Flow Calibration Procedure PDF
Flow Calibration Procedure PDF
History
Revision Date Editor ECN Status Description
Rev. 01 / B 31.01.2008 xx 20143 released Take over from KOS SAP System
00E February 2009 Thk 20512 Released New first and last page
Important
All information and technical specifications in this documentation have been carefully checked
and compiled by the author. However, we cannot completely exclude the possibility of errors.
Smith Meter GmbH is always grateful to be informed of any errors.
MPU Series B
Ultrasonic Gas Flow Meter
TABLE OF CONTENT
1. INTRODUCTION ..................................................................................... 4
1.1. Equipment Required ........................................................................... 4
1.2. References........................................................................................... 5
1.3. Warnings.............................................................................................. 5
1.4. Abbreviations ...................................................................................... 5
1.5. Responsibility ..................................................................................... 6
2. TEST SET-UP ......................................................................................... 8
2.1. In-House Testing ................................................................................. 8
2.2. Installation Arrangement .................................................................... 8
3. HARDWARE INSPECTION AND INSTALLATION............................... 10
4. INITIAL CHECKING .............................................................................. 12
5. FLOW TEST .......................................................................................... 14
5.1. Flow Test Description ....................................................................... 14
5.2. Flow Ranges ...................................................................................... 15
5.3. Flow Test Documentation ................................................................ 15
5.4. Post-Test Procedure ......................................................................... 15
6. ACCEPTANCE CRITERIA .................................................................... 16
6.1. Acceptance Criteria for the MPU (according to AGA–9)................ 16
6.1.1. Accuracy .................................................................................. 16
6.1.2. Repeatability – AGA 9 .............................................................. 17
6.1.3. Linearity - AGA9 ....................................................................... 17
6.1.4. Velocity of Sound - AGA9......................................................... 18
6.2. Acceptance Criteria for the MPU (according to NPD) .................... 19
6.2.1. Accuracy - NPD ........................................................................ 19
6.2.2. Repeatability - NPD .................................................................. 19
6.2.3. Linearity - NPD ......................................................................... 20
6.2.4. Uncertainty limit for the MPU - NPD ......................................... 20
7. PROJECT SPECIFIC INFORMATION .................................................. 21
7.1. Project Data ....................................................................................... 21
7.2. Meter Data.......................................................................................... 21
7.3. Calibration Data ................................................................................ 22
7.4. Flow Test Points ............................................................................... 23
7.5. Additional Equipment Data .............................................................. 24
8. FLOW TEST EVALUATION .................................................................. 25
9. CONCLUSION ...................................................................................... 27
10. APPENDIX ............................................................................................ 28
1. INTRODUCTION
This document describes the flow test procedure of the MPU Series B ultrasonic
gas flow meter.
The ability of the meter to measure the correct gas flow rate, is the functional
characteristic to be tested.
There are limitations at the flow test facility regarding pressure and temperature
variations. The conditions at the test facility may differ from the operational
conditions, but the meter is zero-calibrated for both the test conditions and the
operating conditions.
The flow test result will be presented in a flow calibration certificate for each
meter, issued by the flow test facility. The deviation between the measured gas
volume flow and the reference measurement shall be within the required limits. If
not, further investigation is needed.
1.2. References
1.3. Warnings
1.4. Abbreviations
Abbreviation Description
Abbreviation Description
PC Personal Computer
1.5. Responsibility
NOTE: FMC is not liable for availability of gas flow or problems at the
test site on the day of the calibration.
If deviations from this procedure are required, this must be agreed upon first
between the Contractor and FMC, second between the test site and FMC.
All work is performed in accordance with relevant Health, Environment and
Safety (HES) regulations. Relevant parts of FMC Kongsberg Metering HES
manual and pressure test manual will be followed. FMC is responsible for
all equipment delivered by FMC Kongsberg Metering, regarding both high
pressure and hazardous area related aspects.
The test site is responsible for their part of the test loop, regarding both high
pressure and hazardous area related aspects. The test site is responsible for
checking for gas leakage on all equipment, and to permit power to be
switched on.
2. TEST SET-UP
G as F low G as F low
M PU
4 2 1 3 5
The Figure 2 below shows a typical block diagram of the test set-up for one
MPU. Pressure and temperature readings will be done both at the location of
the reference meter and at the location of the MPU. Flow measurements
from the reference meter and of the MPU will be recorded simultaneously
and compared to calculate the deviations.
Reference
Measurement
Computer
Optional:
Pulse input from MPU PC with MPU
or WinScreen
RS485 input from MPU Ethernet/RS 485
Flow
Pressure
Temperature
Test Site
Control Room
Electronics Alt.1
P
Alt.2 Flow Control
Site Inlet P T T P Valve Site Outlet
Reference MPU Meter Downstream
Meter Spool
Gas Flow Gas Flow
4. INITIAL CHECKING
The initial checking is done for the MPU and must be performed by competent and
qualified personnel.
5. FLOW TEST
Project specific details for this flow test are given in Section 0.
The flow meter shall be flow calibrated at an accredited gas flow calibration
facility (See list of various facilities in Appendix 1).
The test below is performed for a predefined set of flow velocities
Each run has a fixed duration (typically 100 seconds), and the same nominal
flow rate will be repeated a number of times (typically 3 to 5 times).
The flow calibration is done by the calibration facility based on the flow rate
from the pulse/frequency output of the meter. The average flow rate from
the MPU is compared with the reference measurements converted to the
same conditions (Pressure/Temperatue) as the MPU. At each run at each
flow rate the error is found (in %).
During the complete flow calibration, the Winscreen shall be logging data
from the MPU in a trendlog file. This file contains flow rate, flow velocity
VOS, path velocities, path VOS, signal gains, signal percentages, signal to
noise levels and all alarms that is flagged during the calibration. The content
of the file should be checked to ensure that the MPU was measuring without
any errors or faults during the calibration.
VOS should be checked at least at one flow rate against theoretical VOS
calculated from gas composition. This is typically done at about 0.5Qmax-
test. AGA 10 should be used to calculate the theoretical VOS.
After all calibration points have been completed, the calibration factor(s)
should be calculated and put into the meter.
Then at least one verification point should be taken. Normally this point is
taken at about 0.5QMax. AGA9 require two verification points if a
linearization algorithm is used (Ax+B or multipoint.)
The test will result in an official flow calibration certificate for each meter,
issued by the test site.
6. ACCEPTANCE CRITERIA
NOTE: UMs of 12” (nominal) diameter size and larger shall meet
the following flow-measurement accuracy requirements,
prior to making any calibration-factor adjustment.
where
Qt <= 0.1Qmax-spec*
UMs less than 12” (nominal) diameter shall meet the following flow-
measurement accuracy requirements, prior to making any calibration-
factor adjustment.
where
Qt <= 0.1Qmax-spec*
* Ref. definition of Qmax-spec in section Fehler! Verweisquelle konnte nicht gefunden
werden..
The standard deviation calculation method used is the one that estimates
values based on a sample of the population.
Standard deviation =
nå x 2 - (å x ) 2
n(n - 1)
NOTE: UMs of 12” (nominal) diameter size and larger shall meet
the following linearity requirements, prior to making any
calibration-factor adjustment.
where
Qt <= 0.1Qmax-spec*
UMs less than 12” (nominal) diameter shall meet the following linearity
requirements, prior to making any calibration-factor adjustment.
where
Qt <= 0.1Qmax-spec*
The MPU shall be able to measure the velocity of sound (VOS) with a
variation between the paths of maximum 0.5 m/s (band). The average
measured velocity of sound shall not deviate from externally calculated
velocity of sound with more than 0.2%, provided sufficient accuracy of
the externally calculated velocity of sound. This verifies that the
measured travel times of the acoustic signals are correct. The accuracy of
the reference measurement of the VOS and possible temperature
variations within the pipe must be taken into account when evaluating
this point.
The repeatability for each flow velocity is calculated the following way:
s
Repeatability = c ± 1.96 *
n
where c is the average flow deviation
1.96 is the area under the standard normal curve that
equals (1 - alpha), or 95%.
s is the standard deviation of the flow deviations
n is the number of repetitions
The standard deviation calculation method used is the one that estimates
values based on a sample of the population.
nå x 2 - (å x )
2
Standard deviation =
n(n - 1)
Additionally the “Measurements regulations” from NPD [2] has a
repeatability limit of 0.5% (band) for Q≥0.05Qmax-spec.
The limit for the uncertainty of the MPU after the flow calibration is
according to “Measurement regulation 1st. November 2001 [2]. These
requirements are applicable after the flow calibration factors have been
implemented. The uncertainty should be calculated for each flow rate.
The uncertainty should be inside the limit of 0.7% for flow rates above
0.05 Qmax-spec. The uncertainty should contain the uncertainty elements
from the flow calibration site itself, error after flow calibration and
repeatability. All uncertainties should be converted to 95% confidence
before added using the root-square addition (independent uncertainties).
Project Name:
End Customer:
Contractor:
Purchase Order:
Meter Type:
Serial Number:
Tag Number:
Calibration Site:
(Min. – Max.)
(Min. – Max.)
Gas Type:
Number of Repetitions:
Accuracy Requirements:
Repeatability Requirements:
Linearity Requirements:
Qmax-spec
Qmin-spec
Qt
2 Upstream Spool
Length, flange connections,
inside diameter.
3 Downstream Spool
Length, flange connections,
inside diameter.
4 Optional Upstream
Adapter Spool
Length, flange connections,
inside diameter.
5 Optional Downstream
Adapter Spool
Length, flange connections,
inside diameter.
6 Optional Flow Conditioner
(Type)
7a Pressure Transmitter
(Alternative 1)
Type, tapping.
7b Pressure Transmitter
(Alternative 2)
Type, tapping.
8 Temperature Transmitter
Type, element, tapping.
AGA 9 AGA 9
Small Meter < 12” Large Meter ≥ 12” NPD
Accuracy ±1.0% Q≥0.1Qmax-spec ±0.7% Q≥0.1Qmax-spec ±1.5%
±1.4% Q<0.1Qmax-spec ±1.4% Q<0.1Qmax-spec v>1.5m/s
Linearity 1.0% Q≥0.1Qmax-spec 0.7% Q≥0.1Qmax-spec 1.0%
(Band) 1.4% Q<0.1Qmax-spec 1.4% Q<0.1Qmax-spec v>1.5m/s
Repeatability ±0.2% Q≥0.1Qmax-spec ±0.2% Q≥0.1Qmax-spec ±0.2%
±0.4% Q<0.1Qmax-spec ±0.4% Q<0.1Qmax-spec v>1.5m/s
Using the table above, are the calibration results Accuracy: o Yes o No
inside the requirements?
Linearity: o Yes o No
Repeatability: o Yes o No
Comments:
9. CONCLUSION
Flow Meter Identification
(Serial / Tag Number):
Sign:________________________________
10. APPENDIX
Selected amounts of natural gas from the British Gas natural gas pipe system is lead
through the test site. While running larger flow rates than the gas consume, the pressure
in the downstream pipe will increase. High flow rates can therefore only be run for a
limited duration in order to keep the pressure in the natural gas pipe system below its
maximum limit.
As the gas passes the test site, not in a loop, the possibilities for varying the pressure
and the temperature of the gas are limited.
Gas turbine meters will be used as reference meters. Details of the reference meters,
related temperature and pressure transmitters and the resulting uncertainty will be
enclosed in the calibration certificates issued by Advantica.
The pressures and temperatures are averaged and used with the turbine average
frequencies to calculate the reference flow rates.
The flow rate at the reference turbine meter is converted to the conditions prevailing at
the ultrasonic flow meter using ratios of pressure, temperature and compressibility.
Compressibility is calculated using the AGA 8 (1992) equation. The gas analysis
needed for the compressibility
calculations is obtained using an on line gas chromatograph (Danalyser).
Selected amounts of natural gas from the Ruhrgas natural gas pipe system is lead
through the test site.
As the gas passes the test site, not in a loop, the possibilities for varying the pressure
and the temperature of the gas are limited.
Gas turbine meters will be used as reference meters. Details of the reference meters,
related temperature and pressure transmitters and the resulting uncertainty will be
enclosed in the calibration certificates issued by Ruhrgas.
The flow rate at the ultrasonic meters is calculated by converting the reference
measurement to mass flow rate. The densities at the reference meter and at the
ultrasonic meters are calculated using measured pressure and temperature at both places,
and chemical analysis and compressibilities using the AGA 8 z calculation method.
Quality assurance:
· Calibrated against DVGW piston prover, which is recognized as a reference standard
by PTB. (DVGW = German Gas and Water Association)
· Complies with EN-45001
Selected amounts of natural gas from the Northen Border Gas Company naturual gas
pipe system is lead through the test site.
As the gas passes the test site, not in a loop, the possibilities for varying the pressure
and the temperature of the gas are limited.
Gas turbine meters will be used as reference meters. Details of the reference meters,
related temperature and pressure transmitters and the resulting uncertainty will be
enclosed in the calibration certificates issued by CEESI, Iowa.
The calibration bench includes six working standards and one meter section for building
in meters for calibration. The natural gas is circulated in a loop by an axial compressor.
The calibration may be performed on pulse output, counters, mA and voltage outputs.
During calibration, gas temperatures, gas pressure, compressibility factor and pulses
from the meter to be tested and the applied working standard/s are registered. All data is
registered electronically and the meter’s errors are determined and calculated.
Capacity:
Volume flow: 8 – 10000 am³/h
Dimensions: 2” – 16”
Pressure range: 0 – 50 bar
Uncertainty: <0,2%
Medium: Natural gas
Gas temperature: 10°C - 30°C
Traceability: PTB and NMI
Certificates hold all relevant information including gas composition and Reynolds
numbers if any. The certificate will be issued in Danish or English languages, as
requested by the customer.
The specifications contained herein are subject to change without notice and any user of said specifications should verify from the manufacturer that the
specifications are currently in effect. Otherwise, the manufacturer assumes no responsibility for the use of specifications which may have been changed
and are no longer in effect.
Contact information is subject to change. For the current contact information, visit our website at www.fmctechnologies.com/measurement and click on the
“Contact US” link in the left-hand column.
Headquarters:
500 North Sam Houston Parkway West, Suite 100 Houston, TX 77067 USA, Phone: +1(281) 260 2190, Fax: +1(281) 260 2191
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Ellerbek, Germany +49 (4101) 3040 Ellerbek, Germany +49 (4101) 304-0 Chennai, India +91 (44) 450 4400
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