Minipeeper Ultraviolet Flame Detectors: C7027A, C7035A, C7044A, C7927A
Minipeeper Ultraviolet Flame Detectors: C7027A, C7035A, C7044A, C7927A
Minipeeper Ultraviolet Flame Detectors: C7027A, C7035A, C7044A, C7927A
Detectors
C7027A, C7035A, C7044A, C7927A
PRODUCT DATA
Contents
Application ........................................................................ 1
Features ........................................................................... 1
Specifications ................................................................... 2
Ordering Information ........................................................ 2
Wiring (All ModelsFig. 9) ............................................... 8
Adjustments and Checkout ............................................... 9
Troubleshooting ................................................................ 12
Maintenance ..................................................................... 12
60-2026-16
MINIPEEPER ULTRAVIOLET FLAME DETECTORS
SPECIFICATIONS
in. internally threaded spud connector instead of the
clamp). C7027A1114 has 44 in. (1.118 m) lead wires and
4 (102) 8 FOOT (2.44 METER)
LEADWIRES (2) 22 in. (558 mm) flexible conduit.
3-1/2 (89) 1
Dimensions: See Fig. 1.
1-1/16 NOTE: The ultraviolet radiation sensing tube is not field
(27)
2 replaceable.
1-1/2 31/32
Ambient Operating Temperature Ratings:0F to 215F (38) (25)
(-18C to 102C), or -40F to 215F (-40C to +102C),
depending on model. 2-5/8 (67)
6 FOOT
[1.83 METER]
INSERTION DEPTH
LEADWIRES (2)
Maximum Pressure Rating:5 psi (34.5 kPa). 3 4
1 DIN APPROVED C7035A1064 HAS 1-11 BSP.P1 INTERNAL MOUNTING THREADS.
Mounting: Collar with 1/2-14 NPSM internal threads for 2 DIN APPROVED C7035A1064 HAS 1/2-14 BSP-F INTERNAL MOUNTING THREADS.
mounting on a 1/2 in. sight pipe.
3 C7035A1056 HAS 12 FOOT (3.66 METER) LEADWIRES.
Wiring Connections: Two 8 ft (2.44 m), color-coded, 4 C7035A1080 HAS 10 FOOT (3 METER) LEADWIRE RATED 600F (316C).
Plastic-insulated, 18 AWG, NEC Class 1 lead wires, rated M32658A
ORDERING INFORMATION
When purchasing replacement and modernization products from your TRADELINE wholesaler or distributor, refer to the
TRADELINE Catalog or price sheets for complete ordering number. If you have additional questions, need further information,
or would like to comment on our products or services, please write or phone:
1. Your local Honeywell Environmental and Combustion Controls Sales Office (check white pages of your phone directory).
2. Honeywell Customer Care
1885 Douglas Drive North
Minneapolis, Minnesota 55422-4386
3. http://customer.honeywell.com or http://customer.honeywell.ca
International Sales and Service Offices in all principal cities of the world. Manufacturing in Belgium, Canada, China, Czech
Republic, Germany, Hungary, Italy, Mexico, Netherlands, United Kingdom, and United States.
60-2026-16 2
MINIPEEPER ULTRAVIOLET FLAME DETECTORS
C7035A Minipeeper Ultraviolet C7035A1080 has 10 foot (3 Meter) leadwire rated for 600F
(316C).
Flame Detector:
Replacement Parts:
Flame Detection:End viewing. 129464M Ultraviolet Sensing Tube, 0F to 250F
(-18C to +121C).
Ambient Operating Temperature Ratings: 0F to 250F 129464N Ultraviolet Sensing Tube, -40F to +250F
(-18C to +121C), or -40F to 250F (-40C to +121C), (-40C to 121C).
depending on model.
C7027A, C7035A AND C7044:
Maximum Pressure Rating:5 psi (34.5 kPa).
Approvals:
Mounting:Collar with 1-11-1/2 NPSM internal threads for Underwriters Laboratories Inc. listed: File No. MP268.
mounting on a 1 in. sight pipe. (The DIN approved Canadian Standards Association certified:
C7035A1064 has 1-11 BSP.P1 threads.) Master Report LR 95329-1.
Factory Mutual approved.
Wiring Connections:Two 6 ft. (1.83 m), color-coded Swiss Re (formerly Industrial Risk Insurers) acceptable.
Silicon Rubber Insulated 18 AWG, NEC Class 1 leadwires DIN approved models: C7027A1056, C7035A1049,
rated for 302F (150C). C7035A1064.
The rear of the detector has 1/2-14 NPSM internal threads
for connecting to a conduit. The DIN-approved C7035A1064 General Accessories:
has 1/2-14 BSP-F threads. 118367A Swivel Mount; provides adjustable positioning of the
C7035A1056 has 12 ft (3.66 m) leadwires. Flame Detectors.
105172C Seal off adapter, 3/4 in. NPT.
3/8
(10)
MOUNTING
BRACKET
6 FOOT
[1.83 METER]
LEAD 1-27/64
WIRES (2) (36)
7/8
(22)
9/16
(14)
1/2
(13)
3-5/8 (92)
M1944D
3 60-2026-16
MINIPEEPER ULTRAVIOLET FLAME DETECTORS
1
(25)
INSTALLATION IMPORTANT
The C7027, C7035, and C7044 ultraviolet radiation
sensing tubes have a life expectancy of 40,000 hours
When Installing This Product... of continuous use within the flame detector's specified
ambient temperature and voltage ratings. When an
1. Read these instructions carefully. Failure to follow ultraviolet radiation sensing tube wears out, the UV
them could damage the product or cause a hazardous sensor will fail to properly discriminate between flame
condition. conditions.
2. Check the ratings given in the instructions and on the
product to make sure the product is suitable for your The C7027A, C7035A, C7044A and C7927 Flame
application. Detectors should only be used on burners that cycle
3. Installer must be a trained, experienced, flame safeguard on/off or, in the absence of cycling, are periodically
control technician. checked for proper operation following the application
4. After installation is complete, check out product opera- instructions provided by the equipment manufacturer.
tion as provided in these instructions.
Disconnect power supply before beginning installation to Follow recommended industry standards for the fre-
prevent electrical shock and equipment damage. All wiring quency of sensor checks, either through cycling
must comply with applicable electrical codes, ordinances (employing safe-start check methods) or periodic
and regulations. Use NEC Class 1 wiring. maintenance. If uncertain, industry guidelines sug-
gest one burner cycle in a 24-hour period.
NOTICE
Per industry standards, a conduit seal, or a cable type that is Consult the equipment manufacturer or the governing
sealed, is required to be installed in a device that can result in standard for recommendations about frequency of
a flammable gas or flammable liquid flow through a conduit or checks.
cable to an electrical ignition source in the event of a seal
Controls incorporating safe-start checks, and sensors
leakage or diaphragm failure.
and controls employing constant check means are
available from Honeywell. See your Honeywell repre-
sentative for specific information.
60-2026-16 4
MINIPEEPER ULTRAVIOLET FLAME DETECTORS
5 60-2026-16
MINIPEEPER ULTRAVIOLET FLAME DETECTORS
60-2026-16 6
MINIPEEPER ULTRAVIOLET FLAME DETECTORS
Swivel Mount
To facilitate proper sighting of the flame, a swivel mount
(part no. 118367A) is available. The swivel mount will require a C7027A, C7927 (OR C7035A)
3/4 to 1/2 in. reducer and a 1/2 in. close nipple to mount a
C7027A or C7927, or a 1 in. pipe at least 2-1/2 in. (63.5 mm)
long to mount a C7035A. For mounting details, refer to form
60-0361 for the 118367A Swivel Mount. FLANGE
GASKET
1 1
1 1
16 4
[27] [32]
7 60-2026-16
MINIPEEPER ULTRAVIOLET FLAME DETECTORS
CAUTION
Equipment Damage Hazard.
8-32 RHIS
(EUROPEAN M-4)
Can cause improper operation.
SCREW (2) The blue leadwire must be connected to the F terminal
of the flame safeguard control subbase or terminal strip
and the white to the G terminal (see Fig. 9). Failure to
observe the circuit polarity by reversing the leadwires
(even momentarily) may cause the flame detector to
improperly supervise the combustion flame.
NOTICE
Per industry standards, a conduit seal, or a cable type that is
sealed, is required to be installed in a device that can result in
a flammable gas or flammable liquid flow through a conduit or
MOUNTING cable to an electrical ignition source in the event of a seal
BRACKET CLAMP
SCREW
leakage or diaphragm failure.
IMPORTANT
All wiring must comply with applicable local electrical
codes, ordinances and regulations. Use NEC Class 1
wiring.
The detector has color-coded leadwires. See Specifications
C7044A
DETECTOR on page 2 for details.
60-2026-16 8
MINIPEEPER ULTRAVIOLET FLAME DETECTORS
PLUG
FLAME SIGNAL
WIRING SUBBASE METER JACK
OR
BLUE TERMINAL STRIP
F
UV DETECTOR WHITE
G
BLUE
UV DETECTOR
WHITE
OPTIONAL PLUG-IN FLAME
SECOND RED (+) SIGNAL AMPLIFIER
DETECTOR M3018A
METER
RED CONNECTOR
LEAD
BLACK (-) METER LEAD BLACK CONNECTOR M6532B
Fig. 9. Wiring C7027A, C7035A, and
C7044A flame detectors in parallel.
Fig. 10. Measuring microamp flame signal.
9 60-2026-16
MINIPEEPER ULTRAVIOLET FLAME DETECTORS
The R7749B and R7849A,B; R7851B Amplifiers used with the stabilize. A maximum steady microamp or voltage reading is
Honeywell BCS 7700 and 7800 SERIES controls, respectively, desirable. The flame signal must be above the minimum
have a dc voltage flame signal output. acceptable level for the flame safeguard control and associated
amplifier as indicated in Table 1.
For the R7749B Amplifier, a volt-ohmmeter with a zero to 5 or
10 Vdc scale and a minimum sensitivity of 20,000 volts/ohm is Measure the flame signal for the pilot alone, the main burner
suggested. flame alone, and both together (unless monitoring pilot only
when using an intermittent pilot or supervising the main flame
For the R7849A,B or R7851B Amplifiers used with the 7800 only when using direct spark ignition). Also, measure the flame
SERIES controls, a volt-ohmmeter with a zero to 5 or 10 Vdc signal at low and high firing rates and while modulating (if
scale and a minimum sensitivity of one megohm/volt is applicable).
recommended, (see Fig. 11).
With the flame detector in its final position, all flame signals
must be steady with a current/voltage value as indicated in
Table 1. If the minimum signal cannot be obtained or is
POSITIVE (+) unstable, refer to Troubleshooting, page 12.
METER LEAD
ONE MEGOHM/VOLT
NEGATIVE ()
METER LEAD
METER
Pilot Turndown Test
If the detector is used to prove a pilot flame before the main
fuel valve can be opened, perform a Pilot Turndown Test.
Follow the procedures in both the Instructions for the
appropriate flame safeguard control, and in the burner
manufacturer's instructions.
PROGRAM
RESET
MODULE
BUTTON
M7382A
Move the flame detector and sight pipe (if not permanently
Fig. 12. Measuring the BCS 7700 flame signal voltage.
attached to the burner/boiler) to view the flame from various
positions. Allow a few seconds for the meter reading to
60-2026-16 10
MINIPEEPER ULTRAVIOLET FLAME DETECTORS
Ignition Spark Response Test spark by providing alternating periods of spark genera-
tion and UV sensor activation. If ignition spark is
Test to be sure that ignition spark is not actuating the flame detected, try reversing the leads on the Q624 or Q652.
relay (usually 2K) or flame LED in the flame safeguard control.
1. Close the pilot and main burner manual fuel shutoff Response to Other Ultraviolet Sources
valves. Some sources of artificial light produce small amounts of
2. Connect the appropriate meter to the flame safeguard ultraviolet radiation. Under certain conditions, an ultraviolet
control amplifier. Start the burner and run through detector will respond to them as if it is sensing a flame.
the ignition period. Ignition spark should occur, but Do not use an artificial light source to check the response
the flame relay must not pull in or the flame LED of an ultraviolet detector. To check for proper flame detector
should not light. The flame signal should not be more operation, test for flame failure response under all operating
than 0.25 microamp or 1.25 Vdc with the BC7700 or 0.5 conditions.
Vdc for the 7800 SERIES.
3. If the flame relay does pull in or the flame LED lights,
reposition the flame detector to increase the distance Weld The Sight Pipe (or Tighten
between the flame detector and the ignition spark. If the
flame detector is not in the line of sight of the ignition
the C7044A Clamp Screw)
spark but appears to respond to the spark, it may be When the flame signal is acceptable after all adjustments are
responding to reflected spark generated UV radiation. If made, remove the flame detector and weld the sight pipe in its
so, relocate the flame detector so it does not receive the final position. If you are using a swivel mount, the pipe may
reflected UV radiation. It may be necessary to construct already be welded. Then reinstall the flame detector.
a barrier to block the UV radiation generated by the
spark from the flame detector view. NOTE: If using a C7044A Detector with no sight pipe,
4. Continue making the adjustments until the flame signal do not remove the detector; tighten the clamp
due to ignition spark is less than 0.25 microamp or screw securely.
1.25 Vdc on the BC7700, or 0.5Vdc for the 7800 Series.
5. The use of the Q624 or Q652 solid-state ignition trans- Final Checkout
former may also provide a method to eliminate the
C7027A, C7035A, or C7044A flame detector response Before putting the burner into service, check out the installation
to UV radiation generated by ignition spark. The Q624 using the procedures in the Checkout section of the
and Q652 prevents flame detector response to ignition Instructions for the appropriate flame safeguard control. After
completing the checkout, run the burner through at least one
complete cycle to verify correct operation.
11 60-2026-16
MINIPEEPER ULTRAVIOLET FLAME DETECTORS
TROUBLESHOOTING 5. Clean the inside of the sight pipe (if one is used) before
reinstalling the detector.
6. If the flame signal continues to be too low, replace the
plug-in amplifier (if the control has one).
WARNING 7. If you still cannot obtain a proper flame signal, replace
flame detector (C7027A, C7927, C7044A) or UV radia-
Electrical Shock Hazard.
Can cause serious injury or death. tion sensing tube (C7035A).
Be extremely careful while troubleshooting the
detector; line voltage is present on some of the IMPORTANT:
terminals when power is on. At the completion of troubleshooting, be sure to per-
form the Adjustments and Checkout beginning
Open the master switch to disconnect power before on page 9.
removing or installing the detector.
MAINTENANCE
Inadequate Flame Signal
If a satisfactory flame signal cannot be obtained while
adjusting the sighting position of the detector, perform the
Periodic Maintenance
procedures indicated in steps 1 through 7. If other difficulties 1. Clean the viewing window and sight pipe (if used) when
are encountered in the system, refer to Troubleshooting in the necessary. Remove the detector and use a soft, clean
Instructions for the appropriate Honeywell flame safeguard cloth to remove accumulated contaminants from the
control. UV radiation sensor tube glass envelope.
2. C7027, C7035 and C7044 ultraviolet sensing tubes
1. Check for proper line voltage. Make sure the master have a life expectancy of 40,000 hours of continuous
switch is closed, connections are correct, and power use within the ambient temperature and voltage ratings.
supply is the correct voltage and frequency. Replace the sensing tube in the C7035, or replace the
2. Check the detector wiring for defects, including: C7027, C7927 or C7044 Detector, at appropriate inter-
a. incorrect connections. vals.
b. wiring type or size of wire. 3. Keep the flame detection system adjusted for the
c. deteriorated wire. smoothest, most reliable operation as recommended by
d. open circuits. the burner manufacturer.
e. short circuits.
f. leakage paths caused by moisture, soot, or dirt.
3. With the burner running, check the temperature at the Cleaning the C7044A Detector
detector. When it exceeds 215F (102C) for a C7027, When necessary, clean the C7044 Flame Detector by using
C7927 or C7044, or 250F (121C) for a C7035: the following procedure:
a. use a heat block (part no. 136733) if using a
C7027A or C7927 Flame Detector. 1. Loosen the two screws holding the C7044 mounting
b. add the additional insulation between the wall of the bracket to the blast tube. To remove, twist the bracket
combustion chamber and the detector. and detector. Do not loosen the clamp screw that holds
c. add a shield or screen to reflect radiated heat away the mounting bracket to the detector.
from the detector, or 2. Clean the viewing window with a soft, clean cloth.
d. add cooling (refer to Sight Pipe Ventilation, page 6). 3. Insert the detector into the mounting hole, and to realign
4. Remove the detector and clean the viewing window with it, twist against the mounting screws. Tighten the two
a soft, clean cloth. mounting screws.
Note: This service is not intended for secure transactions such as banking, social media, email, or purchasing. Use at your own risk. We assume no liability whatsoever for broken pages.
Alternative Proxies: