Evc
Evc
Evc
EVC
A
B
SECTION
EV CONTROL SYSTEM EVC
E
CONTENTS
PRECAUTION ............................................... 8 Coolant Temperature Sensor ..................................21 F
Electric Water Pump ................................................21
PRECAUTIONS ................................................... 8 Cooling Fan Control Module ....................................22
Precaution for Technicians Using Medical Electric...... 8 Combination Meter ..................................................22 G
Point to Be Checked Before Starting Maintenance ECO Indicator ..........................................................23
Work .......................................................................... 8 Approaching Vehicle Sound for Pedestrians
Precaution for Supplemental Restraint System (VSP) .......................................................................23
H
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ................................................................... 8 WARNING LAMPS/INDICATOR LAMPS ..................23
Precaution for Procedure without Cowl Top Cover...... 9 WARNING LAMPS/INDICATOR LAMPS : EV
Precautions for Removing Battery Terminal ............. 9 System Warning Lamp ............................................23 I
High Voltage Precautions ........................................ 10 WARNING LAMPS/INDICATOR LAMPS : Low
General Precautions ............................................... 11 Battery Charge Warning Lamp ................................25
WARNING LAMPS/INDICATOR LAMPS : Plug In
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PREPARATION ........................................... 14 Indicator Lamp .........................................................26
WARNING LAMPS/INDICATOR LAMPS : Power
PREPARATION ..................................................14 Limitation Indicator Lamp ........................................28
Commercial Service Tools ...................................... 14 WARNING LAMPS/INDICATOR LAMPS : Ready K
To Drive Indicator Lamp ..........................................29
SYSTEM DESCRIPTION ............................. 15 WARNING LAMPS/INDICATOR LAMPS : 12V
COMPONENT PARTS .......................................15 Battery Charge Warning Lamp ................................31 L
Component Parts Location ...................................... 15 WARNING/INDICATOR (ON INFORMATION DIS-
VCM ........................................................................ 18 PLAY) .........................................................................32
M/C Relay ............................................................... 18 WARNING/INDICATOR (ON INFORMATION M
F/S Relay ................................................................ 18 DISPLAY) : DC/DC Converter Warning ...................32
F/S CHG Relay ....................................................... 18 WARNING/INDICATOR (ON INFORMATION
Charge Port Lid Opener Actuator Relay ................. 18 DISPLAY) : Low Battery Charge Warning ...............34 N
Charge Connector Lock Relay ................................ 18 WARNING/INDICATOR (ON INFORMATION
A/C Relay ................................................................ 19 DISPLAY) : Power Limitation Warning ....................35
System Main Relay 1 .............................................. 19 WARNING/INDICATOR (ON INFORMATION
System Main Relay 2 .............................................. 19 O
DISPLAY) : Shift P Warning ....................................36
Pre-charge Relay .................................................... 19
Reverse Lamp Relay ............................................... 19 WARNING CHIME .....................................................37
Accelerator Pedal Position Sensor .......................... 19 WARNING CHIME : DC/DC Converter Warning P
Refrigerant Pressure Sensor ................................... 19 Chime ......................................................................37
Stop Lamp Switch ................................................... 20 WARNING CHIME : Power Switch Reminder
ASCD Steering Switch ............................................ 20 Chime ......................................................................39
Brake Pedal Position Switch ................................... 20 WARNING CHIME : Shift P Warning Chime ...........39
Battery Current Sensor (With Battery Tempera-
ture Sensor) ............................................................ 20 SYSTEM ............................................................ 41
P1574 ASCD VEHICLE SPEED SENSOR ...... 206 P312C, P3130 TRACTION MOTOR INVERT-
Description .............................................................206 ER CONDENSER DISCHARGE ERROR ......... 237
DTC Logic ..............................................................206 DTC Logic ............................................................. 237
Diagnosis Procedure .............................................206 Diagnosis Procedure ............................................. 237
P1805 BRAKE SWITCH .................................. 208 P312D QUICK CHARGE ERROR .................... 238
DTC Logic ..............................................................208 DTC Logic ............................................................. 238
Component Function Check ..................................208 Diagnosis Procedure ............................................. 238
Diagnosis Procedure .............................................208
Component Inspection (Stop Lamp Switch) ..........209
P312E READY OFF ERROR ............................ 239
DTC Logic ............................................................. 239
P2122, P2123 APP SENSOR .......................... 211 Diagnosis Procedure ............................................. 239
DTC Logic ..............................................................211
Diagnosis Procedure .............................................211
P312F CHARGE OFF ERROR ......................... 241
DTC Logic ............................................................. 241
Component Inspection (Accelerator Pedal Posi-
tion Sensor) ...........................................................213 Diagnosis Procedure ............................................. 242
P2127, P2128 APP SENSOR .......................... 214 P3131 SYSTEM SHUTOFF ERROR ................ 243
DTC Logic ............................................................. 243
DTC Logic ..............................................................214
Diagnosis Procedure ............................................. 244
Diagnosis Procedure .............................................214
Component Inspection (Accelerator Pedal Posi- P3135 SLIGHT COLLISION DETECTION ....... 247
tion Sensor) ...........................................................216 DTC Logic ............................................................. 247
P2138 APP SENSOR ...................................... 217 Diagnosis Procedure ............................................. 247
DTC Logic ..............................................................217 P3137 CAR CRASH DETECTION ................... 249
Diagnosis Procedure .............................................217 DTC Logic ............................................................. 249
Component Inspection (Accelerator Pedal Posi- Diagnosis Procedure ............................................. 249
tion Sensor) ...........................................................218
P3141 PDM (POWER DELIVERY MODULE) .. 251
P3100 EV SYSTEM CAN COMMUNICATION. 219 Description ............................................................ 251
Description .............................................................219 DTC Logic ............................................................. 251
DTC Logic ..............................................................219 Component Function Check ................................. 251
Diagnosis Procedure .............................................220 Diagnosis Procedure ............................................. 251
P3101 VCM ...................................................... 221 P315C CHARGE RELAY ................................. 253
DTC Logic ..............................................................221 DTC Logic ............................................................. 253
Diagnosis Procedure .............................................221 Diagnosis Procedure ............................................. 253
P3102 LI-ION BATTERY ................................. 222 P315E ABS/VDC .............................................. 254
Description .............................................................222 DTC Logic ............................................................. 254
DTC Logic ..............................................................222 Diagnosis Procedure ............................................. 254
Diagnosis Procedure .............................................222
P316A MOTOR SPEED .................................... 255
P3117 A/C SYSTEM ........................................ 224 DTC Logic ............................................................. 255
Description .............................................................224 Diagnosis Procedure ............................................. 255
DTC Logic ..............................................................224
Diagnosis Procedure .............................................225 P316C, P316D, P316E PDM (POWER DELIV-
ERY MODULE) ................................................. 256
P311C HIGH VOLTAGE CIRCUIT .................. 226 DTC Logic ............................................................. 256
DTC Logic ..............................................................226
Diagnosis Procedure ............................................. 256
Diagnosis Procedure .............................................226
P316F PDM (POWER DELIVERY MODULE) .. 257
P312A EV SYSTEM CAN COMMUNICATION. 231 DTC Logic ............................................................. 257
Description .............................................................231
Diagnosis Procedure ............................................. 257
P31B7 CAN COMMUNICATION ..................... 306 P31DE SYSTEM MAIN RELAY ........................ 343
DTC Logic ..............................................................306 DTC Logic ............................................................. 343
Diagnosis Procedure .............................................306 Diagnosis Procedure ............................................. 343
P31B8 EV SYSTEM CAN COMMUNICATION. 308 P31E0 HIGH VOLTAGE CIRCUIT INTER-
DTC Logic ..............................................................308 LOCK ERROR .................................................. 344
Diagnosis Procedure .............................................308 Description ............................................................ 344
DTC Logic ............................................................. 344
P31BA CAN COMMUNICATION ..................... 310 Diagnosis Procedure ............................................. 344
DTC Logic ..............................................................310
Diagnosis Procedure .............................................310 P31E1 HIGH VOLTAGE CIRCUIT INTER-
LOCK ERROR .................................................. 348
P31C5, P31C6 VCM ........................................ 312 Description ............................................................ 348
DTC Logic ..............................................................312
DTC Logic ............................................................. 348
Diagnosis Procedure .............................................312
Diagnosis Procedure ............................................. 348
P31C7 VCM ..................................................... 314 P31E5 VCM POWER SUPPLY ........................ 351
DTC Logic ..............................................................314 DTC Logic ............................................................. 351
Diagnosis Procedure .............................................314 Diagnosis Procedure ............................................. 351
P31CA, P31CB QUICK CHARGE RELAY ...... 316 P31E7 RESTART INHIBITION ......................... 354
DTC Logic ..............................................................316 DTC Logic ............................................................. 354
Diagnosis Procedure .............................................316 Diagnosis Procedure ............................................. 354
P31D3 M/C RELAY .......................................... 319 P31E8 WATER PUMP ...................................... 355
DTC Logic ..............................................................319 DTC Logic ............................................................. 355
Diagnosis Procedure .............................................319 Diagnosis Procedure ............................................. 355
Component Inspection (M/C Relay) ......................320
P31E9 WATER PUMP ...................................... 358
P31D4 PRE-CHARGE RELAY ........................ 322 DTC Logic ............................................................. 358
DTC Logic ..............................................................322 Diagnosis Procedure ............................................. 358
Diagnosis Procedure .............................................322
P31EC WATER PUMP ..................................... 360
P31D5 PRE-CHARGE RELAY ........................ 324 DTC Logic ............................................................. 360
DTC Logic ..............................................................324 Diagnosis Procedure ............................................. 360
Diagnosis Procedure .............................................324
P31EE REFRIGERANT PRESSURE SEN-
P31D6 F/S RELAY ........................................... 329
SOR .................................................................. 362
DTC Logic ..............................................................329
DTC Logic ............................................................. 362
Diagnosis Procedure .............................................329
Diagnosis Procedure ............................................. 362
P31D7 F/S RELAY ........................................... 331
P31F2 AV INFORMATION MISMATCH ........... 365
DTC Logic ..............................................................331
DTC Logic ............................................................. 365
Diagnosis Procedure .............................................331
Diagnosis Procedure ............................................. 366
P31D8 CHARGING CONNECTOR LOCK RE-
COOLING FAN ................................................. 367
LAY .................................................................. 334 Component Function Check ................................. 367
DTC Logic ..............................................................334
Diagnosis Procedure ............................................. 367
Diagnosis Procedure .............................................334
Component Inspection (Cooling Fan Motor) ......... 370
P31DB SYSTEM MAIN RELAY + .................... 337 Component Inspection (Cooling Fan Relay) ......... 370
DTC Logic ..............................................................337 M/C RELAY ...................................................... 371
Diagnosis Procedure .............................................337
Diagnosis Procedure ............................................. 371
P31DC SYSTEM MAIN RELAY - .................... 339 Component Inspection (M/C Relay) ...................... 372
DTC Logic ..............................................................339 F/S CHG RELAY .............................................. 373
Diagnosis Procedure .............................................339
Diagnosis Procedure ............................................. 373
P31DD PRE-CHARGE RELAY ....................... 341 Component Inspection (F/S CHG Relay) .............. 375
CHARGE PORT LID OPENER RELAY ........... 379 CHARGE PORT LID OPENER SWITCH ........ 403
Diagnosis Procedure ............................................. 379 Diagnosis Procedure ............................................. 403
Component Inspection (Charge Port Lid Opener B
Component Inspection (Charge Port Lid Opener
Actuator Relay) ..................................................... 381 Switch) ................................................................... 405
REVERSE LAMP RELAY ................................ 382 CHARGE PORT LAMP ................................... 406 EVC
Component Function Check .................................. 382 Component Function Check .................................. 406
Diagnosis Procedure ............................................. 382 Diagnosis Procedure ............................................. 406
Component Inspection (Reverse Lamp Relay) ..... 384 D
SYMPTOM DIAGNOSIS ............................ 409
A/C RELAY ....................................................... 385
Diagnosis Procedure ............................................. 385 EV CONTROL SYSTEM ................................. 409
Component Inspection (A/C Relay) ....................... 386 Symptom Index ...................................................... 409 E
READY Status Cannot Be Achieved ..................... 410
CHARGING STATUS INDICATOR .................. 388 Unable to Travel .................................................... 411
Component Function Check .................................. 388 Low Electrical Consumption .................................. 412
F
Diagnosis Procedure ............................................. 388 Power Switch Does Not Turn OFF ........................ 413
No Regeneration ................................................... 414
IMMEDIATE CHARGING SWITCH .................. 390 Decelerating Force Changes ................................. 415
Diagnosis Procedure ............................................. 390 Normal Charge Does Not Start .............................. 416 G
Component Inspection (Immediate Charging Timer Charge and Remote Charge Does Not Start
Switch) .................................................................. 392 .. 417
Immediate Charge Does Not Start ........................ 418 H
CHARGING CONNECTOR LOCK ................... 393
Normal Charge Is Not Completed ......................... 418
Component Function Check .................................. 393
Quick Charge Does Not Start ................................ 419
Diagnosis Procedure ............................................. 393
Quick Charge Is Not Completed ............................ 419
Component Inspection (Charge Connector Lock I
Full Charge Cannot Be Achieved .......................... 420
Actuator) ................................................................ 393
Climate Ctrl. Timer Does Not Start ........................ 420
CHARGE PORT LID OPENER ........................ 395 Remote climate control Does Not Start ................. 421
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Component Function Check .................................. 395
NORMAL OPERATING CONDITION ............. 422
Diagnosis Procedure ............................................. 395
Description ............................................................. 422
Component Inspection (Charge Port Lid Opener
Actuator) ................................................................ 396 K
REMOVAL AND INSTALLATION ............. 423
CHARGING CONNECTOR LOCK SWITCH .... 397 VCM ................................................................. 423
Diagnosis Procedure ............................................. 397 Exploded View ....................................................... 423 L
Removal and Installation ....................................... 423
OPERATION PROHIBITION
WARNING:
• Parts with strong magnet is used in this vehicle.
• Technicians using a medical electric device such as pacemaker must never perform operation on the
vehicle, as magnetic field can affect the device function by approaching to such parts.
NORMAL CHARGE PRECAUTION
WARNING:
• If a technician uses a medical electric device such as an implantable cardiac pacemaker or an
implantable cardioverter defibrillator, the possible effects on the devices must be checked with the
device manufacturer before starting the charge operation.
• As radiated electromagnetic wave generated by PDM (Power Delivery Module) at normal charge
operation may affect medical electric devices, a technician using a medical electric device such as
implantable cardiac pacemaker or an implantable cardioverter defibrillator must not approach motor
room [PDM (Power Delivery Module)] at the hood-opened condition during normal charge operation.
PRECAUTION AT TELEMATICS SYSTEM OPERATION
WARNING:
• If a technician uses implantable cardiac pacemaker or implantable cardioverter defibrillator (ICD),
avoid the device implanted part from approaching within approximately 220 mm (8.66 in) from inte-
rior/exterior antenna.
• The electromagnetic wave of TCU might affect the function of the implantable cardiac pacemaker or
the implantable cardioverter defibrillator (ICD), when using the service, etc.
• If a technician uses other medical electric devices than implantable cardiac pacemaker or implant-
able cardioverter defibrillator (ICD), the electromagnetic wave of TCU might affect the function of the
device. The possible effects on the devices must be checked with the device manufacturer before
TCU use.
PRECAUTION AT INTELLIGENT KEY SYSTEM OPERATION
WARNING:
• If a technician uses implantable cardiac pacemaker or implantable cardioverter defibrillator (ICD),
avoid the device implanted part from approaching within approximately 220 mm (8.66 in) from inte-
rior/exterior antenna.
• The electromagnetic wave of Intelligent Key might affect the function of the implantable cardiac
pacemaker or the implantable cardioverter defibrillator (ICD), at door operation, at each request
switch operation, or at engine starting.
• If a technician uses other medical electric devices than implantable cardiac pacemaker or implant-
able cardioverter defibrillator (ICD), the electromagnetic wave of Intelligent Key might affect the
function of the device. The possible effects on the devices must be checked with the device manu-
facturer before Intelligent Key use.
Point to Be Checked Before Starting Maintenance Work INFOID:0000000010120509
The high voltage system may starts automatically. It is required to check that the timer air conditioner
and timer charge (during EVSE connection) are not set before starting maintenance work.
NOTE:
If the timer air conditioner or timer charge (during EVSE connection) is set, the high voltage system starts
automatically even when the power switch is in OFF state.
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER" INFOID:0000000010120510
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
Revision: May 2014 EVC-8 2014 LEAF
PRECAUTIONS
< PRECAUTION >
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted. A
Information necessary to service the system safely is included in the SR and SB section of this Service Man-
ual.
WARNING: B
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal EVC
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this D
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS E
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s) with a F
hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the
battery and wait at least three minutes before performing any service. G
H
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc to prevent damage to
windshield.
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• When removing the 12V battery terminal, turn OFF the power
switch and wait at least 5 minutes.
NOTE:
M
ECU may be active for several minutes after the power switch is
turned OFF. If the battery terminal is removed before ECU stops,
then a DTC detection error or ECU data corruption may occur.
• Always disconnect the battery terminal within 60 minutes after N
turning OFF the power switch. Even when the power switch is
OFF, the 12V battery automatic charge control may automatically
start after a lapse of 60 minutes from power switch OFF.
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• Disconnect 12V battery terminal according to the following steps.
SEF289H
WORK PROCEDURE
1. Check that EVSE is not connected. P
NOTE:
If EVSE is connected, the air conditioning system may be automatically activated by the timer A/C func-
tion.
2. Turn the power switch OFF → ON → OFF. Get out of the vehicle. Close all doors (including back door).
3. Check that the charge status indicator lamp does not blink and wait for 5 minutes or more.
NOTE:
DANGER:
Since hybrid vehicles and electric vehicles contain a high voltage battery, there is the risk of
electric shock, electric leakage, or similar accidents if the high voltage component and vehicle are
handled incorrectly. Be sure to follow the correct work procedures when performing inspection and
maintenance.
WARNING:
• Be sure to remove the service plug in order to disconnect the high voltage circuits before perform-
ing inspection or maintenance of high voltage system harnesses and parts.
• The removed service plug must always be carried in a pocket of the responsible worker or placed in
the tool box during the procedure to prevent the plug from being connected by mistake.
• Be sure to wear insulated protective equipment before beginning work on the high voltage system.
• Never allow workers other than the responsible person to touch the vehicle containing high voltage
parts. To keep others from touching the high voltage parts, these parts must be covered with an insu-
lating sheet except when using them.
CAUTION:
Never bring the vehicle into the READY status with the service plug removed unless otherwise
instructed in the Service Manual. A malfunction may occur if this is not observed.
HIGH VOLTAGE HARNESS AND EQUIPMENT IDENTIFICATION
All the high voltage harnesses and connectors are orange. The Li-ion battery and other high voltage devices
include an orange high voltage label. Never touch these harnesses and high voltage parts.
HANDLING OF HIGH VOLTAGE HARNESS AND TERMINALS
Immediately insulate disconnected high voltage connectors and terminals with insulating tape.
REGULATIONS ON WORKERS WITH MEDICAL ELECTRONICS
WARNING:
The vehicle contains parts that contain powerful magnets. If a person who is wearing a heart pace-
maker or other medical device is close to these parts, the medical device may be affected by the mag-
nets. Such persons must not perform work on the vehicle.
PROHIBITED ITEMS TO CARRY DURING THE WORK
Hybrid vehicles and electric vehicles contain parts with high voltage and intense magnetic force. Never carry
metal products and magnetic recording media (e.g. cash card, prepaid card) to repair/inspect high voltage
parts. If this is not observed, the metal products may create a risk of short circuit and the magnetic recording
media may lose their magnetic recording.
POSTING A SIGN OF “DANGER! HIGH VOLTAGE AREA. KEEP OUT”
EVC
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PBIB0090E
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Electric power train Cooling fan assembly and radiator Charge port N
assembly
Refrigerant pressure sensor (with heat pump) EVC-19, "Refrigerant Pressure Sensor"
Refrigerant pressure sensor (without heat pump) EVC-19, "Refrigerant Pressure Sensor"
EVC-20, "Battery Current Sensor (With Battery Tempera-
Battery current sensor (with battery temperature sensor)
ture Sensor)"
Charge connector lock relay (IPDM E/R) EVC-18, "Charge Connector Lock Relay"
Charge port lid opener actuator DLK-21, "Charge Port Lid Opener Actuator"
BODY COMPARTMENT
EVC
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VCM INFOID:0000000010120517
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The M/C (motor control) relay supplies the main power to the EV system. VCM activates the M/C relay and
supplies power to the EV system when the EV system needs to be started.
F/S Relay INFOID:0000000010120519
The F/S (fail-safe) relay supplies the driving power for the system main relay inside the Li-ion battery. VCM
activates the F/S relay to make the system main relay controllable when the system is set to READY or when
the battery is charged.
When VCM detects a malfunction in the EV system and judges that the system main relay must be deacti-
vated, VCM deactivates the F/S relay to shut off the system main relay driving power.
F/S CHG Relay INFOID:0000000010120520
The F/S CHG (fail-safe charge) relay supplies the driving power for the quick charge relay inside the PDM
(Power Delivery Module). When VCM recognizes a quick charge start, VCM activates the F/S CHG relay to
make the quick charge relay operable. During driving, F/S CHG relay remains OFF so that the quick charge
relay is not activated.
Charge Port Lid Opener Actuator Relay INFOID:0000000010120521
The charge port lid opener actuator relay is controlled by VCM and supplies power to the charge port lid
opener actuator.
Charge Connector Lock Relay INFOID:0000000010120522
The charge connector lock relay is controlled by VCM and supplies power to the charge connector lock actua-
tor.
A
The A/C (air conditioner) relay supplies power to the air conditioner system. VCM activates the A/C relay to
supply power to the air conditioner system when the power is turned on or an air conditioner operation request
signal is received. B
System Main Relay 1 INFOID:0000000010120524
The system main relay 1 is integrated in the Li-ion battery and controlled by VCM. The system main relay 1 EVC
connects and disconnects the high-voltage circuit (+) side and Li-ion battery.
If the pre-charge to the inverter condenser is complete while high voltage power is supplied, VCM activates
the system main relay 1 to supply power from the Li-ion battery to the EV system. Also when charging, VCM
activates the system main relay 1 to supply power from an external charger to the Li-ion battery. D
E
The system main relay 2 is integrated in the Li-ion battery and controlled by VCM. The system main relay 2
connects and disconnects the high-voltage circuit (−) side and Li-ion battery. When high voltage power is sup-
plied, VCM activates the system main relay 2 to supply power from the Li-ion battery to the EV system. When
charging, power from an external charger is supplied from the system main relay 2 to the Li-ion battery. F
Pre-charge Relay INFOID:0000000010120526
The pre-charge relay is integrated in the Li-ion battery and controlled by VCM. When high voltage power is G
required, VCM activates the pre-charge relay before activating the system main relay to prevent abrupt appli-
cation of high voltage.
H
Reverse Lamp Relay INFOID:0000000010120527
When VCM receives a reverse range information from the electric shift selector, VCM activates the reverse
lamp relay to turn ON the reverse lamp. I
Accelerator Pedal Position Sensor INFOID:0000000010120528
PBIB1741E
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N
The sensor uses an electrostatic volume pressure transducer to convert refrigerant pressure to voltage. VCM
calculates refrigerant pressure based on the voltage and sends a refrigerant pressure signal to the A/C auto
amp. via EV system CAN communication.
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The stop lamp switch is installed to the brake pedal bracket. The
switch detects the state of the brake pedal and transmits an ON/OFF
signal to VCM.
The contact of the stop lamp switch is usually open. When the brake
pedal is depressed, it closes and the stop lamp switch signal is
transmitted as a voltage signal.
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EVC
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<Reference value>
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The cooling fan control module is mounted on the cooling fan and
drives the cooling fan motor.
The cooling fan control module conducts communication between
VCM via the PWM communication. The cooling fan control module
drives the cooling fan motor so that the cooling fan speed is con-
trolled in accordance with the control signal from VCM.
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Approaching Vehicle Sound for Pedestrians (VSP) INFOID:0000000010120539
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BULB CHECK
For approximately 2 seconds after the power switch is turned ON.
SYNCHRONIZATION WITH MASTER WARNING LAMP
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SIGNAL PATH
• If VCM detects a malfunction or receives an EV system warning lamp request signal from any other ECUs,
VCM transmits an EV system warning lamp request signal to the combination meter via CAN communica-
tion.
• Combination meter illuminates EV system warning lamp according to the input signal.
LIGHTING CONDITION
When all of the following conditions are satisfied:
• Power switch: ON or READY
• EV system-related DTC is confirmed.
NOTE:
For DTCs that the EV system warning lamp turns ON, refer to EVC-102, "DTC Index".
SHUTOFF CONDITION
When any of the following conditions are satisfied:
• Power switch: OFF
• DTC is erased.
NOTE:
• The warning lamp may turn ON even after the power switch is turned OFF, depending on a detected DTC.
• For DTC erasing method, refer to EVC-72, "CONSULT Function".
EVC
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WARNING LAMPS/INDICATOR LAMPS : Low Battery Charge Warning Lamp
INFOID:0000000010120541
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DESIGN/PURPOSE
The low battery charge warning lamp turns ON when the Li-ion bat-
tery remaining energy is lowered. H
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BULB CHECK
Not applicable
SYNCHRONIZATION WITH MASTER WARNING LAMP L
Synchronization is applied.
For master warning lamp, refer to MWI-31, "MASTER WARNING LAMP : System Description".
OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIG- M
NAL
For actions on CAN communications blackout in the combination meter, refer to MWI-64, "Fail-Safe".
N
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SIGNAL PATH
• LBC transmits a Li-ion battery remained energy signal to VCM.
• VCM calculates a remaining Li-ion battery power according to a signal received from LBC. When judging low
remaining battery power, VCM transmits a low battery charge warning lamp request signal to the combina-
tion meter.
LIGHTING CONDITION
When all of the following conditions are satisfied:
• Power switch: ON or READY
• When Li-ion battery remaining energy is Approx. 4 kWh or less.
SHUTOFF CONDITION
When Li-ion battery remaining energy recovers to 4.5 kWh or more.
TIMING CHART
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DESIGN/PURPOSE
EVC
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BULB CHECK
For approximately 2 seconds after the power switch is turned ON.
SYNCHRONIZATION WITH MASTER WARNING LAMP E
Not applicable
SYSTEM DIAGRAM
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SIGNAL PATH
• When the charge connector is connected to the normal charge port, PDM (Power Delivery Module) transmits
an EVSE connecting signal to VCM.
• When the charge connector is connected to the quick charge port, PDM (Power Delivery Module) transmits J
a quick charger connecting signal to VCM.
• When receiving an EVSE connecting signal or quick charger connecting signal, VCM supplies power to the
plug in indicator lamp located in the combination meter and turns ON the plug in indicator lamp. K
NOTE:
When EVSE is connected to the normal charge port, the indicator lamp turns OFF if no operation is per-
formed for ten consecutive seconds or more.
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LIGHTING CONDITION
The charge connector is connected to the normal charge port or the quick charge port.
BLINKING CONDITION M
While charging
SHUTOFF CONDITION
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When any of the following conditions are satisfied:
• No operation for 10 seconds or more after connecting EVSE
• Disconnect charge connector.
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DESIGN/PURPOSE
The power limitation indicator lamp turns ON when the traction motor
output is limited.
JSCIA0027ZZ
BULB CHECK
For approximately 2 seconds after the power switch is turned ON.
SYNCHRONIZATION WITH MASTER WARNING LAMP
Synchronization is applied.
For master warning lamp, refer to MWI-31, "MASTER WARNING LAMP : System Description".
OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIG-
NAL
For actions on CAN communications blackout in the combination meter, refer to MWI-64, "Fail-Safe".
EVC
JSCIA0517GB
D
SIGNAL PATH
• The traction motor inverter transmits a motor torque limit signal to VCM when the traction motor needs to be
protected.
• LBC transmits a motor torque limit signal to VCM when Li-ion battery cannot output power normally. E
• When receiving a motor torque limit signal from the traction motor inverter or LBC, VCM transmits a power
limitation indicator lamp request signal to the combination meter.
• The combination meter turns ON the power limitation indicator lamp according to the signal. F
LIGHTING CONDITION
For lighting condition, refer to EVC-48, "MOTOR POWER CONTROL : System Description".
G
SHUTOFF CONDITION
The traction motor or Li-ion battery returns from the output limiting state.
TIMING CHART H
O
JSCIA0518GB
DESIGN/PURPOSE
JSCIA0024ZZ
BULB CHECK
Not applicable
SYNCHRONIZATION WITH MASTER WARNING LAMP
Not applicable
SYSTEM DIAGRAM
JSCIA0513GB
SIGNAL PATH
• BCM transmits a READY signal to VCM when the driver operates the power switch to READY.
• The high voltage circuit is connected when VCM receives a READY signal. When the high voltage circuit is
connected normally, LBC and the traction motor inverter transmit a high voltage discharge permit signal to
VCM.
• When receiving a high voltage discharge permit signal, VCM judges that the vehicle is in a drivable condition
and transmits a READY to drive indicator lamp request signal to the combination meter for turning ON the
READY to drive indicator lamp.
LIGHTING CONDITION
• Vehicle: READY state.
SHUTOFF CONDITION
• Power switch: OFF
• When a malfunction occurs in EV system.
BLINKING CONDITION
• When operating from power switch ON to READY
EVC
E
JSCIA0514GB
DESIGN/PURPOSE
The 12V battery charge warning lamp turns ON when a malfunction G
occurs in the DC/DC converter simultaneously with a 12V battery
voltage drop.
H
J
JSCIA0030ZZ
BULB CHECK
For approximately 2 seconds after the power switch is turned ON. K
SYNCHRONIZATION WITH MASTER WARNING LAMP
Synchronization is applied.
For master warning lamp, refer to MWI-31, "MASTER WARNING LAMP : System Description". L
OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIG-
NAL
For actions on CAN communications blackout in the combination meter, refer to MWI-64, "Fail-Safe". M
SYSTEM DIAGRAM
N
JSCIA0509GB
JSCIA0510GB
DESIGN/PURPOSE
DC/DC converter warning warns the driver of 12V battery voltage drop.
Symbol Message A
• Stop vehicle*1
• Apply parking brake*2 EVC
D
JSCIA0030ZZ
JSCIA0545GB
K
SIGNAL PATH
• VCM monitors 12V battery voltage, and if the voltage drops, then VCM transmits a DC/DC converter warning
request signal to the combination meter to display a DC/DC converter warning.
• When receiving a P range signal from the electric shift selector, VCM cancels a DC/DC converter warning. L
JSCIA0542GB
DESIGN/PURPOSE
Low battery charge warning is displayed when Li-ion battery power becomes low.
Symbol Message
— Battery level is low
JSCIA0511GB
SIGNAL PATH
• LBC transmits a Li-ion battery remaind energy signal to VCM.
JSCIA0512GB
J
WARNING/INDICATOR (ON INFORMATION DISPLAY) : Power Limitation Warning
INFOID:0000000010120548
DESIGN/PURPOSE K
Power limitation warning shows that traction motor output is limited.
Symbol Message L
— Motor power is limited
JSCIA0517GB
SIGNAL PATH
• The traction motor inverter transmits a motor torque limit signal to VCM when the traction motor needs to be
protected.
JSCIA0518GB
DESIGN/PURPOSE
Shift P warning warns that the driver is getting off the vehicle with the shift position not in P position.
Symbol Message
Select P
JSCIA0763ZZ
EVC
D
JSCIA0522GB
SIGNAL PATH E
• The electric shift selector sends shift position information to VCM.
• BCM transmits a door switch signal to VCM.
• VCM judges the vehicle condition according to shift position information and a door switch signal. VCM
transmits a shift P range request display signal to the combination meter if the driver’s door is opened with F
the shift position not in P position.
WARNING/INDICATOR OPERATING CONDITION
G
When all of the following conditions are satisfied:
• Shift position: Except P range
• Front door (driver side): Open
H
WARNING/INDICATOR CANCEL CONDITION
The indication is cancelled when any of the following conditions are satisfied:
• The shift position is changed to P position.
• The driver’s door is closed. I
TIMING CHART
J
JSCIA0523GB
O
WARNING CHIME
WARNING CHIME : DC/DC Converter Warning Chime INFOID:0000000010120550
P
PURPOSE
The DC/DC converter warning chime warns the driver that 12V battery voltage is low.
SYNCHRONIZATION WITH WARNING LAMP/INDICATOR LAMP
Not applicable
SYNCHRONIZATION WITH WARNING/INDICATOR (INFORMATION DISPLAY)
JSCIA0545GB
SIGNAL PATH
• VCM monitors 12V battery voltage, and if the voltage drops, then VCM transmits a DC/DC converter warning
request signal to the combination meter to operate a DC/DC converter warning chime.
• When VCM receives a P position signal from the electric shift selector, the operation of DC/DC converter
warning chime is cancelled.
WARNING OPERATING CONDITION
When all of the following conditions are satisfied:
• Shift position: Except P range
• 12V battery voltage stays low (approximately 10 – 12 V or less)* for a few consecutive seconds.
*: Threshold voltage depends on vehicle speeds.
NOTE:
When 12V battery voltage drops sharply while in READY state, the READY state is also cancelled.
WARNING CANCEL CONDITION
When any of the following conditions are satisfied:
• Shift position: P range
• The 12V battery voltage returns to approximately 12.5 V or more.
TIMING CHART
JSCIA0542GB
A
PURPOSE
The power switch reminder chime warns the driver that the driver’s door is opened with power switch ON or in
READY state. B
SYNCHRONIZATION WITH WARNING LAMP/INDICATOR LAMP
Not applicable
EVC
SYNCHRONIZATION WITH WARNING/INDICATOR (INFORMATION DISPLAY)
Synchronization is applied.
For information display, refer to MWI-35, "INFORMATION DISPLAY : System Description".
D
SYSTEM DIAGRAM
G
JSCIA0550GB
SIGNAL PATH
• BCM transmits a door switch signal to VCM. H
• VCM judges the vehicle condition according to a door switch signal and power supply condition. VCM trans-
mits a power switch reminder request signal to the combination meter if the driver’s door is opened with the
power switch ON or in READY state. I
WARNING OPERATING CONDITION
When all of the following conditions are satisfied:
• Power switch: ON or READY J
• Door switch: ON (Door is open)
WARNING CANCEL CONDITION
When any of the following conditions are satisfied: K
• Power switch: Except ON or READY
• Door switch: OFF (Door is closed)
L
TIMING CHART
JSCIA0551GB
PURPOSE
The shift P warning chime warns that the drive is getting off the vehicle with the shift position not in P position.
Revision: May 2014 EVC-39 2014 LEAF
COMPONENT PARTS
< SYSTEM DESCRIPTION >
SYNCHRONIZATION WITH WARNING LAMP/INDICATOR LAMP
Not applicable
SYNCHRONIZATION WITH WARNING/INDICATOR (INFORMATION DISPLAY)
Synchronization is applied.
For information display, refer to EVC-36, "WARNING/INDICATOR (ON INFORMATION DISPLAY) : Shift P
Warning".
SYSTEM DIAGRAM
JSCIA0522GB
SIGNAL PATH
• The electric shift selector sends shift position information to VCM.
• BCM transmits a door switch signal to VCM.
• VCM judges the vehicle condition according to shift position information and a door switch signal. VCM
transmits a shift P range request display signal to the combination meter if the driver's door is opened with
the shift position not in P position.
WARNING OPERATING CONDITION
When all of the following conditions are satisfied:
• Shift position: Except P range
• Front door (driver side): Open
WARNING CANCEL CONDITION
The indication is cancelled when any of the following conditions are satisfied:
• The shift position is changed to P position.
• The driver’s door is closed.
TIMING CHART
JSCIA0523GB
Control Reference E
EVC-44, "EV SYSTEM START UP CONTROL : System Descrip-
EV system start-up control
tion"
EVC-47, "HIGH VOLTAGE POWER SUPPLY CONTROL : System F
High voltage power supply control
Description"
Motor power control EVC-48, "MOTOR POWER CONTROL : System Description"
EVC-49, "MOTOR REGENERATION CONTROL : System De- G
Motor regeneration control
scription"
ECO mode / B mode EVC-50, "ECO MODE/B MODE SYSTEM : System Description"
Electric shift control TM-42, "ELECTRIC SHIFT SYSTEM : System Description"
H
FAIL-SAFE PATTERN
• Pattern A: Quick charge prohibited
• Pattern B: Normal charge prohibited O
• Pattern C: READY OFF
• Pattern D: High-voltage power supply stop
P
FAIL-SAFE LIST
×:Applicable
Pattern
DTC Others
A B C D
TYPE 1 ×
U1010
TYPE 2 × × × ×
P319C ×
P319E × × Only driving in creep is possible.
K
TYPE 1 ×
P31A1
TYPE 2 × × Traction motor output is limited.
P31A2 × L
P31A7 ×
P31A9 × × Only driving in creep is possible.
M
P31AD ×
TYPE 1 ×
P31AE
TYPE 2 × × Traction motor output is limited. N
TYPE 1 VCM inhibits the timer charge.
P31B0 TYPE 2 VCM inhibits the timer charge and the remote climate control.
O
TYPE 3 No fail-safe.
When the power is turned on and the vehicle is charging, the cooling
TYPE 1
P31B3 fan is operated at a constant speed.
P
TYPE 2 No fail-safe.
TYPE 1 VCM inhibits the timer charge.
P31B4 TYPE 2 VCM inhibits the remote climate control.
TYPE 3 No fail-safe.
SYSTEM DIAGRAM
JSCIA0486GB
CONTROL DESCRIPTION
VCM judges the operation mode from signals sent by various sensors, switches, and ECUs, and controls the
start/stop of the EV system by activating the relays accordingly.
EVC
JSCIA0487GB
When the power ON power supply from the IPDM E/R enters VCM, VCM turns ON the M/C relay to supply D
power to each ECU in the EV system.
READY
E
I
JSCIA0488GB
When the driver operates the POWER switch while depressing the brake pedal, VCM turns ON the M/C relay
to supply power to each ECU in the EV system. Furthermore, VCM activates the F/S relay to start the power
J
supply to the system main relay.
NOTE:
VCM inhibits the vehicle is set to READY in following conditions:
• Charge connector is connected K
• Li-ion battery remaining energy is too low.
• Li-ion battery temperature is too low. [Approximately -25°C (-13°F)]
In Normal Charging L
JSCIA0489GB
If VCM judges that the system is in normal charge mode, VCM turns ON the M/C relay to supply power to
each ECU in the EV system. Furthermore, VCM activates the F/S relay to start the power supply to the system
main relay.
NOTE:
Normal charging does not start with the power switch ON.
JSCIA0490GB
When VCM judges that the system is in quick charge mode, VCM turns ON the M/C relay to supply power to
each ECU in the EV system. VCM also activates the F/S CHG relay to supply power to the quick charge relay
inside PDM (Power Delivery Module). Furthermore, VCM activates the F/S relay to start the power supply to
the system main relay.
When Air Conditioner Is Operating (Power OFF)
When air conditioner is activated (e.g. remote climate control and Climate Ctrl. Timer), VCM turns ON the M/C
relay to start the EV system. VCM also activates the A/C relay to supply power to the air conditioner system.
Furthermore, VCM activates the F/S relay to start the power supply to the system main relay.
When Automatic 12V Battery Charge Control is Operating
When VCM judges that the 12V battery requires automatic charging, VCM turns ON the M/C relay to start the
EV system. Furthermore, VCM activates the F/S relay to start the power supply to the system main relay.
Relay Activation Matrix
POWER ON
Condition
Relay Charging When 12V bat- Climate Ctrl.
POWER ON READY
Normal charge Quick charge tery is charged Timer
F/S relay ON ON ON ON ON ON
M/C relay ON ON ON ON ON ON
A/C relay ON ON ON ON ON ON
F/S CHG relay OFF OFF OFF ON OFF OFF
POWER OFF
Condition
Relay Charging When 12V battery Remote cli-
Climate Ctrl. Timer
Normal charge Quick charge is charged mate control
F/S relay ON ON ON ON ON
M/C relay ON ON ON ON ON
A/C relay OFF OFF OFF ON ON
F/S CHG relay OFF ON OFF OFF ON*
*: Only during quick charging
HIGH VOLTAGE POWER SUPPLY CONTROL
A
SYSTEM DIAGRAM
EVC
JSCIA0491GB
G
DESCRIPTION
When the driver performs the READY operation or connects the charge cable to a charging port or when VCM
starts according to the timer control and judges the necessity of connecting the high voltage circuit to Li-ion
battery, VCM activates system main relay 1, system main relay 2, and the pre-charge relay located inside the H
Li-ion battery to establish the circuit.
Moreover, the high voltage circuit of the EV system has a pre-charge circuit to protect the high voltage circuit
from sudden application of high voltage current. I
CONTROL FLOW
To connect the high voltage circuit, VCM first activates the system main relay 2 and pre-charge relay.
J
N
JSCIA0492GB
As a result, the high voltage power is supplied to the respective systems via the pre-charge resistor in the pre-
charge circuit. When the condenser inside the traction motor inverter is fully charged by the applied power, the O
traction motor inverter transmits a high voltage power supply preparation completion signal to VCM. Receiving
JSCIA0493GB
SYSTEM DIAGRAM
JSCIA0778GB
NOTE:
VCM calculates vehicle speed, based on a motor speed.
DESCRIPTION
The EV system generates traction force by converting the direct current from the Li-ion battery to an alternat-
ing current by the traction motor inverter and operating the traction motor with the alternating current.
VCM calculates target traction force, based on an accelerator pedal position, vehicle speed, and shift position.
After this, VCM adds creep force to the calculated target traction force.
Subsequently, VCM adds torque limitations to the calculated driving force, based on torque down signals
received from each system, to decide a motor torque request signal.
This motor torque request signal is transmitted to the traction motor inverter via EV system CAN communica-
tion.
For the operation principle of the motor, refer to TMS-19, "MOTOR POWER CONTROL : Operating Principle".
OUTPUT LIMIT AND OUTPUT STOP REQUEST LIST
I
SYSTEM DIAGRAM
N
JSCIA0779GB
NOTE:
VCM calculates vehicle speed, based on a motor speed. O
DESCRIPTION
The regenerative brake system is a function that operates the traction motor as a generator during decelera-
tion, not for generating traction force as in normal driving, and converts the kinetic energy from the vehicle P
wheels to electric energy that is used to charge the Li-ion battery. At the same time, it utilizes the rotational
resistance from the power generation as a part of the braking force.
For the operation principle, refer to TMS-20, "MOTOR REGENERATION CONTROL : Operating Principle".
REGENERATIVE BRAKE CONTROL
When the driver depresses the brake pedal during driving, Electrically-driven Intelligent Brake Unit transmits a
target braking force signal to VCM. VCM calculates a target regenerative torque based on the signal and
SYSTEM DIAGRAM
JSCIA0502GB
CONTROL OUTLINE
VCM activates the EV system by connecting the charging connector, performing remote control, or using the E
built-in timer to start charging to the Li-ion battery. The following charge modes are available.
I
SYSTEM DIAGRAM
JSCIA0625GB
BASIC CONTROL
When EVSE is connected under the power switch OFF condition, VCM judges that the system is in a charge
mode and activates the F/S relay and M/C relay to allow charging operation.
A
SYSTEM DIAGRAM
EVC
JSCIA0626GB
I
BASIC CONTROL
When the quick charge connector is connected to the quick charge port and the start switch of quick charger is
pressed, the PDM (Power Delivery Module) transmits an EV system activation request signal to VCM. VCM J
then activates the F/S CHG relay.
Next, VCM determines the target charge power based on the Li-ion battery chargeable power signal received
from the Li-ion battery controller and the chargeable power signal received from the PDM (Power Delivery
Module). VCM then sends the maximum charge power signal to the PDM (Power Delivery Module). K
The PDM (Power Delivery Module) converts the Maximum charge power signal to a charge current request
signal and transmits it to the quick charger.
Simultaneously, the PDM (Power Delivery Module) activates the quick charge relay, and VCM activates sys- L
tem main relay 1 and system main relay 2. Consequently, the quick charge starts.
When the charge amount reaches the prescribed amount and VCM receives the Li-ion battery charge comple-
tion signal from the Li-ion battery controller, VCM stops the charging.
M
NOTE:
• Even if the Li-ion battery remaining energy does not reach the predetermined level, VCM may stop the
charge control after a certain period of time.
• When the Li-ion battery temperature reaches 60ºC (140°F) or higher, VCM temporarily stops quick charging N
and enters standby status.
HIGH VOLTAGE SYSTEM COOLING CONTROL
O
HIGH VOLTAGE SYSTEM COOLING CONTROL : System Description INFOID:0000000010120563
VCM controls water pump and cooling fan according to information from various sensors and ECUs.
P
JSCIA0494GB
JSCIA0495GB
Control Description
VCM calculates an appropriate speed according to coolant temperature, vehicle speed, and a cooling fan E
speed request signal received from A/C auto amplifier and transmits a duty signal to the cooling fan control
module.VCM judges a maximum fan speed according to a cooling fan speed (calculated from coolant temper-
ature and a vehicle speed) and that requested from the A/C auto amplifier and outputs drive duty.
NOTE: F
The cooling fan may be activated during charge or deice system operation (only models with heat pump) even
when the power switch is OFF.
The cooling fan speed control reduces variations in cooling fan G
speed by setting a range in operating conditions as shown in the fig-
ure.
H
JSCIA0496GB J
JSCIA0418GB
Cooling fan operation (Climate Ctrl. Timer ON or remote climate control ON)
<With heat pump system>
SYSTEM DIAGRAM
JMIIA2922GB
NOTE:
TCU is included only in models with TELEMATICS system.
DESCRIPTION
In EV, VCM controls the A/C relay so that the air conditioner can operate even when power switch is OFF. The
Climate Ctrl. Timer (A/C-heater timer), remote climate control (models with 7 inch display) and de-ice control
(automatic air conditioning system with heat pump system) functions are enabled by this control.
When VCM recognizes a need for air conditioner activation due to driver operation, Climate Ctrl. Timer func-
tion, remote climate control function (models with 7 inch display), or de-ice control function (automatic air con-
ditioning system with heat pump system), VCM activates the A/C relay to supply power to the air conditioning
system.
In addition, VCM calculates the power that can be used by the air conditioning system based on the Li-ion bat-
tery status and vehicle status and sends it to the A/C auto amp.
Revision: May 2014 EVC-56 2014 LEAF
SYSTEM
< SYSTEM DESCRIPTION >
When ECO mode is selected, VCM sends the ECO mode signal to the A/C auto amp. to control the air condi-
tioner at a lower rate than normal. A
For an overview of air conditioner types, refer to HAC-30, "AUTOMATIC AIR CONDITIONING SYSTEM : Sys-
tem Description" (automatic air conditioning system with heat pump system) or HAC-228, "AUTOMATIC AIR
CONDITIONING SYSTEM : System Description" (automatic air conditioning system without heat pump sys-
B
tem).
CONTROL DESCRIPTION
Cooling/heating Function Control During Power Supply Position ON EVC
When the power supply position is ON (vehicle condition is not READY while power switch is ON), VCM
allows the operation of cooling/heating function control in the status that EVSE is connected. However, start of
cooling/heating function is allowed only while charging is in progress. Refer to HAC-43, "Description" (auto- D
matic air conditioning system with heat pump system) or HAC-239, "Description" (automatic air conditioning
system without heat pump system) for details of cooling/heating function control during power supply position
ON.
NOTE: E
If the Li-ion battery available charge gauge level is lower than Level 2, the A/C does not operate during battery
charge.
Climate Ctrl. Timer Control F
When all of the following conditions are satisfied, VCM activates the timer air conditioner so that the in-vehicle
temperature reaches in-vehicle setting temperature*1 before the scheduled departure time*2.
• Timer of Climate Ctrl. Timer is ON G
• There is AC power input during charging (or in a state where AC power input is possible).
VCM activates the EV system 2 hours before the scheduled departure time. The A/C auto amp. judges the
necessary operating time of Climate Ctrl. Timer within the range between 0 and 2 hours according to the ambi- H
ent temperature and interior temperature and sends the data to VCM. VCM calculates and judges the operat-
ing time required for activating the Climate Ctrl. Timer, according to the scheduled departure time and the
received data.
NOTE: I
• When turning ON the power switch during Climate Ctrl. Timer is activated, the air conditioning control
switches to normal.
• When the timer charge and timer air conditioner operate simultaneously, perform air conditioner power distri- J
bution according to the following settings.
- Models with 7 inch display: timer priority setting that are set on the navigation screen
- Models without 7 inch display: Climate Ctrl. Timer priority
K
• *1: The in-vehicle setting temperature can be set as per the following.
- Models with 7 inch display: A/C temperature that are set on the navigation screen
- Models without 7 inch display: 25°C (unchangeable)
• *2: Set the scheduled departure time from the navigation screen (models with 7 inch display) or from the L
vehicle information display on the combination meter (models without 7 inch display).
Remote Climate Control
When VCM receives the remote climate control request signal from the TCU, the air conditioning is operated. M
Remote air-conditioning operates as follows.
SYSTEM DIAGRAM
JSCIA0808GB
DESCRIPTION
The power voltage variable control system changes the output from the DC/DC converter built-in PDM (Power
Delivery Module) to 13-15 V to reduce the power consumption according to the status of use of electrical
equipment and that of 12 V battery.
CONTROL DESCRIPTION
The battery current sensor (with battery temperature sensor) measures the battery charge/discharge current
and the battery ambient temperature.
VCM judges the state of use of electric equipment and that of battery according to the measurement, decides
target output voltage of the DC/DC converter, and transmits a target DC/DC converter output signal to PDM
(Power Delivery Module). PDM (Power Delivery Module) changes the output voltage of the DC/DC converter
according to the target DC/DC converter output signal. When an error occurs in the power voltage variable
control system or when a target DC/DC converter output signal is not transmitted to the DC/DC converter due
to error, the DC/DC converter outputs 14 V. VCM detects an error in the DC/DC converter according to a DC/
DC converter status signal transmitted from PDM (Power Delivery Module).
AUTOMATIC 12V BATTERY CHARGE CONTROL
A
SYSTEM DIAGRAM
EVC
JSCIA0498GB F
DESCRIPTION
The automatic 12V battery charge control is a control to reduce the frequency of battery discharge by auto-
matically charging the 12V battery in case the 12V battery voltage is low when the key switch is turned to ON G
or the vehicle is left unattended for a long time.
When VCM judges a need for automatic charge, VCM controls the DC/DC converter and the system main
relay and charges the 12V battery using the Li-ion battery power. H
For 12V battery charge control during READY condition, refer to EVC-58, "POWER VOLTAGE VARIABLE
CONTROL SYSTEM : System Description".
I
Vehicle state 12V battery charge Shift position
READY Any position
Normal charge ON J
Quick charge ON Always charged.
CONTROL DESCRIPTION
Power Switch ON N
VCM monitors the 12V battery voltage during power switch ON cycle and immediately starts charging when
VCM judges that the voltage is lowered.
NOTE: O
VCM does not perform the automatic 12V battery charge control when the shift position is in a range other
than “P” range.
When Vehicle is Not Used for A Long Time P
VCM measures the time of no operation using its internal timer. If the time of no operation reaches 24 hours,
VCM performs automatic charge for 4 minutes.
VCM resets the no operation status continuous time when the vehicle satisfies one of the following conditions.
• READY continues for more than 4 minutes.
• Normal charge continues for more than 4 minutes.
• Quick charge continues for more than 4 minutes.
• Climate Ctrl. Timer or remote climate control continues for more than 4 minutes.
• Discharge current of 12 V battery is 1.5 A or more.
Revision: May 2014 EVC-59 2014 LEAF
SYSTEM
< SYSTEM DESCRIPTION >
NOTE:
• During automatic 12V battery charge, the charging status indicator blinks.
• The automatic 12V battery charge control does not start within approximately one hour when the power
switch is turned ON/OFF.
POWER CUT OFF CONTROL
POWER CUT OFF CONTROL : System Description INFOID:0000000010120567
SYSTEM DIAGRAM
JSCIA0499GB
DESCRIPTION
Because EV uses high voltage power, there is a risk of electric shock if the high voltage circuit is shorted to a
body ground during a collision. To avoid such risks, if VCM detects a car crush information signal, VCM deac-
tivates the system main relay to cut off the Li-ion battery from the high voltage circuit so that the risk of electric
shock is reduced.
When detecting a serious collision
When receiving a car crash information signal from the air bag diagnosis sensor unit, VCM turns OFF the sys-
tem main relay and quickly interrupts the high voltage circuit. In addition, VCM detects DTC P3137 and prohib-
its the READY operation until the DTC is erased.
NOTE:
The collision detection level of VCM may differ from an actual vehicle damage state.
When detection a minor collision
When receiving a light crash judgment signal from the air bag diagnosis sensor unit, VCM turns OFF the sys-
tem main relay and quickly interrupts the high voltage circuit. The READY operation becomes possible after a
lapse of 90 seconds or more (VCM performs self shutoff) after the power switch is turned OFF.
CAUTION:
When bringing VCM into self shut off, never perform vehicle handling such as opening and closing of
doors while the power switch is OFF. If some kind of vehicle handling is performed, then wait another
90 seconds or more from the time of the vehicle handling.
NOTE:
• The collision detection level of VCM may differ from an actual vehicle damage state.
• When a collision occurs more than once during the same trip (no history of turning OFF the power switch),
VCM judges “detection of serious collision” and prohibits the READY operation.
Vehicle behavior by collision status
G
SYSTEM DIAGRAM
JSCIA0627GB
M
SYSTEM DESCRIPTION
The following charge port controls related to charging are performed comprehensively by the VCM according
to the vehicle conditions and signals from the switches.
• Charge connector lock/unlock control N
• Charge port light control
• Charge port lid open control
• Answer-back control O
CHARGE CONNECTOR LOCK/UNLOCK CONTROL
Control Outline
P
The VCM judges the lock operation conditions according to the mode signal from the charge connector lock
switch, and the EVSE connection signal received from the PDM (Power Delivery Module) via CAN communi-
cation. If the conditions are met, VCM turns ON the charge connector lock actuator relay and operates the
charge connector lock actuator in the close direction to lock the normal charge connector.
When the charge port lid opener switch signal from the charge port lid opener switch is received, or when the
charge port lid open request signal for the charge port lid opener button is received from the BCM via CAN
communication. If normal charging is stopped and other unlock conditions are met, the VCM turns ON the
OFF Conditions B
When any of the following conditions is met, the VCM turns OFF the charge port light.
• Vehicle READY state is engaged.
• Shift position is any position other than P position. EVC
• 5 seconds pass after the normal or quick charge connector is connected (inserted).
• 5 seconds pass after the normal or quick charge connector is disconnected (removed).
• 3 minutes pass after the charge port lid opener switch or charge port lid opener button is turned ON.
• 5 seconds pass after charge connector lock operation. D
CHARGE PORT LID OPEN CONTROL
Control Outline E
When the charge port lid opener switch signal is input from the charge port lid opener switch, or the charge
port open request signal for the charge port lid opener button is received from the BCM via CAN communica-
tion, then according to the vehicle conditions, the VCM operates the charge port lid actuator to unlock the
charge port lid. F
SYSTEM DIAGRAM
JSCIA0806GB
A
SYSTEM DIAGRAM
EVC
JSCIA0175GB F
INPUT/OUTPUT SIGNAL CHART
G
Output sensor/ECU Signal name Input ECU/actuator Signal form
Accelerator pedal position sen-
Accelerator pedal position Voltage
sor
H
Ambient temperature signal
Air conditioner ON signal
A/C auto amp.
A/C maximum power signal I
VCM EV system CAN
PTC maximum power signal
Motor speed signal
Traction motor inverter J
Regeneration brake torque signal
Electrically-driven intelligent
Target brake force signal
brake unit
CAN K
ECO indicator signal
VCM Combination meter
ECO tree signal
DESCRIPTION L
VCM calculates the instantaneous ECO operability based on the driver accelerator operation, brake operation,
vehicle idle time, and air conditioner operation status and displays this in the instant ECO indicator.
Furthermore, VCM samples the instantaneous ECO operability every second and compares it to the map M
stored by VCM to calculate the cumulative ECO drivability, and if this value exceeds the set value, then the
ECO tree segment is illuminates.
NOTE:
N
Once the ECO tree segment is illuminated, it does not turn OFF (dim) during the current trip.
NOTICE:
The idle time is the status when not driving in the READY state.
For details regarding the ECO indicator functions, refer to MWI-27, "ECO INDICATOR : System Description". O
WARNING/INDICATOR/CHIME LIST
WARNING/INDICATOR/CHIME LIST : Warning lamps/Indicator lamps INFOID:0000000010120571
P
Item Reference
DC/DC converter warning chime Refer to EVC-37, "WARNING CHIME : DC/DC Converter Warning Chime".
Power switch reminder chime Refer to EVC-39, "WARNING CHIME : Power Switch Reminder Chime".
Shift P warning chime Refer to EVC-39, "WARNING CHIME : Shift P Warning Chime".
Item Reference
Refer to EVC-32, "WARNING/INDICATOR (ON INFORMATION DISPLAY) : DC/DC
DC/DC Converter Warning
Converter Warning".
Refer to EVC-34, "WARNING/INDICATOR (ON INFORMATION DISPLAY) : Low
Low Battery Charge Warning
Battery Charge Warning".
Refer to EVC-35, "WARNING/INDICATOR (ON INFORMATION DISPLAY) : Power
Power Limitation Warning
Limitation Warning".
Refer to EVC-36, "WARNING/INDICATOR (ON INFORMATION DISPLAY) : Shift P
Shift P Warning
Warning".
ASCD INDICATOR
Symbol Function A
D
JSCIA0519ZZ
CRUISE indicator E
SET indicator
ECO MODE INDICATOR
F
Symbol Function
H
EVC-50, "ECO MODE/B MODE SYSTEM : System Description"
JPNIA1941ZZ
J
TIMER SETTING STATUS
Design/Purpose
Various types of information on Climate Ctrl. Timer and timer charge is displayed. K
JSCIA1052GB
P
No. Name Function
Timer setting (charging and Climate
The timer settings status (On or Off) and the air conditioning/heater or climate con-
Ctrl.) and charge connector lock set-
trol and the charge connector lock setting status (AUTO, LOCK or UNLOCK)
ting status
The charging timer starting and ending (where fitted) hour, minute and day (where
Charging timer setting confirmation
fitted) for the next charge time that has been set can be checked.
Display condition
Timer setting status is displayed for ten seconds when the power switch is turned OFF and the indication
switches every time when the switch is pressed. The indication can be shown for approximately 10 seconds
by operating the switch.
Display cancel condition
When any of the following conditions is satisfied.
• power switch ON
• A lapse of 10 seconds or more with no switch operation.
CAN COMMUNICATION
CAN COMMUNICATION : System Description INFOID:0000000010120575
DESCRIPTION
• CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle
multiplex communication line with high data communication speed and excellent error detection ability. Many
electronic control units are equipped onto a vehicle, and each control unit shares information and links with
other control units during operation (not independent). In CAN communication, control units are connected
with 2 communication lines (CAN-H line, CAN-L line) allowing a high rate of information transmission with
less wiring. Each control unit transmits/receives data but selectively reads required data only.
• VCM includes a gateway function and communicates signals between the CAN communication circuit and
EV system CAN circuit.
For CAN communication details, Refer to LAN-31, "CAN COMMUNICATION SYSTEM : System Description".
Function
Functions of each switch are listed in the following table. EVC
JSCIA0504ZZ F
Switch Function
CANCEL switch When the switch is pressed, the ASCD control is cancelled.
Function
When the ECO mode switch is operated with the power switch N
ON, the mode switches between ON and OFF.
JSCIA0503ZZ
This system is an on-board diagnostic system that detects a malfunction automatically. A malfunction is stored
in ECU memory as a DTC. The diagnostic information can be obtained with CONSULT.
Counter System INFOID:0000000010120579
In this system, “Power switch is turned OFF⇒ON” is defined as 1 trip. VCM detects malfunctions while saving
the DTC and freeze frame data and continues saving this data for a maximum of 40 trips. In addition, if a DTC
that is the same as the saved DTC is detected again, the counter is reset and the count up starts from “0”
again.
DTC and Freeze Frame Data INFOID:0000000010120580
VCM can store multiple DTCs and up to five Freeze Frame data.
After the detection of a malfunction and storing of DTC and Freeze Frame data by VCM, if a different malfunc-
tion is detected, multiple DTCs can be identified. In contrast, only up to five FFDs are stored according to the
preset priority. For priority, refer to EVC-100, "DTC Inspection Priority Chart".
The DTC and freeze frame data are deleted when the self-diagnostic is deleted.
EVC
JSCIA0585GB
P
FUNCTION
Self-diagnostic result*1 Self-diagnostic results and freeze frame data can be read and erased quickly.*2
Data monitor Input/Output data in VCM can be read.
Diagnostic Test Mode in which CONSULT drives some actuators apart from VCM and also shifts some
Active test
parameters in a specified range.
This mode enables a technician to adjust some devices faster and more accurately by following the in-
Work support
dications on the CONSULT.
Load battery ID Refer to “Li-ion Battery ID Registration Operation Manual”.
*1: DTC P0AA1 is not cleared even when “Self-diagnostic Result” is cleared. To clear DTC P0AA1, perform “SPECIFIC DTC CLEAR” in
“WORK SUPPORT”.
*2: The following diagnosis information is cleared when the VCM memory is erased.
• Diagnostic trouble codes
• Freeze frame data
• Applicable operational history and count
EVC
JSCIA0588ZZ
PHYSICAL VALUES
NOTE:
Specification data are reference values.
Terminal No.
Description
(Wire color) Value
Condition
Input/ (Approx.)
+ – Signal name
Output
1 Power switch: ON 9 V – 16 V
Ground Motor coil A U-phase Output
(B) Power switch: OFF 0V
Selector lever is held in D po-
3 0V
Ground Electric shift sensor No. 5 Input READY sition
(W)
Other than the above 5V
Power switch: OFF 0V
5
Ground F/S relay power supply Input 12V BATTERY VOLTAGE
(LG) Power switch: ON
(11 – 15 V)
7 Electric shift sensor pow-
Ground Input Power switch: ON 5V
(O/L) er supply 1
13 Power switch: ON 9 V – 16 V
Ground Motor coil A V-phase Output E
(SB) Power switch: OFF 0V
Selector lever is held in H
16 0V
Ground Electric shift sensor No. 3 Input READY (Home) and N positions
(R) F
Other than the above 5V
Selector lever is held in R po-
17 0V
Ground Electric shift sensor No. 1 Input READY sition
(B) G
Other than the above 5V
Selector lever is held in R po-
18 R position output (selec- 1 V or less
Ground Output READY sition H
(Y) tor indicator)
Other than the above 9 V – 16 V
• Power switch ON
• Pump operation duty: 0%
J
19 58 JSCIA0325ZZ
Water pump signal Input K
(W) (B/R)
• Power switch ON L
• Pump operation duty: Approx. 70%
JSCIA0326ZZ
M
N
Pump operation duty: 0%
20 58 JSCIA0331ZZ
Water pump signal Input
(G) (B/R)
P
JSCIA0332ZZ
39 Power switch: ON 9 V – 16 V
Ground Motor coil A W-phase Output
(R) Power switch: OFF 0V
Immediately after the power 12V BATTERY VOLTAGE*
40 OFF⇒READY operation (11 – 15 V)
Ground Pre-charge relay Output
(B)
Except above 0V
44
Ground Encoder signal B Input Parking actuator is operated
(P)
JSDIA2351GB
45
Ground Encoder signal A Input Parking actuator is operated
(V)
JSDIA2351GB
98 123
Sensor power supply EVC
(Refrigerant pressure Output Power switch: ON 5V
(SB) (BR)
sensor)
110 121 Coolant temperature sen- Coolant temperature: 20°C (68°F) 3.3 – 3.7 V K
Input
(Y) (W) sor Coolant temperature: 60°C (140°F) 1.6 – 2.1 V
• Power ON
4.1 – 4.3 V
• ASCD steering switch: All OFF L
• Power ON
3.5 – 3.7 V
• ECO mode switch: Pressed
• Power ON M
• RESUME/ACCELERATE switch: 2.8 – 3.1 V
111 58 Pressed
ASCD steering switch Input
(SB) (B/R)
• Power ON N
2.0 – 2.4 V
• SET/COAST switch: Pressed
• Power ON
1.1 – 1.6 V
• CANCEL switch: Pressed
O
• Power ON
0 – 0.6 V
• ASCD main switch: Pressed
6–7V
NOTE:
Repeat up to 3 times until normal-
ly locked.
Except above 0V
118
— VCM ground — — —
(B)
120 Sensor ground
— — — —
(L) (Battery current sensor)
Sensor ground
121
— (Coolant temperature — — —
(W)
sensor)
Sensor ground
122
— (Accelerator pedal posi- — — —
(B)
tion sensor 2)
Sensor ground
123
— (Refrigerant pressure — — —
(BR)
sensor)
124 Electric shift sensor
Ground — Always 0V
(W/L) ground 2
125 ASCD steering switch
— — — —
(P) ground
126
— VCM ground — — —
(B/R)
128 58 JSCIA0329ZZ D
Cooling fan control signal Output
(G) (B/R)
E
Fan duty: 100%
F
JSCIA0330ZZ
6–7V H
I
Charge connector lock actuator: lock⇒un-
130 58 Charge connector lock lock
Output
(W) (B/R) actuator (-)
JSCIA0587ZZ J
NOTE:
Repeat up to 3 times until normal-
ly unlocked.
K
Except above 0V
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
*: This signal can be confirmed with oscilloscope. L
Fail-Safe INFOID:0000000010120583
FAIL-SAFE PATTERN M
• Pattern A: Quick charge prohibited
• Pattern B: Normal charge prohibited
• Pattern C: READY OFF N
• Pattern D: High-voltage power supply stop
FAIL-SAFE LIST
×:Applicable O
Pattern
DTC Others
A B C D
P
TYPE 1 ×
U1010
TYPE 2 × × × ×
P0A8D × × × ×
P0A8E × × × ×
P0AA0 × × × × Start not possible
P0AA1 × × × × Start not possible
If multiple DTC are displayed at the same time, check each of them one at a time in accordance with the fol-
lowing priority table.
AACWA0035GB
EVC
AACWA0036GB
AACWA0038GB
EVC
AACWA0037GB
AACWA0039GB
EVC
AACIA0149GB
AACIA0150GB
EVC
AACIA0151GB
AACIA0152GB
EVC
AACIA0153GB
AACIA0154GB
EVC
AACIA0155GB
AACIA0156GB
EVC
AACIA0157GB
AACIA0158GB
EVC
AACIA0159GB
AACIA0160GB
EVC
AACIA0161GB
AACIA0162GB
OVERALL SEQUENCE
EVC
JSCIA0443GB
DETAILED FLOW
>> GO TO 2.
2.CHECK DTC
1. Check DTC.
2. If a DTC is detected, perform the following steps, and after this, erase DTC.
- Print (or write down) the detected DTC and freeze frame data.
- Check DTC logic. Refer to EVC-102, "DTC Index".
- Check related Service Bulletins.
- Study the relationship between the cause detected by DTC and the symptom described by the customer.
(Symptom Diagnosis is useful. Refer to EVC-409, "Symptom Index".)
Are any symptoms described and any DTCs detected?
Symptom is described, DTC is detected>>GO TO 3.
Symptom is described, DTC is not detected>>GO TO 4.
Symptom is not described, DTC is detected>>GO TO 5.
3.CONFIRM THE SYMPTOM
Try to confirm the symptom described by the customer.
Also study the normal operation and fail-safe related to the symptom. Refer to EVC-409, "Symptom Index"
and EVC-97, "Fail-Safe".
Diagnosis Work Sheet is useful to verify the incident.
Verify relation between the symptom and the condition when the symptom is detected.
>> GO TO 5.
4.CONFIRM THE SYMPTOM
Try to confirm the symptom described by the customer.
Also study the normal operation and fail-safe related to the symptom. Refer to EVC-409, "Symptom Index"
and EVC-97, "Fail-Safe".
Diagnosis Work Sheet is useful to verify the incident.
Verify relation between the symptom and the condition when the symptom is detected.
>> GO TO 6.
5.PERFORM DTC CONFIRMATION PROCEDURE
Perform DTC CONFIRMATION PROCEDURE for the displayed DTC, and then check that DTC is detected
again.
If two or more DTCs are detected, refer to EVC-100, "DTC Inspection Priority Chart" and determine trouble
diagnosis order.
NOTE:
• Freeze frame data is useful if the DTC is not detected.
• Perform Component Function Check if DTC CONFIRMATION PROCEDURE is not included on Service
Manual. This simplified check procedure is an effective alternative though DTC cannot be detected during
this check.
If the result of Component Function Check is NG, it is the same as the detection of DTC by DTC CONFIR-
MATION PROCEDURE.
Is DTC detected?
YES >> GO TO 7.
NO >> Check according to GI-53, "Intermittent Incident".
6.DETECT MALFUNCTIONING SYSTEM BY SYMPTOM TABLE
Detect malfunctioning system according to EVC-409, "Symptom Index" based on the confirmed symptom in
step 4, and determine the trouble diagnosis order based on possible causes and symptoms.
>> GO TO 9. F
9.FINAL CHECK
When DTC was detected in step 3, perform DTC CONFIRMATION PROCEDURE or Component Function
Check again, and then check that the malfunction have been completely repaired. G
When symptom was described from the customer, refer to confirmed symptom in step 4 or 5, and check that
the symptom is not detected.
Is DTC detected and does symptom remain? H
YES-1 >> DTC is detected: GO TO 7.
YES-2 >> Symptom remains: GO TO 4.
NO >> Before returning the vehicle to the customer, always erase DTC. I
JSCIA0784GB
EVC
JSCIA0785GB
When the 12V battery negative terminal is disconnected, the timer mounted in VCM cannot be controlled nor-
mally because timer information stored in VCM is erased. In such case, the timer must be reset to correct time.
NOTE:
If timer charge setting is previously set to ON, the timer charge ON setting can be cancelled by disconnecting
the 12 V battery negative terminal.
Work Procedure INFOID:0000000010120590
>> END
3.SET COMBINATION METER TIME
Set the combination meter clock right.
>> END
>> GO TO 3. K
3.PERFORM VCM KEY ID REGISTRATION
Refer to SEC-65, "VCM : Work Procedure". L
>> GO TO 4.
4.WRITE VCM DATA M
1. Select “WRITE DATA AFTER REPLACE CPU” in “WORK SUPPORT” mode using CONSULT.
2. Follow the instruction of CONSULT display.
NOTE: N
The data saved by “SAVE DATA FOR CPU REPLACE” is written to VCM.
Is operation completed successfully?
YES >> GO TO 9. O
NO >> GO TO 7.
5.REPLACE VCM
P
1. Turn off the power and wait at least 90 seconds.
CAUTION:
During this period, never perform vehicle handling such as opening and closing of doors. If some
kind of vehicle handling is performed, then wait another 90 seconds or more from the time of the
vehicle handling.
2. Replace VCM. Refer to EVC-423, "Removal and Installation".
>> GO TO 7.
7.WRITE VIN DATA
Perform EVC-136, "Work Procedure".
>> GO TO 8.
8.LI-ION BATTERY ID REGISTRATION
Refer to “Li-ion Battery Registration Operation Manual”.
>> GO TO 9.
9.PERFORM ACCELERATE PEDAL CLOSED POSITION LEARNING
Perform EVC-133, "Work Procedure".
>> GO TO 10.
10.SET VCM TIMER
Models with navigation system: Perform AV-277, "ADDITIONAL SERVICE WHEN REMOVING BATTERY
NEGATIVE TERMINAL : Work Procedure" (Navigation without BOSE) or AV-420, "ADDITIONAL SERVICE
WHEN REMOVING BATTERY NEGATIVE TERMINAL : Work Procedure" (Navigation with BOSE).
Models without navigation system: Set the combination meter clock right. Refer to MWI-35, "INFORMATION
DISPLAY : System Description".
>> GO TO 11.
11.CHECK DTC
1. Turn off the power and wait at least 90 seconds.
CAUTION:
During this period, never perform vehicle handling such as opening and closing of doors. If some
kind of vehicle handling is performed, then wait another 90 seconds or more from the time of the
vehicle handling.
2. Turn power switch ON.
3. Check DTC. If DTC is displayed, erase it.
>> END
Accelerator Pedal Closed Position Learning is a function of VCM to learn the fully released position of the B
accelerator pedal by monitoring the accelerator pedal position sensor output signal. This work must be per-
formed each time the harness connector of the accelerator pedal position sensor or VCM harness connector is
disconnected.
EVC
Work Procedure INFOID:0000000010120594
1.START D
1. Check that accelerator pedal is fully released.
2. Turn power switch ON.and wait at least 2 seconds.
3. Turn power switch OFF and wait at least 90 seconds. E
CAUTION:
During this period, never perform vehicle handling such as opening and closing of doors. If some
kind of vehicle handling is performed, then wait another 90 seconds or more from the time of the
vehicle handling. F
4. Repeat steps 2 and 3 for 4 times.
5. Turn power switch OFF and wait at least 90 seconds.
CAUTION: G
During this period, never perform vehicle handling such as opening and closing of doors. If some
kind of vehicle handling is performed, then wait another 90 seconds or more from the time of the
vehicle handling.
H
>> END
I
Perform Li-ion Battery Gradual Capacity Loss Data Clear when the Li-ion battery or Li-ion battery controller is
replaced with a new one. VCM saves the Li-ion battery deterioration information sent from the Li-ion battery
controller and manages the Li-ion battery replacement timing. When the Li-ion battery or Li-ion battery control-
ler is replaced with a new one, there is a difference between the Li-ion battery deterioration data stored in
VCM and the actual Li-ion battery deterioration level. In this case, VCM will incorrectly manage the Li-ion bat-
tery replacement timing. So perform Li-ion Battery Deterioration Data Clear to clear the Li-ion battery deterio-
ration data stored in VCM.
CAUTION:
Never perform Li-ion Battery Deterioration Data Clear when the Li-ion battery or Li-ion battery control-
ler is not replaced as new one.
Work Procedure INFOID:0000000010120596
>> END
Perform Li-ion Battery Junction Box Data Clear when the Li-ion Battery Junction Box is replaced with a new B
one. VCM counts the times system main relay is turned off due to a large current and use this information to
manage the system main relay deterioration status. As the system main relay deterioration status progresses,
a DTC “P31DE” is detected and notification that the Li-ion battery junction box needs to be replaced is given.
When the Li-ion Battery Junction Box is replaced with a new one, there is a difference between the System EVC
Main Relay cutoff count stored in VCM and the actual System Main Relay cutoff count. In this case, VCM will
detect the DTC with incorrect timing. So perform Li-ion Battery Junction Box Data Clear to clear the System
Main Relay cutoff count stored in VCM. D
Work Procedure INFOID:0000000010120598
With CONSULT
1. Turn power switch ON.
2. On the CONSULT screen, select “EV/HEV” >> “WORK SUPPORT” >> “LI-ION BATTERY JUNCTION F
BOX DATA CLEAR”.
3. Touch “START” and wait a few seconds.
4. Make sure that “COMPLETE” is displayed on CONSULT screen. G
>> END
H
1.CHECK VIN
Check the VIN of the vehicle and note it. Refer to GI-23, "Information About Identification or Model Code".
>> GO TO 2.
2.PERFORM VIN REGISTRATION
With CONSULT
1. Turn power switch ON (not READY).
2. On the CONSULT screen, select “EV/HEV” >> “WORK SUPPORT” >> “VIN REGISTRATION”.
3. Follow the instructions on the CONSULT display.
>> END
Load Battery Identification Data must be performed after the following operation. B
• Li-ion battery is replaced.
• Li-ion battery controller is replaced.
• VCM is replaced.
NOTE: EVC
If Load Battery Identification Data is not performed, VCM detects the DTC “P3102”.
Work Procedure INFOID:0000000010120602
D
Refer to “Li-ion Battery Registration Operation Manual”.
1.CHECK FUSE
Check that the following fuse is not fusing.
+
VCM − Continuity
Connector Terminal
58
E61
65
Ground Existed
118
E62
126
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace error-detected parts.
3.CHECK 12V BATTERY POWER SUPPLY-1
1. Insert the fuse which pulled out.
2. Check the voltage between VCM harness connector and ground.
+
VCM − Voltage
Connector Terminal
12V battery power
E61 11 Ground
supply
Is the inspection result normal?
YES >> GO TO 5.
NO >> GO TO 4.
4.CHECK 12V BATTERY POWER SUPPLY CIRCUIT
1. Disconnect IPDM E/R harness connector.
2. Disconnect VCM harness connector.
3. Check the continuity between IPDM E/R harness connector and VCM harness connector.
+ − A
IPDM E/R VCM Continuity
Connector Terminal Connector Terminal
B
E14 42 E61 11 Existed
4. Also check harness for short to ground.
Is the inspection result normal? EVC
YES >> Check power supply circuit for 12V battery power supply.
NO >> Repair or replace error-detected parts.
5.CHECK POWER ON POWER SUPPLY-2 D
+ N
Voltage
VCM −
(Approx.)
Connector Terminal
O
E61 51 Ground 12V battery voltage
Is the inspection result normal?
YES >> GO TO 9. P
NO >> GO TO 8.
8.CHECK POWER ON POWER SUPPLY CIRCUIT
1. Turn power switch OFF.
2. Disconnect IPDM E/R harness connector.
3. Check the continuity between IPDM E/R harness connector and VCM harness connector.
+ −
IPDM E/R VCM Continuity
Connector Terminal Connector Terminal
E15 57 E61 51 Existed
4. Also check harness for short to ground.
Is the inspection result normal?
YES >> Check power supply circuit for power ON power supply.
NO >> Repair or replace error-detected parts.
9.CHECK POWER ON POWER SUPPLY-2
1. Turn power switch ON.
2. Check the voltage between VCM harness connector and ground.
+
Voltage
VCM −
(Approx.)
Connector Terminal
E62 74 Ground 12V battery voltage
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 10.
10.CHECK POWER ON POWER SUPPLY CIRCUIT
1. Turn power switch OFF.
2. Disconnect ignition relay-2 (fuse block).
3. Check the continuity between ignition relay-2 (fuse block) terminal and VCM harness connector.
+ −
Ignition relay-2
VCM Continuity
(fuse block)
Terminal Connector Terminal
5 E62 74 Existed
4. Also check harness for short to ground.
Is the inspection result normal?
YES >> Check ignition relay-2, and check power supply circuit for power ON power supply.
NO >> Repair or replace error-detected parts.
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul- B
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring. EVC
Each control unit transmits/receives data but selectively reads required data only.
DTC Logic INFOID:0000000010120605
D
>> GO TO 2. J
2.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT K
1. Turn power switch ON and wait at least 5 seconds.
2. Check self-diagnostic result.
Is DTC detected?
L
YES >> Proceed to EVC-141, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000010120606 M
Perform the trouble diagnosis for CAN communication system. Refer to LAN-17, "Trouble Diagnosis Flow
Chart".
N
>> GO TO 2.
2.DTC REPRODUCTION PROCEDURE
With CONSULT
1. Turn power switch ON and wait at least 5 seconds.
2. Check self-diagnostic result.
Is DTC detected?
YES >> Proceed to EVC-142, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000010120608
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE H
With CONSULT
1. Turn power switch ON and wait at least 5 seconds.
I
2. Check self-diagnostic result.
Is DTC detected?
YES >> Proceed to EVC-143, "Diagnosis Procedure". J
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000010120610
K
1.CHECK COOLANT TEMPERATURE SENSOR POWER SUPPLY-1
1. Turn power switch OFF.
2. Disconnect coolant temperature sensor harness connector. L
3. Turn power switch ON.
4. Check the voltage between coolant temperature sensor harness connector terminals.
M
Coolant temperature sensor
Voltage
+ −
Connector (Approx.)
Terminal N
E69 1 2 5V
Is the inspection result normal? O
YES >> GO TO 7.
NO >> GO TO 2.
2.CHECK COOLANT TEMPERATURE SENSOR POWER SUPPLY-2 P
Check the voltage between coolant temperature sensor harness connector and ground.
+
Voltage
Coolant temperature sensor −
(Approx.)
Connector Terminal
E69 1 Ground 5V
Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 5.
3.CHECK COOLANT TEMPERATURE SENSOR GROUND CIRCUIT
1. Turn power switch OFF.
2. Disconnect VCM harness connector.
3. Check the continuity between VCM harness connector and coolant temperature sensor harness connec-
tor.
+ −
VCM Coolant temperature sensor Continuity
Connector Terminal Connector Terminal
E62 121 E69 2 Existed
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace error-detected parts.
4.CHECK VCM GROUND CIRCUIT
Check the continuity between VCM harness connector and ground.
+
VCM − Continuity
Connector Terminal
58
E61
65
Ground Existed
118
E63
126
Is the inspection result normal?
YES >> GO TO 8.
NO >> Repair or replace error-detected parts.
5.CHECK SENSOR POWER SUPPLY CIRCUIT
1. Turn power switch OFF.
2. Disconnect VCM harness connector.
3. Check the continuity between VCM harness connector and coolant temperature sensor harness connec-
tor.
+ −
VCM Coolant temperature sensor Continuity
Connector Terminal Connector Terminal
E62 110 E69 1 Existed
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair or replace error-detected parts.
The connection detecting circuit is used to detect the connection status of the PDM (Power Delivery Module)
cover and the bus bar cover of PDM (Power Delivery Module).
The connection detecting circuit consists of two circuits (i.e. power supply circuit and signal input circuit).
When the PDM (Power Delivery Module) cover and the bus bar cover are installed normally, their protrusions
press the internal switch of PDM (Power Delivery Module). Accordingly, the connection detecting circuit is
energized and a voltage signal is input.
DTC Logic INFOID:0000000010120613
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Turn power switch ON.
2. Turn power switch OFF and wait at least 90 seconds.
CAUTION:
During this period, never perform vehicle handling such as opening and closing of doors. If some
kind of vehicle handling is performed, then wait another 90 seconds or more from the time of the
vehicle handling.
3. Turn power switch ON and wait at least 5 seconds.
4. Check self-diagnostic result.
Is DTC detected?
YES >> Proceed to EVC-146, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000010120614
DANGER:
Since hybrid vehicles and electric vehicles contain a high voltage battery, there is the risk of
electric shock, electric leakage, or similar accidents if the high voltage component and vehicle are
handled incorrectly. Be sure to follow the correct work procedures when performing inspection and
maintenance.
WARNING:
• Be sure to remove the service plug in order to disconnect the high voltage circuits before perform-
ing inspection or maintenance of high voltage system harnesses and parts.
L
JPCIA0296ZZ
DANGER:
M
Touching high voltage components without using the appropriate protective equipment will
cause electrocution.
N
Standard : 5 V or less O
CAUTION:
For voltage measurements, use a tester which can measure to 500 V or higher.
P
>> GO TO 3.
3.CHECK CONNECTION DETECTING CIRCUIT POWER SUPPLY
1. Disconnect PDM (Power Delivery Module) harness connector.
2. Reconnect 12V battery negative terminal.
3. Turn power switch ON.
Revision: May 2014 EVC-147 2014 LEAF
P0A0B HIGH VOLTAGE CONNECTOR INTERLOCK DETECT CIRCUIT
< DTC/CIRCUIT DIAGNOSIS >
4. Check the voltage between PDM (Power Delivery Module) harness connector and ground.
+
PDM (Power Delivery Module) − Voltage
Connector Terminal
F23 12 Ground 3–7V
Is the inspection result normal?
YES >> GO TO 6.
NO >> GO TO 4.
4.CHECK CONNECTION DETECTING CIRCUIT POWER SUPPLY CIRCUIT
1. Turn power switch OFF.
2. Disconnect VCM harness connector.
3. Check the harness for short to power, between PDM (Power Delivery Module) harness connector and
VCM harness connector.
+
PDM (Power Delivery Module) − Voltage
Connector Terminal
F23 12 Ground 0V
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair or replace error-detected parts.
5.CHECK INTERMITTENT INCIDENT
Check intermittent incident. Refer to GI-53, "Intermittent Incident".
Inspection result normal?
YES >> Replace VCM. Refer to EVC-423, "Removal and Installation".
NO >> Repair or replace error-detected parts.
6.CHECK CONNECTION DETECTING CIRCUIT SIGNAL CIRCUIT
1. Turn power switch OFF.
2. Disconnect VCM harness connector.
3. Check the harness for short to power, between PDM (Power Delivery Module) harness connector and
VCM harness connector.
+
PDM (Power Delivery Module) − Voltage
Connector Terminal
F23 15 Ground 0V
Is the inspection result normal?
YES >> GO TO 7.
NO >> Repair or replace error-detected parts.
7.CHECK INTERMITTENT INCIDENT
Check intermittent incident. Refer to GI-53, "Intermittent Incident".
Inspection result normal?
YES >> GO TO 8.
NO >> Repair or replace error-detected parts.
8.REPLACE VCM
1. Replace VCM. Refer to EVC-423, "Removal and Installation".
2. Reconnect harness connector and parts disconnected.
3. Perform DTC Confirmation Procedure. Refer to EVC-146, "DTC Logic".
Revision: May 2014 EVC-148 2014 LEAF
P0A0B HIGH VOLTAGE CONNECTOR INTERLOCK DETECT CIRCUIT
< DTC/CIRCUIT DIAGNOSIS >
Is DTC P0A0B detected again?
YES >> Replace PDM (Power Delivery Module). Refer to VC-112, "Removal and Installation". A
NO >> INSPECTION END
EVC
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Set the vehicle to READY and wait at least 30 seconds.
2. Check self-diagnostic result.
Is DTC detected?
YES >> Proceed to EVC-150, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000010120616
+ A
IPDM E/R − Voltage
Connector Terminal
B
12V battery volt-
E14 42 Ground
age
Is the inspection result normal? EVC
YES >> GO TO 6.
NO >> GO TO 4.
4.CHECK FUSE D
1. Pull out #43 fuse.
2. Check the fuse is not fusing.
Is the inspection result normal? E
YES >> GO TO 5.
NO >> Replace the fuse after replacing the applicable circuit.
5.CHECK IPDM E/R F
IPDM E/R H
+ − Continuity
Terminal
2 42 Existed I
Is the inspection result normal?
YES >> GO TO 6.
J
NO >> Replace IPDM E/R. Refer to PCS-29, "Removal and Installation".
6.CHECK 12V BATTERY POWER SUPPLY CIRCUIT
1. Disconnect VCM harness connector. K
2. Check the continuity between IPDM E/R harness connector and VCM harness connector.
+ − L
IPDM E/R VCM Continuity
Connector Terminal Connector Terminal
M
E14 42 E61 11 Existed
3. Also check harness for short to ground.
Is the inspection result normal? N
YES >> Check intermittent incident. Refer to GI-53, "Intermittent Incident".
NO >> Repair or replace error-detected parts.
O
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Set the vehicle to READY and wait at least 30 seconds.
2. Check self-diagnostic result.
Is DTC detected?
YES >> Proceed to EVC-152, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000010120618
EVC
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Under the following conditions, and wait at least 30 seconds.
Power switch ON
Shift position Except P range
NOTE:
This DTC may be detected if the above state continues for a long time.
Is the inspection result normal?
YES >> Explain the customer that this is the normal operation.
NO >> GO TO 2.
2.CHECK SELF-DIAGNOSTIC RESULT IN PDM (POWER DELIVERY MODULE)
With CONSULT
Check self-diagnostic result in “CHARGER/PD MODULE”.
Is any DTC detected?
YES >> Perform trouble diagnosis for detected DTC. Refer to VC-34, "DTC Index".
With CONSULT
Check self-diagnostic result in “EV/HEV”. B
Is any DTC that related DC/DC converter other than P0A8F detected?
YES >> Perform trouble diagnosis for detected DTC. Refer to EVC-102, "DTC Index".
NO >> GO TO 4. EVC
4.CHECK 12V BATTERY POWER SUPPLY
1. Turn power switch OFF.
2. Check the voltage between IPDM E/R harness connector and ground. D
+
E
IPDM E/R − Voltage
Connector Terminal
12V battery volt- F
E14 42 Ground
age
Is the inspection result normal?
YES >> GO TO 7. G
NO >> GO TO 5.
5.CHECK FUSE
H
1. Pull out #43 fuse.
2. Check the fuse is not fusing.
Is the inspection result normal?
I
YES >> GO TO 6.
NO >> Replace the fuse after repairing the applicable circuit.
6.CHECK IPDM E/R J
1. Insert the fuse which pulled out.
2. Remove IPDM E/R.
3. Check the continuity between IPDM E/R connector terminals. K
IPDM E/R
+ − Continuity L
Terminal
2 42 Existed
M
Is the inspection result normal?
YES >> GO TO 7.
NO >> Replace IPDM E/R. Refer to PCS-29, "Removal and Installation".
N
7.CHECK 12V BATTERY POWER SUPPLY CIRCUIT
1. Disconnect VCM harness connector.
2. Check the continuity between IPDM E/R harness connector and VCM harness connector. O
+ −
IPDM E/R VCM Continuity P
Connector Terminal Connector Terminal
E14 42 E61 11 Existed
3. Also check harness for short to ground.
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-53, "Intermittent Incident".
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE H
With CONSULT
1. Set the vehicle to READY and wait at least 10 seconds.
I
2. Check self-diagnostic result.
Is DTC detected?
YES >> Proceed to EVC-157, "Diagnosis Procedure". J
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000010120622
K
1.CHECK DC/DC CONVERTER STATUS SIGNAL
With CONSULT
1. On the CONSULT screen, select “EV/HEV” >> “DATA MONITOR” >> “DC/DC CONV STATUS”. L
2. Check that the value of “DC/DC CONV STATUS” is other than “3”.
Is the inspection result normal?
YES >> GO TO 3. M
NO >> GO TO 2.
2.CHECK SELF-DIAGNOSTIC RESULT IN PDM (POWER DELIVERY MODULE) N
With CONSULT
Check self-diagnostic result in “CHARGER/PD MODULE”.
Is any DTC detected? O
YES >> Perform trouble diagnosis for detected DTC. Refer to VC-34, "DTC Index".
NO >> Check intermittent incident. Refer to GI-53, "Intermittent Incident".
3.PERFORM DTC CONFIRMATION PROCEDURE P
With CONSULT
1. Erase DTC.
2. Perform DTC confirmation procedure again. Refer to EVC-157, "DTC Logic".
Is DTC P0A94 detected again?
YES >> Replace VCM. Refer to EVC-423, "Removal and Installation".
NO >> Repair or replace error-detected parts.
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Turn power switch ON and wait at least 90 seconds.
2. Check self-diagnostic result.
Is DTC “P0AA0” detected?
YES >> Proceed to EVC-158, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000010120624
DANGER:
Since hybrid vehicles and electric vehicles contain a high voltage battery, there is the risk of
electric shock, electric leakage, or similar accidents if the high voltage component and vehicle are
handled incorrectly. Be sure to follow the correct work procedures when performing inspection and
maintenance.
WARNING:
• Be sure to remove the service plug in order to disconnect the high voltage circuits before perform-
ing inspection or maintenance of high voltage system harnesses and parts.
• To prevent the removed service plug from being connected by mistake during the procedure, always
carry it in your pocket or put it in the tool box.
• Be sure to wear insulating protective equipment consisting of glove, shoes, face shield and glasses
before beginning work on the high voltage system.
• Clearly identify the persons responsible for high voltage work and ensure that other persons do not
touch the vehicle. When not working, cover high voltage parts with an insulating cover sheet or sim-
ilar item to prevent other persons from contacting them.
• Refer to EVC-10, "High Voltage Precautions".
Revision: May 2014 EVC-158 2014 LEAF
P0AA0 SYSTEM MAIN RELAY
< DTC/CIRCUIT DIAGNOSIS >
CAUTION:
• Never bring the vehicle into the READY status with the service plug removed unless otherwise A
instructed in the Service Manual. A malfunction may occur if this is not observed.
• Erase DTC after the work is completed.
1.CHECK SYSTEM MAIN RELAY DRIVE POWER VOLTAGE B
1. Turn power switch OFF.
2. Disconnect Li-ion battery harness connector.
3. Check the voltage between Li-ion battery harness connector and ground. EVC
+
Relay Li-ion battery − Voltage D
Connector Terminal
System main relay 1 17
E
System main relay 2 B89 14 Ground 0V
Pre-charge relay 11
Is the inspection result normal? F
YES >> GO TO 3.
NO >> GO TO 2.
2.CHECK SYSTEM MAIN RELAY DRIVE CIRCUIT G
+
Li-ion battery − Voltage I
Connector Terminal
17
J
B89 14 Ground 0V
11
Is the inspection result normal? K
YES >> Check intermittent incident. Refer to GI-53, "Intermittent Incident".
NO >> Repair or replace error-detected parts.
3.PRECONDITIONING L
WARNING:
Disconnect high voltage. Refer to GI-33, "How to Disconnect High Voltage".
M
Check voltage in high voltage circuit. (Check that condenser are discharged.)
1. Lift up the vehicle and remove the Li-ion battery under covers. Refer to EVB-181, "Exploded View".
2. Disconnect high voltage harness connector and PTC heater harness connector from front side of Li-ion
battery. Refer to EVB-181, "Removal and Installation". N
3. Measure voltage between high voltage harness connector terminals and PTC heater harness connector
terminals.
O
JPCIA0296ZZ
DANGER:
Touching high voltage components without using the appropriate protective equipment will
cause electrocution.
Standard : 5 V or less
CAUTION:
For voltage measurements, use a tester which can measure to 500 V or higher.
>> GO TO 4.
4.CHECK ELECTRIC COMPRESSOR
1. Disconnect electric compressor high voltage harness connector.
2. Check the short circuit between electric compressor terminals.
With heat pump system
Electric compressor
+ − Resistance
Terminal
1 2 3 kΩ or more
Electric compressor
+ − Resistance
Terminal
1 3 3 kΩ or more
Is the inspection result normal?
YES >> GO TO 5.
NO >> Replace electric compressor. And then, GO TO 9. Refer to HA-37, "Removal and Installation"
(With heat pump system) or HA-95, "Removal and Installation" (Without heat pump system).
5.CHECK PTC HEATER
1. Disconnect Li-ion battery harness connector (H19).
2. Check the short circuit between Li-ion battery terminals.
With heat pump system
Li-ion battery
Connected to: + − Resistance
Connector
Terminal
PTC heater H19 40 41 3 kΩ or more
Li-ion battery
Connected to: + − Resistance
Connector
Terminal
PTC heater H19 40 41 3 kΩ or more
Is the inspection result normal?
YES >> GO TO 6.
NO >> Replace PTC heater. And then, GO TO 9. Refer to HAC-198, "Removal and Installation" [(Auto A/
C (with heat pump)] orHAC-359, "Removal and Installation" [(Auto A/C (without heat pump)].
6.CHECK HIGH VOLTAGE HARNESS-1
Revision: May 2014 EVC-160 2014 LEAF
P0AA0 SYSTEM MAIN RELAY
< DTC/CIRCUIT DIAGNOSIS >
1. Disconnect Li-ion battery harness connector (H3).
2. Check the short circuit between Li-ion battery harness connector terminals. A
With heat pump system
Li-ion battery
B
Connected to: + − Resistance
Connector
Terminal
PDM (Power Delivery EVC
H3 37 38 3 kΩ or more
Module)
Li-ion battery D
Connected to: + − Resistance
Connector
Terminal
E
PDM (Power Delivery
H3 37 38 3 kΩ or more
Module)
Is the inspection result normal? F
YES >> The high voltage harness within Li-ion battery may be shorted. Check the related circuits. And
then, GO TO 9.
NO >> GO TO 7.
G
7.CHECK TRACTION MOTOR INVERTER
1. Remove PDM (Power Delivery Module). Refer to VC-112, "Removal and Installation".
2. Check the short circuit between traction motor inverter termi- H
nals.
JSCIA0696ZZ K
DANGER:
Since hybrid vehicles and electric vehicles contain a high voltage battery, there is the risk of
electric shock, electric leakage, or similar accidents if the high voltage component and vehicle are
handled incorrectly. Be sure to follow the correct work procedures when performing inspection and
maintenance.
WARNING:
• Be sure to remove the service plug in order to disconnect the high voltage circuits before perform-
ing inspection or maintenance of high voltage system harnesses and parts.
• To prevent the removed service plug from being connected by mistake during the procedure, always
carry it in your pocket or put it in the tool box.
• Be sure to wear insulating protective equipment consisting of glove, shoes, face shield and glasses
before beginning work on the high voltage system.
• Clearly identify the persons responsible for high voltage work and ensure that other persons do not
touch the vehicle. When not working, cover high voltage parts with an insulating cover sheet or sim-
ilar item to prevent other persons from contacting them.
• Refer to EVC-10, "High Voltage Precautions".
CAUTION:
• Never bring the vehicle into the READY status with the service plug removed unless otherwise
instructed in the Service Manual. A malfunction may occur if this is not observed.
• Erase DTC after the work is completed.
1.CHECK SYSTEM MAIN RELAY DRIVE POWER VOLTAGE
1. Turn power switch OFF.
2. Disconnect Li-ion battery harness connector.
3. Check the voltage between Li-ion battery harness connector and ground.
+
Relay Li-ion battery − Voltage
Connector Terminal
System main relay 1 17
System main relay 2 B89 14 Ground 0V
Pre-charge relay 11
Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 2.
2.CHECK SYSTEM MAIN RELAY DRIVE CIRCUIT
1. Disconnect VCM harness connector.
2. Check harness for short to power, between Li-ion battery harness connector and VCM harness connector.
+
Li-ion battery − Voltage
Connector Terminal
17
B89 14 Ground 0V
11
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-53, "Intermittent Incident".
NO >> Repair or replace error-detected parts.
3.PRECONDITIONING
WARNING:
Disconnect high voltage. Refer to GI-33, "How to Disconnect High Voltage".
Check voltage in high voltage circuit. (Check that condenser are discharged.)
1. Lift up the vehicle and remove the Li-ion battery under covers. Refer to EVB-181, "Exploded View".
EVC
JPCIA0296ZZ
DANGER: E
Touching high voltage components without using the appropriate protective equipment will
cause electrocution.
F
G
Standard : 5 V or less
CAUTION:
For voltage measurements, use a tester which can measure to 500 V or higher. H
>> GO TO 4. I
4.CHECK ELECTRIC COMPRESSOR
1. Disconnect electric compressor high voltage harness connector. J
2. Check the short circuit between electric compressor terminals.
With heat pump system
Electric compressor K
+ − Resistance
Terminal
L
1 2 3 kΩ or more
Electric compressor M
+ − Resistance
Terminal
N
1 3 3 kΩ or more
Is the inspection result normal?
YES >> GO TO 5. O
NO >> Replace electric compressor. And then, GO TO 9. Refer to HA-37, "Removal and Installation"
(With heat pump system) or HA-95, "Removal and Installation" (Without heat pump system).
5.CHECK PTC HEATER P
1. Disconnect Li-ion battery harness connector (H19).
2. Check the short circuit between Li-ion battery terminals.
Li-ion battery
Connected to: + − Resistance
Connector
Terminal
PTC heater H19 40 41 3 kΩ or more
Li-ion battery
Connected to: + − Resistance
Connector
Terminal
PTC heater H19 40 41 3 kΩ or more
Is the inspection result normal?
YES >> GO TO 6.
NO >> Replace PTC heater. And then, GO TO 9. Refer to HAC-198, "Removal and Installation" [(Auto A/
C (with heat pump)] orHAC-359, "Removal and Installation" [(Auto A/C (without heat pump)].
6.CHECK HIGH VOLTAGE HARNESS-1
1. Disconnect Li-ion battery harness connector (H3).
2. Check the short circuit between Li-ion battery harness connector terminals.
With heat pump system
Li-ion battery
Connected to: + − Resistance
Connector
Terminal
PDM (Power Delivery
H3 37 38 3 kΩ or more
Module)
Li-ion battery
Connected to: + − Resistance
Connector
Terminal
PDM (Power Delivery
H3 37 38 3 kΩ or more
Module)
Is the inspection result normal?
YES >> The high voltage harness within Li-ion battery may be shorted. Check the related circuits. And
then, GO TO 9.
NO >> GO TO 7.
7.CHECK TRACTION MOTOR INVERTER
1. Remove PDM (Power Delivery Module). Refer to VC-112, "Removal and Installation".
2. Check the short circuit between traction motor inverter termi-
nals.
JSCIA0696ZZ
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Turn power switch ON and wait a least 10 seconds.
2. Check self-diagnostic result.
Is DTC detected?
YES >> Proceed to EVC-168, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000010120628
+
Li-ion battery − Continuity
Connector terminal
B89 16 Ground Existed
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace error-detected parts.
2.CHECK SYSTEM MAIN RELAY CIRCUIT
Check continuity between Li-ion battery connector terminals.
Li-ion battery
Continuity
terminals
16 17 Existed
+ −
D
VCM Li-ion battery Continuity
Connector terminal Connector terminal
E61 54 B89 17 Existed E
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-53, "Intermittent Incident".
NO >> Repair harness or connector. F
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Set the vehicle to READY.
2. Turn power switch OFF and wait at least 60 seconds.
3. Turn power switch ON.
4. Check self-diagnostic result.
Is DTC detected?
YES >> Proceed to EVC-170, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000010120630
DANGER:
Since hybrid vehicles and electric vehicles contain a high voltage battery, there is the risk of
electric shock, electric leakage, or similar accidents if the high voltage component and vehicle are
handled incorrectly. Be sure to follow the correct work procedures when performing inspection and
maintenance.
WARNING:
• Be sure to remove the service plug in order to disconnect the high voltage circuits before perform-
ing inspection or maintenance of high voltage system harnesses and parts.
• To prevent the removed service plug from being connected by mistake during the procedure, always
carry it in your pocket or put it in the tool box.
• Be sure to wear insulating protective equipment consisting of glove, shoes, face shield and glasses
before beginning work on the high voltage system.
• Clearly identify the persons responsible for high voltage work and ensure that other persons do not
touch the vehicle. When not working, cover high voltage parts with an insulating cover sheet or sim-
ilar item to prevent other persons from contacting them.
Revision: May 2014 EVC-170 2014 LEAF
P0AA4 SYSTEM MAIN RELAY -
< DTC/CIRCUIT DIAGNOSIS >
• Refer to EVC-10, "High Voltage Precautions".
CAUTION: A
• Never bring the vehicle into the READY status with the service plug removed unless otherwise
instructed in the Service Manual. A malfunction may occur if this is not observed.
• Erase DTC after the work is completed.
B
1.CHECK SYSTEM MAIN RELAY DRIVE POWER VOLTAGE
1. Turn power switch OFF.
2. Disconnect Li-ion battery harness connector. EVC
3. Check the voltage between Li-ion battery harness connector and ground.
+ D
Relay Li-ion battery − Voltage
Connector Terminal
E
System main relay 1 17
System main relay 2 B89 14 Ground 0V
Pre-charge relay 11 F
Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 2. G
2.CHECK SYSTEM MAIN RELAY DRIVE CIRCUIT
1. Disconnect VCM harness connector. H
2. Check harness for short to power, between Li-ion battery harness connector and VCM harness connector.
+
I
Li-ion battery − Voltage
Connector Terminal
17 J
B89 14 Ground 0V
11
K
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-53, "Intermittent Incident".
NO >> Repair or replace error-detected parts. L
3.PRECONDITIONING
WARNING:
M
Disconnect high voltage. Refer to GI-33, "How to Disconnect High Voltage".
Check voltage in high voltage circuit. (Check that condenser are discharged.)
1. Lift up the vehicle and remove the Li-ion battery under covers. Refer to EVB-181, "Exploded View".
2. Disconnect high voltage harness connector and PTC heater harness connector from front side of Li-ion N
battery. Refer to EVB-181, "Removal and Installation".
3. Measure voltage between high voltage harness connector terminals and PTC heater harness connector
terminals. O
JPCIA0296ZZ
DANGER:
Revision: May 2014 EVC-171 2014 LEAF
P0AA4 SYSTEM MAIN RELAY -
< DTC/CIRCUIT DIAGNOSIS >
Touching high voltage components without using the appropriate protective equipment will
cause electrocution.
Standard : 5 V or less
CAUTION:
For voltage measurements, use a tester which can measure to 500 V or higher.
>> GO TO 4.
4.CHECK ELECTRIC COMPRESSOR
1. Disconnect electric compressor high voltage harness connector.
2. Check the short circuit between electric compressor terminals.
With heat pump system
Electric compressor
+ − Resistance
Terminal
1 2 3 kΩ or more
Electric compressor
+ − Resistance
Terminal
1 3 3 kΩ or more
Is the inspection result normal?
YES >> GO TO 5.
NO >> Replace electric compressor. And then, GO TO 9. Refer to HA-37, "Removal and Installation"
(With heat pump system) or HA-95, "Removal and Installation" (Without heat pump system).
5.CHECK PTC HEATER
1. Disconnect Li-ion battery harness connector (H19).
2. Check the short circuit between Li-ion battery terminals.
With heat pump system
Li-ion battery
Connected to: + − Resistance
Connector
Terminal
PTC heater H19 40 41 3 kΩ or more
Li-ion battery
Connected to: + − Resistance
Connector
Terminal
PTC heater H19 40 41 3 kΩ or more
Is the inspection result normal?
YES >> GO TO 6.
NO >> Replace PTC heater. And then, GO TO 9. Refer to HAC-198, "Removal and Installation" [(Auto A/
C (with heat pump)] orHAC-359, "Removal and Installation" [(Auto A/C (without heat pump)].
6.CHECK HIGH VOLTAGE HARNESS-1
Revision: May 2014 EVC-172 2014 LEAF
P0AA4 SYSTEM MAIN RELAY -
< DTC/CIRCUIT DIAGNOSIS >
1. Disconnect Li-ion battery harness connector (H3).
2. Check the short circuit between Li-ion battery harness connector terminals. A
With heat pump system
Li-ion battery
B
Connected to: + − Resistance
Connector
Terminal
PDM (Power Delivery EVC
H3 37 38 3 kΩ or more
Module)
Li-ion battery D
Connected to: + − Resistance
Connector
Terminal
E
PDM (Power Delivery
H3 37 38 3 kΩ or more
Module)
Is the inspection result normal? F
YES >> The high voltage harness within Li-ion battery may be shorted. Check the related circuits. And
then, GO TO 9.
NO >> GO TO 7.
G
7.CHECK TRACTION MOTOR INVERTER
1. Remove PDM (Power Delivery Module). Refer to VC-112, "Removal and Installation".
2. Check the short circuit between traction motor inverter termi- H
nals.
JSCIA0696ZZ K
>> GO TO 2. H
2.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Turn power switch ON wait at least 10 seconds. I
2. Check self-diagnostic result.
Is DTC detected?
J
YES >> Proceed to EVC-175, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000010120632
K
Li-ion battery
Continuity
terminals
13 14 Existed
+ −
VCM Li-ion battery Continuity
Connector terminal Connector terminal
E61 28 B89 14 Existed
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-53, "Intermittent Incident".
NO >> Repair harness or connector.
Li-ion battery is equipped with the IR (Insulation resistance) sensing system. VCM receives the IR sensor sig- B
nal sent from Li-ion battery controller and monitors the insulation resistance of the high voltage circuit.
DTC Logic INFOID:0000000010120634
EVC
DTC DETECTION LOGIC
NOTE:
• DTC “P0AA6” is not detected when insulation resistance decreases between quick charge relay and quick D
charge port. In this case, insulation check performed by the quick charger becomes NG, resulting in no
implementation of quick charge.
• DTC “P0AA6” is not detected when insulation resistance decreases between normal charge port and PDM
E
(Power Delivery Module). In this case, the “Fault” lamp of EVSE control box blinks and normal charge does
not start even when trying to perform normal charge.
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE-1 L
With CONSULT
1. Maintain the following conditions for at least 50 seconds. M
DANGER:
Since hybrid vehicles and electric vehicles contain a high voltage battery, there is the risk of
electric shock, electric leakage, or similar accidents if the high voltage component and vehicle are
handled incorrectly. Be sure to follow the correct work procedures when performing inspection and
maintenance.
WARNING:
• Be sure to remove the service plug in order to disconnect the high voltage circuits before perform-
ing inspection or maintenance of high voltage system harnesses and parts.
• To prevent the removed service plug from being connected by mistake during the procedure, always
carry it in your pocket or put it in the tool box.
• Be sure to wear insulating protective equipment consisting of glove, shoes, face shield and glasses
before beginning work on the high voltage system.
WARNING:
Disconnect high voltage. Refer to GI-33, "How to Disconnect High Voltage".
I
Check voltage in high voltage circuit. (Check that condenser are discharged.)
1. Lift up the vehicle and remove the Li-ion battery under covers. Refer to EVB-181, "Exploded View".
2. Disconnect high voltage harness connector and PTC heater harness connector from front side of Li-ion
battery. Refer to EVB-181, "Removal and Installation". J
3. Measure voltage between high voltage harness connector terminals and PTC heater harness connector
terminals.
K
JPCIA0296ZZ
DANGER: N
Touching high voltage components without using the appropriate protective equipment will
cause electrocution.
O
P
Standard : 5 V or less
CAUTION:
For voltage measurements, use a tester which can measure to 500 V or higher.
>> GO TO 4.
JPCIA0296ZZ
DANGER:
Touching high voltage components without using the appropriate protective equipment will
cause electrocution.
Standard : 5 V or less
CAUTION:
For voltage measurements, use a tester which can measure to 500 V or higher.
>> GO TO 7.
7.CHECK INSULATION RESISTANCE OF PTC HEATER
Check insulation resistance of PTC heater. Refer to HAC-181, "Component Inspection" [Auto A/C (with heat
pump)] or HAC-341, "Component Inspection" [Auto A/C (without heat pump)].
JPCIA0296ZZ
I
DANGER:
Touching high voltage components without using the appropriate protective equipment will
cause electrocution. J
Standard : 5 V or less
CAUTION: L
For voltage measurements, use a tester which can measure to 500 V or higher.
M
>> GO TO 9.
9.CHECK INSULATION RESISTANCE OF TRACTION MOTOR INVERTER
N
Check insulation resistance of traction motor inverter. Refer to TMS-100, "Component Inspection".
CAUTION:
• Since testers are polarized, check the polarity of the tester and connect it in the forward direction to
the circuit. O
• If the inspection results show no continuity, check the parts for proper installation.
Is the inspection result normal?
YES >> Replace traction motor inverter. Refer to TMS-103, "Removal and Installation". P
NO >> Replace traction motor. Refer to TMS-109, "Removal and Installation".
10.PRECONDITIONING
WARNING:
Disconnect high voltage. Refer to GI-33, "How to Disconnect High Voltage".
Check voltage in high voltage circuit. (Check that condenser are discharged.)
1. Lift up the vehicle and remove the Li-ion battery under covers. Refer to EVB-181, "Exploded View".
JPCIA0296ZZ
DANGER:
Touching high voltage components without using the appropriate protective equipment will
cause electrocution.
Standard : 5 V or less
CAUTION:
For voltage measurements, use a tester which can measure to 500 V or higher.
>> GO TO 11.
11.CHECK INSULATION RESISTANCE OF PDM (POWER DELIVERY MODULE)
Check insulation resistance of PDM (Power Delivery Module). Refer to VC-100, "Diagnosis Procedure".
CAUTION:
• Since testers are polarized, check the polarity of the tester and connect it in the forward direction to
the circuit.
• If the inspection results show no continuity, check the parts for proper installation.
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-53, "Intermittent Incident".
NO >> Replace PDM (Power Delivery Module). Refer to VC-112, "Removal and Installation".
12.PRECONDITIONING
WARNING:
Disconnect high voltage. Refer to GI-33, "How to Disconnect High Voltage".
Check voltage in high voltage circuit. (Check that condenser are discharged.)
1. Lift up the vehicle and remove the Li-ion battery under covers. Refer to EVB-181, "Exploded View".
2. Disconnect high voltage harness connector and PTC heater harness connector from front side of Li-ion
battery. Refer to EVB-181, "Removal and Installation".
3. Measure voltage between high voltage harness connector terminals and PTC heater harness connector
terminals.
JPCIA0296ZZ
>> GO TO 13.
E
13.CHECK INSULATION RESISTANCE OF HIGH VOLTAGE HARNESS
WARNING:
F
Unlike the ordinary tester, the insulation resistance tester applies 500 V when measuring. If used
incorrectly, there is the danger of electric shock. If used in the vehicle 12 V system, there is the danger
of damage to electronic devices. Read the insulation resistance tester instruction manual carefully G
and be sure to work safely.
1. Disconnect Li-ion battery high voltage harness connector (H3).
2. Check the insulation resistance of high voltage harness with an insulation resistance tester (Multi tester),
between Li-ion battery and PDM (Power Delivery Module). H
CAUTION:
• Use 500 V range of insulation resistance tester to measure insulation resistance.
• Wait for 30 seconds until the value becomes stable. I
• If the inspection results show no continuity, check the parts for proper installation.
+ J
Li-ion battery − Resistance
Connector Terminal
37 K
H17 Ground 5.6 MΩ
38
Is the inspection result normal? L
YES >> GO TO 19.
NO >> GO TO 14.
14.CHECK INSULATION RESISTANCE OF ELECTRIC COMPRESSOR M
Check insulation resistance of electric compressor. Refer to HAC-179, "Component Inspection" [Auto A/C
(with heat pump)] or HAC-339, "Component Inspection" [Auto A/C (without heat pump)].
CAUTION: N
• Since testers are polarized, check the polarity of the tester and connect it in the forward direction to
the circuit.
• If the inspection results show no continuity, check the parts for proper installation. O
Is the inspection result normal?
YES >> GO TO 16.
NO >> GO TO 15. P
15.CHECK REFRIGERANT GAS
Interview the customer and check maintenance records to see if there is the possibility that coolant a gas other
than EV specific refrigerant gas is mixed in A/C refrigerant gas.
NOTE:
If A/C refrigerant gas other than EV specific refrigerant gas is used, insulation resistance may decrease.
Is the inspection result normal?
1.PRECONDITIONING
• Turn power switch OFF and wait at least 90 seconds. H
CAUTION:
During this period, never perform vehicle handling such as opening and closing of doors. If some
kind of vehicle handling is performed, then wait another 90 seconds or more from the time of the
vehicle handling. I
• Make sure that 12V battery voltage is 11 V or more.
J
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE-1
1. Turn power switch ON and wait at least 10 seconds. K
2. Check self-diagnostic result.
Is DTC detected?
YES >> Proceed to EVC-186, "Diagnosis Procedure". L
NO >> GO TO 3.
3.PERFORM DTC CONFIRMATION PROCEDURE-2
M
1. Turn power switch OFF and wait at least 90 seconds.
CAUTION:
During this period, never perform vehicle handling such as opening and closing of doors. If some
kind of vehicle handling is performed, then wait another 90 seconds or more from the time of the N
vehicle handling.
2. Maintain the following conditions for at least 60 seconds.
O
Power switch READY
Selector lever P range
Brake pedal Fully released
P
+
Voltage
Battery current sensor −
(Approx.)
Connector Terminal
E125 4 Ground 5V
Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 5.
3.CHECK VCM GROUND CIRCUIT
1. Turn power switch OFF.
2. Disconnect VCM harness connector.
3. Check the continuity between VCM harness connector and ground.
+
VCM − Continuity
Connector Terminal
58
E61
65
Ground Existed
118
E62
126
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace error-detected parts.
4.CHECK BATTERY CURRENT SENSOR GROUND CIRCUIT
1. Check the continuity between battery current sensor harness connector and VCM harness connector.
+ −
Battery current sensor VCM Continuity
Connector Terminal Connector Terminal
E125 2 E62 120 Existed
− +
D
Battery current sensor VCM Continuity
Connector Terminal Connector Terminal
E125 4 E62 96 Existed E
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
F
YES >> GO TO 6.
NO >> Repair or replace error-detected parts.
6.CHECK SENSOR POWER SUPPLY CIRCUIT G
Check harness for short to power and short to ground, between the following terminals.
VCM Sensor H
Connector Terminal Name Connector Terminal
E61 36 Accelerator pedal position sensor 1 E101 3
I
97 Accelerator pedal position sensor 2 E101 2
E62
98 Refrigerant pressure sensor E49 3
Is the inspection result normal? J
YES >> Perform the trouble diagnosis for power supply circuit. Refer to EVC-138, "VCM : Diagnosis Pro-
cedure".
NO >> Repair or replace error-detected parts. K
7.CHECK BATTERY CURRENT SENSOR INPUT SIGNAL CIRCUIT
1. Turn power switch OFF.
L
2. Disconnect VCM harness connector.
3. Check the continuity between battery current sensor harness connector and VCM harness connector.
M
+ −
Battery current sensor VCM Continuity
Connector Terminal Connector Terminal N
E125 1 E62 95 Existed
4. Also check harness for short to ground and to power.
O
Is the inspection result normal?
YES >> GO TO 8.
NO >> Repair or replace error-detected parts
P
8.CHECK BATTERY CURRENT SENSOR
Check the battery current sensor. Refer to EVC-188, "Component Inspection".
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-53, "Intermittent Incident".
NO >> Replace battery current sensor. Refer to PG-93, "Removal and Installation".
VCM
Voltage
+ -
Connector (Approx.)
Terminal
95
E62 120 2.5 V
(Battery current sensor signal) JPBIA3286ZZ
Before measuring the terminal voltage, confirm that the battery is fully charged. Refer to PG-83, "How to Handle 12V Battery".
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace battery current sensor. Refer to PG-93, "Removal and Installation".
>> GO TO 2.
2.PERFORM COMPONENT FUNCTION CHECK L
VCM
+ - Voltage N
Connector
Terminal Terminal
95 Above 2.37 V at
E62 120 O
(Battery current sensor signal) least once
Is the inspection result normal?
YES >> INSPECTION END
NO >> Proceed to EVC-189, "Diagnosis Procedure". P
+
Voltage
Battery current sensor −
(Approx.)
Connector Terminal
E125 4 Ground 5V
Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 5.
3.CHECK VCM GROUND CIRCUIT
1. Turn power switch OFF.
2. Disconnect VCM harness connector.
3. Check the continuity between VCM harness connector and ground.
+
VCM − Continuity
Connector Terminal
58
E61
65
Ground Existed
118
E62
126
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace error-detected parts.
4.CHECK BATTERY CURRENT SENSOR GROUND CIRCUIT
1. Check the continuity between battery current sensor harness connector and VCM harness connector.
+ −
Battery current sensor VCM Continuity
Connector Terminal Connector Terminal
E125 2 E62 120 Existed
2. Also check harness for short to power.
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-53, "Intermittent Incident".
NO >> Repair or replace error-detected parts.
5.CHECK BATTERY CURRENT SENSOR POWER SUPPLY CIRCUIT
1. Turn power switch OFF.
− +
Battery current sensor VCM Continuity B
Connector Terminal Connector Terminal
E125 4 E62 96 Existed
EVC
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 6. D
NO >> Repair or replace error-detected parts.
6.CHECK SENSOR POWER SUPPLY CIRCUIT
E
Check harness for short to power and short to ground, between the following terminals.
VCM Sensor
F
Connector Terminal Name Connector Terminal
E61 36 Accelerator pedal position sensor 1 E101 3
97 Accelerator pedal position sensor 2 E101 2 G
E62
98 Refrigerant pressure sensor E49 3
Is the inspection result normal?
H
YES >> Perform the trouble diagnosis for power supply circuit. Refer to EVC-138, "VCM : Diagnosis Pro-
cedure".
NO >> Repair or replace error-detected parts.
I
7.CHECK BATTERY CURRENT SENSOR INPUT SIGNAL CIRCUIT
1. Turn power switch OFF.
2. Disconnect VCM harness connector. J
3. Check the continuity between battery current sensor harness connector and VCM harness connector.
+ − K
Battery current sensor VCM Continuity
Connector Terminal Connector Terminal
L
E125 1 E62 95 Existed
4. Also check harness for short to ground and to power.
Is the inspection result normal? M
YES >> GO TO 8.
NO >> Repair or replace error-detected parts
8.CHECK BATTERY CURRENT SENSOR N
VCM
Voltage
+ -
Connector (Approx.)
Terminal
95
E62 120 2.5 V
(Battery current sensor signal) JPBIA3286ZZ
Before measuring the terminal voltage, confirm that the battery is fully charged. Refer to PG-83, "How to Handle 12V Battery".
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace battery current sensor. Refer to PG-93, "Removal and Installation".
+
Voltage
O
Battery current sensor −
(Approx.)
Connector Terminal
E125 3 Ground 5V P
Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 2.
2.CHECK BATTERY TEMPERATURE SENSOR POWER SUPPLY CIRCUIT
1. Turn power switch OFF.
+ −
Battery current sensor VCM Continuity
Connector Terminal Connector Terminal
E125 3 E62 107 Existed
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> Perform the trouble diagnosis for power supply circuit. Refer to EVC-138, "VCM : Diagnosis Pro-
cedure".
NO >> Repair or replace error-detected parts.
3.CHECK BATTERY TEMPERATURE SENSOR GROUND CIRCUIT
1. Turn power switch OFF.
2. Disconnect VCM harness connector.
3. Check the continuity between battery current sensor harness connector and VCM harness connector.
+ −
Battery current sensor VCM Continuity
Connector Terminal Connector Terminal
E125 2 E62 120 Existed
4. Also check harness for short to power.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace error-detected parts.
4.CHECK BATTERY TEMPERATURE SENSOR
Check the battery temperature sensor. Refer to EVC-194, "Component Inspection".
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-53, "Intermittent Incident".
NO >> Replace battery current sensor. Refer to PG-93, "Removal and Installation".
Component Inspection INFOID:0000000010120645
>> GO TO 2.
I
2.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Drive the vehicle under the following conditions. J
+
Voltage P
Battery current sensor −
(Approx.)
Connector Terminal
E125 3 Ground 5V
Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 2.
+ −
Battery current sensor VCM Continuity
Connector Terminal Connector Terminal
E125 3 E62 107 Existed
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> Perform the trouble diagnosis for power supply circuit. Refer to EVC-138, "VCM : Diagnosis Pro-
cedure".
NO >> Repair or replace error-detected parts.
3.CHECK BATTERY TEMPERATURE SENSOR GROUND CIRCUIT
1. Turn power switch OFF.
2. Disconnect VCM harness connector.
3. Check the continuity between battery current sensor harness connector and VCM harness connector.
+ −
Battery current sensor VCM Continuity
Connector Terminal Connector Terminal
E125 2 E62 120 Existed
4. Also check harness for short to power.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace error-detected parts.
4.CHECK BATTERY TEMPERATURE SENSOR
Check the battery temperature sensor. Refer to EVC-196, "Component Inspection".
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-53, "Intermittent Incident".
NO >> Replace battery current sensor. Refer to PG-93, "Removal and Installation".
Component Inspection INFOID:0000000010120648
1.PRECONDITIONING
• Turn power switch OFF and wait at least 90 seconds. F
CAUTION:
During this period, never perform vehicle handling such as opening and closing of doors. If some
kind of vehicle handling is performed, then wait another 90 seconds or more from the time of the
G
vehicle handling.
• Make sure that 12V battery voltage is 11 V or more.
H
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT I
1. Turn power switch ON and wait at least 10 seconds.
2. Press CANCEL switch for at least 10 seconds, then release it and wait at least 10 seconds.
3. Press RESUME/ACCELERATE switch for at least 10 seconds, then release it and wait at least 10 sec- J
onds.
4. Press SET/COAST switch for at least 10 seconds, then release it and wait at least 10 seconds.
5. Press ECO mode switch for at least 10 seconds, then release it and wait at least 10 seconds.
6. Check self-diagnostic result. K
Is DTC detected?
YES >> Proceed to EVC-197, "Diagnosis Procedure".
L
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000010120650
M
1.CHECK ASCD STEERING SWITCH CIRCUIT
With CONSULT
1. Turn power switch ON. N
2. On the CONSULT screen, select “EV/HEV” >> “DATA MONITOR” >> “ASCD MAIN SW”, “ASCD CANCEL
SW”, “RESUME/ACC SW”, “ASCD SET SW”, and “ECO MODE”.
3. Check each item indication under the following conditions. O
RESUME/ACCELERATE Pressed On
RESUME/ACC SW
switch Released Off
+ −
Spiral cable VCM Continuity
Connector Terminal Connector Terminal
M33 32 E62 125 Existed
5. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace error-detected parts.
3.CHECK ASCD STEERING SWITCH INPUT SIGNAL CIRCUIT
1. Check the continuity between spiral cable harness connector and VCM harness connector.
+ −
Spiral cable VCM Continuity
Connector Terminal Connector Terminal
M33 25 E62 111 Existed
2. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace error-detected parts.
4.CHECK ASCD STEERING SWITCH
Refer to EVC-198, "Component Inspection (ASCD STEERING SWITCH)".
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-53, "Intermittent Incident".
NO >> Replace ASCD steering switch. Refer to SR-20, "Exploded View".
Component Inspection (ASCD STEERING SWITCH) INFOID:0000000010120651
Combination switch A
Condition Resistance (Ω)
Connector Terminals
ASCD main switch: Pressed Approx. 0
B
CANCEL switch: Pressed Approx. 309
SET/COAST switch: Pressed Approx. 741
M33 25 and 32
RESUME/ACCELERATE switch: Pressed Approx. 1,406 EVC
ECO mode switch: Pressed Approx. 2,586
All ASCD steering switches: Released Approx. 5,456
D
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace ASCD steering switch. Refer to SR-20, "Exploded View". E
With CONSULT
1. Turn power switch ON.
O
2. On the CONSULT screen, select “EV/HEV” >> “DATA MONITOR” >> “ASCD BRAKE SW”.
3. Check “ASCD BRAKE SW” indication under the following conditions.
Slightly de-
ASCD BRAKE Off
Brake pedal pressed
SW
Fully released On
Is the inspection result normal?
YES >> GO TO 7.
NO >> GO TO 2.
Revision: May 2014 EVC-201 2014 LEAF
P1572 BRAKE PEDAL POSITION SWITCH
< DTC/CIRCUIT DIAGNOSIS >
2.CHECK BRAKE PEDAL POSITION SWITCH
Check brake pedal position switch. Refer to EVC-204, "Component Inspection (Brake Pedal Position Switch)"
Is the inspection result normal?
YES >> GO TO 3.
NO >> Replace brake pedal position switch. Refer to BR-500, "Exploded View".
3.CHECK BRAKE PEDAL POSITION SWITCH POWER SUPPLY
1. Turn power switch OFF.
2. Disconnect brake pedal position switch harness connector.
3. Turn power switch ON.
4. Check the voltage between brake pedal position switch harness connector and ground.
+
Brake pedal position switch − Voltage
Connector Terminal
E116 1 Ground Battery voltage
Is the inspection result normal?
YES >> GO TO 5.
NO >> GO TO 4.
4.CHECK BRAKE PEDAL POSITION SWITCH POWER SUPPLY CIRCUIT
1. Turn power switch OFF.
2. Pull out #3 fuse.
3. Check that the fuse is not fusing.
4. Check the continuity between brake pedal position switch harness connector and fuse terminal.
+
Brake pedal position switch − Continuity
Connector Terminal
E116 1 #3 fuse terminal Existed
5. Also check harness for short to ground.
Is the inspection result normal?
YES >> Perform trouble diagnosis for power ON power supply circuit.
NO >> Repair or replace error-detected parts.
5.CHECK BRAKE PEDAL POSITION SWITCH SIGNAL
1. Turn power switch OFF.
2. Install the brake pedal position switch. Refer to BR-490, "Inspection and Adjustment".
3. Reconnect brake pedal position switch harness connector.
4. Disconnect VCM harness connector.
5. Turn power switch ON.
NOTE:
Brake pedal is fully released.
6. Check the voltage between VCM harness connector and ground.
+
VCM − Voltage
Connector Terminal
E62 113 Ground Battery voltage
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-53, "Intermittent Incident".
NO >> GO TO 6.
+ −
EVC
Brake pedal position switch VCM Continuity
Connector Terminal Connector Terminal
E116 2 E62 113 Existed D
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
E
YES >> Check intermittent incident. Refer to GI-53, "Intermittent Incident".
NO >> Repair or replace error-detected parts.
7.CHECK OVERALL FUNCTION-2 F
With CONSULT
Select “STOP LAMP SW” and check indication under the following conditions.
G
Monitor item Condition Indication
Slightly de-
STOP LAMP On
Brake pedal pressed H
SW
Fully released Off
Is the inspection result normal?
I
YES >> Check intermittent incident. Refer to GI-53, "Intermittent Incident".
NO >> GO TO 8.
8.CHECK STOP LAMP SWITCH J
Refer to EVC-205, "Component Inspection (Stop Lamp Switch)"
Is the inspection result normal?
YES >> GO TO 9. K
NO >> Replace stop lamp switch. Refer to BR-500, "Exploded View".
9.CHECK STOP LAMP SWITCH POWER SUPPLY L
1. Turn power switch OFF.
2. Disconnect stop lamp switch harness connector.
3. Check the voltage between stop lamp switch harness connector and ground.
M
+
Stop lamp switch − Voltage N
Connector Terminal
E102 3 Ground Battery voltage
Is the inspection result normal? O
YES >> GO TO 11.
NO >> GO TO 10.
10.CHECK STOP LAMP SWITCH POWER SUPPLY CIRCUIT P
+
Stop lamp switch − Continuity
Connector Terminal
#77 fuse termi-
E102 3 Existed
nal
4. Also check harness for short to ground.
Is the inspection result normal?
YES >> Perform trouble diagnosis for 12V battery power supply circuit.
NO >> Repair or replace error-detected parts.
11.CHECK STOP LAMP SWITCH SIGNAL
1. Turn power switch OFF.
2. Install the stop lamp switch. Refer to BR-490, "Inspection and Adjustment".
3. Reconnect stop lamp switch harness connector.
4. Disconnect VCM harness connector.
5. Depress the brake pedal.
6. Check the voltage between VCM harness connector and ground.
+
VCM − Voltage
Connector Terminal
E62 101 Ground Battery voltage
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-53, "Intermittent Incident".
NO >> GO TO 12.
12.CHECK STOP LAMP SWITCH INPUT SIGNAL CIRCUIT
1. Disconnect stop lamp switch harness connector.
2. Check the continuity between stop lamp switch harness connector and VCM harness connector.
+ −
Stop lamp switch VCM Continuity
Connector Terminal Connector Terminal
E102 4 E62 101 Existed
3. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-53, "Intermittent Incident".
NO >> Repair or replace error-detected parts.
Component Inspection (Brake Pedal Position Switch) INFOID:0000000010120655
1. Adjust stop lamp switch installation. Refer to BR-501, "Inspection and Adjustment".
2. Check the continuity between stop lamp switch terminals under the following conditions.
K
The VCM receives two vehicle speed sensor signals via CAN communication. One is sent from the electri-
cally-driven intelligent brake unit, and the other is from the traction motor inverter (motor speed signal). The
VCM uses these signals for ASCD control. Refer to EVC-64, "AUTOMATIC SPEED CONTROL DEVICE
(ASCD) : System Description" for ASCD functions.
DTC Logic INFOID:0000000010120658
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Set the vehicle to READY.
2. Push the VDC OFF switch to stop the VDC control.
3. Drive the vehicle at more than 40 km/h (25 MPH).
CAUTION:
Always drive vehicle at a safe speed.
4. Check self-diagnostic result.
Is DTC detected?
YES >> Proceed to EVC-206, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000010120659
EVC
+ G
Stop lamp switch − Continuity
Connector Terminal
H
#77 fuse
E102 3 Existed
terminal
4. Also check harness for short to ground and short to power. I
Is the inspection result normal?
YES >> Perform trouble diagnosis for 12V battery power supply circuit.
NO >> Repair or replace error-detected parts. J
5.CHECK STOP LAMP SWITCH INPUT SIGNAL CIRCUIT
1. Disconnect stop lamp switch harness connector.
2. Disconnect VCM harness connector. K
3. Check the continuity between stop lamp switch harness connector and VCM harness connector.
+ − L
Stop lamp switch VCM Continuity
Connector Terminal Connector Terminal
M
E102 4 E62 101 Existed
4. Also check harness for short to ground.
Is the inspection result normal? N
YES >> Check intermittent incident. Refer to GI-53, "Intermittent Incident".
NO >> Repair or replace error-detected parts.
O
Component Inspection (Stop Lamp Switch) INFOID:0000000010120663
>> GO TO 2.
J
2.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Turn power switch ON and wait at least 1 second. K
2. Check self-diagnostic result.
Is DTC detected?
YES >> Proceed to EVC-211, "Diagnosis Procedure". L
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000010120665
M
1.CHECK APP SENSOR 1 POWER SUPPLY-1
1. Turn power switch OFF. N
2. Disconnect accelerator pedal position (APP) sensor harness connector.
3. Turn power switch ON.
4. Check the voltage between APP sensor harness connector terminals.
O
APP sensor
Voltage
+ −
Connector (Approx.) P
Terminal
E101 3 5 5V
Is the inspection result normal?
YES >> GO TO 6.
NO >> GO TO 2.
+
Voltage
APP sensor −
(Approx.)
Connector Terminal
E101 3 Ground 5V
Is the inspection result normal?
YES >> GO TO 4.
NO >> GO TO 3.
3.CHECK APP SENSOR POWER SUPPLY CIRCUIT
1. Turn power switch OFF.
2. Disconnect VCM harness connector.
3. Check the continuity between APP sensor harness connector and VCM harness connector.
+ −
APP sensor VCM Continuity
Connector Terminal Connector Terminal
E101 3 E61 36 Existed
4. Also check harness for short to ground and snort to power.
Is the inspection result normal?
YES >> Check VCM power supply circuit. Refer to EVC-138, "VCM : Diagnosis Procedure".
NO >> Repair or replace error-detected parts.
4.CHECK APP SENSOR GROUND CIRCUIT
1. Turn power switch OFF.
2. Disconnect VCM harness connector.
3. Check the continuity between APP sensor harness connector and VCM harness connector.
+ −
APP sensor VCM Continuity
Connector Terminal Connector Terminal
E101 5 E61 62 Existed
4. Also check harness for snort to power.
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair or replace error-detected parts.
5.CHECK VCM GROUND CIRCUIT
Check the continuity between VCM harness connector and ground.
+
VCM − Continuity
Connector Terminal
58
E61
65
Ground Existed
118
E62
126
Is the inspection result normal?
EVC
+ −
APP sensor VCM Continuity
Connector Terminal Connector Terminal D
E101 4 E62 49 Existed
4. Also check harness for short to ground and snort to power.
Is the inspection result normal? E
YES >> GO TO 7.
NO >> Repair or replace error-detected parts.
7.CHECK APP SENSOR F
VCM
K
+ – Condition Voltage (V)
Connector
Terminal Terminal
Fully released 0.6 - 0.9 L
E61 49 (APP sensor 1) 62
Fully depressed 3.9 - 4.8
Accelerator pedal
Fully released 0.3 - 0.45
E62 108 (APP sensor 2) 122 M
Fully depressed 1.95 - 2.4
Is the inspection result normal?
YES >> INSPECTION END N
NO >> Replace accelerator pedal. Refer to ACC-4, "Removal and Installation".
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Turn power switch ON and wait at least 1 second.
2. Check self-diagnostic result.
Is DTC detected?
YES >> Proceed to EVC-214, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000010120668
APP sensor
Voltage
+ −
Connector (Approx.)
Terminal
E101 2 6 5V
Is the inspection result normal?
YES >> GO TO 6.
NO >> GO TO 2.
2.CHECK APP SENSOR 2 POWER SUPPLY-2
Check the voltage between APP sensor harness connector and ground.
+ A
Voltage
APP sensor −
(Approx.)
Connector Terminal
B
E101 2 Ground 5V
Is the inspection result normal?
YES >> GO TO 4. EVC
NO >> GO TO 3.
3.CHECK APP SENSOR POWER SUPPLY CIRCUIT
D
1. Turn power switch OFF.
2. Disconnect VCM harness connector.
3. Check the continuity between APP sensor harness connector and VCM harness connector.
E
+ −
APP sensor VCM Continuity
F
Connector Terminal Connector Terminal
E101 2 E62 97 Existed
4. Also check harness for short to ground and snort to power. G
Is the inspection result normal?
YES >> Perform trouble diagnosis for VCM power supply circuit. Refer to EVC-138, "VCM : Diagnosis
Procedure". H
NO >> Repair or replace error-detected parts.
4.CHECK APP SENSOR GROUND CIRCUIT
I
1. Turn power switch OFF.
2. Disconnect VCM harness connector.
3. Check the continuity between APP sensor harness connector and VCM harness connector.
J
+ −
APP sensor VCM Continuity K
Connector Terminal Connector Terminal
E101 6 E62 122 Existed
4. Also check harness for snort to power. L
Is the inspection result normal?
YES >> GO TO 5.
M
NO >> Repair or replace error-detected parts.
5.CHECK VCM GROUND CIRCUIT
Check the continuity between VCM harness connector and ground. N
+
VCM − Continuity O
Connector Terminal
58
E61 P
65
Ground Existed
118
E63
126
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-53, "Intermittent Incident".
NO >> Repair or replace error-detected parts.
+ −
APP sensor VCM Continuity
Connector Terminal Connector Terminal
E101 1 E62 108 Existed
4. Also check harness for short to ground and snort to power.
Is the inspection result normal?
YES >> GO TO 7.
NO >> Repair or replace error-detected parts.
7.CHECK APP SENSOR
Check APP sensor. Refer to EVC-216, "Component Inspection (Accelerator Pedal Position Sensor)".
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-53, "Intermittent Incident".
NO >> Replace Accelerator pedal. Refer to ACC-4, "Removal and Installation".
Component Inspection (Accelerator Pedal Position Sensor) INFOID:0000000010120669
VCM
+ – Condition Voltage (V)
Connector
Terminal Terminal
Fully released 0.6 - 0.9
E61 49 (APP sensor 1) 62
Fully depressed 3.9 - 4.8
Accelerator pedal
Fully released 0.3 - 0.45
E62 108 (APP sensor 2) 122
Fully depressed 1.95 - 2.4
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace accelerator pedal. Refer to ACC-4, "Removal and Installation".
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE I
1. Turn power switch ON and wait at least 1 second.
2. Check self-diagnostic result.
J
Is DTC detected?
YES >> Proceed to EVC-217, "Diagnosis Procedure".
NO >> INSPECTION END
K
Diagnosis Procedure INFOID:0000000010120671
+
VCM − Continuity N
Connector Terminal
58
E61 O
65
Ground Existed
118
E62
126 P
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace error-detected parts.
2.CHECK ACCELERATOR PEDAL POSITION (APP) SENSOR SIGNAL CIRCUIT
1. Disconnect APP sensor harness connector.
2. Check the continuity between APP sensor harness connector terminals.
Revision: May 2014 EVC-217 2014 LEAF
P2138 APP SENSOR
< DTC/CIRCUIT DIAGNOSIS >
APP sensor
+ − Continuity
Connector
Terminal
E101 4 1 Not existed
3. Also check harness for short to ground and snort to power.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace error-detected parts.
3.CHECK APP SENSOR
Check APP sensor. Refer to EVC-218, "Component Inspection (Accelerator Pedal Position Sensor)".
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-53, "Intermittent Incident".
NO >> Replace Accelerator pedal. Refer to ACC-4, "Removal and Installation".
Component Inspection (Accelerator Pedal Position Sensor) INFOID:0000000010120672
VCM
+ – Condition Voltage (V)
Connector
Terminal Terminal
Fully released 0.6 - 0.9
E61 49 (APP sensor 1) 62
Fully depressed 3.9 - 4.8
Accelerator pedal
Fully released 0.3 - 0.45
E62 108 (APP sensor 2) 122
Fully depressed 1.95 - 2.4
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace accelerator pedal. Refer to ACC-4, "Removal and Installation".
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul- B
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring. EVC
Each control unit transmits/receives data but selectively reads required data only.
DTC Logic INFOID:0000000010120674
D
>> GO TO 2.
K
2.PERFORM DTC CONFIRMATION PROCEDURE-1
With CONSULT
1. Turn power switch ON and wait at least 20 seconds. L
2. Check DTC.
Is DTC detected?
YES >> Proceed to EVC-220, "Diagnosis Procedure". M
NO >> GO TO 3.
3.PERFORM DTC CONFIRMATION PROCEDURE-2
N
With CONSULT
1. Turn power switch OFF.
2. Check that the charging status indicator is not illuminating, and wait at least 90 seconds.
CAUTION: O
During this period, never perform vehicle handling such as opening and closing of doors. If some
kind of vehicle handling is performed, then wait another 90 seconds or more from the time of the
vehicle handling. P
3. Connect EVSE (with AC power input) and wait at least 20 seconds.
4. Turn power switch ON.
5. Check DTC.
Is DTC detected?
YES >> Proceed to EVC-220, "Diagnosis Procedure".
NO >> INSPECTION END
O
1.PERFORM CONFIRMATION PROCEDURE AGAIN
1. Erase DTC.
2. Perform DTC confirmation procedure again. Refer to EVC-221, "DTC Logic". P
3. Check self-diagnostic result.
Is the DTC detected again?
YES >> Replace VCM. Refer to EVC-423, "Removal and Installation".
NO >> INSPECTION END
Li-ion Battery ID Registration must be performed if the Li-ion battery controller or VCM is replaced.
DTC Logic INFOID:0000000010120679
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Turn power switch OFF and wait at least 90 seconds.
CAUTION:
During this period, never perform vehicle handling such as opening and closing of doors. If some
kind of vehicle handling is performed, then wait another 90 seconds or more from the time of the
vehicle handling.
2. Turn power switch ON and wait at least 5 seconds.
3. Check DTC.
Is DTC detected?
YES >> Proceed to EVC-222, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000010120680
This DTC shows a decrease in insulation resistance of the high voltage circuit.
When detecting a decrease in insulation resistance of the high voltage circuit during use of air-conditioner,
VCM turns ON/OFF the electric compressor and the PTC heater to check changes in insulation resistance and
identifies a decrease in insulation resistance of the air-conditioning system.
DTC Logic INFOID:0000000010120682
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE-1
With CONSULT
1. Set the vehicle as the following condition and wait at least 30 minutes.
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Set the vehicle to READY.
2. Check DTC.
Is DTC detected?
YES >> Proceed to EVC-226, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000010120685
DANGER:
Since hybrid vehicles and electric vehicles contain a high voltage battery, there is the risk of
electric shock, electric leakage, or similar accidents if the high voltage component and vehicle are
handled incorrectly. Be sure to follow the correct work procedures when performing inspection and
maintenance.
WARNING:
• Be sure to remove the service plug in order to disconnect the high voltage circuits before perform-
ing inspection or maintenance of high voltage system harnesses and parts.
JPCIA0296ZZ L
DANGER:
Touching high voltage components without using the appropriate protective equipment will M
cause electrocution.
Standard : 5 V or less
O
CAUTION:
For voltage measurements, use a tester which can measure to 500 V or higher.
>> GO TO 3.
3.CHECK ELECTRIC COMPRESSOR
1. Disconnect electric compressor high voltage harness connector.
2. Check the short circuit between electric compressor terminals.
Electric compressor
+ − Resistance
Terminal
1 2 3 kΩ or more
Electric compressor
+ − Resistance
Terminal
1 3 3 kΩ or more
Is the inspection result normal?
YES >> GO TO 4.
NO >> Replace electric compressor. And then, GO TO 10. Refer to HA-37, "Removal and Installation"
(with heat pump system) or HA-95, "Removal and Installation" (without heat pump system).
4.CHECK PTC HEATER
1. Disconnect Li-ion battery harness connector (H19).
2. Check the short circuit between Li-ion battery terminals.
With heat pump system
Li-ion battery
Connected to: + − Resistance
Connector
Terminal
PTC heater H19 40 41 3 kΩ or more
Li-ion battery
Connected to: + − Resistance
Connector
Terminal
PTC heater H19 40 41 3 kΩ or more
Is the inspection result normal?
YES >> GO TO 5.
NO >> Replace PTC heater. And then, GO TO 10. Refer to HAC-201, "Removal and Installation" [(Auto
A/C (with heat pump)] or HAC-359, "Removal and Installation" [(Auto A/C (without heat pump)].
5.CHECK HIGH VOLTAGE HARNESS-1
1. Disconnect Li-ion battery harness connector (H3).
2. Check the short circuit between Li-ion battery harness connector terminals.
With heat pump system
Li-ion battery
Connected to: + − Resistance
Connector
Terminal
PDM (Power Delivery
H3 37 38 3 kΩ or more
Module)
Li-ion battery
Connected to: + − Resistance
Connector
Terminal
PDM (Power Delivery
H3 37 38 3 kΩ or more
Module)
Is the inspection result normal?
Revision: May 2014 EVC-228 2014 LEAF
P311C HIGH VOLTAGE CIRCUIT
< DTC/CIRCUIT DIAGNOSIS >
YES >> The high voltage harness within Li-ion battery may be shorted. Check the related circuits. And
then, GO TO 10. A
NO >> GO TO 6.
6.CHECK TRACTION MOTOR INVERTER
B
1. Remove PDM (Power Delivery Module). Refer to VC-112, "Removal and Installation".
2. Check the short circuit between traction motor inverter termi-
nals.
EVC
Resistance : more than 3 kΩ
E
JSCIA0696ZZ
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul- B
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring. EVC
Each control unit transmits/receives data but selectively reads required data only.
DTC Logic INFOID:0000000010120687
D
L
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE-1
With CONSULT M
1. Turn power switch ON and wait at least 20 seconds.
2. Turn power switch OFF and wait at least 1 minutes.
3. Turn power switch ON. N
4. Check DTC.
Is DTC detected?
YES >> Proceed to EVC-232, "Diagnosis Procedure". O
NO >> GO TO 3.
3.PERFORM DTC CONFIRMATION PROCEDURE-2
With CONSULT P
1. Turn power switch OFF.
2. Check that the charging status indicator is not illuminating, and wait at least 1 minutes.
3. Connect EVSE (with AC power input) and wait at least 10 seconds.
4. Disconnect EVSE and wait at least 1 minutes.
5. Turn power switch ON.
6. Check DTC.
Is DTC detected?
Revision: May 2014 EVC-231 2014 LEAF
P312A EV SYSTEM CAN COMMUNICATION
< DTC/CIRCUIT DIAGNOSIS >
YES >> Proceed to EVC-232, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000010120688
+
IPDM E/R − Voltage
Connector Terminal
12V battery volt-
E15 57 Ground
age
Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 2.
2.CHECK FUSE
1. Turn power switch OFF.
2. Pull out #55 fuse.
3. Check the fuse is not fusing.
Is the inspection result normal?
YES >> Replace IPDM E/R. Refer to PCS-29, "Removal and Installation".
NO >> Replace the fuse after repairing the applicable circuit.
3.CHECK VCM POWER SUPPLY-2
1. Turn power switch OFF.
2. Disconnect VCM harness connector.
3. Turn power switch ON.
4. Check the voltage between VCM harness connector and ground.
+
VCM − Voltage
Connector Terminal
12V battery volt-
E61 51 Ground
age
Is the inspection result normal?
YES >> GO TO 5.
NO >> GO TO 4.
4.CHECK VCM POWER SUPPLY CIRCUIT
1. Turn power switch OFF.
2. Disconnect IPDM E/R harness connector.
3. Check the continuity between VCM harness connector and IPDM E/R harness connector.
+ −
IPDM E/R VCM Continuity
Connector Terminal Connector Terminal
E15 57 E61 51 Existed
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-53, "Intermittent Incident".
NO >> Repair or replace error-detected parts.
+
VCM − Voltage EVC
Connector Terminal
E62 74 Ground 0V
D
Is the inspection result normal?
YES >> GO TO 7.
NO >> GO TO 6.
E
6.CHECK VCM POWER SUPPLY-4
1. Disconnect ignition relay-2 (fuse block).
2. Check the voltage between VCM harness connector and ground. F
+
VCM − Voltage G
Connector Terminal
E62 74 Ground 0V
H
Is the inspection result normal?
YES >> The ignition relay-2 may stick to ON. Check the related circuits.
NO >> The harness between fuse block and VCM may become shorted with power. Check the related I
circuits.
7.CHECK TRACTION MOTOR INVERTER POWER SUPPLY (POWER ON) CIRCUIT
1. Reconnect VCM harness connector. J
2. Disconnect traction motor inverter harness connector (F13).
3. Turn power switch ON and erase DTC.
4. Perform confirmation procedure. Refer to EVC-231, "DTC Logic". K
Is DTC “P312A” detected?
YES >> GO TO 8.
NO >> Check traction motor inverter power supply (POWER ON) circuit for short to power. L
8.CHECK LBC POWER SUPPLY (POWER ON) CIRCUIT
1. Turn power switch OFF.
2. Reconnect traction motor inverter harness connector. M
3. Disconnect LBC harness connector (B24).
4. Turn power switch ON and erase DTC.
5. Perform confirmation procedure. Refer to EVC-231, "DTC Logic". N
Is “P312A” detected?
YES >> GO TO 9.
NO >> Check LBC power supply (POWER ON) circuit for short to power. O
9.CHECK PDM (POWER DELIVERY MODULE) POWER SUPPLY (POWER ON) CIRCUIT
1. Turn power switch OFF.
P
2. Reconnect LBC harness connector.
3. Disconnect PDM (Power Delivery Module) harness connector (F23).
4. Turn power switch ON and erase DTC.
5. Perform confirmation procedure. Refer to EVC-231, "DTC Logic".
Is DTC “P312A” detected?
YES >> GO TO 10.
NO >> Check on board charger power supply (POWER ON) circuit for short to power.
>> GO TO 2. H
2.PERFORM DTC CONFIRMATION PROCEDURE-1
With CONSULT I
1. Turn power switch ON and wait at least 10 seconds.
2. Turn OFF the power switch. Between 5 seconds later and within 10 seconds, turn ON the power switch
again. Wait at least 1 minute.
3. Check DTC. J
Is DTC detected?
YES >> Proceed to EVC-236, "Diagnosis Procedure".
NO >> GO TO 3. K
3.PERFORM DTC CONFIRMATION PROCEDURE-2
With CONSULT L
1. Turn power switch OFF.
2. Check that the charging status indicator is not illuminating, and wait at least 90 seconds.
CAUTION:
During this period, never perform vehicle handling such as opening and closing of doors. If some M
kind of vehicle handling is performed, then wait another 90 seconds or more from the time of the
vehicle handling.
3. Connect EVSE (with AC power input) and wait at least 10 seconds. N
4. Turn power switch ON.
5. Disconnect EVSE and wait at least 1 minutes.
6. Check DTC.
O
Is DTC detected?
YES >> Proceed to EVC-236, "Diagnosis Procedure".
NO >> GO TO 4.
P
4.PERFORM DTC CONFIRMATION PROCEDURE-3
With CONSULT
1. Turn power switch OFF.
2. Check that the charging status indicator is not illuminating, and wait at least 90 seconds.
CAUTION:
DTC
CONSULT screen terms
DTC detecting condition Possible cause D
(Trouble diagnosis content)
P312C INVERTER DISCHARGE ER-
Traction motor inverter voltage is 54 V or more for 14 sec- • Traction motor inverter
ROR
P3130 onds during stop of READY or charge • VCM E
(Inverter discharge error)
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE I
With CONSULT
1. Set the vehicle to READY and perform test drive. J
2. Turn power switch OFF and wait at least 90 seconds.
CAUTION:
During this period, never perform vehicle handling such as opening and closing of doors. If some
kind of vehicle handling is performed, then wait another 90 seconds or more from the time of the K
vehicle handling.
3. Turn power switch ON and wait at least 1 minutes.
4. Check DTC. L
Is DTC detected?
YES >> Proceed to EVC-237, "Diagnosis Procedure".
NO >> INSPECTION END M
With CONSULT
Perform self-diagnosis of traction motor inverter. O
Is DTC detected?
YES >> Check the DTC. Refer to TMS-28, "DTC Index".
NO >> GO TO 2. P
2.PERFORM CONFIRMATION PROCEDURE AGAIN
Perform confirmation procedure again. Refer to EVC-237, "DTC Logic"
Is DTC “P312C” or “P3130” detected?
YES >> Replace VCM. Refer to EVC-423, "Removal and Installation".
NO >> INSPECTION END
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Check that the charging status indicator is not illuminating, and wait at least 90 seconds.
CAUTION:
During this period, never perform vehicle handling such as opening and closing of doors. If some
kind of vehicle handling is performed, then wait another 90 seconds or more from the time of the
vehicle handling.
2. Connect quick charge connector.
3. Start the quick charging and wait at least 2 minutes.
4. Turn power switch ON.
5. Check DTC.
Is DTC detected?
YES >> Proceed to EVC-238, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000010120694
With CONSULT
Perform self-diagnosis of PDM (Power Delivery Module). O
Is DTC detected?
YES >> Check the DTC. Refer to VC-34, "DTC Index".
NO >> GO TO 2. P
2.PERFORM SELF-DIAGNOSIS OF A/C AUTO AMP.
With CONSULT
Perform self-diagnosis of A/C auto amp.
Is DTC detected?
YES >> Check the DTC. Refer to HAC-56, "DTC Index" [auto A/C (with heat pump)] or HAC-251, "DTC
Index" [auto A/C (without heat pump)].
>> GO TO 2. J
2.PERFORM DTC CONFIRMATION PROCEDURE-1
With CONSULT
1. Turn power switch ON. K
2. Turn power switch OFF and wait at least 35 minutes.
NOTE:
After the completion of the self shutoff of VCM, the next step can be performed without waiting for 35 min- L
utes. To confirm the completion of self shutoff, check that the power supply terminal voltage of the battery
current sensor changes to approximately 0 V.
3. Turn power switch ON.
4. Check DTC. M
Is DTC detected?
YES >> Proceed to EVC-244, "Diagnosis Procedure".
NO >> GO TO 3. N
+
IPDM E/R − Voltage
Connector Terminal
12V battery volt-
E15 57 Ground
age
Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 2.
2.CHECK FUSE
1. Turn power switch OFF.
2. Pull out #55 fuse.
3. Check the fuse is not fusing.
Is the inspection result normal?
YES >> Replace IPDM E/R. Refer to PCS-29, "Removal and Installation".
NO >> Replace the fuse after repairing the applicable circuit.
3.CHECK VCM POWER SUPPLY-2
1. Turn power switch OFF.
2. Disconnect VCM harness connector.
3. Turn power switch ON.
4. Check the voltage between VCM harness connector and ground.
+
VCM − Voltage
Connector Terminal
12V battery volt-
E61 51 Ground
age
Is the inspection result normal?
YES >> GO TO 5.
NO >> GO TO 4.
4.CHECK VCM POWER SUPPLY CIRCUIT
1. Turn power switch OFF.
2. Disconnect IPDM E/R harness connector.
3. Check the continuity between VCM harness connector and IPDM E/R harness connector.
+ −
IPDM E/R VCM Continuity
Connector Terminal Connector Terminal
E15 57 E61 51 Existed
Is the inspection result normal?
EVC
+
VCM − Voltage
Connector Terminal D
E62 74 Ground 0V
Is the inspection result normal?
YES >> GO TO 7. E
NO >> GO TO 6.
6.CHECK VCM POWER SUPPLY-4 F
1. Disconnect ignition relay-2 (fuse block).
2. Check the voltage between VCM harness connector and ground.
G
+
VCM − Voltage
Connector Terminal H
E62 74 Ground 0V
Is the inspection result normal?
I
YES >> The ignition relay-2 may stick to ON. Check the related circuits.
NO >> The harness between fuse block and VCM may become shorted with power. Check the related
circuits.
J
7.CHECK TRACTION MOTOR INVERTER POWER SUPPLY (POWER ON) CIRCUIT
1. Reconnect VCM harness connector.
2. Disconnect traction motor inverter harness connector (F13). K
3. Turn power switch ON and erase DTC.
4. Perform confirmation procedure. Refer to EVC-243, "DTC Logic".
Is DTC “P3131” detected? L
YES >> GO TO 8.
NO >> Check traction motor inverter power supply (POWER ON) circuit for short to power.
8.CHECK LBC POWER SUPPLY (POWER ON) CIRCUIT M
1. Turn power switch OFF.
2. Reconnect traction motor inverter harness connector.
3. Disconnect LBC harness connector (B24). N
4. Turn power switch ON and erase DTC.
5. Perform confirmation procedure. Refer to EVC-243, "DTC Logic".
Is “P3131” detected? O
YES >> GO TO 9.
NO >> Check LBC power supply (POWER ON) circuit for short to power.
9.CHECK PDM (POWER DELIVERY MODULE) POWER SUPPLY (POWER ON) CIRCUIT P
1. Turn power switch OFF.
2. Reconnect LBC harness connector.
3. Disconnect PDM (Power Delivery Module) harness connector (F23).
4. Turn power switch ON and erase DTC.
5. Perform confirmation procedure. Refer to EVC-243, "DTC Logic".
Is DTC “P3131” detected?
>> GO TO 3. J
3.PERFORM DTC CONFIRMATION PROCEDURE
Turn power switch ON and wait at least 5 seconds. K
Is DTC detected?
YES >> Proceed to EVC-247, "Diagnosis Procedure".
NO >> INSPECTION END L
Diagnosis Procedure INFOID:0000000010120702
>> GO TO 3. J
3.PERFORM DTC CONFIRMATION PROCEDURE
Turn power switch ON and wait at least 5 seconds. K
Is DTC detected?
YES >> Proceed to EVC-249, "Diagnosis Procedure".
NO >> INSPECTION END L
Diagnosis Procedure INFOID:0000000010120704
If the situation is not improved under the operation of the Charge Insulation Resistance Loss Protection Con- B
trol, VCM stops charging and detects DTC P3141. For details of the protection control, refer to EVC-422,
"Description".
DTC Logic INFOID:0000000010120706 EVC
1.PERFORM SELF-DIAGNOSIS
P
With CONSULT
Perform self-diagnosis of VCM.
Is DTC other than P3141 detected?
YES >> Check the DTC. Refer to EVC-102, "DTC Index".
NO >> GO TO 2.
2.REPLACE PDM (POWER DELIVERY MODULE)
Revision: May 2014 EVC-251 2014 LEAF
P3141 PDM (POWER DELIVERY MODULE)
< DTC/CIRCUIT DIAGNOSIS >
1. Replace PDM (Power Delivery Module). Refer to VC-112, "Removal and Installation".
2. Turn power switch ON.
3. Erase self-diagnostic result.
4. Turn power switch OFF.
5. Perform normal charge at least 15 seconds.
CAUTION:
Never turn the power switch to ON during normal charge.
6. Check that normal charge operates normally.
7. Stop normal charge.
8. Check self-diagnostic result of VCM and PDM (Power Delivery Module).
Is any DTC detected?
YES >> Check the DTC. Refer to EVC-102, "DTC Index" (VCM), VC-34, "DTC Index" [PDM (Power
Delivery Module)].
NO >> INSPECTION END
Perform trouble diagnosis for P31CA or P31CB. Refer to EVC-316, "DTC Logic".
H
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Turn power switch ON and wait at least 10 seconds.
2. Check DTC.
Is DTC detected?
YES >> Proceed to EVC-254, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000010120712
1.PRECONDITIONING
• Turn power switch OFF and wait at least 90 seconds. E
CAUTION:
During this period, never perform vehicle handling such as opening and closing of doors. If some
kind of vehicle handling is performed, then wait another 90 seconds or more from the time of the
vehicle handling. F
• Make sure that 12V battery voltage is 11 V or more.
>> GO TO 2. G
With CONSULT
1. Perform test drive.
2. Check DTC. K
Is DTC detected?
YES >> Proceed to EVC-255, "Diagnosis Procedure".
L
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000010120714
M
1.PERFORM SELF-DIAGNOSIS OF TRACTION MOTOR INVERTER
With CONSULT
Perform self-diagnosis of traction motor. N
>> Perform diagnosis procedure of detected DTC. Refer to TMS-28, "DTC Index".
O
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE-1 H
N
1.CHECK PDM (POWER DELIVERY MODULE) OUTPUT POWER-1
With CONSULT
1. Turn power switch OFF. O
2. Perform normal charging.
3. Turn power switch ON.
4. On the CONSULT screen, select “EV/HEV” >> “DATA MONITOR” >> “OBC OUT PWR”. P
Is value 0kW?
YES >> GO TO 3.
NO-1 (with quick charge port)>>GO TO 2.
NO-2 (without quick charge port)>>Replace VCM. Refer to EVC-423, "Removal and Installation".
2.CHECK PDM (POWER DELIVERY MODULE) OUTPUT POWER-2
With CONSULT
1.REPLACE VCM
K
Replace the VCM. Refer to EVC-423, "Removal and Installation".
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Set the vehicle to READY and wait at least 10 seconds.
2. Check DTC.
Is DTC detected?
YES >> Proceed to EVC-262, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000010120726
DANGER:
Since hybrid vehicles and electric vehicles contain a high voltage battery, there is the risk of
electric shock, electric leakage, or similar accidents if the high voltage component and vehicle are
handled incorrectly. Be sure to follow the correct work procedures when performing inspection and
maintenance.
WARNING:
• Be sure to remove the service plug in order to disconnect the high voltage circuits before perform-
ing inspection or maintenance of high voltage system harnesses and parts.
• To prevent the removed service plug from being connected by mistake during the procedure, always
carry it in your pocket or put it in the tool box.
• Be sure to wear insulating protective equipment consisting of glove, shoes, face shield and glasses
before beginning work on the high voltage system.
• Clearly identify the persons responsible for high voltage work and ensure that other persons do not
touch the vehicle. When not working, cover high voltage parts with an insulating cover sheet or sim-
ilar item to prevent other persons from contacting them.
• Refer to EVC-10, "High Voltage Precautions".
CAUTION:
I
JPCIA0296ZZ
DANGER:
J
Touching high voltage components without using the appropriate protective equipment will
cause electrocution.
K
L
Standard : 5 V or less
CAUTION:
For voltage measurements, use a tester which can measure to 500 V or higher.
M
>> GO TO 3. N
3.CHECK ELECTRIC COMPRESSOR
1. Disconnect electric compressor high voltage harness connector.
2. Check the short circuit between electric compressor terminals. O
With heat pump system
Electric compressor
P
+ − Resistance
Terminal
1 2 3 kΩ or more
Electric compressor
+ − Resistance
Terminal
1 3 3 kΩ or more
Is the inspection result normal?
YES >> GO TO 4.
NO >> Replace electric compressor. And then, GO TO 9. Refer to HA-37, "Removal and Installation"
(with heat pump system) or HA-95, "Removal and Installation" (without heat pump system).
4.CHECK PTC HEATER
1. Disconnect Li-ion battery harness connector (H19).
2. Check the short circuit between Li-ion battery terminals.
With heat pump system
Li-ion battery
Connected to: + − Resistance
Connector
Terminal
PTC heater H19 40 41 3 kΩ or more
Li-ion battery
Connected to: + − Resistance
Connector
Terminal
PTC heater H19 40 41 3 kΩ or more
Is the inspection result normal?
YES >> GO TO 5.
NO >> Replace PTC heater. And then, GO TO 9. Refer to HAC-201, "Removal and Installation" [auto A/C
(with heat pump)] or HAC-359, "Removal and Installation" [auto A/C (without heat pump)].
5.CHECK HIGH VOLTAGE HARNESS-1
1. Disconnect Li-ion battery harness connector (H3).
2. Check the short circuit between Li-ion battery harness connector terminals.
With heat pump system
Li-ion battery
Connected to: + − Resistance
Connector
Terminal
PDM (Power Delivery
H3 37 38 3 kΩ or more
Module)
Li-ion battery
Connected to: + − Resistance
Connector
Terminal
PDM (Power Delivery
H3 37 38 3 kΩ or more
Module)
Is the inspection result normal?
YES >> The high voltage harness within Li-ion battery may be shorted. Check the related circuits. And
then, GO TO 9.
NO >> GO TO 6.
6.CHECK TRACTION MOTOR INVERTER
1. Remove PDM (Power Delivery Module). Refer to VC-112, "Removal and Installation".
EVC
JSCIA0696ZZ
D
Is the inspection result normal?
YES >> GO TO 7.
NO >> Replace traction motor inverter. And then, GO TO 9. Refer to TMS-103, "Removal and Installa- E
tion".
7.CHECK HIGH VOLTAGE HARNESS-2
1. Remove high voltage harness from PDM (Power Delivery Module). Refer to VC-119, "Disassembly and F
Assembly".
2. Check the short circuit between high voltage harness connector (Li-ion battery side) and high voltage har-
ness connector [PDM (Power Delivery Module) side]. G
With heat pump system
>> GO TO 2.
I
2.PERFORM DTC CONFIRMATION PROCEDURE-1
With CONSULT
1. Set the vehicle to READY and wait at least 200 seconds. J
2. Check DTC.
Is DTC detected?
YES >> Proceed to EVC-268, "TYPE 1 : Diagnosis Procedure". K
NO-1 (with quick charge port)>>GO TO 3.
NO-2 (without quick charge port)>>GO TO 4.
3.PERFORM DTC CONFIRMATION PROCEDURE-2 L
With CONSULT
1. Turn power switch OFF.
2. Check that the charging status indicator is not illuminating, and wait at least 90 seconds. M
CAUTION:
During this period, never perform vehicle handling such as opening and closing of doors. If some
kind of vehicle handling is performed, then wait another 90 seconds or more from the time of the N
vehicle handling.
3. Connect quick charge connector.
4. Start quick charging and wait at least 200 seconds.
5. Turn power switch ON. O
6. Check DTC.
Is DTC detected?
YES >> Proceed to EVC-268, "TYPE 2 : Diagnosis Procedure". P
NO >> GO TO 4.
4.PERFORM DTC CONFIRMATION PROCEDURE-3
With CONSULT
1. Turn power switch OFF.
2. Check that the charging status indicator is not illuminating, and wait at least 90 seconds.
CAUTION:
1.CHECK DTC
With CONSULT
Check DTC.
Is any DTC other than P3177 detected?
YES >> Check the DTC. Refer to EVC-102, "DTC Index".
NO >> GO TO 2.
2.CHECK SELF-DIAGNOSTIC RESULT IN TRACTION MOTOR INVERTER
With CONSULT
Check self-diagnostic result in “MOTOR”.
Is any DTC detected?
YES >> Check the DTC. Refer to EVC-102, "DTC Index".
NO >> GO TO 3.
3.CHECK SELF-DIAGNOSTIC RESULT IN PDM (POWER DELIVERY MODULE)
With CONSULT
Check self-diagnostic result in “CHARGER/PD MODULE”.
Is any DTC detected?
YES >> Check the DTC. Refer to VC-34, "DTC Index".
NO >> Check intermittent incident. Refer to GI-53, "Intermittent Incident".
TYPE 2
TYPE 2 : Diagnosis Procedure INFOID:0000000010120729
1.CHECK CONDITION
Check and study the quick charger to see that it is within the specification.
Is the inspection result normal?
YES >> GO TO 2.
NO >> Erase DTC. (Quick charger malfunction)
2.CHECK DTC
With CONSULT
Check DTC.
Is any DTC other than P3177 detected?
YES >> Check the DTC. Refer to EVC-102, "DTC Index".
NO >> GO TO 3.
3.CHECK SELF-DIAGNOSTIC RESULT IN TRACTION MOTOR INVERTER
With CONSULT
Check self-diagnostic result in “MOTOR”.
Revision: May 2014 EVC-268 2014 LEAF
P3177 ECU ACTIVATION ERROR
< DTC/CIRCUIT DIAGNOSIS >
Is any DTC detected?
YES >> Check the DTC. Refer to EVC-102, "DTC Index". A
NO >> GO TO 4.
4.CHECK SELF-DIAGNOSTIC RESULT IN PDM (POWER DELIVERY MODULE)
B
With CONSULT
Check self-diagnostic result in “CHARGER/PD MODULE”.
Is any DTC detected? EVC
YES >> Check the DTC. Refer to VC-34, "DTC Index".
NO >> Check intermittent incident. Refer to GI-53, "Intermittent Incident".
TYPE 3 D
TYPE 3 : Diagnosis Procedure INFOID:0000000010120730
With CONSULT
Check self-diagnostic result in “MOTOR”.
O
Is any DTC detected?
YES >> Check the DTC. Refer to TMS-28, "DTC Index".
NO >> GO TO 3. P
3.CHECK SELF-DIAGNOSTIC RESULT IN LI-ION BATTERY CONTROLLER
With CONSULT
Check self-diagnostic result in “HV BAT”.
Is any DTC detected?
YES >> Check the DTC. Refer to EVB-45, "DTC Index".
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Set the vehicle to READY and perform test drive.
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
DTC can be reproduced more easily when vehicle speed is higher.
2. Check DTC.
Is DTC detected?
YES >> Proceed to EVC-274, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000010120736
EVC
1.REPLACE LBC K
1. Replace LBC. Refer to EVB-201, "LI-ION BATTERY CONTROLLER : Exploded View".
2. Turn power switch ON and erase DTC.
3. Perform DTC confirmation procedure. Refer to EVC-277, "DTC Logic". L
Is DTC “P3183” detected again?
YES >> Replace VCM. Refer to EVC-423, "Removal and Installation".
NO >> INSPECTION END M
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Turn power switch ON and wait at least 5 seconds.
2. Check DTC.
Is DTC detected?
YES >> Proceed to EVC-278, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000010120742
1.PRECONDITIONING
• Turn power switch OFF and wait at least 90 seconds. E
CAUTION:
During this period, never perform vehicle handling such as opening and closing of doors. If some
kind of vehicle handling is performed, then wait another 90 seconds or more from the time of the
F
vehicle handling.
• Make sure that 12V battery voltage is 11 V or more.
G
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT H
1. Turn power switch ON and wait at least 5 seconds.
2. Check DTC.
Is DTC detected? I
YES >> Proceed to EVC-279, "Diagnosis Procedure".
NO >> INSPECTION END
J
Diagnosis Procedure INFOID:0000000010120744
With CONSULT
1. Erase DTC.
2. Perform DTC confirmation procedure again. Refer to EVC-278, "DTC Logic". N
Is the DTC “P3188” detected again?
YES >> Replace VCM. Refer to EVC-423, "Removal and Installation".
NO >> INSPECTION END O
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE-1
With CONSULT
1. Turn power switch ON and wait at least 5 seconds.
2. Check DTC.
Is DTC detected?
YES >> Proceed to EVC-280, "Diagnosis Procedure".
NO >> GO TO 3.
3.PERFORM DTC CONFIRMATION PROCEDURE-2
With CONSULT
1. Set the vehicle to READY.
2. Check DTC.
Is DTC detected?
YES >> Proceed to EVC-280, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000010120746
With CONSULT
1. Shift the selector lever to the entire position from P to D, and shift it to N position.
NOTE: M
Hold the lever at each position for 3 seconds or more.
2. Check DTC.
Is DTC detected? N
YES >> Proceed to EVC-281, "Diagnosis Procedure".
NO >> INSPECTION END
O
Diagnosis Procedure INFOID:0000000010120748
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE H
With CONSULT
1. Turn power switch ON and wait at least 5 seconds.
I
2. Check DTC.
Is DTC detected?
YES >> Proceed to EVC-283, "Diagnosis Procedure". J
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000010120750
K
1.CHECK SELF-DIAGNOSTIC RESULT IN ELECTRIC SHIFT CONTROL MODULE
With CONSULT
Check self-diagnostic result in “SHIFT”. L
Is any DTC detected?
YES >> Check the DTC. Refer to TM-50, "DTC Index".
NO >> GO TO 2. M
2.PERFORM DTC CONFIRMATION PROCEDURE AGAIN
With CONSULT N
1. Erase DTC.
2. Perform DTC confirmation procedure again. Refer to EVC-283, "DTC Logic".
Is the DTC “P318B” detected again? O
YES >> Replace VCM. Refer to EVC-423, "Removal and Installation".
NO >> INSPECTION END
P
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE-1
With CONSULT
1. Turn power switch ON and wait at least 5 seconds.
2. Check DTC.
Is DTC detected?
YES >> Proceed to EVC-285, "Diagnosis Procedure".
NO >> GO TO 3.
3.PERFORM DTC CONFIRMATION PROCEDURE-2
With CONSULT
1. Shift the selector lever to the entire position from R to D, and shift it to P position.
CAUTION:
Hold the lever at each position for 15 seconds or more.
2. Check DTC.
Is DTC detected?
YES >> Proceed to EVC-285, "Diagnosis Procedure".
NO >> GO TO 4.
4.PERFORM DTC CONFIRMATION PROCEDURE-3
With CONSULT
1. Set the vehicle to READY.
2. Drive the vehicle at 15 km/h (10 MPH) with the selector lever in D range. From this condition, shift the
selector lever in R range.
CAUTION:
Always drive vehicle at safe speed.
3. Stop the vehicle.
4. Check DTC.
Is DTC detected?
YES >> Proceed to EVC-285, "Diagnosis Procedure".
NO >> GO TO 5.
5.PERFORM DTC CONFIRMATION PROCEDURE-4
With CONSULT
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Turn power switch ON and wait at least 10 seconds.
2. Check DTC.
Is DTC detected?
YES >> Proceed to EVC-286, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000010120754
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE H
With CONSULT
1. Turn power switch ON and wait at least 10 seconds.
2. Check DTC. I
Is DTC detected?
YES >> Proceed to EVC-287, "Diagnosis Procedure".
J
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000010120756
K
1.PERFORM TROUBLE DIAGNOSIS FOR CAN COMMUNICATION
Perform trouble diagnosis for CAN communication. Refer to LAN-17, "Trouble Diagnosis Flow Chart".
Is the inspection result normal? L
YES >> GO TO 2.
NO >> Repair or replace error-detected parts.
2.CHECK SELF-DIAGNOSTIC RESULT IN VCM M
With CONSULT
Check self-diagnostic result in “EV/HEV”. N
Is any EV system CAN error (U1000 excluded) other than DTC P3191, P319C, and P31A7 detected?
YES >> GO TO 3.
NO >> GO TO 4. O
3.REPLACE VCM
With CONSULT
P
1. Replace VCM. Refer to EVC-423, "Removal and Installation".
2. Perform DTC confirmation procedure again. Refer to EVC-287, "DTC Logic".
Is DTC P3191, P319C, or P31A7 detected again?
YES >> Replace traction motor inverter. Refer to TMS-103, "Removal and Installation".
NO >> INSPECTION END
4.REPLACE TRACTION MOTOR INVERTER
Revision: May 2014 EVC-287 2014 LEAF
P3191, P319C, P31A7 EV SYSTEM CAN COMMUNICATION
< DTC/CIRCUIT DIAGNOSIS >
With CONSULT
1. Replace traction motor inverter. Refer to TMS-103, "Removal and Installation".
2. Perform DTC confirmation procedure again. Refer to EVC-287, "DTC Logic".
Is DTC P3191, P319C, or P31A7 detected again?
YES >> Replace VCM. Refer to EVC-423, "Removal and Installation".
NO >> INSPECTION END
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE H
With CONSULT
1. Turn power switch ON and wait at least 10 seconds.
2. Check DTC. I
Is DTC detected?
YES >> Proceed to EVC-289, "Diagnosis Procedure".
J
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000010120758
K
1.PERFORM TROUBLE DIAGNOSIS FOR CAN COMMUNICATION
Perform trouble diagnosis for CAN communication. Refer to LAN-17, "Trouble Diagnosis Flow Chart".
Is the inspection result normal? L
YES >> GO TO 2.
NO >> Repair or replace error-detected parts.
2.CHECK SELF-DIAGNOSTIC RESULT IN VCM M
With CONSULT
Check self-diagnostic result in “EV/HEV”. N
Is any EV system CAN error (U1000 excluded) other than DTC P3193, P319E, and P31A9 detected?
YES >> GO TO 3.
NO >> GO TO 4. O
3.REPLACE VCM
With CONSULT
P
1. Replace VCM. Refer to EVC-423, "Removal and Installation".
2. Perform DTC confirmation procedure again. Refer to EVC-289, "DTC Logic".
Is DTC P3193, P319E, or P31A9 detected again?
YES >> Replace LBC. Refer to EVB-201, "LI-ION BATTERY CONTROLLER : Exploded View".
NO >> INSPECTION END
4.REPLACE LBC
Revision: May 2014 EVC-289 2014 LEAF
P3193, P319E, P31A9 EV SYSTEM CAN COMMUNICATION
< DTC/CIRCUIT DIAGNOSIS >
With CONSULT
1. Replace LBC. Refer to EVB-201, "LI-ION BATTERY CONTROLLER : Removal and Installation".
2. Perform DTC confirmation procedure again. Refer to EVC-289, "DTC Logic".
Is DTC P3193, P319E, or P31A9 detected again?
YES >> Replace VCM. Refer to EVC-423, "Removal and Installation".
NO >> INSPECTION END
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE H
With CONSULT
1. Turn power switch ON and wait at least 10 seconds.
I
2. Check DTC.
Is DTC detected?
YES >> Proceed to EVC-291, "Diagnosis Procedure". J
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000010120760
K
1.PERFORM TROUBLE DIAGNOSIS FOR CAN COMMUNICATION
Perform trouble diagnosis for CAN communication. Refer to LAN-17, "Trouble Diagnosis Flow Chart".
Is the inspection result normal? L
YES >> GO TO 2.
NO >> Repair or replace error-detected parts.
2.CHECK SELF-DIAGNOSTIC RESULT IN VCM M
With CONSULT
Check self-diagnostic result in “EV/HEV”. N
Is any CAN error (U1000 excluded) other than DTC P3194, P319F, and P31AA detected?
YES >> GO TO 3.
NO >> GO TO 4. O
3.REPLACE VCM
With CONSULT
P
1. Replace VCM. Refer to EVC-423, "Removal and Installation".
2. Perform DTC confirmation procedure again. Refer to EVC-291, "DTC Logic".
Is DTC P3194, P319F, or P31AA detected again?
YES >> Replace ABS actuator and electric unit (control unit). Refer to BRC-162, "Removal and Installa-
tion".
NO >> INSPECTION END
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE H
With CONSULT
1. Replace VCM. Refer to EVC-423, "Removal and Installation".
2. Perform DTC confirmation procedure again. Refer to EVC-293, "DTC Logic". P
Is DTC P3195, P31A0, or P31AB detected again?
YES >> Replace electrically-driven intelligent brake unit. Refer to BR-510, "Removal and installation".
NO >> INSPECTION END
4.REPLACE ELECTRICALLY-DRIVEN INTELLIGENT BRAKE UNIT
With CONSULT
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE H
With CONSULT
1. Turn power switch ON and wait at least 10 seconds.
I
2. Check DTC.
Is DTC detected?
YES >> Proceed to EVC-295, "Diagnosis Procedure". J
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000010120764
K
1.PERFORM TROUBLE DIAGNOSIS FOR CAN COMMUNICATION
Perform trouble diagnosis for CAN communication. Refer to LAN-17, "Trouble Diagnosis Flow Chart".
Is the inspection result normal? L
YES >> GO TO 2.
NO >> Repair or replace error-detected parts.
2.CHECK SELF-DIAGNOSTIC RESULT IN VCM M
With CONSULT
Check self-diagnostic result in “EV/HEV”. N
Is any EV system CAN error (U1000 excluded) other than DTC P3196, P31A1, and P31AE detected?
YES >> GO TO 3.
NO >> GO TO 4. O
3.REPLACE VCM
With CONSULT
P
1. Replace VCM. Refer to EVC-423, "Removal and Installation".
2. Perform DTC confirmation procedure again. Refer to EVC-295, "DTC Logic".
Is DTC P3196, P31A1, or P31AE detected again?
YES >> Replace PDM (Power Delivery Module). Refer to VC-112, "Removal and Installation".
NO >> INSPECTION END
4.REPLACE PDM (POWER DELIVERY MODULE)
Revision: May 2014 EVC-295 2014 LEAF
P3196, P31A1, P31AE EV SYSTEM CAN COMMUNICATION
< DTC/CIRCUIT DIAGNOSIS >
With CONSULT
1. Replace PDM (Power Delivery Module). Refer to VC-112, "Removal and Installation".
2. Perform DTC confirmation procedure again. Refer to EVC-295, "DTC Logic".
Is DTC P3196, P31A1, or P31AE detected again?
YES >> Replace VCM. Refer to EVC-423, "Removal and Installation".
NO >> INSPECTION END
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE H
With CONSULT
1. Turn power switch ON and wait at least 10 seconds.
I
2. Check DTC.
Is DTC detected?
YES >> Proceed to EVC-297, "Diagnosis Procedure". J
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000010120766
K
1.CHECK SELF-DIAGNOSTIC RESULT IN ELECTRIC SHIFT CONTROL MODULE
With CONSULT
Check self-diagnostic result in “SHIFT”. L
Are any DTC detected?
YES >> Check the DTC. Refer to TM-50, "DTC Index".
NO >> GO TO 2. M
2.PERFORM TROUBLE DIAGNOSIS FOR CAN COMMUNICATION
Perform trouble diagnosis for CAN communication. Refer to LAN-17, "Trouble Diagnosis Flow Chart". N
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace error-detected parts. O
3.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
P
1. Erase DTC.
2. Perform DTC confirmation procedure again. Refer to EVC-297, "DTC Logic".
Is DTC P3197, P31A2, or P31AD detected again?
YES >> Replace VCM. Refer to EVC-423, "Removal and Installation".
NO >> Repair or replace error-detected parts.
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Turn power switch ON and wait at least 10 seconds.
2. Check DTC.
Is DTC detected?
YES >> Proceed to EVC-298, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000010120768
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Turn power switch ON and wait at least 10 seconds.
2. Check DTC.
Is DTC detected?
YES >> Proceed to EVC-300, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000010120770
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Turn power switch OFF.
2. Turn power switch ON and wait at least 10 seconds.
3. Check DTC.
Is DTC detected?
YES >> Proceed to EVC-302, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000010120772
EVC
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Turn power switch ON and wait at least 10 seconds.
2. Check DTC.
Is DTC detected?
YES >> Proceed to EVC-304, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000010120774
EVC
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Turn power switch ON and wait at least 10 seconds.
2. Check DTC.
Is DTC detected?
YES >> Proceed to EVC-306, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000010120776
EVC
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Turn power switch ON and wait at least 10 seconds.
2. Check DTC.
Is DTC detected?
YES >> Proceed to EVC-308, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000010120778
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Turn power switch ON and wait at least 10 seconds.
2. Check DTC.
Is DTC detected?
YES >> Proceed to EVC-310, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000010120780
EVC
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE-1
With CONSULT
1. Turn power switch ON and wait at least 10 seconds.
2. Check DTC.
Is DTC detected?
YES >> Proceed to EVC-312, "Diagnosis Procedure".
NO >> GO TO 3.
3.PERFORM DTC CONFIRMATION PROCEDURE-2
With CONSULT
1. Turn power switch OFF and wait at least 90 seconds.
CAUTION:
During this period, never perform vehicle handling such as opening and closing of doors. If some
kind of vehicle handling is performed, then wait another 90 seconds or more from the time of the
vehicle handling.
2. Turn power switch ON and wait at least 60 seconds.
3. Check DTC.
Is DTC detected?
YES >> Proceed to EVC-312, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000010120782
1.CHECK VCM-1
With CONSULT
1. Erase DTC.
2. Turn power switch OFF and wait at least 90 seconds.
CAUTION:
During this period, never perform vehicle handling such as opening and closing of doors. If some
kind of vehicle handling is performed, then wait another 90 seconds or more from the time of the
vehicle handling.
3. Disconnect 12V battery negative terminal and wait at least 1 minute. Refer to EVC-9, "Precautions for
Removing Battery Terminal".
4. Reconnect 12V battery negative terminal.
5. Turn power switch ON and wait at least 5 minutes.
Revision: May 2014 EVC-312 2014 LEAF
P31C5, P31C6 VCM
< DTC/CIRCUIT DIAGNOSIS >
6. Check DTC.
Is DTC “P31C5” or P31C6” detected again? A
YES >> Replace VCM. Refer to EVC-423, "Removal and Installation".
NO >> GO TO 2.
2.CHECK VCM-2 B
With CONSULT
1. Turn power switch OFF and wait at least 90 seconds. EVC
CAUTION:
During this period, never perform vehicle handling such as opening and closing of doors. If some
kind of vehicle handling is performed, then wait another 90 seconds or more from the time of the
vehicle handling. D
2. Turn power switch ON and wait at least 60 seconds.
3. Check DTC.
Is DTC “P31C5” or P31C6” detected again? E
YES >> Replace VCM. Refer to EVC-423, "Removal and Installation".
NO >> INSPECTION END
F
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE-1
With CONSULT
1. Turn power switch ON and wait at least 10 seconds.
2. Check DTC.
Is DTC detected?
YES >> Proceed to EVC-314, "Diagnosis Procedure".
NO >> GO TO 3.
3.PERFORM DTC CONFIRMATION PROCEDURE-2
With CONSULT
1. Set timer charge start time to 5 minutes later.
2. Turn power switch OFF.
3. Connect EVSE (With AC power input) and wait until battery charge starts.
4. Wait at least 10 minutes after starting timer charge.
5. Turn the power switch ON while charging.
6. Check DTC.
Is DTC detected?
YES >> Proceed to EVC-314, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000010120784
1.CHECK VCM
With CONSULT
1. Erase DTC.
2. Turn power switch OFF and wait at least 90 seconds.
CAUTION:
During this period, never perform vehicle handling such as opening and closing of doors. If some
kind of vehicle handling is performed, then wait another 90 seconds or more from the time of the
vehicle handling.
3. Disconnect 12V battery negative terminal and wait at least 1 minute. Refer to EVC-9, "Precautions for
Removing Battery Terminal".
4. Reconnect 12V battery negative terminal.
5. Turn power switch ON and wait at least 6 minutes.
6. Check DTC.
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Start quick charge and wait at least 30 seconds.
2. Stop quick charge and wait at least 30 seconds.
3. Turn power switch ON.
4. Check DTC.
Is DTC detected?
YES >> Proceed to EVC-316, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000010120786
DANGER:
Since hybrid vehicles and electric vehicles contain a high voltage battery, there is the risk of
electric shock, electric leakage, or similar accidents if the high voltage component and vehicle are
handled incorrectly. Be sure to follow the correct work procedures when performing inspection and
maintenance.
WARNING:
• Be sure to remove the service plug in order to disconnect the high voltage circuits before perform-
ing inspection or maintenance of high voltage system harnesses and parts.
• To prevent the removed service plug from being connected by mistake during the procedure, always
carry it in your pocket or put it in the tool box.
• Be sure to wear insulating protective equipment consisting of glove, shoes, face shield and glasses
before beginning work on the high voltage system.
• Clearly identify the persons responsible for high voltage work and ensure that other persons do not
touch the vehicle. When not working, cover high voltage parts with an insulating cover sheet or sim-
ilar item to prevent other persons from contacting them.
• Refer to EVC-10, "High Voltage Precautions".
CAUTION:
• Never bring the vehicle into the READY status with the service plug removed unless otherwise
instructed in the Service Manual. A malfunction may occur if this is not observed.
With CONSULT
1. Erase DTC. B
2. Turn power switch OFF and wait at least 90 seconds.
CAUTION:
During this period, never perform vehicle handling such as opening and closing of doors. If some
kind of vehicle handling is performed, then wait another 90 seconds or more from the time of the EVC
vehicle handling.
3. Perform the DTC confirmation procedure again using a quick charger other than the one that is used for
the initial confirmation procedure. Refer to EVC-316, "DTC Logic". D
Is DTC “P31CA” or “P31CB” detected again?
YES >> GO TO 2.
NO >> INSPECTION END (Quick charger malfunction) E
2. PERFORM SELF-DIAGNOSIS OF PDM (POWER DELIVERY MODULE)
Perform self-diagnosis of PDM (Power Delivery Module).
F
Is any DTC detected?
YES >> Perform diagnosis procedure of detected DTC. Refer to VC-34, "DTC Index".
NO >> GO TO 3.
G
3.PRECONDITIONING
WARNING:
Disconnect high voltage. Refer to GI-33, "How to Disconnect High Voltage". H
Check voltage in high voltage circuit. (Check that condenser are discharged.)
1. Lift up the vehicle and remove the Li-ion battery under covers. Refer to EVB-181, "Removal and Installa-
tion". I
2. Disconnect high voltage harness connector and PTC heater harness connector from front side of Li-ion
battery. Refer to EVB-181, "Removal and Installation".
3. Measure voltage between high voltage harness connector terminals and PTC heater harness connector
terminals. J
JPCIA0296ZZ M
DANGER:
Touching high voltage components without using the appropriate protective equipment will N
cause electrocution.
Standard : 5 V or less
P
CAUTION:
For voltage measurements, use a tester which can measure to 500 V or higher.
>> GO TO 4.
4.CHECK QUICK CHARGE RELAY
Revision: May 2014 EVC-317 2014 LEAF
P31CA, P31CB QUICK CHARGE RELAY
< DTC/CIRCUIT DIAGNOSIS >
1. Disconnect Li-ion battery harness connector (H3).
2. Check the continuity between Li-ion battery harness connector and quick charge port terminal (plug-in
side).
JSCIA0700GB
+ −
Quick charge port
Li-ion battery Continuity
(plug-in side)
Connector Terminal Terminal
38 11
H3 Not existed
37 12
Is the inspection result normal?
YES >> Replace VCM. Refer to EVC-423, "Removal and Installation".
NO >> Replace PDM (Power Delivery Module). Refer to VC-112, "Removal and Installation".
+
M/C relay − Voltage
Connector Terminal
E65 5 Ground 0V
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace error-detected parts.
4.CHECK M/C RELAY DRIVE CIRCUIT
1. Disconnect VCM harness connector.
2. Check harness for short to ground, between M/C relay harness connector and VCM harness connector.
+
M/C relay − Continuity
Connector Terminal
E65 1 Ground Not existed
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair or replace error-detected parts.
5.CHECK A/C RELAY DRIVE CIRCUIT
1. Disconnect VCM harness connector.
2. Check harness for short to power, between A/C relay harness connector and VCM harness connector.
+
A/C relay − Voltage
Connector Terminal
E52 2 Ground 0V
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair or replace error-detected parts.
6.CHECK INTERMITTENT INCIDENT
Check intermittent incident. Refer to GI-53, "Intermittent Incident".
Is the inspection result normal?
YES >> Replace VCM. Refer to EVC-423, "Removal and Installation".
NO >> Repair or replace error-detected parts.
Component Inspection (M/C Relay) INFOID:0000000010120789
Termi- Continu-
Conditions
nals ity B
12 V direct current supply between terminals 1 and 2 Existed
3–5 Not ex-
No current supply
isted EVC
Is the inspection result normal?
YES >> INSPECTION END PIIA2636J
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Turn power switch ON and wait at least 10 seconds.
2. Check DTC.
Is DTC detected?
YES >> Proceed to EVC-322, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000010120791
Li-ion battery
Ground Continuity
Connector Terminal
B24 10 Ground Existed
Is inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace error-detected parts.
2.CHECK PRE-CHARGE RELAY DRIVE CIRCUIT-1
Check the resistance between Li-ion battery connector terminals.
Li-ion battery
+ − Resistance
Terminal
10 11 Less than 5 kΩ
Is the inspection result normal?
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Set the vehicle to READY and perform test drive.
2. Turn power switch OFF and wait at least for 60 seconds.
3. Check self-diagnostic result.
Is DTC detected?
YES >> Proceed to EVC-324, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000010120793
DANGER:
Since hybrid vehicles and electric vehicles contain a high voltage battery, there is the risk of
electric shock, electric leakage, or similar accidents if the high voltage component and vehicle are
handled incorrectly. Be sure to follow the correct work procedures when performing inspection and
maintenance.
WARNING:
• Be sure to remove the service plug in order to disconnect the high voltage circuits before perform-
ing inspection or maintenance of high voltage system harnesses and parts.
• To prevent the removed service plug from being connected by mistake during the procedure, always
carry it in your pocket or put it in the tool box.
• Be sure to wear insulating protective equipment consisting of glove, shoes, face shield and glasses
before beginning work on the high voltage system.
• Clearly identify the persons responsible for high voltage work and ensure that other persons do not
touch the vehicle. When not working, cover high voltage parts with an insulating cover sheet or sim-
ilar item to prevent other persons from contacting them.
• Refer to EVC-10, "High Voltage Precautions".
CAUTION:
+
Check item Li-ion battery − Voltage F
Connector Terminal
System main relay 1 17
G
System main relay 2 B89 14 Ground 0V
Pre-charge relay 11
Is the inspection result normal? H
YES >> GO TO 3.
NO >> Check harness for short to power.
3.PRECONDITIONING I
WARNING:
Disconnect high voltage. Refer to GI-33, "How to Disconnect High Voltage". J
Check voltage in high voltage circuit. (Check that condenser are discharged.)
1. Lift up the vehicle and remove the Li-ion battery under covers. Refer to EVB-181, "Removal and Installa-
tion".
2. Disconnect high voltage harness connector and PTC heater harness connector from front side of Li-ion K
battery. Refer to EVB-181, "Removal and Installation".
3. Measure voltage between high voltage harness connector terminals and PTC heater harness connector
terminals. L
JPCIA0296ZZ
O
DANGER:
Touching high voltage components without using the appropriate protective equipment will
cause electrocution. P
Standard : 5 V or less
CAUTION:
>> GO TO 4.
4.CHECK ELECTRIC COMPRESSOR
1. Disconnect electric compressor high voltage harness connector.
2. Check the short circuit between electric compressor terminals.
With heat pump system
Electric compressor
+ − Resistance
Terminal
1 2 3 kΩ or more
Electric compressor
+ − Resistance
Terminal
1 3 3 kΩ or more
Is the inspection result normal?
YES >> GO TO 5.
NO >> Replace electric compressor. And then, GO TO 10. Refer to HA-37, "Removal and Installation"
(with heat pump system) or HA-95, "Removal and Installation" (without heat pump system).
5.CHECK PTC HEATER
1. Disconnect Li-ion battery harness connector (H19).
2. Check the short circuit between Li-ion battery terminals.
With heat pump system
Li-ion battery
Connected to: + − Resistance
Connector
Terminal
PTC heater H19 40 41 3 kΩ or more
Li-ion battery
Connected to: + − Resistance
Connector
Terminal
PTC heater H19 40 41 3 kΩ or more
Is the inspection result normal?
YES >> GO TO 6.
NO >> Replace PTC heater. And then, GO TO 10. Refer to HAC-201, "Removal and Installation" (with
heat pump system) orHAC-359, "Removal and Installation" (without heat pump system).
6.CHECK HIGH VOLTAGE HARNESS-1
1. Disconnect Li-ion battery harness connector (H3).
2. Check the short circuit between Li-ion battery harness connector terminals.
With heat pump system
Li-ion battery
Connected to: + − Resistance
Connector
Terminal
PDM (Power Delivery
H3 37 38 3 kΩ or more
Module)
Li-ion battery A
Connected to: + − Resistance
Connector
Terminal
B
PDM (Power Delivery
H3 37 38 3 kΩ or more
Module)
Is the inspection result normal? EVC
YES >> The high voltage harness within Li-ion battery may be shorted. Check the related circuits. And
then, GO TO 10.
NO >> GO TO 7.
D
7. CHECK TRACTION MOTOR INVERTER
1. Remove PDM (Power Delivery Module). Refer to VC-112, "Removal and Installation".
2. Check the short circuit between traction motor inverter termi- E
nals.
JSCIA0696ZZ H
Check the voltage between IPDM E/R harness connector and ground.
P
+
IPDM E/R − Voltage
Connector Terminal
12V battery volt-
E15 60 Ground
age
Is the inspection result normal?
+
IPDM E/R − Voltage
Connector Terminal
12V battery volt-
E15 60 Ground
age
Is the inspection result normal?
YES >> Replace VCM. Refer to EVC-423, "Removal and Installation".
NO >> GO TO 4.
4.CHECK F/S RELAY DRIVE CIRCUIT
1. Disconnect IPDM E/R harness connector.
2. Check harness for short to ground, between VCM harness connector and IPDM E/R harness connector.
+
IPDM E/R − Continuity
Connector Terminal
E15 60 Ground Not existed
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-53, "Intermittent Incident".
NO >> Repair or replace error-detected parts.
5.CHECK F/S RELAY OUTPUT VOLTAGE-2
1. Disconnect IPDM E/R harness connector.
2. Check the voltage between IPDM E/R harness connector and ground.
+
IPDM E/R − Voltage
Connector Terminal
E15 55 Ground 0V
Is the inspection result normal?
YES >> Replace IPDM E/R. Refer to PCS-29, "Removal and Installation".
NO >> GO TO 6.
6.CHECK F/S RELAY OUTPUT VOLTAGE-3
1. Disconnect VCM harness connector.
2. Check the voltage between IPDM E/R harness connector and ground.
+
IPDM E/R − Voltage
Connector Terminal
E15 55 Ground 0V
Is the inspection result normal?
YES >> Replace VCM. Refer to EVC-423, "Removal and Installation".
NO >> Check harness for short to power, between VCM harness connector and IPDM E/R harness con-
nector.
1.CHECK FUSE K
1. Turn power switch OFF.
2. Pull out #64 fuse.
3. Make sure that fuse is not fusing. L
Is the inspection result normal?
YES >> GO TO 2.
NO >> Replace the fuse after repairing the applicable circuit. M
2.CHECK 12V BATTERY POWER SUPPLY
1. Insert the fuse which pulled out. N
2. Disconnect IPDM E/R harness connector (E9).
3. Check the voltage between IPDM E/R harness connector and ground.
O
+
IPDM E/R − Voltage
Connector Terminal P
12V battery volt-
E9 2 Ground
age
Is the inspection result normal?
YES >> GO TO 3.
NO >> Check 12V battery power supply routing circuit.
+
IPDM E/R − Voltage
Connector Terminal
12V battery volt-
E15 55 Ground
age
Is the inspection result normal?
YES >> GO TO 9.
NO >> GO TO 4.
4.CHECK F/S RELAY DRIVE CIRCUIT VOLTAGE-1
Check the voltage between IPDM E/R harness connector and ground.
+
Voltage
IPDM E/R −
(Approx.)
Connector Terminal
E15 60 Ground 0V
Is the inspection result normal?
YES >> GO TO 7.
NO >> GO TO 5.
5.CHECK F/S RELAY DRIVE CIRCUIT
1. Turn power switch OFF.
2. Disconnect VCM harness connector and IPDM E/R harness connector.
3. Check continuity between VCM harness connector and IPDM E/R harness connector.
+ −
VCM IPDM E/R Continuity
Connector Terminal Connector Terminal
E61 21 E15 60 Existed
Is inspection result normal?
YES >> GO TO 6.
NO >> Repair or replace error-detected parts.
6.CHECK VCM GROUND CIRCUIT
Check the continuity between VCM harness connector and ground.
+
VCM − Continuity
Connector Terminal
58
E61
65
Ground Existed
118
E62
126
Is the inspection result normal?
YES >> Replace VCM. Refer to EVC-423, "Removal and Installation".
+
EVC
IPDM E/R − Voltage
Terminal
60 Ground 12V battery voltage D
Is the inspection result normal?
YES >> GO TO 8.
NO >> Replace IPDM E/R. Refer to PCS-29, "Removal and Installation". E
+ G
IPDM E/R − Continuity
Connector Terminal
H
E15 55 Ground Not existed
Is the inspection result normal?
YES >> Replace IPDM E/R. Refer to PCS-29, "Removal and Installation". I
NO >> Repair or replace error-detected parts.
9.CHECK F/S RELAY OUTPUT CIRCUIT
1. Turn power switch OFF. J
2. Disconnect VCM harness connector and IPDM E/R harness connector.
3. Check continuity between VCM harness connector and IPDM E/R harness connector.
K
+ −
VCM IPDM E/R Continuity
L
Connector Terminal Connector Terminal
E61 5 E15 55 Existed
Is inspection result normal? M
YES >> Check intermittent incident. Refer to GI-53, "Intermittent Incident".
NO >> Repair or replace error-detected parts.
N
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Turn power switch OFF.
2. Connect EVSE.
3. Press the charge connector lock switch at the “LOCK” position. (Check that the charge connector lock is
operating.)
4. Press the charge connector lock switch at the “OFF” position.
5. Disconnect EVSE.
6. Turn power switch ON and wait at least 5 seconds.
7. Check DTC.
Is DTC detected?
YES >> Proceed to EVC-334, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000010120799
+
IPDM E/R − Voltage
Connector Terminal
E14 35 Ground 0V
Is the inspection result normal?
YES >> GO TO 6.
NO >> GO TO 2.
2.CHECK CHARGE CONNECTOR LOCK RELAY DRIVE CIRCUIT-1
Check the voltage between IPDM E/R harness connector and ground.
+ A
IPDM E/R − Voltage
Connector Terminal
B
12V battery volt-
E14 41 Ground
age
Is the inspection result normal? EVC
YES >> GO TO 4.
NO >> GO TO 3.
3.CHECK CHARGE CONNECTOR LOCK RELAY DRIVE CIRCUIT-2 D
1. Disconnect IPDM E/R harness connector.
2. Disconnect VCM harness connector.
3. Check harness for short to ground, between charge connector lock relay harness connector and VCM E
harness connector.
+ F
IPDM E/R − Continuity
Connector Terminal
G
E14 41 Ground Not existed
Is the inspection result normal?
YES >> GO TO 6. H
NO >> Repair or replace error-detected parts.
4.CHECK CHARGE CONNECTOR LOCK RELAY OUTPUT VOLTAGE-2
1. Disconnect IPDM E/R harness connector. I
2. Check the voltage between IPDM E/R harness connector and ground.
J
+
IPDM E/R − Voltage
Connector Terminal K
E14 35 Ground 0V
Is the inspection result normal?
YES >> Replace IPDM E/R. Refer to PCS-29, "Removal and Installation". L
NO >> GO TO 5.
5.CHECK CHARGE CONNECTOR LOCK RELAY OUTPUT CIRCUIT M
1. Disconnect VCM harness connector.
2. Check harness for short to power, between IPDM E/R harness connector and VCM harness connector.
N
+
IPDM E/R − Voltage
Connector Terminal O
E14 35 Ground 0V
Is the inspection result normal?
P
YES >> GO TO 6.
NO >> Repair or replace error-detected parts.
6.CHECK INTERMITTENT INCIDENT
Check intermittent incident. Refer to GI-53, "Intermittent Incident".
Is the inspection result normal?
YES >> Replace VCM. Refer to EVC-423, "Removal and Installation".
+
M
Li-ion battery − Continuity
Terminal
17 Ground Not existed N
Is the inspection result normal?
YES >> GO TO 2.
NO >> Check short circuit between Li-ion battery harness and ground. O
2.CHECK SYSTEM MAIN RELAY 1 DRIVE CIRCUIT-2
1. Disconnect VCM harness connector.
P
2. Check harness for short to ground, between VCM harness connector and Li-ion battery harness connec-
tor.
+
Li-ion battery − Continuity
Connector Terminal
B89 17 Ground Not existed
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-53, "Intermittent Incident".
NO >> Repair or replace error-detected parts.
+
Li-ion battery − Continuity
Connector Terminal
B89 14 Ground Not existed
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE H
+
M
Li-ion battery − Continuity
Terminal
11 Ground Not existed N
Is the inspection result normal?
YES >> GO TO 2.
NO >> Check short circuit between Li-ion battery harness and ground. O
2.CHECK PRE-CHARGE RELAY DRIVE CIRCUIT-2
1. Disconnect VCM harness connector.
2. Check harness for short to ground, between VCM harness connector and Li-ion battery harness connec- P
tor.
+
Li-ion battery − Continuity
Connector Terminal
B89 11 Ground Not existed
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-53, "Intermittent Incident".
NO >> Repair or replace error-detected parts.
>> GO TO 2. H
2.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT I
1. Turn power switch ON and wait at least 10 seconds.
2. Check DTC.
Is DTC detected?
J
YES >> Proceed to EVC-343, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000010120807 K
The connection detecting circuit is used to detect the connection status of the PDM (Power Delivery Module)
cover and the bus bar cover of PDM (Power Delivery Module).
The connection detecting circuit consists of two circuits (i.e. power supply circuit and signal input circuit).
When the PDM (Power Delivery Module) cover and the bus bar cover are installed normally, their protrusions
press the internal switch of PDM (Power Delivery Module). Accordingly, the connection detecting circuit is
energized and a voltage signal is input.
DTC Logic INFOID:0000000010120809
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE-1
With CONSULT
1. Turn power switch ON at least 5 seconds.
2. Check self-diagnostic result.
Is DTC detected?
YES >> Proceed to EVC-344, "Diagnosis Procedure".
NO >> GO TO 3.
3.PERFORM DTC CONFIRMATION PROCEDURE-2
With CONSULT
1. Set the vehicle to READY at least 10 seconds.
2. Check self-diagnostic result.
Is DTC detected?
YES >> Proceed to EVC-344, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000010120810
DANGER:
Since hybrid vehicles and electric vehicles contain a high voltage battery, there is the risk of
electric shock, electric leakage, or similar accidents if the high voltage component and vehicle are
handled incorrectly. Be sure to follow the correct work procedures when performing inspection and
maintenance.
With CONSULT
1. On the CONSULT screen, select “EV/HEV” >> “DATA MONITOR” >> “HV INTERLOCK (DC/DC)”. F
2. Check that “On” is displayed.
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-53, "Intermittent Incident". G
NO >> GO TO 2.
2.PRECONDITIONING
H
WARNING:
Disconnect high voltage. Refer to GI-33, "How to Disconnect High Voltage".
Check voltage in high voltage circuit. (Check that condenser are discharged.)
1. Lift up the vehicle and remove the Li-ion battery under covers. Refer to EVB-181, "Exploded View". I
2. Disconnect high voltage harness connector and PTC heater harness connector from front side of Li-ion
battery. Refer to EVB-181, "Removal and Installation".
3. Measure voltage between high voltage harness connector terminals and PTC heater harness connector J
terminals.
M
JPCIA0296ZZ
DANGER:
Touching high voltage components without using the appropriate protective equipment will N
cause electrocution.
Standard : 5 V or less P
CAUTION:
For voltage measurements, use a tester which can measure to 500 V or higher.
>> GO TO 3.
3.CHECK CONNECTION DETECTING CIRCUIT POWER SUPPLY
Revision: May 2014 EVC-345 2014 LEAF
P31E0 HIGH VOLTAGE CIRCUIT INTERLOCK ERROR
< DTC/CIRCUIT DIAGNOSIS >
1. Disconnect PDM (Power Delivery Module) harness connector.
2. Reconnect 12V battery negative terminal.
3. Turn power switch ON.
4. Check the voltage between PDM (Power Delivery Module) harness connector and ground.
+
PDM (Power Delivery Module) − Voltage
Connector Terminal
F23 12 Ground 3–7V
Is the inspection result normal?
YES >> GO TO 6.
NO >> GO TO 4.
4.CHECK CONNECTION DETECTING CIRCUIT POWER SUPPLY CIRCUIT
1. Turn power switch OFF.
2. Disconnect VCM harness connector.
3. Check the harness for short to power, between PDM (Power Delivery Module) harness connector and
VCM harness connector.
+
PDM (Power Delivery Module) − Voltage
Connector Terminal
F23 12 Ground 0V
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair or replace error-detected parts.
5.CHECK INTERMITTENT INCIDENT
Check intermittent incident. Refer to GI-53, "Intermittent Incident".
Inspection result normal?
YES >> Replace VCM. Refer to EVC-423, "Removal and Installation".
NO >> Repair or replace error-detected parts.
6.CHECK CONNECTION DETECTING CIRCUIT SIGNAL CIRCUIT
1. Turn power switch OFF.
2. Disconnect VCM harness connector.
3. Check the harness for short to power, between PDM (Power Delivery Module) harness connector and
VCM harness connector.
+
PDM (Power Delivery Module) − Voltage
Connector Terminal
F23 15 Ground 0V
Is the inspection result normal?
YES >> GO TO 7.
NO >> Repair or replace error-detected parts.
7.CHECK INTERMITTENT INCIDENT
Check intermittent incident. Refer to GI-53, "Intermittent Incident".
Inspection result normal?
YES >> GO TO 8.
NO >> Repair or replace error-detected parts.
8.REPLACE VCM
Revision: May 2014 EVC-346 2014 LEAF
P31E0 HIGH VOLTAGE CIRCUIT INTERLOCK ERROR
< DTC/CIRCUIT DIAGNOSIS >
1. Replace VCM. Refer to EVC-423, "Removal and Installation".
2. Reconnect harness connector and parts disconnected. A
3. Perform DTC Confirmation Procedure. Refer to EVC-146, "DTC Logic".
Is DTC P31E0 detected again?
YES >> Replace PDM (Power Delivery Module). Refer to VC-112, "Removal and Installation". B
NO >> INSPECTION END
EVC
VCM receives high voltage harness connector connection malfunction information via EV system CAN com-
munication sent from Li-ion battery controller. When Li-ion battery controller detects the connection malfunc-
tion of high voltage harness or detects the connection detecting system malfunction, Li-ion battery controller
sends a high voltage harness connector connection malfunction information to VCM.
DTC Logic INFOID:0000000010120812
>> GO TO 2.
2.PERFORM CONFIRMATION PROCEDURE-1
With CONSULT
1. Turn power switch ON at least 5 seconds.
2. Check self-diagnostic result.
Is DTC detected?
YES >> Proceed to EVC-348, "Diagnosis Procedure".
NO >> GO TO 3.
3.PERFORM CONFIRMATION PROCEDURE-2
With CONSULT
1. Set the vehicle to READY at least 10 seconds.
2. Check self-diagnostic result.
Is DTC detected?
YES >> Proceed to EVC-348, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000010120813
DANGER:
Since hybrid vehicles and electric vehicles contain a high voltage battery, there is the risk of
electric shock, electric leakage, or similar accidents if the high voltage component and vehicle are
handled incorrectly. Be sure to follow the correct work procedures when performing inspection and
maintenance.
WARNING:
JPCIA0296ZZ
DANGER: M
Touching high voltage components without using the appropriate protective equipment will
cause electrocution.
N
O
Standard : 5 V or less
CAUTION:
For voltage measurements, use a tester which can measure to 500 V or higher. P
>> GO TO 3.
3.CHECK SERVICE PLUG
Check that the connection detection circuit within the service plug is not open. Refer to EVB-75, "Diagnosis
Procedure".
Revision: May 2014 EVC-349 2014 LEAF
P31E1 HIGH VOLTAGE CIRCUIT INTERLOCK ERROR
< DTC/CIRCUIT DIAGNOSIS >
Is the inspection result normal?
YES >> GO TO 4.
NO >> Replace service plug.
4.CHECK HIGH VOLTAGE HARNESS CONNECTOR INSTALLATION
Check high voltage harness connectors installation condition visually and tactually.
CAUTION:
When reconnecting the high voltage harness connector, insert it slowly and directly.
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair or replace error-detected parts.
5.CHECK HIGH VOLTAGE HARNESS CONNECTOR
1. Disconnect high voltage harness connector from Li-ion battery.
2. Check high voltage harness connector visually and tactually.
3. Check that the connection detection circuit (connector side) is not open.
Is the inspection result normal?
YES >> Check a circuit within the Li-ion battery.
NO >> Replace error-detected parts.
+ − Continuity
#77 fuse terminal Ground Not existed
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-53, "Intermittent Incident".
+ − Voltage
#77 fuse terminal Ground 12V battery voltage
Is the inspection result normal?
YES >> GO TO 5.
NO >> Perform trouble diagnosis for 12V battery power supply.
5.CHECK 12V BATTERY POWER SUPPLY CIRCUIT
1. Disconnect VCM harness connector.
2. Check the continuity between #77 fuse terminal and VCM harness connector.
−
+ VCM Continuity
Connector Terminal
#77 fuse termi-
E62 79 Existed
nal
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-53, "Intermittent Incident".
NO >> Repair or replace error-detected parts.
6.CHECK FUSE
1. Turn power switch ON.
2. Pull out #43 fuse and check that the fuse is not fusing.
Is the inspection result normal?
YES >> GO TO 9.
NO >> GO TO 7.
7.CHECK 12V BATTERY POWER SUPPLY CIRCUIT
1. Disconnect IPDM E/R harness connector.
2. Disconnect VCM harness connector.
3. Check harness for short to ground, between IPDM E/R harness connector and VCM harness connector.
+
IPDM E/R − Continuity
Connector Terminal
E14 42 Ground Not existed
Is the inspection result normal?
YES >> GO TO 8.
NO >> Repair or replace error-detected parts.
8.CHECK INTERMITTENT INCIDENT
Check intermittent incident. Refer to GI-53, "Intermittent Incident".
Is the inspection result normal?
YES >> Replace IPDM E/R. Refer to PCS-29, "Removal and Installation".
NO >> Repair or replace error-detected parts.
9.CHECK 12V BATTERY POWER SUPPLY-1
1. Insert the fuse which pulled out.
2. Check the voltage between IPDM E/R harness connector and ground.
+ A
IPDM E/R − Voltage
Connector Terminal
B
E14 42 Ground 12V battery voltage
Is the inspection result normal?
YES >> GO TO 11. EVC
NO >> GO TO 10.
10.CHECK 12V BATTERY POWER SUPPLY-2
D
Check IPDM E/R power supply circuit. Refer to PCS-28, "Diagnosis Procedure".
Is the inspection result normal?
YES >> Replace IPDM E/R. Refer to PCS-29, "Removal and Installation". E
NO >> Repair or replace error-detected parts.
11.CHECK 12V BATTERY POWER SUPPLY CIRCUIT
1. Disconnect IPDM E/R harness connector. F
2. Disconnect VCM harness connector.
3. Check the continuity between IPDM E/R harness connector and VCM harness connector.
G
+ −
IPDM E/R VCM Continuity
H
Connector Terminal Connector Terminal
E14 42 E122 11 Existed
4. Also check harness for short to ground. I
Is the inspection result normal?
YES >> GO TO 12.
NO >> Repair or replace error-detected parts. J
12.CHECK VCM GROUND CIRCUIT
Check the continuity between VCM harness connector and ground.
K
+
VCM − Continuity L
Connector Terminal
58
E61 M
65
Ground Existed
118
E62
126
N
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-53, "Intermittent Incident".
NO >> Repair or replace error-detected parts. O
Perform trouble diagnosis for DTC “P0AA6”. Refer to EVC-177, "DTC Logic".
>> GO TO 2. H
2.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Turn power switch OFF and wait at least 60 seconds. I
2. Set the vehicle to READY and wait at least 60 seconds.
3. Check DTC.
Is DTC detected? J
YES >> Proceed to EVC-355, "Diagnosis Procedure".
NO >> INSPECTION END
K
Diagnosis Procedure INFOID:0000000010120819
+
Electric water pump − Voltage
Connector Terminal
12V battery volt-
E67 1 Ground
age
Is the inspection result normal?
YES >> Replace electric water pump. Refer to HCO-25, "Removal and Installation".
NO >> GO TO 8.
8.CHECK WATER PUMP INPUT POWER CIRCUIT-1
1. Turn power switch OFF.
+
Electric water pump − Continuity B
Connector Terminal
#71 fuse termi-
E67 1
nal
Existed EVC
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Turn power switch OFF and wait at least 60 seconds.
2. Set the vehicle to READY and wait at least 60 seconds.
3. Check DTC.
Is DTC detected?
YES >> Proceed to EVC-358, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000010120821
1.CHECK DTC
Perform self-diagnosis of VCM.
Is DTC detected other than P31E9?
YES >> Perform diagnosis procedure of detected DTC. Refer to EVC-102, "DTC Index".
NO >> GO TO 2.
2.CHECK WATER PUMP FEEDBACK DUTY
With CONSULT
On the CONSULT screen, select “EV/HEV” >> “DATA MONITOR” >> “W/P 1 CRNT SPD DUTY”.
Is value between 82% and 91%?
YES >> GO TO 3.
NO >> Check intermittent incident. Refer to GI-53, "Intermittent Incident".
3.CHECK FUSE
1. Turn power switch OFF.
2. Pull out #71 fuse.
3. Make sure that the fuse is not fusing.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Replace the fuse after repairing the applicable circuit.
4.CHECK WATER PUMP INPUT POWER VOLTAGE
1. Insert the fuse which pulled out.
+ B
Electric water pump − Voltage
Connector Terminal
EVC
12V battery volt-
E67 1 Ground
age
Is the inspection result normal?
D
YES >> Replace electric water pump. Refer to HCO-25, "Removal and Installation".
NO >> GO TO 5.
5.CHECK WATER PUMP INPUT POWER CIRCUIT-1 E
1. Turn power switch OFF.
2. Pull out #71 fuse.
3. Check the continuity between electric water pump harness connector and fuse terminal. F
+
Electric water pump − Continuity G
Connector Terminal
#71 fuse termi-
E67 1 Existed H
nal
4. Also check harness for short to ground.
Is the inspection result normal?
I
YES >> GO TO 6.
NO >> Repair or replace error-detected parts.
6.CHECK WATER PUMP INPUT POWER CIRCUIT-2 J
1. Remove M/C relay.
2. Check the continuity between M/C relay harness connector and fuse terminal.
K
+
M/C relay − Continuity
L
Connector Terminal
#71 fuse termi-
E65 5 Existed
nal
M
3. Also check harness for short to ground.
Is the inspection result normal?
YES >> Perform trouble diagnosis for M/C relay routing circuit. Refer to EVC-371, "Diagnosis Procedure". N
NO >> Repair or replace error-detected parts.
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Set the vehicle to READY and wait at least 60 seconds.
2. Check DTC.
Is DTC detected?
YES >> Proceed to EVC-360, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000010120823
1.CHECK DTC
Perform self-diagnosis of VCM.
Is DTC detected other than P31EC?
YES >> Perform diagnosis procedure of detected DTC Refer to EVC-102, "DTC Index".
NO >> GO TO 2.
2.CHECK WATER PUMP FEEDBACK DUTY
On the CONSULT screen, select “EV/HEV” >> “DATA MONITOR” >> “W/P 1 CRNT SPD DUTY”.
Is value between 3% and 7%?
YES >> GO TO 3.
NO >> GO TO 4.
3.CHECK COOLANT
1. Turn power switch OFF.
2. Check that the coolant is free from air mixture.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Perform the air bleeding. Refer to HCO-12, "Refilling".
4.PERFORM DTC CONFIRMATION PROCEDURE AGAIN
With CONSULT
1. Turn power switch ON and erase DTC.
EVC
>> GO TO 2.
2.PERFORM CONFIRMATION PROCEDURE
With CONSULT
1. Turn power switch ON at least 20 seconds.
2. Check self-diagnostic result.
Is DTC detected?
YES >> Proceed to EVC-362, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000010120825
+ A
Voltage
Refrigerant pressure sensor −
(Approx.)
Connector Terminal
B
E49 3 Ground 5V
Is the inspection result normal?
YES >> GO TO 4. EVC
NO >> GO TO 3.
3.CHECK REFRIGERANT PRESSURE SENSOR POWER SUPPLY CIRCUIT
D
1. Turn power switch OFF.
2. Disconnect VCM harness connector.
3. Check the continuity between refrigerant pressure sensor and VCM harness connector.
E
+ −
Refrigerant pressure sensor VCM Continuity
F
Connector Terminal Connector Terminal
E49 3 E62 98 Existed
4. Also check harness for short to ground and short to power. G
Is the inspection result normal?
YES >> Check power supply circuit for sensor power supply. Refer to EVC-351, "Diagnosis Procedure".
NO >> Repair or replace error-detected parts. H
4.CHECK REFRIGERANT PRESSURE SENSOR GROUND CIRCUIT
1. Turn power switch OFF. I
2. Disconnect VCM harness connector.
3. Check the continuity between refrigerant pressure sensor and VCM harness connector.
J
+ −
Refrigerant pressure sensor VCM Continuity
Connector Terminal Connector Terminal K
E49 1 E62 123 Existed
Is the inspection result normal?
L
YES >> GO TO 5.
NO >> Repair or replace error-detected parts.
5.CHECK VCM GROUND CIRCUIT M
Check the continuity between VCM harness connector and ground.
+ N
VCM − Continuity
Connector Terminal
O
58
E61
65
Ground Existed
118 P
E62
126
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair or replace error-detected parts.
6.CHECK INTERMITTENT INCIDENT
Revision: May 2014 EVC-363 2014 LEAF
P31EE REFRIGERANT PRESSURE SENSOR
< DTC/CIRCUIT DIAGNOSIS >
Check intermittent incident. Refer to GI-53, "Intermittent Incident".
Is the inspection result normal?
YES >> Replace VCM. Refer to EVC-423, "Removal and Installation".
NO >> Repair or replace error-detected parts.
7.CHECK REFRIGERANT PRESSURE SENSOR SIGNAL CIRCUIT
1. Turn power switch OFF.
2. Disconnect VCM harness connector.
3. Check the continuity between refrigerant pressure sensor harness connector and VCM harness connec-
tor.
+ −
Refrigerant pressure sensor VCM Continuity
Connector Terminal Connector Terminal
E49 3 E62 98 Existed
4. Also check harness for short to power and short to ground.
Is the DTC detected again?
YES >> Replace refrigerant pressure sensor. Refer to HA-43, "HIGH-PRESSURE FLEXIBLE HOSE :
Removal and Installation".
NO >> Repair or replace error-detected parts.
1.PRECONDITIONING
• Turn power switch OFF and wait at least 90 seconds. E
CAUTION:
During this period, never perform vehicle handling such as opening and closing of doors. If some
kind of vehicle handling is performed, then wait another 90 seconds or more from the time of the
vehicle handling. F
• Make sure that 12V battery voltage is 11 V or more.
>> GO TO 2. G
With CONSULT
1. Turn power switch OFF and wait at least 90 seconds.
CAUTION:
During this period, never perform vehicle handling such as opening and closing of doors. If some
kind of vehicle handling is performed, then wait another 90 seconds or more from the time of the
vehicle handling.
2. Turn power switch ON.
Revision: May 2014 EVC-365 2014 LEAF
P31F2 AV INFORMATION MISMATCH
< DTC/CIRCUIT DIAGNOSIS >
3. Change the Climate Ctrl. Timer setting 1 on navigation display and wait at least 10 seconds.
4. Check DTC.
Is DTC detected?
YES >> Proceed to EVC-366, "Diagnosis Procedure".
NO >> GO TO 5.
5.PERFORM DTC CONFIRMATION PROCEDURE-4
1. Turn power switch OFF and wait at least 90 seconds.
CAUTION:
During this period, never perform vehicle handling such as opening and closing of doors. If some
kind of vehicle handling is performed, then wait another 90 seconds or more from the time of the
vehicle handling.
2. Turn power switch ON.
3. Change the Climate Ctrl. Timer setting 2 on navigation display and wait at least 10 seconds.
4. Check DTC.
Is DTC detected?
YES >> Proceed to EVC-366, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000010120827
WITH CONSULT
1. Turn power switch ON.
2. Perform “COOLING FAN” in “ACTIVE TEST” mode with CONSULT. EVC
3. Check that cooling fan speed varies according to the percentage.
Is the inspection result normal?
YES >> INSPECTION END D
NO >> Proceed to EVC-367, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000010120829
E
+
Cooling fan control module − Voltage H
Connector Terminal
12V battery volt-
E19 3 Ground
age I
Is the inspection result normal?
YES >> GO TO 11.
NO >> GO TO 2. J
2.CHECK 12V BATTERY POWER SUPPLY
1. Turn power switch OFF. K
2. Remove cooling fan relay.
3. Check the voltage between cooling fan relay harness connector and ground.
L
+
Cooling fan relay − Voltage
Connector Terminal M
12V battery volt-
E18 3 Ground
age
Is the inspection result normal? N
YES >> GO TO 3.
NO >> Check power supply circuit for 12V battery power supply.
3.CHECK COOLING FAN RELAY OUTPUT VOLTAGE-1 O
+
Cooling fan relay − Voltage
Connector Terminal
12V battery volt-
E18 1 Ground
age
+ − Voltage
12V battery volt-
#73 fuse terminal Ground
age
Is the inspection result normal?
YES >> GO TO 7.
NO >> GO TO 6.
6.CHECK M/C RELAY OUTPUT CIRCUIT
1. Turn power switch OFF.
2. Remove M/C relay.
3. Check the continuity between M/C relay harness connector terminal and fuse harness connector.
+
M/C relay − Continuity
Connector Terminal
#73 fuse termi-
E65 5 Existed
nal
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> Check M/C relay routing circuit. Refer to EVC-371, "Diagnosis Procedure".
NO >> Repair or replace error-detected parts.
7.CHECK COOLING FAN CONTROL MODULE POWER SUPPLY CIRCUIT
1. Turn power switch OFF.
2. Check the continuity between cooling fan relay harness connector and fuse terminal.
+
Cooling fan relay − Continuity
Connector Terminal
#73 fuse termi-
E18 1 Existed
nal
3. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-53, "Intermittent Incident".
NO >> Repair or replace error-detected parts.
8.CHECK COOLING FAN RELAY GROUND CIRCUIT
1. Turn power switch OFF.
1. Check the continuity between cooling fan relay harness connector and cooling fan control module harness
connector.
E
+ −
Cooling fan control module Cooling fan relay Continuity
F
Connector Terminal Connector Terminal
E19 3 E18 5 Existed
2. Also check harness for short to ground. G
Is the inspection result normal?
YES >> GO TO 10.
H
NO >> Repair or replace error-detected parts.
10.CHECK COOLING FAN RELAY
Refer to EVC-370, "Component Inspection (Cooling Fan Relay)". I
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-53, "Intermittent Incident".
NO >> Replace cooling fan relay. J
11.CHECK COOLING FAN CONTROL MODULE GROUND CIRCUIT
1. Turn power switch OFF.
K
2. Check the continuity between cooling fan control module harness connector and ground.
+
L
Cooling fan control module − Continuity
Connector Terminal
E19 1 Ground Existed M
Is the inspection result normal?
YES >> GO TO 12.
NO >> Repair or replace error-detected parts. N
+ −
Cooling fan control module VCM Continuity
Connector Terminal Connector Terminal
E19 2 E62 128 Existed
3. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 14.
NO >> Repair or replace error-detected parts.
14.REPLACE COOLING FAN CONTROL MODULE
1. Replace cooling fan control module. Refer to HCO-22, "Exploded View".
2. Erase the DTC.
3. Perform component function check. Refer to EVC-367, "Component Function Check".
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace VCM. Refer to EVC-423, "Removal and Installation".
Component Inspection (Cooling Fan Motor) INFOID:0000000010120830
+
M/C relay − Voltage D
Connector Terminal
2 12V battery volt-
E65 Ground E
3 age
+ − Voltage J
12V battery volt-
#G fusible link terminal Ground
age
K
Is the inspection result normal?
YES >> GO TO 4.
NO >> Check power supply circuit for battery power supply.
L
4.CHECK BATTERY POWER SUPPLY CIRCUIT
1. Check the continuity between M/C relay harness connector and fusible link harness connector.
M
−
+ M/C relay Continuity
N
Connector Terminal
#G fusible link 2
E65 Existed
terminal 3 O
2. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-53, "Intermittent Incident". P
NO >> Repair or replace error-detected parts.
5.CHECK M/C RELAY
Check M/C relay. Refer to EVC-372, "Component Inspection (M/C Relay)".
Is the inspection result normal?
YES >> GO TO 6.
+ −
M/C relay VCM Continuity
Connector Terminal Connector Terminal
E65 1 E62 88 Existed
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 7.
NO >> Repair or replace error-detected parts.
7.CHECK VCM GROUND CIRCUIT
Check the continuity between VCM harness connector and ground.
+
VCM − Continuity
Connector Terminal
58
E61
65
Ground Existed
118
E62
126
Is the inspection result normal?
YES >> INSPECTION END
NO >> Repair or replace error-detected parts.
Component Inspection (M/C Relay) INFOID:0000000010120833
+ D
F/S CHG relay − Voltage
Connector Terminal
E
12V battery volt-
E64 2 Ground
age
Is the inspection result normal?
F
YES >> GO TO 4.
NO >> GO TO 2.
2.CHECK F/S CHG RELAY POWER SUPPLY-2 G
Check the voltage between IPDM E/R harness connector and ground.
+ H
IPDM E/R − Voltage
Connector Terminal
I
12V battery volt-
E15 55 Ground
age
Is the inspection result normal? J
YES >> GO TO 3.
NO >> Check F/S relay routing circuit. Refer to EVC-331, "Diagnosis Procedure".
3.CHECK F/S CHG RELAY POWER SUPPLY CIRCUIT K
1. Turn power switch OFF.
2. Disconnect IPDM E/R harness connector.
3. Check the continuity between F/S CHG relay harness connector and IPDM E/R harness connector. L
+ −
M
F/S CHG relay IPDM E/R Continuity
Connector Terminal Connector Terminal
E64 2 E15 55 Existed N
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-53, "Intermittent Incident". O
NO >> Repair or replace error-detected parts.
4.CHECK 12V BATTERY POWER SUPPLY-1
P
Check the voltage between F/S CHG relay harness connector and ground.
+
F/S CHG relay − Voltage
Connector Terminal
12V battery volt-
E64 3 Ground
age
Is the inspection result normal?
YES >> GO TO 8.
NO >> GO TO 5.
5.CHECK FUSE
1. Turn power switch OFF.
2. Pull out #33 fuse.
3. Check that the fuse is not fusing.
Is the inspection result normal?
YES >> GO TO 6.
NO >> Replace the fuse after repairing the applicable circuit.
6.CHECK 12V BATTERY POWER SUPPLY-2
Check the voltage between #33 fuse harness connector and ground.
+ − Voltage
#33 fuse terminal Ground 12V battery voltage
Is the inspection result normal?
YES >> GO TO 7.
NO >> Check power supply circuit for battery power supply.
7.CHECK 12V BATTERY POWER SUPPLY CIRCUIT
1. Check the continuity between F/S CHG relay harness connector and #33 fuse harness connector.
−
+ F/S CHG relay Continuity
Connector Terminal
#33 fuse termi-
E64 3 Existed
nal
2. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-53, "Intermittent Incident".
NO >> Repair or replace error-detected parts.
8.CHECK F/S CHG RELAY
Check F/S CHG relay. Refer to EVC-375, "Component Inspection (F/S CHG Relay)".
Is the inspection result normal?
YES >> GO TO 9.
NO >> Replace F/S CHG relay.
9.CHECK F/S CHG RELAY CONTROL SIGNAL CIRCUIT
1. Turn power switch OFF.
2. Disconnect VCM harness connector.
3. Check the continuity between F/S CHG relay harness connector and VCM harness connector.
+ − A
F/S CHG relay VCM Continuity
Connector Terminal Connector Terminal
B
E64 1 E61 8 Existed
4. Also check harness for short to ground and short to power.
Is the inspection result normal? EVC
YES >> GO TO 10.
NO >> Repair or replace error-detected parts.
10.CHECK VCM GROUND CIRCUIT D
1.CHECK FUSE
1. Turn power switch OFF.
2. Pull out #43 fuse.
3. Check that the fuse is not fusing.
Is the inspection result normal?
YES >> GO TO 2.
NO >> Replace the fuse after repairing the applicable circuit.
2.CHECK CHARGE CONNECTOR LOCK RELAY OUTPUT VOLTAGE
1. Insert the fuse which pulled put.
2. Press charge connector lock switch at the “OFF” position.
3. Connect EVSE.
4. Check the voltage between IPDM E/R harness connector and ground under the following conditions.
+
IPDM E/R − Condition Voltage
Connector Terminal
• Power switch: OFF
• Selector lever: P range
E14 35 Ground 12V battery voltage
• Immediately after the charge connector lock switch
is pressed to “LOCK” position.
Is the inspection result normal?
YES >> GO TO 8.
NO >> GO TO 3.
3.CHECK 12V BATTERY POWER SUPPLY-1
1. Disconnect EVSE.
2. Check the voltage between IPDM E/R harness connector and ground.
+
IPDM E/R − Voltage
Connector Terminal
12V battery volt-
E14 41 Ground
age
Is the inspection result normal?
YES >> GO TO 6.
NO >> GO TO 4.
4.12V BATTERY POWER SUPPLY-2
Check the voltage between IPDM E/R harness connector and ground.
+
IPDM E/R − Voltage
Connector Terminal
12V battery volt-
E9 2 Ground
age
Is the inspection result normal?
YES >> GO TO 5.
NO >> Check IPDM E/R power supply circuit. Refer to PCS-28, "Diagnosis Procedure".
+
VCM − Continuity K
Connector Terminal
58
E61 L
65
Ground Existed
118
E62
126 M
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-53, "Intermittent Incident".
NO >> Repair or replace error-detected parts. N
8.CHECK CHARGE CONNECTOR LOCK RELAY OUTPUT CIRCUIT
1. Disconnect EVSE.
2. Disconnect VCM harness connector. O
3. Check the continuity between IPDM E/R harness connector and VCM harness connector.
+ −
P
+
Charge port lid opener actuator re- D
− Voltage
lay
Connector Terminal
E
12V battery volt-
E127 5 Ground
age
Is the inspection result normal?
F
YES >> GO TO 6.
NO >> GO TO 2.
2.CHECK CHARGE PORT LID OPENER ACTUATOR RELAY POWER SUPPLY-2 G
Check the voltage between IPDM E/R harness connector and ground.
+ H
IPDM E/R − Voltage
Connector Terminal
I
12V battery volt-
E14 42 Ground
age
Is the inspection result normal? J
YES >> GO TO 5.
NO >> GO TO 3.
3.CHECK IPDM E/R POWER SUPPLY K
Check the voltage between IPDM E/R harness connector and ground.
L
+
IPDM E/R − Voltage
Connector Terminal M
12V battery volt-
E9 2 Ground
age
Is the inspection result normal? N
YES >> GO TO 4.
NO >> Check 12V battery power supply circuit.
4.CHECK FUSE O
+ −
Charge port lid opener actu-
IPDM E/R Continuity
ator relay
Connector Terminal Connector Terminal
E14 42 E127 5 Existed
3. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-53, "Intermittent Incident".
NO >> Repair or replace error-detected parts.
6.CHARGE PORT LID OPENER ACTUATOR RELAY CONTROL SIGNAL VOLTAGE
Check the voltage between charge port lid opener actuator relay harness connector under the following condi-
tion.
+
Charge port lid opener
− Condition Voltage
actuator relay
Connector Terminal
Immediately after the charge port lid opener switch is
E88 1 Ground 12V battery voltage
pressed.
Is the inspection result normal?
YES >> GO TO 9.
NO >> GO TO 7.
7.CHECK CHARGE PORT LID OPENER ACTUATOR RELAY DRIVE CIRCUIT
1. Disconnect VCM harness connector.
2. Check the continuity between VCM harness connector and charge port lid opener actuator relay harness
connector.
+ −
Charge port lid opener actu-
VCM Continuity
ator relay
Connector Terminal Connector Terminal
E122 23 E127 1 Existed
3. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 8.
NO >> Repair or replace error-detected parts.
8.CHECK CHARGE PORT LID OPENER SWITCH RELATED CIRCUIT
Check charge port lid opener switch related circuit. Refer to EVC-403, "Diagnosis Procedure".
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-53, "Intermittent Incident".
NO >> Repair or replace error-detected parts.
9.CHECK CHARGE PORT LID OPENER ACTUATOR RELAY GROUND CIRCUIT
Check the continuity between charge port lid opener actuator relay harness connector and ground.
+ A
Charge port lid opener actuator re-
− Continuity
lay
Connector Terminal B
E88 2 Ground Existed
Is the inspection result normal? EVC
YES >> GO TO 10.
NO >> Repair or replace error-detected parts.
10.CHECK CHARGE PORT LID OPENER ACTUATOR RELAY D
Check charge port lid opener actuator relay. Refer to EVC-381, "Component Inspection (Charge Port Lid
Opener Actuator Relay)".
Is the inspection result normal? E
YES >> INSPECTION END
NO >> Replace charge port lid opener actuator relay.
F
Component Inspection (Charge Port Lid Opener Actuator Relay) INFOID:0000000010120838
Termi-
Conditions Continuity I
nals
12 V direct current supply between terminals 1 and 2 Existed
3 and 5
No current supply Not existed J
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace charge port lid opener actuator relay. PIIA2636J
K
+
Reverse lamp relay − Voltage
Connector Terminal
12V battery volt-
E27 1 Ground
age
Is the inspection result normal?
YES >> GO TO 5.
NO >> GO TO 2.
2.CHECK POWER ON POWER SUPPLY-2
Check the voltage between IPDM E/R harness connector and ground.
+
IPDM E/R − Voltage
Connector Terminal
12V battery volt-
E15 58 Ground
age
Is the inspection result normal?
YES >> GO TO 4.
NO >> GO TO 3.
3.CHECK FUSE
1. Turn power switch OFF.
2. Pull out #56 fuse.
3. Check that the fuse is not fusing.
Is the inspection result normal?
YES >> Check power supply circuit for power ON power supply.
NO >> Replace the fuse after repairing the applicable circuit.
4.CHECK POWER ON POWER SUPPLY CIRCUIT
1. Turn power switch OFF.
2. Disconnect IPDM E/R harness connector.
3. Check the continuity between reverse lamp relay harness connector and IPDM E/R harness connector.
+ − A
Reverse lamp relay IPDM E/R Continuity
Connector Terminal Connector Terminal
B
E27 1 E15 58 Existed
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-53, "Intermittent Incident". EVC
NO >> Repair or replace error-detected parts.
5.CHECK POWER ON POWER SUPPLY-2
D
Check the voltage between reverse lamp relay harness connector and ground.
+
E
Reverse lamp relay − Voltage
Connector Terminal
12V battery volt- F
E27 3 Ground
age
Is the inspection result normal?
YES >> GO TO 7. G
NO >> GO TO 6.
6.CHECK POWER ON POWER SUPPLY CIRCUIT H
1. Turn power switch OFF.
2. Disconnect IPDM E/R harness connector.
3. Check the continuity between reverse lamp relay harness connector and IPDM E/R harness connector.
I
+ −
Reverse lamp relay IPDM E/R Continuity J
Connector Terminal Connector Terminal
E27 3 E15 58 Existed
K
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-53, "Intermittent Incident".
NO >> Repair or replace error-detected parts.
L
7.CHECK REVERSE LAMP RELAY
Refer to EVC-384, "Component Inspection (Reverse Lamp Relay)".
Is the inspection result normal? M
YES >> GO TO 8.
NO >> Replace reverse lamp relay.
8.CHECK REVERSE LAMP RELAY CONTROL SIGNAL CIRCUIT N
+ −
P
Reverse lamp relay VCM Continuity
Connector Terminal Connector Terminal
E27 2 E62 70 Existed
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 9.
+
VCM − Continuity
Connector Terminal
58
E61
65
Ground Existed
118
E62
126
Is the inspection result normal?
YES >> INSPECTION END
NO >> Repair or replace error-detected parts.
Component Inspection (Reverse Lamp Relay) INFOID:0000000010120841
+ D
A/C relay − Voltage
Connector Terminal
E
12V battery volt-
E52 1 Ground
age
Is the inspection result normal?
F
YES >> GO TO 3.
NO >> GO TO 2.
2.CHECK A/C RELAY POWER SUPPLY CIRCUIT G
1. Turn power switch OFF.
2. Disconnect M/C relay.
3. Check the continuity between A/C relay harness connector and M/C relay harness connector. H
+ −
M/C relay A/C relay Continuity I
Connector Terminal Connector Terminal
E65 5 E52 1 Existed
J
Is the inspection result normal?
YES >> Perform trouble diagnosis for M/C relay related circuit. Refer to EVC-371, "Diagnosis Procedure".
NO >> Repair or replace error-detected parts. K
3.CHECK 12V BATTERY POWER SUPPLY
Check the voltage between A/C relay harness connector and ground.
L
+
A/C relay − Voltage
M
Connector Terminal
3 12V battery volt-
E52 Ground
6 age N
Is the inspection result normal?
YES >> GO TO 6.
NO >> GO TO 4. O
4.CHECK FUSE
1. Turn power switch OFF. P
2. Pull out #32 fuse.
3. Check that the fuse is not fusing.
Is the inspection result normal?
YES >> GO TO 5.
NO >> Replace the fuse after repairing the applicable circuit.
5.CHECK 12V BATTERY POWER SUPPLY CIRCUIT
Revision: May 2014 EVC-385 2014 LEAF
A/C RELAY
< DTC/CIRCUIT DIAGNOSIS >
Check the continuity between A/C relay harness connector and fuse terminal.
+
A/C relay − Continuity
Connector Terminal
3 #32 fuse termi-
E52 Existed
6 nal
+ −
A/C relay VCM Continuity
Connector Terminal Connector Terminal
E52 2 E62 116 Existed
3. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 8.
NO >> Repair or replace error-detected parts.
8.CHECK VCM GROUND CIRCUIT
Check the continuity between VCM harness connector and ground.
+
IPDM E/R − Continuity
Connector Terminal
58
E61
65
Ground Existed
118
E62
126
Is the inspection result normal?
YES >> INSPECTION END
NO >> Repair or replace error-detected parts.
Component Inspection (A/C Relay) INFOID:0000000010120843
+
Charging status indicator − Voltage
Connector Terminal
M101 4 Ground 12V battery voltage
Is the inspection result normal?
YES >> GO TO 4.
NO >> GO TO 2.
2.CHECK FUSE
Pull out #11 fuse and check that the fuse is not fusing.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Replace the fuse after repair the applicable circuit.
3.CHECK CHARGING STATUS INDICATOR POWER SUPPLY CIRCUIT
1. Check the continuity between charging status indicator and the fuse terminal.
+
Charging status indicator − Continuity
Connector Terminal
M201 4 #11 fuse terminal Existed
2. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> Check 12V battery power supply circuit.
NO >> Repair or replace error-detected parts.
4.CHECK CHARGING STATUS INDICATOR GROUND CIRCUIT
1. Disconnect VCM harness connector.
2. Check the continuity between charging status indicator harness connector and VCM harness connector.
+ − A
Items Charging status indicator VCM Continuity
Connector Terminal Connector Terminal
B
Charging status indicator 1 1 115
Charging status indicator 2 M201 2 E62 89 Existed
Charging status indicator 3 3 90 EVC
3. Also check harness for short to ground and short to battery.
Is the inspection result normal?
D
YES >> GO TO 5.
NO >> Repair or replace error-detected parts.
5.CHECK VCM GROUND CIRCUIT E
Check the continuity between VCM harness connector and ground.
+ F
VCM − Continuity
Connector Terminal
G
58
E61
65
Ground Existed
118 H
E62
126
Is the inspection result normal?
I
YES >> GO TO 6.
NO >> Repair or replace error-detected parts.
6.CHECK INTERMITTENT INCIDENT J
Check intermittent incident. Refer to GI-53, "Intermittent Incident".
Is the inspection result normal?
YES >> Replace charging status indicator. Refer to VC-147, "Removal and Installation". K
NO >> Repair or replace error-detected parts.
+
Immediate charging switch − Voltage
Connector Terminal
M65 1 Ground Battery voltage
Is the inspection result normal?
YES >> GO TO 5.
NO >> GO TO 3.
3.CHECK FUSE
1. Turn power switch OFF.
2. Turn OFF the headlamp.
3. Pull out #46 fuse.
4. Check that the fuse is not fusing.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Replace the fuse after repair the applicable circuit.
4.CHECK IMMEDIATE CHARGING SWITCH ILLUMINATION POWER SUPPLY CIRCUIT
1. Disconnect immediate charging switch harness connector.
2. Check the continuity between immediate charging switch harness connector and fuse terminal.
+
Immediate charging switch − Continuity
Connector Terminal
#46 fuse termi-
M65 1 Existed
nal
Is the inspection result normal?
YES >> Check power supply circuit.
NO >> Repair or replace error-detected parts.
5.CHECK IMMEDIATE CHARGING SWITCH GROUND CIRCUIT
1. Turn power switch OFF.
2. Turn OFF the headlamp.
3. Disconnect immediate charging switch harness connector.
4. Check the continuity between immediate charging switch harness connector and ground.
+ A
Immediate charging switch − Continuity
Connector Terminal
B
M65 4 Ground Existed
Is the inspection result normal?
YES >> Replace immediate charging switch. Refer to VC-145, "Removal and Installation". EVC
NO >> Repair or replace error-detected parts.
6.CHECK IMMEDIATE CHARGING SWITCH POWER SUPPLY
D
1. Turn power switch OFF.
2. Turn OFF the headlamp.
3. Disconnect immediate charging switch harness connector.
4. Check the voltage between immediate charging switch harness connector and ground. E
+
Immediate charging switch − Voltage
F
Connector Terminal
12V battery volt- G
M65 6 Ground
age
Is the inspection result normal?
YES >> GO TO 8. H
NO >> GO TO 7.
7.CHECK IMMEDIATE CHARGING SWITCH SIGNAL CIRCUIT
1. Disconnect VCM harness connector. I
2. Check the continuity between immediate charging switch harness connector and VCM harness connector.
J
+ −
Immediate charging switch VCM Continuity
Connector Terminal Connector Terminal K
M65 6 E62 129 Existed
3. Also check harness for short to ground and short to power.
Is the inspection result normal? L
YES >> GO TO 8.
NO >> Repair or replace error-detected parts.
8.CHECK IMMEDIATE CHARGING SWITCH GROUND CIRCUIT M
Check the continuity between immediate charging switch harness connector and ground.
N
+
Immediate charging switch − Continuity
Connector Terminal O
M65 8 Ground Existed
Is the inspection result normal? P
YES >> GO TO 9.
NO >> Repair or replace error-detected parts.
9.CHECK IMMEDIATE CHARGING SWITCH
Perform component inspection. Refer to EVC-392, "Component Inspection (Immediate Charging Switch)".
Is the inspection result normal?
YES >> INSPECTION END
1. Check the continuity between charge port lid opener actuator relay harness connector and charge port lid
opener actuator harness connector. J
+ −
Charge port lid opener actu- Charge port lid opener actu- K
Continuity
ator relay ator
Connector Terminal Connector Terminal
E127 3 E128 3 Existed L
2. Also check harness for short to ground and short to power.
Is the inspection result normal?
M
YES >> GO TO 4.
NO >> Repair or replace error-detected parts.
4.CHECK CHARGE PORT LID OPENER ACTUATOR GROUND CIRCUIT N
Check the continuity between charge port lid opener actuator harness connector and ground.
+ O
Charge port lid opener actuator re-
− Continuity
lay
Connector Terminal
P
+
Charge connector lock switch − Voltage F
Connector Terminal
12V battery volt-
M113 2 ground
age G
Is the inspection result normal?
YES >> GO TO 5.
NO >> GO TO 3. H
3.CHECK FUSE
1. Turn power switch OFF. I
2. Turn OFF the headlamp.
3. Pull out the #46 fuse.
4. Check that the fuse is not fusing.
J
Is the inspection result normal?
YES >> GO TO 4.
NO >> Replace the fusible link after repairing the applicable circuit.
K
4.CHECK CHARGE CONNECTOR LOCK SWITCH ILLUMINATION LAMP POWER SUPPLY CIRCUIT
1. Disconnect charge connector lock switch harness connector.
2. Check the continuity between charge connector lock switch harness connector and fuse terminal. L
+
Charge connector lock switch − Continuity
M
Connector Terminal
#46 fuse termi-
M94 2 Existed N
nal
Is the inspection result normal?
YES >> Check power supply circuit. O
NO >> Repair or replace error-detected parts.
5.CHECK CHARGE CONNECTOR LOCK SWITCH GROUND CIRCUIT
1. Turn power switch OFF. P
2. Turn OFF the headlamp.
3. Disconnect charge connector lock switch harness connector.
4. Check the continuity between charge connector lock switch harness connector and ground.
+
Charge connector lock switch − Continuity
Connector Terminal
M94 4 Ground Existed
Is the inspection result normal?
YES >> Replace charge connector lock switch. Refer to VC-146, "Removal and Installation".
NO >> Repair or replace error-detected parts.
6.CHARGE CONNECTOR LOCK SWITCH ILLUMINATION LAMP FUNCTION CHECK-2
1. Turn OFF the headlamp.
2. Press charge connector lock switch at the “LOCK” position.
3. Check that the “LOCK” lights up.
Is the inspection result normal?
YES >> GO TO 12.
NO >> GO TO 7.
7.CHECK CHARGE CONNECTOR LOCK SWITCH ILLUMINATION LAMP POWER SUPPLY
Check the voltage between charge connector lock switch harness connector and ground.
+
Charge connector lock switch − Voltage
Connector Terminal
12V battery volt-
M94 10 Ground
age
Is the inspection result normal?
YES >> GO TO 10.
NO >> GO TO 8.
8.CHECK FUSE
1. Turn power switch OFF.
2. Pull out #12 fuse.
3. Check that the fuse is not fusing.
Is the inspection result normal?
YES >> GO TO 9.
NO >> Replace the fuse after repairing the applicable circuit.
9.CHECK CHARGE CONNECTOR LOCK SWITCH ILLUMINATION LAMP POWER SUPPLY CIRCUIT
1. Disconnect charge connector lock switch harness connector.
2. Check the continuity between charge connector lock switch harness connector and fuse terminal.
+
Charge connector lock switch − Continuity
Connector Terminal
#12 fuse termi-
M94 10 Existed
nal
Is the inspection result normal?
YES >> Check power supply circuit.
NO >> Repair or replace error-detected parts.
10.CHECK CHARGE CONNECTOR LOCK SWITCH INDICATOR CIRCUIT
1. Turn power switch OFF.
2. Disconnect charge connector lock switch harness connector.
3. Disconnect VCM harness connector.
+
F
VCM − Continuity
Connector Terminal
58 G
E61
65
Ground Existed
118
E62 H
126
Is the inspection result normal?
YES >> Replace charge connector lock switch. Refer to VC-146, "Removal and Installation". I
NO >> Repair or replace error-detected parts.
12.CHARGE CONNECTOR LOCK SWITCH ILLUMINATION LAMP FUNCTION CHECK-3
J
1. Press charge connector lock switch at the “AUTO” position.
2. Check that the “AUTO” lights up.
Is the inspection result normal?
K
YES >> GO TO 18.
NO >> GO TO 13.
13.CHECK CHARGE CONNECTOR LOCK SWITCH ILLUMINATION LAMP POWER SUPPLY L
Check the voltage between charge connector lock switch harness connector and ground.
+ M
Charge connector lock switch − Voltage
Connector Terminal
N
12V battery volt-
M94 10 Ground
age
Is the inspection result normal?
O
YES >> GO TO 16.
NO >> GO TO 14.
14.CHECK FUSE P
1. Turn power switch OFF.
2. Pull out #12 fuse.
3. Check that the fuse is not fusing.
Is the inspection result normal?
YES >> GO TO 15.
NO >> Replace the fuse after repairing the applicable circuit.
+
Charge connector lock switch − Continuity
Connector Terminal
#12 fuse termi-
M94 10 Existed
nal
Is the inspection result normal?
YES >> Check power supply circuit.
NO >> Repair or replace error-detected parts.
16.CHECK CHARGE CONNECTOR LOCK SWITCH INDICATOR CIRCUIT
1. Turn power switch OFF.
2. Disconnect charge connector lock switch harness connector.
3. Disconnect VCM harness connector.
4. Check the continuity between charge connector lock switch and VCM harness connector.
+ −
Charge connector lock
VCM Continuity
switch
Connector Terminal Connector Terminal
M94 5 E62 91 Existed
5. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 17.
NO >> Repair or replace error-detected parts.
17.CHECK VCM GROUND CIRCUIT
Check the continuity between VCM harness connector and ground.
+
VCM − Continuity
Connector Terminal
58
E61
65
Ground Existed
118
E62
126
Is the inspection result normal?
YES >> Replace charge connector lock switch. Refer to VC-146, "Removal and Installation".
NO >> Repair or replace error-detected parts.
18.CHECK CHARGE CONNECTOR LOCK SWITCH
Check charge connector lock switch. Refer to EVC-401, "Component Inspection (Charge Connector Lock
Switch)".
Is the inspection result normal?
YES >> GO TO 19.
NO >> Replace charge connector lock switch. Refer to VC-146, "Removal and Installation".
19.CHECK CHARGE CONNECTOR LOCK SWITCH SIGNAL POWER SUPPLY
1. Turn power switch ON.
Check the continuity between charge connector lock switch harness connector and ground.
K
+
Charge connector lock switch − Continuity
Connector Terminal
L
+
Charge port lid opener switch − Voltage F
Connector Terminal
12V battery volt-
M114 1 Ground
age G
Is the inspection result normal?
YES >> GO TO 5.
NO >> GO TO 3. H
3.CHECK FUSE
1. Turn power switch OFF. I
2. Turn OFF the headlamp.
3. Pull out #46 fuse.
4. Check that the fuse is not fusing.
J
Is the inspection result normal?
YES >> GO TO 4.
NO >> Replace the fuse after repairing the applicable circuit.
K
4.CHECK CHARGE PORT LID OPENER SWITCH ILLUMINATION LAMP POWER SUPPLY CIRCUIT
1. Disconnect charge port lid opener switch harness connector.
2. Check the continuity between charge port lid opener switch harness connector and fuse terminal. L
+
Charge port lid opener switch − Continuity
M
Connector Terminal
#46 fuse termi-
M93 1 Existed N
nal
Is the inspection result normal?
YES >> Check power supply circuit. O
NO >> Repair or replace error-detected parts.
5.CHECK CHARGE PORT LID OPENER SWITCH GROUND CIRCUIT
1. Turn power switch OFF. P
2. Turn OFF the headlamp.
3. Disconnect charge port lid opener switch harness connector.
4. Check the continuity between charge port lid opener switch harness connector and ground.
+
Charge port lid opener switch − Continuity
Connector Terminal
M114 4 Ground Existed
Is the inspection result normal?
YES >> Replace charge port lid opener switch. Refer to DLK-211, "Removal and Installation".
NO >> Repair or replace error-detected parts.
6.CHECK CHARGE PORT LID OPENER SWITCH POWER SUPPLY
1. Turn power switch OFF.
2. Turn OFF the headlamp.
3. Disconnect charge port lid opener switch harness connector.
4. Check the voltage between charge port lid opener switch harness connector and ground.
+
Charge port lid opener switch − Voltage
Connector Terminal
12V battery volt-
M114 6 Ground
age
Is the inspection result normal?
YES >> GO TO 8.
NO >> GO TO 7.
7.CHECK CHARGE PORT LID OPENER SWITCH SIGNAL CIRCUIT
1. Disconnect VCM harness connector.
2. Check the continuity between charge port lid opener switch harness connector and VCM harness connec-
tor.
+ −
Charge port lid opener
VCM Continuity
switch
Connector Terminal Connector Terminal
M114 6 E123 93 Existed
3. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-53, "Intermittent Incident".
NO >> Repair or replace error-detected parts.
8.CHECK CHARGE PORT LID OPENER SWITCH GROUND CIRCUIT
Check the continuity between charge port lid opener switch harness connector and ground.
+
Charge port lid opener switch − Continuity
Connector Terminal
M114 8 Ground Existed
Is the inspection result normal?
YES >> GO TO 9.
NO >> Repair or replace error-detected parts.
9.CHECK CHARGE PORT LID OPENER SWITCH
Check charge port lid opener switch. Refer to EVC-405, "Component Inspection (Charge Port Lid Opener
Switch)".
Revision: May 2014 EVC-404 2014 LEAF
CHARGE PORT LID OPENER SWITCH
< DTC/CIRCUIT DIAGNOSIS >
Is the inspection result normal?
YES >> INSPECTION END A
NO >> Replace charge port lid opener switch. Refer to DLK-211, "Removal and Installation".
Component Inspection (Charge Port Lid Opener Switch) INFOID:0000000010120857
B
1.CHECK CHARGE PORT LID OPENER SWITCH
1. Turn power switch OFF. EVC
2. Disconnect charge port lid opener switch harness connector.
3. Check the continuity between charge port lid opener switch terminals under the following condition.
D
Terminal Condition Continuity
+
Charge port light − Voltage
Connector Terminal
12V battery volt-
E129 1 Ground
age
Is the inspection result normal?
YES >> GO TO 6.
NO >> GO TO 2.
2.CHECK CHARGE PORT LIGHT POWER SUPPLY-2
Check the voltage between IPDM E/R harness connector and ground.
+
IPDM E/R − Voltage
Connector Terminal
12V battery volt-
E14 42 Ground
age
Is the inspection result normal?
YES >> GO TO 5.
NO >> GO TO 3.
3.CHECK IPDM E/R POWER SUPPLY
Check the voltage between IPDM E/R harness connector and ground.
+
IPDM E/R − Voltage
Connector Terminal
12V battery volt-
E9 2 Ground
age
Is the inspection result normal?
YES >> GO TO 4.
NO >> Check power supply circuit.
4.CHECK FUSE
Revision: May 2014 EVC-406 2014 LEAF
CHARGE PORT LAMP
< DTC/CIRCUIT DIAGNOSIS >
1. Pull out #43 fuse.
2. Check that the fuse is not fusing. A
Is the inspection result normal?
YES >> Replace IPDM E/R. Refer to PCS-29, "Removal and Installation".
NO >> Replace the fuse after repairing applicable circuit. B
5.CHECK CHARGE PORT LIGHT POWER SUPPLY CIRCUIT
1. Disconnect IPDM E/R harness connector.
EVC
2. Check the continuity between IPDM E/R harness connector and charge port light harness connector.
+ −
D
IPDM E/R Charge port light Continuity
Connector Terminal Connector Terminal
E14 42 E129 1 Existed E
3. Also check harness for short to ground and short to power.
Is the inspection result normal?
F
YES >> Check intermittent incident. Refer to GI-53, "Intermittent Incident".
NO >> Repair or replace error-detected parts.
6.CHECK CHARGE PORT LIGHT CONTROL CIRCUIT G
1. Close the charge port lid.
2. Press charge port lid opener switch.
3. Check the voltage between charge port light harness connector terminals within 3 minutes of operating H
the charge port lid opener switch.
+
VCM − Continuity
Connector Terminal
58
E61
65
Ground Existed
118
E62
126
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-53, "Intermittent Incident".
NO >> Repair or replace error-detected parts.
Electric compressor re- The set temperature is low. Adjust the set temperature.
quires a large amount of Perform self-diagnosis of A/C auto
power. Abnormal A/C auto amp.
Air conditioner requires a amp.
Low electrical consumption
large amount of power. The set temperature is high. Adjust the set temperature.
PTC heater requires a large
amount of power. Perform self-diagnosis of A/C auto
Abnormal A/C auto amp.
amp.
High-capacity auxiliaries is
Auxiliaries requires a large amount of power. Check vehicle condition.
connected.
Incorrect service plug con- Check installation condition of the
Low efficient Li-ion battery.
nection. service plug.
Perform inspection according to the
diagnosis procedure of DTC P33E6
Low Li-ion battery cell ca-
of EV battery control system. Refer
Lower energy storage, com- Battery charge level at full pacity.
to EVB-147, "Diagnosis Proce-
pared to meter indication. charge is low. dure".
Li-ion battery charged with Charge Li-ion battery with its room-
its temperature low. temperature condition.
Perform EV battery control system
Abnormal Li-ion battery. diagnosis by symptom. Refer to
EVB-179, "Diagnosis Procedure".
I
Symptom Possible cause Action
The timer charge start con-
Timer charge or remote charge does not start.
J
Symptom Possible cause Action
Charging is not completed despite full charge. Abnormal LBC. Perform self-diagnosis of LBC.
Quick charge is not completed.
L
Quick charger communica- Perform self-diagnosis of PDM
VCM does not receive a quick charge stop request signal.
tion error. (Power Delivery Module).
charging stops.
Perform inspection according to the
Charge Insulation Resis-
diagnosis procedure of DTC
Charge power is limited. tance Loss Protection Con-
P3141. Refer to EVC-251, "DTC
trol is active.
Logic".
Normal operation.
NOTE:
Charge level depends on Li-ion bat-
Indication decreases after Temperature change in Li- tery temperature. For meter indica-
Target charge level differs the completion of charge. ion battery. tion method, refer to MWI-24, "LI-
from the meter indication. ION BATTERY AVAILABLE
CHARGE GAUGE : System De-
scription".
Meter indication does not
LED malfunction MWI-48, "Description"
reach maximum.
Chargeable electricity is lim- LBC limits chargeable elec- Check “POWER LIMIT CAUSE” of
Charge level is low.
ited. tricity. DATA MONITOR item in VCM.
NOTE:
Climate Ctrl. Timer start conditions are not satisfied. Remote climate control is If Climate Ctrl. Timer and remote
set. climate control are requested simul-
taneously, remote climate control is
prioritized.
EVSE is not connected. Connect EVSE.
A/C auto amp. does not rec- Perform self-diagnosis of A/C auto
Abnormal A/C auto amp.
ognize Climate Ctrl. Timer. amp.
HAC-173, "A/C AUTO AMP. : Diag-
A/C system does not start. nosis Procedure" (with heat pump)
Abnormal A/C system pow-
— or HAC-333, "A/C AUTO AMP. : Di-
er supply.
agnosis Procedure" (without heat
pump)
EVC
JSCIA0800GB
G
REMOVAL
J
CAUTION:
Before replacing VCM, perform “SAVE DATA FOR CPU REPLACE” in “WORK SUPPORT” of CONSULT
to save the current VCM data in CONSULT. Refer to EVC-131, "Work Procedure".
1. Turn power switch OFF and wait at least 90 seconds. K
CAUTION:
During this period, never perform vehicle handling such as opening and closing of doors. If some
kind of vehicle handling is performed, then wait another 90 seconds or more from the time of the L
vehicle handling.
2. Disconnect the 12V battery negative terminal. Refer to EVC-9, "Precautions for Removing Battery Termi-
nal". M
3. Partially remove the body side welt. Refer to INT-29, "BODY SIDE WELT : Removal and Installation".
4. Remove instrument mask RH. Refer to IP-17, "Removal and Installation".
5. Remove the glove box cover assembly. Refer to IP-16, "Exploded View". N
6. Disconnect VCM harness connector.
7. Remove VCM mounting nuts.
8. Remove VCM. O
9. Remove VCM bracket mounting nuts.
10. Remove VCM bracket.
P
INSTALLATION
Install in the reverse order of removal.
CAUTION:
Must be perform additional service when replacing VCM. Refer to EVC-131, "Work Procedure".