Auto power supply)
Parameter Adjustment

16 Input signal selection means Pt100, means mA, means SV, means mV, 0-11
means other linear input such as: -20-100mV, 0-10mA....(must mention when order)

Used for linear input (millivolt, voltage, or milliamp). E.g. 4-20mA

signal, 4mA= lowest value to be measured.
=
17 Low input display = 0.000 -1999-9999
= 0.000
= 1.000
In case temperature signal input, the parameter is the LO setting
value within control range.

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Number code meaning Specifications range

18 High input display Used for linear input (millivolt, voltage, or milliamp). E.g. 4-20mA sig- -1999-9999
nal 20mA= highest value to be measured.

After selecting T/C input type, the user to set the zero and full scale param-
eters between 0-50mV. For linear input (millivolt, voltage, or milliamp).
Lowest limiter/ E.g. 4-20mA signal, 4mA= lowest figure, 20mA=highest figure. For RTD
19 Highest limiter
after connection set
the zero and full scale as 0 313.59. Press the SET and -100%-100%
UP button, the LED flashes, the controller will adjust itself. Then press the
SET button, this then displays the renewed percent value

Lowest limiter/
20 Refer nL1
Highest limiter
Units of measure- 0= C 1=F -100%-100%
21
ment 0/1
You can configure the controller to average the input over a period of 4 to
22 Filter 20 seconds before it uses the input value in the control algorithm 0-250
calculations.
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Number code meaning Specifications range

This can be set up to 3 places from the right with a linear input
mode. The controller will self select when T/C or RTD inputs are
23 Decimal point 0-3
used. Under 400C, 1 decimal point, above non. The controller can
still calculate at 0.1C resolution.

Functions only when linear input signals are received, not temperature
Linear square input signals. If Sq=0 function not used, otherwise will be Example if
24 root input
SQ=10.0 and FH1=1000, then (1000x10%=100). The display value of 0.0%-50.0%
FL1 will remain at 0 until the value is greater than 100. This function is
usually used with flow applications.

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Number code meaning Specifications range

The second means Pt100, means mA, means SV, means

25 loop input 0-11
signal selection mV, means other linear input such as: -20-100mV, 0-10mA...
.(must mention when order)

Used for linear input (millivolt, voltage, or milliamp). E.g. 4-20mA

signal, 4mA= lowest value to be measured.
=
26 Low input display = 0.000 -1999-9999
= 0.000
=1.000
In case temperature signal input, the parameter is the LO setting
value within control range.

Used for linear input (millivolt, voltage, or milliamp). E.g. 4-20mA

27 High input display
signal 20mA= highest value to be measured. -1999-9999

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Number code meaning Specifications range

After selecting T/C input type, the user to set the zero and full scale
parameters between 0-50mV. For linear input (millivolt, voltage, or
Lowest limiter/ milliamp). E.g. 4-20mA signal, 4mA= lowest figure, 20mA=highest
28 figure. For RTD after connection set the zero and full scale as 0 313.
Highest limiter -100%-100%
59. Press the SET and UP button, the LED flashes, the controller will

adjust itself. Then press the SET button, this then displays the renewed
percent value

29 The second loop As the above mentioned

Scale adjustmen
-100%-100%
Analogue out low
30 value
PV Displays the analogue output when not in PID mode. FL1-FH1
31 see rL details Refer value FL1-FH1
Analogue output Press SET, UP and DOWN buttons together to adjust the zero and full scale
32 zero adjustment figures. The LED lights flash then the unit will adjust automatically. -100%-100%

-24-

Number code meaning Specifications range

You can specify the offset (if any) to be applied to the input. Applying
a offset allows you to compensate for any difference between sensor
33 Offset adjustment reading and the point to be measured. The displayed process variable -1999-FH1
and setpoint will be offset by the value entered. E.g. P=0 no offset, if
P=10, offset is 10C/F.
Temperature com-
34 pensation setting
This should be set to the environment temperature. 0.0-50.0

Temperature compen- This parameter will have been set before sale within the range
35 0.0-3600
sation constant of 380-460 used for calculating the temperature compensation.
Communication If the serial communication is used then the BAD defines the
36 0-3
speed setting parameters 1=19200 2=3000 3=res

If the serial communication is used then the NO defines the

Communication
37 address between 0-100. A different value should be used to dif- 0-250
address
ferentiate other address on the same line.

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6 COMMUNICATION PROTOCOLS
6.1. Selecting the Baud Rate Applicable for RS485. Options are, 9600, 19200, or 38400. For multi
computer addresses, the address is to have a start and finish digit with a 9 digit address(9th digit is 1)
total of 11 digits used. When the host computer receives information from the controller, the num
bers change to one start and end digit and 8 address digits making 10 in total.
6.2. If the start, end and address bits are not the same, the controller will not loop back or receive data.
If they are the same but the command or data length is incorrect, it will loop back and display
error. All the data is sent by ASCII, decimal point by ASCII origin code 61H.
Loop back with error information flow.
6.3. If the address sent both computer and controller is short then a 0 will be added e.g. 01 will be 30H,
31H
6.4. Loop back data flow configuration
6.5. Commands and functions

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6.5.1 Command reading

Command reading loop back parameter
To determine the length and first start address please refer to the writable parameters page overleaf.
6.5.2 Command writing
The first address reading should be written as mentioned earlier with 8 digits. The first
address is the total bits as stated earlier, or it will fail.
6.5.3 The characters used with this instrument applies to the TH9 and TH7 (what about the TH4 and TH8)

7 Malfunction Elimination
If the main input signal is disconnected then the unit displays UUU1 or nnn1. The
controller will not function or adjust. If current output is used, it will display the
last value before the malfunction.
It will remain as on/off in case of relay output. Control output value will be set to 0
(non-output) with temperature control.

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KK040B(A/0)