C-90-1323-010 - Rev 0
C-90-1323-010 - Rev 0
C-90-1323-010 - Rev 0
REV
59/2009-EPC C-90-1323-010 0
Prepared P.T.Duong
Checked Nam Vu
FOR CONSTRUCTION
Distribution
PVC
PD
DPD (Site)
Proc M
ALI
PM
JVC
PM REV DATE PAGE DESCRIPTION PREPD CHKD APPD
EM
PEN
A 07 October 10 All For Approval P.T.Duong Nam Vu S. Miyaoka
CVL
0 30 December 10 All For Construction D.H.Lam Hanh Nguyen S. Miyaoka
PIP
INST
ELC
DHT
Bio-Fuel Ethanol Plant in Northern Region Project Contract No.: 59/2009-EPC
Foundation Design Calculation Doc No.: C-90-1323-010 Rev.0
SHEET : 2 of 33
TableofContents
1. GENERAL ............................................................................................................................. 3
1.2. Material..................................................................................................................... 3
3. CALCULATION................................................................................................................... 3
Bio-Fuel Ethanol Plant in Northern Region Project Contract No.: 59/2009-EPC
Foundation Design Calculation Doc No.: C-90-1323-010 Rev.0
SHEET : 3 of 33
1. GENERAL
This calculation sheet covers the design of foundation of pilerack PR-03 (F3, F3A, F3B)
for Main Process Plant of Bio-Fuel Ethanol Plant in Northern Region Project.
1.2 Material
Compression: 2.5
Against Sliding: 1.5
Again Overturning: 1.5
3. CALCULATION
- Use software STAAD FOUNDATION for the design and analysis of foundation of
PR-03(F3, F3A, F3B)
Isolated Footing Design Page 4 of 33
Input Values
Footing Geomtery
Column Dimensions
Pedestal
Design Parameters
Soil Properties
------------------------------------------------------
Design Calculations
Footing Size
If Au is zero, there is no uplift and no pressure adjustment is necessary. Otherwise, to account for uplift, areas of
negative pressure will be set to zero and the pressure will be redistributed to remaining corners.
Critical Load Case And The Governing Factor Of Safety For Overturning And Sliding - X Direction
Critical Load Case And The Governing Factor Of Safety For Overturning And Sliding - Z Direction
Shear Calculation
2656.82 kN
Along X Direction
Check that 0.75 * Vc > Vux where Vux is the shear force for the critical load cases at a distance deff from the
face of the column caused by bending about the X axis.
Along Z Direction
Check that 0.75 * Vc > Vuz where Vuz is the shear force for the critical load cases at a distance deff from the
face of the column caused by bending about the Z axis.
Calculate the flexural reinforcement along the X direction of the footing. Find the area of steel required, A, as per
Section 3.8 of Reinforced Concrete Design (5th ed.) by Salmon and Wang (Ref. 1)
The strength values of steel and concrete used in the formulae are in ksi
Required = 0.00246
Since OK
Find suitable bar arrangement between minimum and maximum rebar sizes
Because the number of bars is rounded up, make sure new reinforcement ratio < max
Total reinforcement area, As_total = Nbar * (Area of one bar) = 2010.64 mm2
deff = D - Ccover - 0.5 * (dia. of one bar) 0.34 m
=
From ACI Cl.7.6.1, minimum req'd clear max (Diameter of one bar, 1.0, 200.00 mm
distance between bars, Cd = Min. User Spacing) =
Calculate the flexural reinforcement along the Z direction of the footing. Find the area of steel required, A, as per
Section 3.8 of Reinforced Concrete Design (5th ed.) by Salmon and Wang (Ref. 1)
The strength values of steel and concrete used in the formulae are in ksi
Required = 0.00259
Since OK
Find suitable bar arrangement between minimum and maximum rebar sizes
Because the number of bars is rounded up, make sure new reinforcement ratio < max
Total reinforcement area, As_total = Nbar * (Area of one bar) = 2010.64 mm2
deff = D - Ccover - 0.5 * (dia. of one bar) 0.32 m
=
From ACI Cl.7.6.1, minimum req'd clear max (Diameter of one bar, 1.0, 200.00 mm
distance between bars, Cd = Min. User Spacing) =
Bending moment for uplift cases will be calculated based solely on selfweight, soil depth and surcharge loading.
As the footing size has already been determined based on all servicebility load cases, and design moment
calculation is based on selfweight, soil depth and surcharge only, top reinforcement value for all pure uplift load
cases will be the same.
Calculate the flexural reinforcement along the X direction of the footing. Find the area of steel
required
The strength values of steel and concrete used in the formulae are in ksi
Required = 0.00249
Since OK
Find suitable bar arrangement between minimum and maximum rebar sizes
Calculate the flexural reinforcement along the Z direction of the footing. Find the area of steel
required
The strength values of steel and concrete used in the formulae are in ksi
Required = 0.00246
Since OK
Find suitable bar arrangement between minimum and maximum rebar sizes
Critical Load
124
Case:
Bar size : 20 mm
Number of Bars : 20
Steel Area : 5899.9997 sq.mm
Cc = 539.74 kN
Mc = 125.41 kNm
as
-
kN/m^2
267340.47
0.0017
as
0.00 kN/m^2
-83.99 kN
-15.96 kNm
Bar size : 20 mm
Number of Bars : 20
Steel Area : 5899.9997 sq.mm
Neutral Axis Depth (Xb): 0.0497 m
Cc = 404.33 kN
Mc = 153.18 kNm
as
-
kN/m^2
123661.90
0.0017
as
kN/m^2
-38.85 kN
-13.21 kNm
otherwise, = 1.24
Print Calculation Sheet
Input Values
Footing Geomtery
Column Dimensions
Pedestal
Design Parameters
Soil Properties
------------------------------------------------------
Design Calculations
Footing Size
If Au is zero, there is no uplift and no pressure adjustment is necessary. Otherwise, to account for uplift, areas of
negative pressure will be set to zero and the pressure will be redistributed to remaining corners.
Critical Load Case And The Governing Factor Of Safety For Overturning And Sliding - X Direction
Critical Load Case And The Governing Factor Of Safety For Overturning And Sliding - Z Direction
Shear Calculation
2810.24 kN
Along X Direction
Check that 0.75 * Vc > Vux where Vux is the shear force for the critical load cases at a distance deff from the
face of the column caused by bending about the X axis.
Along Z Direction
Check that 0.75 * Vc > Vuz where Vuz is the shear force for the critical load cases at a distance deff from the
face of the column caused by bending about the Z axis.
Calculate the flexural reinforcement along the X direction of the footing. Find the area of steel required, A, as per
Section 3.8 of Reinforced Concrete Design (5th ed.) by Salmon and Wang (Ref. 1)
The strength values of steel and concrete used in the formulae are in ksi
Required = 0.00246
Since OK
Find suitable bar arrangement between minimum and maximum rebar sizes
Because the number of bars is rounded up, make sure new reinforcement ratio < max
Total reinforcement area, As_total = Nbar * (Area of one bar) = 2513.29 mm2
deff = D - Ccover - 0.5 * (dia. of one bar) 0.34 m
=
From ACI Cl.7.6.1, minimum req'd clear max (Diameter of one bar, 1.0, 200.00 mm
distance between bars, Cd =50mm Min. User Spacing) = 200mm
Calculate the flexural reinforcement along the Z direction of the footing. Find the area of steel required, A, as per
Section 3.8 of Reinforced Concrete Design (5th ed.) by Salmon and Wang (Ref. 1)
The strength values of steel and concrete used in the formulae are in ksi
Required = 0.00285
Since OK
Find suitable bar arrangement between minimum and maximum rebar sizes
Because the number of bars is rounded up, make sure new reinforcement ratio < max
Total reinforcement area, As_total = Nbar * (Area of one bar) = 2827.45 mm2
deff = D - Ccover - 0.5 * (dia. of one bar) 0.32 m
=
From ACI Cl.7.6.1, minimum req'd clear max (Diameter of one bar, 1.0, 200.00 mm
distance between bars, Cd = 50mm Min. User Spacing) = 200mm
Bending moment for uplift cases will be calculated based solely on selfweight, soil depth and surcharge loading.
As the footing size has already been determined based on all servicebility load cases, and design moment
calculation is based on selfweight, soil depth and surcharge only, top reinforcement value for all pure uplift load
cases will be the same.
Calculate the flexural reinforcement along the X direction of the footing. Find the area of steel
required
The strength values of steel and concrete used in the formulae are in ksi
Required = 0.00250
Since OK
Find suitable bar arrangement between minimum and maximum rebar sizes
Calculate the flexural reinforcement along the Z direction of the footing. Find the area of steel
required
The strength values of steel and concrete used in the formulae are in ksi
Required = 0.00246
Since OK
Find suitable bar arrangement between minimum and maximum rebar sizes
Critical Load
120
Case:
Bar size : 20 mm
Number of Bars : 28
Steel Area : 7999.9996 sq.mm
Cc = 608.78 kN
Mc = 231.40 kNm
as
-
kN/m^2
169006.06
0.0017
as
0.00 kN/m^2
-53.10 kN
-18.05 kNm
Bar size : 20 mm
Number of Bars : 28
Steel Area : 7999.9996 sq.mm
Neutral Axis Depth (Xb): 0.0468 m
Cc = 608.78 kN
Mc = 231.40 kNm
as
-
kN/m^2
169006.06
0.0017
as
kN/m^2
-53.10 kN
-18.05 kNm
otherwise, = 1.24
Print Calculation Sheet
* Foundation dimentions
- Foundation dimentions direct Y: L= 2.4 m (Ly)
- Foundation dimentions direct X: B= 2.4 m (Lx)
- Deepth of footing: D= 2.4 m
- Footing thickness: D1= 0.4 m
SOIL PARAMETER
Thick of
Soil Description Layer (T/m3) E(T/m2) c(T/m2) SPT
layer(m) (Degree)
Filled soil 1 1.8 1.8 700 1.76 14.02 10
* Foundation dimentions
- Foundation dimentions direct Y: L= 3.0 m (Ly)
- Foundation dimentions direct X: B= 3.0 m (Lx)
- Deepth of footing: D= 2.8 m
- Footing thickness: D1= 0.4 m
SOIL PARAMETER
Thick of
Soil Description Layer (T/m3) E(T/m2) c(T/m2) SPT
layer(m) (Degree)
Filled soil 1 1.8 1.8 700 1.76 14.02 10
PROJECTION CACULATION
Follows design specification
Bolt projection (P) above concrete structural shall be calculated as follows:
Projection P = t + b + (n + 0.5)d. + 10mm
Where : t = thickness of grout = 25 mm
b = thickness of base plate or frame = 30 mm
n = number of nuts = 1 with fastener head type: 1
d = diameter of bolt = 36 mm
0.5 =allowance for one washer and a small projection beyond the nuts.
Projection P =25+30+1.5*36+10-15mm = 120 mm
Embedment length = 680 mm
Total length = 800 mm
INPUT LOAD & DESIGN SUMMARY
CONCRETE STRENGTH fc' = 22.5 Mpa
SPECIFIED STRENGTH OF FASTENER futa = 400.0 Mpa
FACTORED DESIGN TENSION LOAD Nua,1 = 100.49 kN
FACTORED DESIGN SHEAR LOAD Vua,1 = 11.88 kN
EFFECTIVE EMBEDMENT DEPTH hef = 68 cm
FASTENER DIAMETER d = 36 mm
FASTENER HEAD TYPE 1 Square
( 1=Square, 2=Heavy Square, 3=Hex, 4=Heavy Hex, 5=Hardened Washers ) [THE FASTENER DESIGN IS ADEQUATE.]
DIST. BETWEEN THE FASTENER AND ED c = 150 mm
SEISMIC LOAD ? (ACI 318 D3.3) Yes
ANALYSIS
2
EFFECTIVE AREA OF FASTENER Ase = 1017.9 mm
2
BEARING AREA OF HEAD Ab = 2376 mm , ( or determined from manufacture's catalogs.)
CHECK FASTENER TENSILE STRENGTH (ASCE 14.2.2.17):
= 202 797 kN
202.797 > Nua [S ti f t ]
[Satisfactory]
where : = 0.75 x 0.75 = 0.5625
c,N term is 1.0 for location where concrete cracking is likely to occur.
CHECK PULLOUT STRENGTH : (ACI 318, D.5.3.1)
N pn cp , N Ab8 f 'c = 240.553 kN > Nua [Satisfactory]
N n min N s , N cb , N pn , N sb = 202.80 kN
CHECK FASTENER SHEAR STRENGTH : (ACI 318, D.6.1.2b & ASCE 14.2.2.17)
V s n0.6 Ase f ut = 158 789 kN
158.789 > Vua = 11.884
11 884 kN [Satisfactory]
where : = 0.65 x 1 = 0.65
(for built-up grout pads, first factor shall be multiplied by 0.8, ACI 318 D6.1.3)
CHECK CONCRETE BREAKOUT STRENGTH FOR SHEAR LOAD : (ACI 318, D.6.2.1a)
V n min V s , V cb , V cp = 25.91 kN
N ua ,1 V ua ,1
0.95 < 1.2 [Satisfactory]
Nn V n
PROJECT : Bio-fuel Ethanol Plant in Phu Tho PAGE :
PR03-F3B CLIENT : PVB DESIGN BY :
JOB NO. : 59/2009-EPC DATE : REVIEW BY :
BOLT CALCULATION
COMBINATION LOADING DATA
This loads was copied from page 22)
Load Combination Shear X Shear Y Axial Mx My Nmin
(kN) (kN) (kN) (kN-m) (kN-m) kN
LC 119 -2.562 36.148 332.220 0.462 -13.958 42.633
LC 120 39.795 62.196 471.631 2.154 -143.439 -20.128
LC 121 -39.477 2.292 127.759 -1.182 104.001 -33.966
LC 122 34 804
34.804 38 656
38.656 385 160
385.160 0 844
0.844 -122 06
-122.06 -18 229
-18.229
LC 123 5.340 67.384 407.744 5.172 -36.788 44.134
LC 124 59.087 39.524 404.911 0.806 -190.279 -44.818
LC 125 0.159 96.980 450.079 9.462 -19.735 57.414
LC 126 22.714 34.934 337.040 0.596 -89.374 -9.766
LC 127 -2.176 71.094 381.710 4.786 -12.014 50.660
LC 128 57.281 30.518 318.786 0.617 -179.533 -48.381
LC 129 -1.647 87.974 363.954 9.273 -8.989 49.331
LC 130 23.263 27.188 265.850 0.497 -86.383 -13.422
LC 131 -1.627 63.348 310.520 4.687 -9.023 41.525
Maximum 59.09 96.98 471.63 9.46 104.00 57.41
Minimum -39.48 2.29 127.76 -1.18 -190.28 -48.38
PROJECTION CACULATION
Follows design specification
Bolt projection (P) above concrete structural shall be calculated as follows:
Projection P = t + b + (n + 0.5)d. + 10mm
Where : t = thickness of grout = 25 mm
b = thickness of base plate or frame = 30 mm
n = number of nuts = 1 with fastener head type: 1
d = diameter of bolt = 36 mm
0.5 =allowance for one washer and a small projection beyond the nuts.
Projection P =25+30+1.5*36+10-15mm = 120 mm
Embedment length = 680 mm
Total length = 800 mm
INPUT LOAD & DESIGN SUMMARY
CONCRETE STRENGTH fc' = 22.5 Mpa
SPECIFIED STRENGTH OF FASTENER futa = 400.0 Mpa
FACTORED DESIGN TENSION LOAD Nua,1 = 48.38 kN
FACTORED DESIGN SHEAR LOAD Vua,1 = 12.12 kN
EFFECTIVE EMBEDMENT DEPTH hef = 68 cm
FASTENER DIAMETER d = 36 mm
FASTENER HEAD TYPE 1 Square
( 1=Square, 2=Heavy Square, 3=Hex, 4=Heavy Hex, 5=Hardened Washers ) [THE FASTENER DESIGN IS ADEQUATE.]
DIST. BETWEEN THE FASTENER AND ED c = 150 mm
SEISMIC LOAD ? (ACI 318 D3.3) Yes
ANALYSIS
2
EFFECTIVE AREA OF FASTENER Ase = 1017.9 mm
2
BEARING AREA OF HEAD Ab = 2376 mm , ( or determined from manufacture's catalogs.)
CHECK FASTENER TENSILE STRENGTH (ASCE 14.2.2.17):
= 202 797 kN
202.797 > Nua [S ti f t ]
[Satisfactory]
where : = 0.75 x 0.75 = 0.5625
c,N term is 1.0 for location where concrete cracking is likely to occur.
CHECK PULLOUT STRENGTH : (ACI 318, D.5.3.1)
N pn cp , N Ab8 f 'c = 240.553 kN > Nua [Satisfactory]
N n min N s , N cb , N pn , N sb = 202.80 kN
CHECK FASTENER SHEAR STRENGTH : (ACI 318, D.6.1.2b & ASCE 14.2.2.17)
V s n0.6 Ase f ut = 158 789 kN
158.789 > Vua = 12.123
12 123 kN [Satisfactory]
where : = 0.65 x 1 = 0.65
(for built-up grout pads, first factor shall be multiplied by 0.8, ACI 318 D6.1.3)
CHECK CONCRETE BREAKOUT STRENGTH FOR SHEAR LOAD : (ACI 318, D.6.2.1a)
V n min V s , V cb , V cp = 25.91 kN
N ua ,1 V ua ,1
0.71 < 1.2 [Satisfactory]
Nn V n
ATTACHMENT 4