D011 PD16002 RevB
D011 PD16002 RevB
D011 PD16002 RevB
SUNTRACK
PC Software Manual
and Functional
Description
F.423.03.
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P4Q Electronics has all rigths reserved. Suntrack provides this document without
warranty in any form either expressed or implied. P4Q Electronics could revise this
document at any time without notice.
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SUNTRACK
SUMMARY
APPLICATION
Most of the manual applies to all of the NCU models, but some particular
sections apply just to Zigbee models, or RS485 modes. Other sections apply just to
selfpowered models or single lines models. Some settings are also different for single or
double gateway versions.
SUMMARY REVIEW
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INDEX
2.- CONNECTION............................................................................................................... 20
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FIGURES
FIGURE 1.- SITE CONTROL ELEMENTS (ZIGBEE) ..................................................................... 11
FIGURE 2.- SITE CONTROL ELEMENTS (RS485) ....................................................................... 12
FIGURE 3.- CLEANING POSITION ............................................................................................... 14
FIGURE 4.- WIND ALARM ............................................................................................................ 15
FIGURE 5.- SNOW ALARM ........................................................................................................... 16
FIGURE 6.- ZIGBEE ...................................................................................................................... 17
FIGURE 7.- ZIGBEE NETWORK ELEMENTS ............................................................................... 18
FIGURE 8.- DIFFERENT ZIGBEE NETWORKS ............................................................................ 18
FIGURE 9.- SWITCH ..................................................................................................................... 20
FIGURE 10.- NCU CONNECTION ................................................................................................. 21
FIGURE 11.- NCU CONNECTION ................................................................................................. 22
FIGURE 12.- TCU CONNECTION (ZIGBEE GATEWAY) .............................................................. 23
FIGURE 13.- TCU CONNECTION (RS485 GATEWAY) ................................................................ 23
FIGURE 14.- TCU OR RSU CONNECTION .................................................................................. 24
FIGURE 15.-INSTALLABLES FOR SELFPOWERED NCU AND SINGLELINE NCU .................... 25
FIGURE 16.- LANGUAGE SELECTION ........................................................................................ 25
FIGURE 17.-ADITIONAL TASKS ................................................................................................... 25
FIGURE 18.-INSTALLATION SUMMARY ...................................................................................... 26
FIGURE 19.-INSTALLATION PROCESS ....................................................................................... 26
FIGURE 20.-INSTALLATION COMPLETED .................................................................................. 27
FIGURE 21.-SUNTRACK MODBUS MASTER .............................................................................. 27
FIGURE 22.- SUNTRACK.............................................................................................................. 28
FIGURE 23.- STATUS/ALARMS .................................................................................................... 29
FIGURE 24.- NETWORK CONFIGURATION ................................................................................ 32
FIGURE 25.- NCU IP ADDRESS MODIFICATION ........................................................................ 33
FIGURE 26.- SAVE DATA ............................................................................................................. 33
FIGURE 27.- NCU NETMASK MODIFICATION ............................................................................. 35
FIGURE 28.- NCU ROUTER MODIFICATION ............................................................................... 35
FIGURE 29.- PORT NUMBERS..................................................................................................... 36
FIGURE 30.- EXTERNAL NCUS ................................................................................................... 37
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TABLES
TERM DESCRIPTION
Sw Software
Hw Hardware
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o Low speed
o Overcurrent
o Battery related alarms (just in selfpowered models)
For coordination purposes the NCU can divide the TCUs connected to it into
different groups. For cleaning purposes, for example, it can be interesting to just move a
certain number of TCUs to a fixed position instead of moving all of them.
For wind alarm actuation it is also possible that the different groups of TCUs
receive the request to stow depending on different RSU alarms. For each group it is
possible to assign a RSU or not. If no specific RSU is assigned to the group, the TCUs in
this group will receive the request to stow if any RSU detects an alarm condition.
Making use of one of the safe positions, the NCU can request groups of TCUs to
move to corresponding cleaning positions.
Some on-off switches can be found inside the NCU cabinet. Each one is related to
a group of TCUs. When the NCU detects that one or various switches are turned on, it
sends the Safe Position 4 Request to the corresponding group of TCUs.
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When the switches are turned off, the NCU eliminates the Safe Position Request.
The TCUs go back to tracking if the minimum time for Safe Position 4 has elapsed.
When a RSU detects a wind alarm condition the NCU sends the Safe Position 1
Request to the corresponding TCUs or to all the TCUs, depending on the configuration.
When the TCUs receive the safe position request, they move the tracker to the position
previously configured for Safe Position 1.
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When the alarm is deactivated in the RSU, the NCU eliminates the Safe Position
Request. The TCUs go back to tracking if the minimum time for Safe Position 1 has
elapsed.
Each NCU can also communicate with other NCUs to get their wind alarm information. This
way it is possible for a NCU without associated RSU to get wind alarms information from
other RSUs connected to other NCUs.
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When a RSU detects a snow alarm condition the NCU sends the Safe Position 3
Request to all the TCUs.
When the TCUs receive the safe position request, they move the tracker to the
position previously configured for Safe Position 3.
When the alarm is deactivated in the RSU, the NCU eliminates the Safe Position
Request. The TCUs go back to tracking if the minimum time for Safe Position 3 has
elapsed.
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The NCU synchronises the date/time in all the TCUs assigned to it. It sends its
actual date/time so it is important to synchronize the NCU before. A NTP (Network Time
Protocol) server can be configured at the NCU so that it synchronises its date/time
automatically.
Zigbee is a wireless communication protocol that uses the same frequency band as
WiFi or Bluetooth. But apart of being less expensive, it has some particularities that make it
more suitable nowadays for industrial applications.
A Zigbee network is a mesh network. This means that all or some of the elements
in the network can act as repeaters, so two elements on the same network do not need to
have lign of sight to communicate, as they can use intermediate elements as repeaters.
There are 3 types of elements in a Zigbee network: routers, end-devices and a
coordinator. There can be several routers or end-devices in a network, but only one
coordinator.
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The coordinator is the element that creates the Zigbee network. This network has
a network identifier called PAN ID (Personal Area Network Identifier). Routers and end-
devices can join a Zigbee network but they can’t create it. The difference between these
two types of elements is that routers are always active and can act as repeates while end-
devices have sleep periods and can’t act as repeaters. If there are more than one Zigbee
network available (more than one coordinator around), routers and end-devices can join
just one of the networks. If no specific network is assigned to them, they can join a different
network each time they power up. It is possible to configure these devices to join a specific
network, by indicating them the PAN ID of the desired network.
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The TCUs and RSUs are routers inside the Zigbee network. No end-devices are
used. By themselves they can’t create a Zigbee network so they can’t establish any type of
communication. The NCU is the coordinator element, as it has a Zigbee gateway (or two in
double gateway versions) with a Zigbee coordinator module inside. In double gateway
NCUs there are two coordinators, so this means that there are two different networks. In
this case it is necessary to configure the TCUs with the desired PAN ID, so that they
connect to the desired gateway. In big sites, with more than one NCU, even they are single
gateway NCUs, it is also necessary to configure the TCUs with the correct PAN ID. Even if
there is just one NCU with just one Zigbee network it is recommendable to configure the
correct PAN ID in the TCUs and RSUs.
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2.- CONNECTION
The connection with the NCU is done using Ethernet interface. Inside the cabinet
there is an Ethernet switch where there are some available ports for external connection.
The NCU makes use of a gateway to connect to the TCUs and the RSUs.
Depending on the interface type used in the site, the gateway inside the cabinet is different:
- Digi’s Zigbee gateway for Zigbee based sites.
- Moxa’s RS485 gateway for RS485 based sites.
The corresponding gateway can also be accessed through the Ethernet switch.
This way the user can connect individually to any of the TCUs or the RSUs. When more
than 100 TCUs are connected to one NCU it is necessary to make use of 2 gateways (NCU
with double gateway).
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The procedure is the same as the one for the NCU connection. But instead of
using the NCU monitoring software, the TCU or the RSU monitoring software must be used
and the configuration of the connection parameters is different.
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In this case the entered IP address is the one corresponding to the gateway:
192.168.0.36 or 192.168.0.37 (when there is a second gateway).
And it is necessary to specify the Modbus address of the desired device.
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This section describes the use of the user interface software for NCU monitoring
and configuration. Each section is described individually.
4.1.- SUNTRACK
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4.2.- STATUS
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4.2.7.- Sw Update
When a remote firmware update to the NCU is performed, the indicator New Sw
available is activated and it needs to be reset in order to install the new firmware. This can
be done pressing the Reset/Install button below the indicator. There are configuration
changes that also need a reset in order to be applied.
4.2.8.- Product Id
The hardware and software identifiers of the NCU. The software identifier is used
for revision control.
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4.3.- CONFIGURATION
This screen allows the user to change the network configuration of the NCU. It
shows the IP addresses of the gateways inside the NCU cabinet, but they are just for NCU
configuration. This means that this software does not modify them in the gateways. It
just configures the NCU so that it knows what IP addresses it has to acces in order to get
the TCU and RSU data.
For Zigbee versions the used gateway is the ConnectPort X2 - ZigBee from DIGI.
Its web interface must be accessed to change its IP address.
For RS485 version the used gateway is the MB3280 from Moxa.
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To save the setting into non volatile memory the Save Data button must be
pressed. Otherwise, when the NCU is switched off, its IP address will be restored to the
previous one.
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4.3.2.- Gw 1 IP Address
The IP address of the gateway. This setting does not change the gateway IP
address. It just configures the IP address to which the NCU has to be connected in order
to get the tracker data. As mentioned before, to change the converter IP address its web
interface must be accessed. Its default IP address in the NCU is 192.168.0.36. For RS485
NCU models Moxa’s MGate program can be used to configure the RS485 gateway.
The changes in this value do not need the Restart button to be pressed, but they
need to be saved in non volatile memory pressing the Save data button.
If this configuration does not match the converter Ip address configuration, the
NCU is not able to communicate with thegateway, and the Gw 1 Communication Alarm is
activated, as mentioned in 4.4.1
4.3.3.- Gw 2 IP Address
The IP address of the second gateway for double gateway NCU versions.Its configuration
is the same as Gw 1.
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When new values are entered for the TCP ports, the Save Data has to be pressed
and the system has to be restarted pressing the Reset/Install button in the Status Screen.
The sytem will reboot and the connection will have to be restarted with the new port
specification.
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If the value of the register “External NCU Quantity” is set to “None”, the NCU will
not do any other NCU polling. But if this value is set to 1-10, it will poll that quantity of
NCUs. It will start from IP address of NCU 1, and it will stop at IP address of NCU X
(X=“External NCU”). This NCU wind alarm scan is repeated every 10 seconds.
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4.4.- INSTALLATION
This screen shows the information about the solar plan installation. The number of
trackers connected to the NCU and the group configuration can be changed. These
settings allow the use of the NCU in different sites, whenever the trackers to be
monitored are the same type. When the trackers are different, the NCU needs another
configuration to identify the type of tracker to be monitored. In this case it is necessary to
contact P4Q.
The NCU is prepared for one configuration said before hand, and for a
particular model of suntrack. If it is necessary to use the NCU with other
controller is necessary to reconfigurate the NCU. The internal Modbus
map changes depend on the model tracker.
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The NCU needs to be reset to apply the modifications made in this screen. Before
the reset it is necessary to save the new data in non volatile memory. The procedure is the
following:
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4.4.1.- Gw Quantity
Gateway quantity can be 1 or 2, depending on the NCU model. Double
gateway NCUs are used when more than 100 TCUs need to be monitored and control with
a single NCU.
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The number of groups in the site. The total number of TCUs can be divided into
different groups. Group assignation is done consecutively in a similar way to Modbus
addressing.
These groups are used with cleaning requests (it can also be useful for group
based wind stow request). The NCU has a switch inside the cabinet to send a cleaning
position request to a specific group. It has 8 switches, so at most 8 groups can be
configured. If just one group is configured, activating the first group switch all of the TCUs
will receive the cleaning position request.
A different RSU can be assigned for each group, or it can be left with no specific
assignation (“Any”). If no specific RSU is assigned for the group, when any RSU detects an
alarm the NCU will send the corresponding safe position request to the group. If a specific
RSU is assigned to the group, the NCU will just send the safe position request when that
specific RSU detects an alarm.
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4.5.- DATE/TIME
The date and time of the NCU are shown in this screen.
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These checkboxes allow the user to move the TCU groups to wind, snow and
cleaning positions remotely.
The NCU controls the Safe Position Request in all the TCUs. If the user needs to
operate manually the Safe Position Request in some TCU, this button disables the Safe
Position Request control from the NCU so that it does not interfere with the values written
by the user.
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4.9.- AUTO/MANUAL
4.9.1.- Auto/Manual
These buttons allow the user to send auto or manual requests to all the TCUs in
the corresponding groups.
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Refer to the TCU manual for more information about the shown data.
Placing the cursor on each of the controls, a description of the control is displayed.
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Refer to the TCU manual for more information about the shown data.
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Placing the cursor on each of the controls, a description of the control is displayed.
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Server is composed of a group of files that are uploaded into the Connectport, in the
Python section. The server is started when the Connectport is powered on. This is
configured in the Auto-start Settings inside the Python section.
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4 0013A20040000004
Each line establishes one relationship. The number on the left configures the
Modbus address for the number on the right that indicates the Zigbee address. For
example, Modbus requests with slave address 1 will be redirected to the device with Zigbee
address 0013A20040000001.
Once the address table is configured and the Connectport rebooted the gateway is
ready to access the devices. The connection can be done as shown in 4.2.- Suntrack
Tracker Communication, where the Modbus TCP connection is explained after the RS485
connection.
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If any gateway was found during the search procedure they are shown on the
application. By Double clicking on each device o by selecting the device and pressing
“Configuration” button, the application will show a new screen for its configuration.
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7.- TRADEMARKS
All the products indicated in this manual are copyrighted and are distributed under licence
by P4Q Electronics S.L.
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