Inspection Findings

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Process Involved

Inspection Findings
Supplier Observation
S.No. Parameters Specification Remarks Inspection Method Remarks
1 2 3 4 5
A. APPEARANCE OK, NO BURR, NO RUST AND NO SHARP EDGE OK VISUAL
B. DIMENSIONS
1 HEAD DIA. 0.729 ~ 0.750 0.7389 0.7394 0.7398 0.7412 0.7421 OK MICROMETER
2 A/C 0.285 Min OK PROVIDED OK HEX PUNCH GAUGE
3 A/F 0.250 ~ 0.253 OK PROVIDED OK HEX PUNCH GAUGE
4 HEAD HEIGHT 0.302 ~ 0.312 0.308 0.304 0.311 0.306 0.307 OK DIGITAL VERNIER CALIPER
5 HEAD CHAMFER ANGLE 30 ~ 40 OK PROVIDED OK PROFILE PROJECTOR
6 CHAMFER LENGTH 0.04 Max 0.039 0.031 0.028 0.026 0.037 OK PROFILE PROJECTOR
7 CHAMFER DIA. 0.665 ~ 0.673 0.669 0.671 0.668 0.666 0.672 OK PROFILE PROJECTOR
8 BODY DIA. 0.496 ~ 0.498 0.4971 0.4968 0.4973 0.4978 0.4975 OK MICROMETER
9 BODY LENGTH 1.745 ~ 1.755 1.749 1.751 1.748 1.753 1.750 OK DIGITAL VERNIER CALIPER
10 THREAD LENGTH 0.595 ~ 0.625 0.611 0.608 0.601 0.604 0.609 OK DIGITAL VERNIER CALIPER
11 POINTING DIA, 0.248 ~ 0.256 0.249 0.251 0.254 0.251 0.253 OK DIGITAL VERNIER CALIPER
12 POINTING ANGLE 45 OK PROVIDED OK PROFILE PROJECTOR
13 TH. UNDERCUT ANGLE 30Min OK PROVIDED OK PROFILE PROJECTOR
14 TH. UNDERCUT FILLET 0.029 ~ 0.035 OK PROVIDED OK PROFILE PROJECTOR
15 TH. UNDERCUT DIA. 0.291 ~ 0.304 0.301 0.294 0.297 0.298 0.293 OK PROFILE PROJECTOR
16 TH. UNDERCUT WIDTH 0.125 max 0.121 0.118 0.114 0.118 0.117 OK DIGITAL VERNIER CALIPER
17 HEAD UNDERCUT ANGLE 45 OK PROVIDED OK PROFILE PROJECTOR
18 HEAD UNDERCUT WIDTH 0.093 max 0.085 0.089 0.091 0.081 0.083 OK PROFILE PROJECTOR
19 HEAD UNDERCUT FILLET 0.020 min. OK PROVIDED OK PROFILE PROJECTOR
20 HEAD UNDERCUT DIA. 0.477 min. 0.481 0.479 0.485 0.483 0.487 OK PROFILE PROJECTOR
21 SOCKET DEPTH 0.188 min. 0.196 0.189 0.199 0.191 0.193 OK DIGITAL VERNIER CALIPER
22 THREAD 3/8 - 16UNC 3A OK PROVIDED OK THREAD RING GAUGE
24 MATERIAL ALLOY 4140 AS PER MILL T.C. OK SPECTROMETER
23 HARDNESS 32 ~ 43 HRC 37 37 38 38 38 OK HARDNESS TESTER
25 FINISH CLEANING OK PROVIDED OK VISUALLY
Customer : Accepted/ Acc.Under Deviation/Rejected

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