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    Electrodes Calculator

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    Asebaho Badr
    The document provides details for calculating welding deposits for butt welding a carbon steel vessel. It specifies the vessel has a length of 12443 mm, inside diameter of 3658 mm, and thickness of 113 mm. It will require 8 circumferential and 1 longitudinal butt welds totaling 110.06 meters in length. The welding will use a 60 degree bevel, 2 mm gap and face, and submerged arc welding with a back chip factor of 1.62. The total welding deposit required is 5301.16 kilograms and total welding wire needed is 5831.28 kilograms with 7289.1 kilograms of flux.

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    Electrodes Calculator

    Uploaded by

    Asebaho Badr
    281 views2 pages
    The document provides details for calculating welding deposits for butt welding a carbon steel vessel. It specifies the vessel has a length of 12443 mm, inside diameter of 3658 mm, and thickness of 113 mm. It will require 8 circumferential and 1 longitudinal butt welds totaling 110.06 meters in length. The welding will use a 60 degree bevel, 2 mm gap and face, and submerged arc welding with a back chip factor of 1.62. The total welding deposit required is 5301.16 kilograms and total welding wire needed is 5831.28 kilograms with 7289.1 kilograms of flux.

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    welding rods

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    The document provides details for calculating welding deposits for butt welding a carbon steel vessel. It specifies the vessel has a length of 12443 mm, inside diameter of 3658 mm, and thickness of 113 mm. It will require 8 circumferential and 1 longitudinal butt welds totaling 110.06 meters in length. The welding will use a 60 degree bevel, 2 mm gap and face, and submerged arc welding with a back chip factor of 1.62. The total welding deposit required is 5301.16 kilograms and total welding wire needed is 5831.28 kilograms with 7289.1 kilograms of flux.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    281 views2 pages

    Electrodes Calculator

    Uploaded by

    Asebaho Badr
    The document provides details for calculating welding deposits for butt welding a carbon steel vessel. It specifies the vessel has a length of 12443 mm, inside diameter of 3658 mm, and thickness of 113 mm. It will require 8 circumferential and 1 longitudinal butt welds totaling 110.06 meters in length. The welding will use a 60 degree bevel, 2 mm gap and face, and submerged arc welding with a back chip factor of 1.62. The total welding deposit required is 5301.16 kilograms and total welding wire needed is 5831.28 kilograms with 7289.1 kilograms of flux.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
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    BUTT WELDING DEPOSIT CALCULATIONS

    VESSEL DETAIL
    MATERIAL OF VESSEL (CS, SS, ALLOY, ALU) CS
    LENGTH (SEAM TO SEAM) (mm) 12443 mm
    INSIDE DIAMETER (mm) 3658 mm
    THICKNESS (mm) 113 mm
    NO. OF CIRCUMFERENTIAL JOINTS 8 Nos
    NO. OF LONGITUDINAL JOINTS 1 No.
    TOTAL BUTT WELD LENGTH 110.06 Mtr.

    WELDING DETAIL
    BEVEL TYPE ( V or X ) X IN/OUT
    R - GAP (mm) 2 mm
    R - FACE (mm) 2 mm
    ANGLE (DEGREE) 60 Degree
    BACK CHIP FACTOR 1.620 1.62
    SPECIFIC GRAVITY 7.86 gm/Cm3
    WELDING TYPE (SMAW or SAW) SAW

    WELDING DEPOSIT
    WELD DEPOSIT ( KGS / MTR. ) 48.167 KGS / MTR
    TOTAL WELD DEPOSIT 5301.16 KGS.

    TOTAL WELDING WIRE (SAW) 5831.28 KGS.


    TOTAL FLUX FOR SAW WELDING WIRE 7289.10 KGS.
    11/12/2017 21:49:20

    WELDING WIRE/ELECTRODE CALCULATION FOR PIPES PER JOINT


    PIPE DIA NOMINAL 12.00 Inches OUTER DIA 323.85 mm
    WALL THICKNESS 25 mm UNIT WEIGHT OF PIPE 184.25 KG./M
    ROOT PASS GTAW=1 1 GTAW OTHER PASSES 1 GTAW
    TIG WIRE ROOT PASS/JOINT 0.057 KG ELECTRODE AT OTHER PASSES/JOINT 5.719 KG
    ELECTRODE AT ROOT PASS/JOINT - KG ELECTRODE AT OTHER PASSES/JOINT - KG

    Please enter 0.00


    Pipe Dia
    Wall Thickness
    Type of Root Pass (Select 1 or 0)
    Type of Other Passes (Select 1 or 0)
    To Get Wire/Electrode Quantity
    .

    PREPARED BY: M. NAEEM A. JANJUA


    DATE: JUNE 19, 2000

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