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Rev 2 - Proposed Repair WPS

This document proposes a repair welding procedure specification (RWPS) for repairing longitudinal seam submerged arc welded pipes used in an offshore gas field development project. The RWPS specifies the welding process as manual SMAW using electrodes of 3.15mm and 4.0mm size. The base and filler metals are API 5L grade X60 steel. The welding position is 1G and the joints will use a backing material. Post weld heat treatment and preheat requirements are not applicable. The technique involves multi-pass stringer beads. Limitations on repair length and location are defined per API 5L standards.

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Rakesh Patel
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2K views2 pages

Rev 2 - Proposed Repair WPS

This document proposes a repair welding procedure specification (RWPS) for repairing longitudinal seam submerged arc welded pipes used in an offshore gas field development project. The RWPS specifies the welding process as manual SMAW using electrodes of 3.15mm and 4.0mm size. The base and filler metals are API 5L grade X60 steel. The welding position is 1G and the joints will use a backing material. Post weld heat treatment and preheat requirements are not applicable. The technique involves multi-pass stringer beads. Limitations on repair length and location are defined per API 5L standards.

Uploaded by

Rakesh Patel
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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JINDAL SAW LIMITED PROPOSED REPAIR WELDING WPS No.

: RWPS/ONGC/61
IPU, PROCEDURE SPECIFICATION DATE : 26.07.2010
MUNDRA, INDIA
(RWPS) REVISION (S) : 02

Client : M/S ONGC Client Spec: 2020D Rev0


Company : M/S SWIBER OFFSHORE CONSTRUCTION PTE LTD
Size : 18" OD x 15.90 mm / 22.2 mm WT
Project : NORTH TAPTI GAS FIELD DEVELOPMENT PROJECT OF ONGCL
P.O. No. : 4500001953 DATED 26.04.2010
Category: Longitudinal Seam Submerged Arc Welded line pipes
Welding Process (es) : MANUAL COMPANY NAME :- JINDAL SAW LIMITED.
Welding Position : 1G
TYPE (S) : SMAW - MANUAL

JOINTS (QW -402)


Details:
Backing (Yes) √ (No)

Backing Material (Type) Weld Metal


0.7 T Max
T
Metal Non Fusing Metal

Non Metallic Other

* BASE METALS (QW-403)


Specification type and grade : API 5L X-60
To specification type and grade : API 5L X-60
Thickness Range : UP TO T
Pipe Dia. Range : N/A
* FILLER METALS (QW -404)
404)
SMAW
Spec. No. (SFA) : 5.5
AWS No. (Class) : E8018 G
Filler Metal F-No. : 04
Weld Metal Analysis A-No. : 01
Size of Filler Metals : 4.0 mm, 3.15 mm
Weld Metal Thickness : 0.7 T
Range
Wire : SUPRATHERM -NI SPL
Trade Name : ELECTRODE :
D&H
POSITIONS (QW-405) PREHEAT (QW-406)

Position (s) of Groove : 1G Pre Heat Temp. (Min.) : NA


Welding Progression : NA Up.______Down _____ Interpass Temp. (Max.) : 200°C 
Position (s) of Fillet : NA Pre Heat Maintenance : NA
POSTWELD HEAT TREATMENT (QW-407) GAS (QW-408)
Gas(es) Flow Rate (Lpm)
Temperature Range : NA Shielding: NA
Time Range : NA Trailing : NA
Backing : NIL
* Each base metal -filler metal combination should be recorded individually.

(VIVEK GAHLOT) (PUNIT DUBEY)


PREPARED BY REVIEWED BY APPROVED BY
JINDAL SAW LIMITED JINDAL SAW LIMITED 02
JINDAL SAW LIMITED PROPOSED REPAIR WELDING WPS No. : RWPS/ONGC/61
IPU, PROCEDURE SPECIFICATION DATE : 26.07.2010
MUNDRA, INDIA
(RWPS) REVISION (S) : 02

Current : DC
Polarity : DC +

TECHNIQUE (QW-410)
String or Weave : String
Multiple or Single Pass : Mutiple pass
Multiple or Single Electordes : Single Electrode (SMAW)
Other : NIL

HEAT
SR. ELECTRODE CURRENT VOLTAGE SPEED
PASS NO. POLARITY INPUT
NO. SIZE (mm) (Amps) Volts (mm/min.)
KJ/MM

1 1 3.15 80-150 DC(+) 22-32 80-200 1.38

2 2 4.00 100-200 DC(+) 22-32 80-200 1.79

3 3 4.00 100-200 DC(+) 22-32 80-200 1.79

AS PER API 5L ANNEX C AND CS APPENDIX B AS FOLOWS:

• NO REPAIR TO BE DONE ON PIPE BODY.

• NO WELDING REPAIR SHALL BE CARRIED OUT ON PIPE AFTER COLD EXPANSION.

• CUMULATIVE LENGTH OF REPAIR SHALL NOT EXCEED 5% OF PIPE LENGTH.

• WELD DEFECTS SEPARATED BY LESS THAN 100 MM SHALL BE REPAIRED AS A CONTINUOUS SINGLE WELD REPAIR. EACH SINGLE
REPAIR SHALL BE CARRIED OUT WITH MINIMUM TWO LAYER/PASSES OVER A LENGTH OF AT LEAST 50 MM.

• REPAIR WELDING OF CRACKS IS NOT ALLOWED.

• THROUGH THICKNESS REPAIR SHALL NOT BE ALLOWED.

• PIPES REPAIRED SHALL BE ULTRASONICALLY & X- RAY TESTED.

• REPAIR WELDING OF PREVIOUSLY REPAIRED AREA IS NOT ALLOWED.

• REPAIR AT PIPE ENDS UP TO 300 MM IS NOT ALLOWED.

(VIVEK GAHLOT) (PUNIT DUBEY)


PREPARED BY REVIEWED BY APPROVED BY
JINDAL SAW LIMITED JINDAL SAW LIMITED 02

Page 2 of 2 JSLM/IPU/QA/061 REV 00

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