Installation Manual Condensinox

Document No.
00CNO0183-C / 02/09/15
CONDENSINOX FR EN DE ES IT NL
GAS CONDENSING BOILER

40, 60, 80 or 100 kW
with modulating burners
for natural gas and propane gas
Installation,
use and
maintenance
instructions
VE
PRODUC SITE DE PONT-DE-VAUX
CO ECTI
1 route de Fleurville - BP 55
LL
FR - 01190 PONT-DE-VAUX
CONDENSINOX - Installation, Use and Maintenance
CONTENTS
1. WARNINGS AND RECOMMENDATIONS ..............................................................................5

1.1. Transport and storage ................................................................................................................................... 5
1.2. Symbols used in this document .................................................................................................................... 5
1.3. Staff qualification for installation, adjustment, use and maintenance ............................................................ 5
1.4. Safety instructions ......................................................................................................................................... 5
1.5. Water characteristics ..................................................................................................................................... 6
2. CERTIFICATION ...................................................................................................................10
2.1. Compliance with European Directives ........................................................................................................ 10
2.2. Regulatory installation conditions................................................................................................................ 10
2.3. Gas category ............................................................................................................................................... 10
2.4. Gas supply pressures ................................................................................................................................. 11
3. TECHNICAL SPECIFICATIONS ...........................................................................................12

3.1. Dimensions ................................................................................................................................................. 12
3.2. Combustion at 15°C and 1013 mbar ........................................................................................................... 13
3.3. Conditions of use ........................................................................................................................................ 14
3.4. Electrical connection ................................................................................................................................... 14
4. INSTALLATION .....................................................................................................................15
4.1. Boiler location .............................................................................................................................................. 15
4.2. Exhaust connection ..................................................................................................................................... 16
4.3. Hydraulic connection ................................................................................................................................... 25
4.4. Connecting the gas supply .......................................................................................................................... 27
4.5. Changing the gas ........................................................................................................................................ 27
4.6. Electrical connection ................................................................................................................................... 31
5. COMMISSIONING.................................................................................................................35
5.1. Checks before commissioning .................................................................................................................... 35
5.2. Commissioning ............................................................................................................................................ 35
6. CHECKS AFTER COMMISSIONING....................................................................................36

6.1. Condensate removal ................................................................................................................................... 36
6.2. Gas supply .................................................................................................................................................. 36
7. MAINTENANCE OPERATIONS ...........................................................................................37

7.1. Draining the boiler ....................................................................................................................................... 37
7.2. Checks on the boiler environment............................................................................................................... 38
7.3. Cleaning the combustion chamber/exchanger ............................................................................................ 38
7.4. Checking the ignition and ionisation electrodes .......................................................................................... 39
8. END-OF-LIFE CYCLE OF THE APPARATUS ......................................................................40
Published: 09 / 2015 Page 3 / 116

9. HYDRAULIC DIAGRAMS AND CONFIGURATIONS...........................................................41

9.1. Selection diagrams...................................................................................................................................... 41
9.2. Symbols used in the diagrams .................................................................................................................... 43
9.3. List of diagrams ........................................................................................................................................... 43
10. SPARE PARTS LIST .............................................................................................................90
11. CUSTOMER PARAMETERS TABLE ...................................................................................98
12. ANNEX A.............................................................................................................................115
Page 4 / 116 00CNO0183-C

1. WARNINGS AND RECOMMENDATIONS

PLEASE READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
MAINTAINING OR USING THE BOILER. IT CONTAINS IMPORTANT
INFORMATION ABOUT SAFETY.
1.1. Transport and storage

The boiler:
- must be stored vertically in a place where the temperature is between
-20°C and +55°C and the relative humidity is between 5% and 95%.
- must not be stacked,
- must be protected against humidity.
1.2. Symbols used in this document
INFORMATION: This symbol draws attention to comments.
Failure to comply with these instructions may

! ATTENTION: cause damage to the installation or to other
objects.
! DANGER:
cause injury and serious material damage.
DANGER:
cause electrocution.
1.3. Staff qualification for installation, adjustment, use and maintenance
The appliance must be installed, configured and maintained by a qualified,

approved professional in accordance with the local and national regulations
in force. These operations may require work to be done with the machine
powered up and the door panels (on the front of the boiler) open.
The basic operations of use should be performed with the door panels closed.
1.4. Safety instructions
• Always switch off the boiler and close the general gas supply before
working on the boiler.
• After all operations on the boiler (maintenance or repair), check the
installation for gas leaks.
Published: 09 / 2015 Page 5 / 116

If you smell gas:

• Do not use naked flames, do not smoke and do not activate
!
electrical contacts or switches.
DANGER:
• Cut the gas supply.
• Ventilate the room.
• Trace the leak and repair it.
If smoke is released:
!
• Switch off the boiler.
DANGER:
• Ventilate the room.
• Trace the leak and repair it.
The boiler is earthed via connecting cables (green/yellow) and special

DANGER: fixing screws. If the boiler is disassembled, make sure the cables are
reconnected properly and ALWAYS reuse the original fixing screws.
1.5. Water characteristics
The following rules apply once the boiler is put into service and remain valid
until the end of life of the product.
1.5.1. Preparing the water system before putting the boiler into service
For any installation (new or renovation), the water system pipes must be
thoroughly cleaned. The purpose of this initial cleaning is to eliminate germs
and residue that can cause deposits to form.
In new installations in particular, any residues of grease, oxidised metal or
copper micro-deposits must be removed.
In renovated installations, cleaning should focus on removing sludge and the
products of corrosion formed when the unit was last in operation.
There are two types of methods for cleaning and removing sludge: a high-
intensity approach that takes a few hours and a slower, more gradual
approach that takes several weeks. This first type of cleaning must be done
before connecting the new boiler, and with the second type, a filter should be
installed on the boiler return circuit to capture loosened deposits.
The cleaning performed prior to installation improves performance, reduces
energy consumption, and resists scaling and corrosion on the unit. A water
treatment professional should carry out the cleaning.
Page 6 / 116 00CNO0183-C

1.5.2. Protecting the unit against scaling

Water naturally contains dissolved calcium ions and carbonates that cause
scaling (calcium carbonate) to form. To prevent excessive deposits, take
precautions with regard to the water used to fill the unit: hardness < 100 ppm
Water must be added during the life of the boiler. The new water adds scaling
to the water system. The amount of fill water plus the amount of make-up
water added during the life of the unit should not be more than three times
the water capacity of the heating system. Also, the hardness of the make-up
water must be controlled. Make-up water: hardness < 50 ppm
Adding a large amount of untreated water always contributes a significant

amount of scaling. To monitor this and to detect problems, a system water
meter must be installed.
Failure to comply with these guidelines (such that the fill water plus the make-
up water is more than three times the water capacity of the heating system)
requires a full cleaning (to remove sludge and scaling) to be performed.
Additional precautions are required for operation:

- If a softener is present in the installation, the equipment must be
checked frequently to ensure it is not discharging chloride-rich water into
the system: the chloride concentration must always remain below
50 mg/litre.
- To prevent the build-up of calcium deposits (such as on exchange
surfaces), the unit should be brought into service slowly, starting by
operating at a low power with high primary water flow.
- If the water in the system does not have the required qualities (e.g.
high hardness), it must be treated. The fill water must be treated, and
whenever new water is added, the make-up water must also be treated.
- Installations with multiple boilers require all of the boilers to be brought
up simultaneously at minimal power. Doing this prevents the calcium in
the water from depositing on the exchange surfaces of the first boiler.
- When working on the unit, avoid draining it completely; only the required
parts of the system are to be drained.
The rules listed above are designed to minimise scaling on the exchange
surfaces and thus to increase the life of the boilers.
To optimise how the equipment operates, calcium deposits can be removed.
This must be done by a specialised company. Also, before putting the unit into
service, verify that the heating system is not damaged (e.g. leaks). If it has
excessive scaling, the unit's settings for operation and for water treatment
must be adjusted.
Published: 09 / 2015 Page 7 / 116

1.5.3. Protecting steel and stainless steel boilers against corrosion
Corrosion can affect the iron components used in boilers and heating
systems, which is directly related to the presence of oxygen in the water
heater's water. Dissolved oxygen that enters the unit when it is being filled for
the first time reacts with the equipment materials and quickly disappears. If
the oxygen is not renewed through significant contributions of water, the unit
might not experience any damage whatsoever.
However, it is important to follow the sizing rules and installation guidelines
in order to prevent oxygen from continuously flowing into the heating water.
These rules include:
- Give preference to an expansion vessel with a membrane rather than an
open expansion vessel that allows direct passage.
- Ensure the pressure in the installation is greater than 1 bar when cold.
- Remove leaky (permeable to gas) components and replace with sealed
components.
If the guidelines above are followed, the unit's system water has the proper
characteristics to last a long time: 8.2 < pH < 9.5 with a dissolved oxygen
concentration of < 0.1 mg/l.
If there is a chance that oxygen could enter the unit, you must take additional
precautions. Adding an oxygen scavenger (e.g. sodium sulphite) is highly
recommended. We recommend directing any water treatment questions to
specialists, who can provide:
- The appropriate treatment based on the characteristics of the unit,
- A monitoring agreement with a guarantee as to the results.
In the case of an installation in which the water comes into contact with
a variety of materials, e.g. copper and aluminium, appropriate treatment is
recommended to ensure the long-term operation of the installation. In most
cases, this treatment will involve adding corrosion inhibitors in the form of
chemical solutions. We recommend contacting a water treatment specialist.
1.5.4. Unit monitoring

If the recommendations listed above (new installation or renovation) have
been followed, the unit monitoring is limited to:
- Checking the amount of make-up water (fill water volume + make-up
water volume < 3 times the unit volume).
- Checking the pH (stable or rising slightly).
- Checking the water hardness (stable or falling slightly).
We recommend monitoring these parameters two to three times a year. Note

that monitoring the quantity of make-up water is vital to ensure the long-term
operation of the installation.
If any of these parameters deviates from the above recommendations, refer
to a water treatment specialist to correct the problem.
Page 8 / 116 00CNO0183-C

1.5.5. Setting up a plate exchanger

If the recommendations listed above cannot be met, you can set up a plate
exchanger to separate the primary system from the secondary system, which
protects the boiler from undesirable effects.
1.5.6. Setting up a filtration system

A filtration system on the boiler return circuit is recommended in order to
remove suspended particles from the unit (filter, dirt separator etc.).
Published: 09 / 2015 Page 9 / 116

2. CERTIFICATION
2.1. Compliance with European Directives
- Low voltage (2006/95/EC)

This appliance is not intended for use by persons (including children)
whose physical, sensory or mental abilities are reduced, or persons
without experience or knowledge, unless they have been able to
benefit, through someone responsible for their safety, from supervision
or prior instruction concerning the use of the appliance.
Children must be supervised to ensure they do not play with the
appliance.
- Electromagnetic compatibility (2004/108/CEE)
- Gas appliances (2009/142/CE)
- Efficiency (92/42/CEE) until 26/09/2015
- Energy labelling (2010/30/EU): from 26/09/2015
In application of the directive and according to the requirements of the
EU regulation No. 811/2013 of 18 February 2013, the information on
condensation boilers with a power of less than or equal to 70 kW is
available in appendix A.
- Eco-design (2009/125/EC): from 26/09/2015
In application of the directive and according to the requirements of
the EU regulation No. 813/2013 of 02 August 2013, the technical
parameters of condensation boilers with a power of less than or equal
to 400 kW are available in appendix A.
2.2. Regulatory installation conditions
The appliance must be installed by an approved professional in accordance

with regulations and current professional practices.
2.3. Gas category
This boiler has been adjusted in the factory to work with group H natural
gas (type G20) with a supply pressure of 20 mbar.
For an installation on a 300 mbar gas network, place a gas filter and
gas pressure regulator upstream of the boiler in accordance with current
regulations.
See chapter 4.8 for how to change the gas, and use a qualified professional.
INFORMATION: Any work on a sealed component will lead to loss of the guarantee.
Page 10 / 116 00CNO0183-C

Categories
BE LU CH ES FR GB IE IT PT
B23 - B23 P I2E(S) I2E (G20) II2H3P II2H3P II2E 3P
II2H3P II2H3P II2H3P II2H3P
CONDENSINOX
SI
40-60 C13 - C33 -

I2E(S) I2E (G20) I2H I2H I2E I2H I2H I2H I2H
C53 C43 - C83 SI
B23 - B23 P I2E(R) I2E (G20) II2H3P II2H3P II2E 3P

II2H3P II2H3P II2H3P II2H3P
CONDENSINOX
SI
80-100 C13 - C33 -

I2E(R) I2E (G20) I2H I2H I2E I2H I2H I2H I2H
C53 C43 - C83 SI
2.4. Gas supply pressures
The pressures given below should be measured at the input to the

INFORMATION:
gas valve.
H G20 L G25 G31 propane

natural gas natural gas (only with B23 and B23P)
Nominal pressure (mbar) 20 25 37
Minimum pressure (mbar) 17 20 25
Maximum pressure (mbar) 25 30 45
Published: 09 / 2015 Page 11 / 116

3. TECHNICAL SPECIFICATIONS
3.1. Dimensions
B C
A E
40 max
20 min
M F
Gas øN
(cylindrical male)
Flow øK
(conical male)
J
I
D
Hot return øK
H
Cold return øK
G
Condensate ø 25
O
discharge
U0510468-#
figure 1 - Dimensional characteristics
A B C D E F G H I J ØK L M ØN O
MODEL
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
40 - 60 1475 595 670 1449 58 100 336 400 406 76 1"1/4 1354 205 G1/2" 114
80 - 100 1708 695 779 1626 102 110 336 400 550 85 1"1/4 1529 131 G3/4" 114
Page 12 / 116 00CNO0183-C

3.2. Combustion at 15°C and 1013 mbar
MODEL
40 60 80 100
G20 40.0 60.0 80.0 97.0

Nominal power Pn (80/60°C) kW
G25 set up for G20 ** 33.2 49.8 65.6 80.5
Nominal power when condensing G20 43.8 65.5 87.5 105.5
kW
Pn (50/30°C) G25 set up for G20 ** 36.3 54.4 71.8 87.5
G20 41.6 62.1 82.7 100.0
Rated heat input Qn kW
G25 set up for G20 ** 34.5 51.5 67.8 83.0
G20 / G25 8.3 12.4 16.5 19.5
Min heat input Qmin G25 set up for G20 ** kW 6.9 10.3 13.5 16.2
G31 19.5 20 20.7 19.5
G20 4.4 6.6 8.8 10.6
G25 5.1 7.6 10.2 12.3
Gas flow rate at Pn (15°C) m3/h
G25 set up for G20 ** 2.2 6.3 8.4 10.2
G31 *** 3.2 4.8 6.4 7.8
Value range of CO2 % See paragraph 4.5
19 / 28.3 / 38.5 / 46.5 /
Exhaust mass flow rate at Qn / Qmin (80/60°C) * g/s
4.0 5.9 7.9 9.6
17.8 / 25.3 / 35.9 / 43.5 /
Exhaust mass flow rate at Qn / Qmin (50/30°C) * g/s
3.5 5.5 7.3 8.9
Exhaust temperature at Qn / Qmin (80/60°C) * °C 74 / 56 85 / 55 76 / 57 82 / 57
Exhaust temperature at Qn / Qmin (50/30°C) * °C 48 / 29 58 / 30 56 / 30 56 / 30
Exhaust circuit pressure loss at Qn * Pa 135 162 145 140
Exhaust outlet diameter mm 80 80 100 100

Maximum allowable nozzle pressure (B23P)
Pa 160 / 6 160 / 5 120 / 7 120 / 5
at Qn / Qmin (80/60°C)*
Maximum allowable nozzle pressure (B23P)
Pa 129 / 5 129 / 5 101 / 5 105 / 5
at Qn / Qmin (50/30°C)*
Combustion air flow rate at Qn * m3/h 53 80 108 131
NOx class 5
B23, B23P
B23, B23P,
Exhaust removal and air inlet type classifications C13, C33, C43,
C13, C33, C53
C53, C83
* values corresponding to a G20 set-up.

** G25 set up for G20: gas category I2E(S) or I2E(R)
*** only for B23 and B23P exhaust evacuation
Published: 09 / 2015 Page 13 / 116

3.3. Conditions of use

MODEL
40 60 80 100
Maximum starting temperature setpoint °C 80
Max starting temperature °C 85
Safe temperature °C 106
hPa 4000
Max service pressure
(bar) (4)
hPa 1000
Minimum cold pressure
(bar) (1)
Hydraulic pressure loss at ∆T 20 daPa 160 350 210 300
Nominal water flow rate (P/20) m3/h 1.7 2.6 3.4 4.2
Maximum water flow rate (P/7) m3/h 4.9 7.4 9.8 11.9
Water capacity L 94 88 136 130
Weight without water kg 134 140 215 225
Room temperature (min/max) °C 5 / 45
Room relative humidity 5% to 95%
Level of protection IP20
Maximum installation altitude m 2000
3.4. Electrical connection
MODEL
40 60 80 100
Electrical power supply V 230 V AC (+10% -15%), 50Hz
Electrical power consumption
W 120 160 210 280
at Qn (excluding accessories)
Electrical power consumption
W 5
in standby mode
Hot water sensor: 10

Outdoor sensor: 40 at 0.5 mm² (120 at 1.5 mm²)
Maximum length of sensor cables m
Room thermostat: 200 at 1.5 mm²
Room sensor: 200 at 1.5 mm²
V 230 V AC (+10%, -15%)

Terminal output power
A 5 mA at 2 A
Page 14 / 116 00CNO0183-C

4. INSTALLATION
4.1. Boiler location
CONDENSINOX boilers must not be installed on an inflammable surface

(wooden floor, plastic floor covering etc.).
Recommended clearance from walls and ceiling:

Sufficient clearances must be provided to permit easy maintenance
operations on the boilers.
The minimum values (in mm) are indicated in figure 2 and the table below.
A (mm) B (mm) C (mm) H (mm)
40 - 60 200 150 200 1750

MODEL
80 - 100 500 365 500 1980
Zone that must

remain clear to
allow opening of
the combustion
chamber door
(note: the
combustion
H
chamber door can

A only be opened to
the right)
U0510471-#
A B B A
C
800
U0510507-#
figure 2 - Clearance around the boiler
Published: 09 / 2015 Page 15 / 116

These values cannot be substituted for the specific regulatory

requirements.
The boiler must be positioned horizontally using a spirit level to

! ATTENTION: promote effective ventilation of the heat exchanger body (use the
plinth as a reference surface).
To adjust the level, screw or unscrew the 4 adjustable feet as required using
a 13 mm wrench.
4.2. Exhaust connection

It is essential to comply with the regulations and codes of practice in force in
the country where the boiler is installed, i.e.
For France, DTU 65.4, DTU chimney, DTU 24.1 (exhaust system) and NF P
51-201 of February 2006.
For Belgium, the NBN D51.003, NBN D51.004 and NBN D61.001 standards.
An exhaust temperature sensor guarantees protection for type B and C
combustion product evacuation flues.
4.2.1. Connection to a B23 chimney

B23 type connection:
Air from the installation room, gas evacuation through the roof via a natural
draft duct.
Ensure that the room where the boiler is installed has high and low
! ATTENTION: ventilation outlets in accordance with the regulations in force and
that they are not obstructed.
For the CONDENSINOX 40-60, the use of the ø 125 Chimney Adaptor
accessory (code 040940) is mandatory to connect a CONDENSINOX boiler to a
B23 chimney duct. This kit is suitable for Ø 125 exterior ducts.
For the CONDENSINOX 80-100, the use of the ø 160 Chimney Adaptor
accessory (code 041050) is mandatory to connect a CONDENSINOX boiler to a
B23 chimney duct. This kit is suitable for Ø 160 exterior ducts.
Under no circumstances is use of these mandatory accessories a

! ATTENTION: substitute for checking the dimensioning of the chimney ducts (given
a combustion gas pressure at the boiler outlet equal to 0 Pa).
DTU 24-1 authorises the use of a draft stabiliser to give a pressure of 0

Pa at the nozzle. This will enable the boiler to operate without disruption
due to excessive draft.
The exhaust extraction ducts must be made in a material resistant to the
condensate that can form when the boiler is operating. These materials
must also be capable of supporting exhaust temperatures up to 120°C.
Page 16 / 116 00CNO0183-C

CONDENSINOX boilers are high-performance boilers with very low exhaust

temperatures; consequently to retain a favourable draft the ducts must run
upwards from the boiler outlet.
Horizontal duct runs must be avoided so as not to cause condensate retention.
Use a minimum slope of 3% towards the boiler in the horizontal parts.
If several boilers are connected to the same flue, make sure:

1. By calculation, that the flue is not under pressure when all the
! IMPORTANT: boilers are operating.
2. If one of the boilers is operating at minimum power, that the
others do not discharge into it.
CONDENSINOX
40 60 80 100
Code 040940 041050
Ø duct Ø 125 Ø 160
A (mm) 1690 1925
The dimension A indicates the

upper position of the completely
inserted chimney adapter


Filter sheet
A
U0510509-#
figure 3 - Connection to a chimney
Published: 09 / 2015 Page 17 / 116

4.2.2. Connection to a B23P chimney
B23P type connection:

Air from the installation room, gas evacuation through the roof via a
pressurised duct.
Ensure that the room where the boiler is installed has high and low
! ATTENTION: ventilation outlets in accordance with the regulations in force and
that they are not obstructed.
The use of the “Chimney Adaptor” accessory is mandatory to connect

! ATTENTION: a CONDENSINOX boiler to a B23P chimney duct. The table below
represents the accessories available for each boiler type.
CONDENSINOX
Ø duct
40 60 80 100
Code 040945
Ø 80 --
(contains part ) *
Code 041052
Ø 110 --
(contains part ) *
Code 040940 Code 041051
Ø 125
(contains part +) * (contains part +) *
Code 041050
Ø 160 --
(contains part +) *
* See figure 3 on the previous page.
For this type of configuration, it is imperative to use an exhaust

! ATTENTION:
system with technical evaluation document (ducts under pressure).
The Ø 80 Chimney Adaptor accessory (code 040945) has an 80 diameter

500 mm long straight component that can be cut to the desired dimension
(195 mm min).
The Ø 125 Chimney Adaptor accessory (code 040940) has a 125 diameter
outlet that cannot be recut.
Height A (in mm)

CONDENSINOX
Ø duct
40 60 80 100
Ø 80 1605 min / 1910 max --
Ø 110 -- 1795
Ø 125 1690 1910
Ø 160 -- 1925
A purge tee is not necessary, because condensate recovery is incorporated in

the boiler. Use a minimum slope of 3% towards the boiler in the horizontal parts.
To ease fitting coat the joints with liquid soap or an appropriate grease.
Page 18 / 116 00CNO0183-C

4.2.2.1. Single boiler installation case
The combustion product extraction duct must be dimensioned by

using the parameters set out in the table in chapter 3.2.
Depending on the actual configuration of the duct, a calculation is
! ATTENTION: required to check that the pressures at the boiler outlet do not exceed
the maximum allowable values in this table.
Values corresponding to the 50/30°C regime are to be used for this
calculation.
4.2.2.2. Cascade installation case
The combustion product extraction duct must be dimensioned by

using the parameters set out in the table in chapter 3.2.
Depending on the actual configuration of the duct, a calculation is
! ATTENTION: required to check that the pressures at the boiler outlet do not exceed
the maximum allowable values in this table.
Values corresponding to the 50/30°C regime are to be used for this
calculation.
The installation must be done so that if one of the boilers is stopped or

operating at minimum, the others do not discharge into it. Depending on the
installation configuration, it may be necessary to install a valve at the boiler
outlet.
For this type of connection, the manufacturer offers exhaust connection

accessories with duct diameter A = 160 mm for the 40 and 60 kW models
and A = 200 mm for the 80 and 100 kW models. These accessories contain
a valve for each boiler.
If boilers of different power ratings are being connected, the most powerful
models should be closest to the chimney.
NOTE: The manufacturer's accessories do not allow 40/60 kW models
to be combined with 80/100 kW models.
4.2.3. Rules for installing air vent terminals
Please refer to national standards and regulations.
Published: 09 / 2015 Page 19 / 116

4.2.4. Connection to a C13 or C33 vent (G20 and G25 only)
C13 type connection:

Air intake and gas evacuation via separate ducts connected to a horizontal
concentric terminal (vent).

Air intake and gas evacuation via separate ducts connected to a vertical
concentric terminal.
The use of the “Horizontal air vent” accessory is mandatory to connect

a CONDENSINOX boiler with a concentric C13 vent.
! IMPORTANT: The use of the “Black vertical air vent” or "Ochre vertical air vent"
accessory is mandatory to connect a CONDENSINOX boiler with a
concentric C33 vent.
L
A min
figure 4 - C13 type connection

A
The dimension A indicates the upper

position of the boiler exhaust outlet
Page 20 / 116 00CNO0183-C

The table below presents the accessories available for each boiler type, the
duct diameters and the maximum straight lengths.
The approved ducts are Ubbink Rolux Concentric Condensation ducts.
CONDENSINOX
40 60 80 100
C13 terminal Code 040946 Code 040987
C13 type
Ø duct Concentric 80/125 Concentric 100/150
horizontal
A min (mm) 1552 1750
air vent
Lmax 12 m 15 m 10 m 10 m
Black C33 terminal Code 040947 Code 040988
C33 type Ochre C33 terminal Code 040948 --
vertical Ø duct Concentric 80/125 Concentric 100/150
air vent A min (mm) 1469 1645
Lmax 12 m 15 m 10 m 10 m
The Lmax lengths indicated exclude the terminal and 90° bend for the
C13 type and the terminal for the C33 type.
In addition, in calculating the duct lengths, take the following equivalences

into account:
- 90° bend = 1 m of straight duct
- 45° bend = 0.5 m of straight duct
The terminal location must respect the rules in section 4.2.3.
Use a minimum slope of 3% towards the boiler.
For type C13, drill a 150 mm hole in the wall for the 80/125 terminal and a
180 diameter hole for the 100/150 terminal. Seal the air vent terminal into the
wall with polyurethane foam to allow for removal if necessary.
Published: 09 / 2015 Page 21 / 116

4.2.5. Connection to a C53 vent (G20 and G25 only)

Air intake and gas evacuation via 2 separate ducts.
The use of the “Black vertical separate air vent” or "Ochre vertical
! IMPORTANT: separate air vent" accessory is mandatory to connect a CONDENSINOX
boiler with a separate C53 vent.
The table below presents the accessories available for each boiler type.
CONDENSINOX
40 60 80 100
black C53 Code 040951 Code 040999
ochre C53 Code 040952 --
The approved ducts are Ubbink Rolux Separate Condensation 80/80 ducts
for 40 and 60 kW models and Ubbink Rolux Separate Condensation 100/100
for 80 and 100 kW models.
The location of exhaust and air terminals must comply with the rules in
section 4.2.3.
CONDENSINOX
40 60 80 100
A (mm) 1798 1995
L1
L
A min
Page 22 / 116 00CNO0183-C

Maximum straight duct length L + L1 = in the grey zone of the graph

below (excluding terminal).
CONDENSINOX 60
CONDENSINOX 40
(m)
(m) (m)
25
duct (m)
20
fumées
fumées
18
20
16
conduitduct
exhaust
14
conduit
15
L1exhaust
12
10
L1L1
8
10
L1
6
4 5
2
0 0
0 2 4 6 8 10 12 14 16 18 20 0 2 4 6 8 10 12 14 16 18 20
L air duct
L conduit (m))
air (m L conduit air (m
L air duct (m))
figure 7 - Max length of C53 type ducts figure 8 - Max length of C53 type ducts
- CONDENSINOX 40-60 - CONDENSINOX 80-100
When calculating the duct length, take the following rules into account:
- 90° bend = 1 m of straight duct
- 45° bend = 0.5 m of straight duct
For the exhaust duct, respect a minimum slope of 3% towards the boiler in
horizontal sections.
4.2.6. C43 or C83 collective air vent connection
! IMPORTANT: For these connection types, consult us.
4.2.6.1. Type C43
The boilers are connected to a common duct comprising two ducts connected
to a terminal that provides extraction of combustion products and combustion
air intake through orifices that are concentric or sufficiently close to operate
in similar wind conditions.
Published: 09 / 2015 Page 23 / 116

4.2.6.2. Type C83
The boilers are connected to a common combustion product extraction duct.

The air intake ducts are connected to individual terminals taking air from
outside the building.
Page 24 / 116 00CNO0183-C

4.3. Hydraulic connection

The presence of a water pump built into the boiler with intelligent
regulation allows optimum operation at up to Pinst/35 (Pinst =
instantaneous power expressed in Th/h – 1 Th/h = 1.163 kW).
Below this rate of Pinst/35, the boiler will continue to operate but with a
gradual reduction in power (the boiler will stop below Pinst/51).
Care must be taken with the exchanger never to exceed the rates
prescribed in paragraph 3.3 (nominal boiler power/7).
The system circulating pump(s) must be sized for the maximum power
supplied.
The pipes connecting the boiler to the installation must be specified carefully
to minimise pressure losses and so avoid overspecified circulating pumps.
In some cases the diameter of the connection pipes will be greater than the
diameter of the boiler tappings. The diameter can then usefully be increased
after the union connectors, the stop valves, and/or the hydraulic balancing
valves.
The diagram below allows approximate sizing of these pipes: Note that this
does not take account of bends, reductions, valves etc. along the way that
can have a significant impact on total pressure loss in the ducts.
1000
800
600
500
400 ''
¾
300
Pressure drop in mmCE per metre of duct
200
1' '
100
80 ¼
1' '
60
50
½
40 1' '
30
20
10
1 2 3 4 5 6 7 8 9 10
Flow rate in m /h 3
figure 9 - Diagram of regular pressure drops in steel ducts (cold water)
Published: 09 / 2015 Page 25 / 116

The boilers are equipped with the following elements:

• a safety valve calibrated to 4 bar,
• an automatic drain tap,
• a drain valve.
It is imperative to fit the boiler and its installation with the following components:
• isolation valves on the flow and return tappings,
• an expansion vessel,
• an effective drain system,
• a check valve (or a motorised isolating valve) if the boiler is installed in
a cascade.
4.3.1. Connection using 3 tappings
CONDENSINOX boilers are fitted with 2 returns

and an optimised internal water circuit allowing
effective separation of high temperature returns
(coming from DHW preparation circuits, ATU,
radiators…) from low temperature circuits
(underfloor heating circuits, low temperature
Flow
radiator circuits…).
This circuit separation encourages the
condensation of exhaust in the lower part of
the exchanger throughout the year, and so
Hot return considerably increases the product performance.
(DHW)
Cold return (heated

floors and low-
temperature radiators)
figure 10 - 3 tappings
4.3.2. Connection using 2 tappings
If all the circuits have the same return temperatures,

the return tapping located in the lower part must
be used.
Flow
Return
figure 11 - 2 tappings
Page 26 / 116 00CNO0183-C

4.3.3. Condensate removal
Removal to the drains, via a drain hopper, using a PVC tube (minimum
diameter 32 mm) is mandatory because the condensates are acidic and thus
aggressive (pH between 3 and 5).
Use a sufficient slope of the order of 3% to ensure correct flow of the
condensates.
Neutralise these condensates before removal according to the current

! ATTENTION:
regulations.
4.4. Connecting the gas supply
The gas valve is fitted with an integrated filter (125 μm), but this is not able to
retain all the impurities contained in the gas and in the mains pipes. To avoid
any malfunction of the gas valve, we advise the fitting of a suitable filter
to the boiler gas supply (50 μm).
Before feeding gas to the installation, ensure that the different connections
are correctly made and gas tight.
In particular check the presence of a removable connector between the
isolating valve and the boiler gas supply tapping.
The value read at the gas valve input (upstream pressure tapping) must be
between 17 and 25 mbar when operating at the maximum pressure (group H
and type G20 natural gas).
The gas line connection must not be subject to any mechanical stress
(risk of loss of gas tightness of the gas valve).
! ATTENTION:
Check that the natural gas supply corresponds to the nominal boiler
pressure, stated on the name plate.
4.5. Changing the gas
This boiler has been adjusted in the factory to work with group H
INFORMATION:
natural gas (type G20) with a supply pressure of 20 mbar.
All work involving a change in the type of gas must be carried out by
! ATTENTION:
a qualified professional.
The valve must be adjusted on the boiler in operation at both maximum

and minimum power. Use the 'Manual power program' operating mode
(see section 3.3.4 of the manual for the NAVISTEM B3000 boiler controller),
which allows you to change directly to the minimum or maximum setpoint
(0% or 100%).
Published: 09 / 2015 Page 27 / 116

The adjustment values have been validated for the gas supply pressures
at the valve intake (pressure measured upstream, burner in operation)
given in the following table:
Type of gas G20 G25 G31

Supply pressure (mbar) 20 25 37
4.5.1. Changing from G20 to G25
Before starting the burner, on the gas valve,

- Gas regulator setpoint
preset the gas flow rate, using the gas flow rate
R2 adjustment screw
Upstream pressure adjustment screw R1, to the appropriate value
+ measurement point given in the table below.
Start the burner at maximum power.
Using a combustion analyser, measure the CO2
ratio in the exhaust gases: on the concentric
adapter, remove the plug from the lower opening
+ and insert the CO2 measurement sensor into the
R1 centre of the flow in the exhaust duct.
- Check the CO2 value at maximum power and,
Gas flow
adjustment screw Gas valve if necessary, use the R1 valve gas flow rate
adjustment screw to obtain the values of CO2 in
figure 12 - R1 and R2 adjustment screws the table below.
Change to minimum power and check that the
Opening for inserting CO2 value is within the range in the table below. If
the sensor for CO2 Concentric necessary, use the R2 setpoint adjustment screw.
adaptor
If the setting is adjusted at minimum power, go
back to maximum power and recheck the CO2
value. Repeat the operation until both values
comply with the table below.
Return to the standard operating mode.
After making the gas change settings, stick

the label corresponding to the new gas type in
place of the old one.
figure 13 - Measurement orifice
To avoid any deterioration of the boiler, the CO2 values measured

! ATTENTION:
must be in conformity with the below table:
Page 28 / 116 00CNO0183-C

Models Gas valve Gas Pre-setting/G20 CO2 Pmax CO2 Pmin

G20 -- 8.9 - 9.1 8.4 - 8.6
G25 set up for
-- 6.9 - 7.1 6.4 - 6.6
GB-WND G20 *
40 055 G25 Unscrew R1 (+ direction) 1.5-2 turns 8.7 - 8.9 8.0 - 8.2
D01 S20
Screw R1 (- direction) 2-2.25 turns
G31 + screw R2 (+ direction) 1.25–1.5 11.2 - 11.4 11.0 - 11.2
turns
G20 -- 8.9 - 9.1 8.4 - 8.6
G25 set up for
-- 6.9 - 7.1 6.4 - 6.6
GB-WND G20 *
60 055 Unscrew R1 (+ direction) 1.5-2
G25 8.6 - 8.8 8.1 - 8.3
D01 S20 turns
Screw R1 (- direction) 2-2.25 turns
G31 11.2 - 11.4 11.0 - 11.2
+ screw R2 (+ direction) 1 turn
G20 -- 8.7 - 8.9 8.4 - 8.6
G25 set up for
GB-WND -- 6.8 - 7.0 6.7 - 6.9
G20 *
80 057
G25 Unscrew R1 (+ direction) 2 turns 8.6 - 8.8 8.0 - 8.4
D01 S20
Screw R1 (- direction) 2 turns
G31 9.8 - 10.0 9.4 - 9.7
+ screw R2 (+ direction) 3 turns
G20 -- 8.7 - 8.9 8.4 - 8.6
G25 set up for
GB-WND -- 6.9 - 7.1 6.5 - 6.7
G20 *
100 057
G25 Unscrew R1 (+ direction) 2.5-3 turns 8.6 - 8.8 8.4 - 8.6
D01 S20
Screw R1 (- direction) 2 turns
G31 9.6 - 9.8 9.0 - 9.2
+ screw R2 (+ direction) 1.5-2 turns
* G25 set up for G20: gas category I2E(S) or I2E(R)
4.5.2. Changing from G20 to G31
! ATTENTION: ONLY for boilers connected with B23 and B23P.
Published: 09 / 2015 Page 29 / 116

4.5.2.1. Phase 1: Procedure for changing the ignition power

Set the boiler to standby mode (see section 3.3.1 of the NAVISTEM B3000
boiler controller manual).
If necessary, press the ESC button to return to the standard screen.
Access the Settings menu (see section 3.6 of the NAVISTEM B3000 boiler
controller manual), "OEM" level.
Adjust the ignition speed (9512), minimum (9524) and maximum (9529) settings:
Models Gas 9512 9524 9529
G20-G25 3950 1600 6700
40
G31 3650 3000 6100
G20-G25 4550 1860 7800
60
G31 2650 2350 6800
G20-G25 2300 1500 6400
80
G31 2550 1750 6300
G20-G25 2350 1750 7550
100
G31 2750 1750 7550
4.5.2.2. Phase 2: Modifying the valve setting and checking the combustion parameters
Before starting the burner, on the gas valve, preset the gas flow rate, using
the R1 gas flow rate adjustment screw, to the appropriate value given in the
table above.
Start the burner at maximum power.
Using a combustion analyser, measure the CO2 ratio in the exhaust gases:
on the concentric adapter, remove the plug from the lower opening and insert
the CO2 measurement sensor into the centre of the flow in the exhaust duct.
Check the CO2 value at maximum power and, if necessary, use the R1 valve
gas flow rate adjustment screw to obtain the values of CO2 in the table above.
Change to minimum power and check that the CO2 value is within the range
in the table above. If necessary, use the R2 setpoint adjustment screw.
If the setting is adjusted at minimum power, go back to maximum power and
recheck the CO2 value. Repeat the operation until both values comply with
the table in the previous section.
Return to the standard operating mode.
After making the gas change settings, stick the label corresponding to
the new gas type in place of the old one.
Page 30 / 116 00CNO0183-C

4.6. Electrical connection
Before carrying out any work, ensure that the general electrical power
DANGER:
supply is switched off.
It is essential that the phase-neutral polarity is respected for the

! DANGER:
electrical connection.
It is essential to connect this boiler correctly to earth and to comply

with the national standards in force in the country for low-voltage
electrical installations.
! ATTENTION: Provide a two-pole circuit breaker upstream of the boiler (distance
between contacts: 3.5 mm minimum).
Fitting the electrical installation with a 30 mA differential protective
device is strongly advised.
See the installation and use manual for the NAVISTEM B3000 boiler
controller for information about the electrical connections of the control panel
(characteristics of the power supply, cable section and terminal connections).
4.6.1. Access to the control panel
To access the control panel:
- Turn the handle locking system horizontally (see

) then press it down.
- The handle comes out of its housing, and you
can now open the right-hand door  and then
the left-hand door .
 

U0503482-#
figure 14 - Access to the control panel
Published: 09 / 2015 Page 31 / 116

4.6.2. Cable bushing
Use the cable trays located on the top left of the

rear jacket (see ) to introduce the connection
cables:
• The upper tray must be reserved for the power
connections (boiler power supply, alarm feedback
or circulating pump control).
• The lower tray is dedicated to signal connections
High-current tray (sensors, communication bus, etc).
(power supply)
 Use the cable clamps (not shown) at the entrance

to the cable trays to block the cables mechanically.
For the connection of the general power supply,
comply with the wiring diagram, in particular the
Low-current tray phase, neutral and earth polarities.
(sensors / bus)
figure 15 - Electrical cable duct
High-current tray
(power supply)
Low-current tray
(sensors / bus)
figure 16 - Electrical cable duct
Page 32 / 116 00CNO0183-C

4.6.3. Connection to the boiler controller terminal blocks
To connect the boiler controller, refer to its installation and use manual.
4.6.4. Connecting the AVS75 extension module(s) (optional accessory)
To install the AVS75 module(s) (up to 3), refer to the manual supplied with the
accessory (reference 059751).
4.6.5. Connecting the OCI345 communication module (optional accessory)
To install the OCI345 module, refer to the manual supplied with the accessory
(reference 059752).
4.6.6. Fuses
The CONDENSINOX boiler is equipped with 4 fuses located on the boiler

controller (see the label on the protective cover for their locations and
characteristics).
3 spare fuses are also provided on the boiler controller.
Published: 09 / 2015 Page 33 / 116

4.6.7. Electrical diagram
d'allumage
ionisation
Ignition electrode
Electrodeelectrode
IHM
HMI
Air pressure
X30
Pressostat
switch air Vanne gaz Ventilateur
Fan
Electrode
Gas valve
Ionisation
L2A L2B
Ignition
N1A N1B Transformateur
transformer
d'allumage
sensor
Sonde fumée
Flue-gas
Background
Tôle fond board
de tableau
2
1
9
8
7
6
5
4
3
2
1
2
1
9
8
7
6
5
4
3
2
1
1 2
8
7
6
5
4
3
2
1
8
7
6
5
4
3
2
1
valve
output 1A max.
output 1A max.
output 1A max.
circuit
chaudiere
/ directECS
/ shut-off
Sortie programmable
Sortie programmable
Sortie programmable
Mains power secteur
supply
circulatorcirculateur
circulatorcirculateur
d'alarme)
circuit direct)
transfer)
Programmable
Programmable
Programmable
1 A Maxi (commande
1 A Maxi (commande
Alimentation
/ vanne d'isolement)
utilisés
utilisés
/ pompecontrol)
230 V
A1
1 A Maxi (Report
Nonused
Nonused
control)
(alarm
(boiler
(DHW
pump
Not
Not
A2
Thermostat
Safety
de sécurité
thermostat
F1 F1, F2, F3, F4=

FU 5X20 T6,3H 250V
F2
F3
F4
Entréesensor
Prog. sondeinput
prog. BX2
BX2
Entréesensor
Prog. sondeinput
prog. BX3
BX3
Sondesensor
DHW ECS
Sonde exterieure
Outdoor sensor
Input
Entrée prog.
Clientclient H1H1
prog.
(0...10V or contact)
(0...10v ou contact)
Bornier
Fixed fixe strip:
terminal
Ne not
Do pasdisconnect
deconnecter
Entrée
Input contact contact H5
Clientprog.
prog.client
H5
Entrées sondes
Ambient
OCI 345
ambiance
temperature
QAA75
sensor QAA75
2
1
2
1
Pump
Circulateur
AVS75 x3
3 2 1
2 1 2 1
1
X50
1 2
3 2
départ
retour
Sondesensor
sensor
Sonde
Return
Flow
Capteur
Pressure sensor Contrôleur
Flow controller
de pression de débit
00CET0062-A
00CET0058-A
figure 17 - Electrical diagram
Page 34 / 116 00CNO0183-C

5. COMMISSIONING
5.1. Checks before commissioning
For a cascade installation, check the hydraulic balancing of the boilers.

Check the water pressure on the manometer. This must be a minimum of 1
bar when cold.
Check that the gas pressure and type are suited to the products.
If the gas mains supply is at 300 mbar, check that a regulator is installed
upstream of the boiler on the gas supply pipe.
Check that the boiler and its installation are completely bled (check the boiler
levelling with a spirit level).
If this is a boiler renovation, ensure that the installation has been
correctly flushed and silt removed if necessary (see the section 1.5 of
this manual).
Check the exhaust connection according to the type of chimney (see section 4.2).
If there is a B23–B23P chimney connection, it is ESSENTIAL to use

the "Chimney adaptor" accessory consisting of:
! ATTENTION: - an air intake grille
- a filter sheet
- an adaptor duct
5.2. Commissioning
Before packing all boilers are subjected to a factory test using group H
(type G20) natural gas during which all the settings are done.
For commissioning perform the following operations:

1. Switch on the main circuit breaker.
2. Initiate a request for heat via the comfort mode using the customer
interface (see chapter "3 - User interface" in the NAVISTEM B3000
boiler controller manual).
3. After starting the burner, check the gas tightness of the gas line connections
using a foaming product. Check combustion health using an exhaust gas
analyser.
4. Adjust the boiler setpoint (refer to the table summarising customer

parameters at the end of this manual).
! ATTENTION: Any work on a sealed component will lead to loss of the guarantee.
Published: 09 / 2015 Page 35 / 116

6. CHECKS AFTER COMMISSIONING
6.1. Condensate removal
Check that the removal of condensates is not obstructed on either the boiler
side or the pipe side.
6.2. Gas supply
Check that the gas pipe diameter is correctly sized:
It is necessary to stop all the boilers together abruptly using the boiler room
main circuit breaker to check that the gas pressure regulator safety device is
not triggered.
If this is triggered, the gas pipe is undersized. After this operation, re-engage
the circuit breaker. The boilers should start automatically, if not, consult the
supplier of the gas pressure regulator.
Page 36 / 116 00CNO0183-C

7. MAINTENANCE OPERATIONS
Maintenance operations must be done annually or every 3000 hours of
operation by a qualified professional.
The actions to take for each type of maintenance are given in the table
below.
In all cases, these operations must be performed by a qualified
professional.
Before performing the following operations:

• Switch off the main circuit breaker.
• Close the gas supply isolation valve.
• Isolate the boiler hydraulically.
The boiler is earthed via connecting cables (green/yellow) and special

DANGER: fixing screws. If the boiler is disassembled, make sure the cables are
reconnected properly and ALWAYS reuse the original fixing screws.
Paragraph
number
Cleaning the exchanger:
7.3 • Check tube sooting visually.
• If necessary, remove the turbulators and clean the tubes mechanically.
Ignition / ionisation electrodes:
7.4 • Check the ignition electrodes (air gap distance).
• If necessary, replace the electrode unit.
Condensate removal siphon:
-- • Clean the removal siphon and check that the condensates flow correctly
(replace the water after checking).
Check the correct condition and connection of the pressure transfer pipes between
--
the concentric exhaust adapter, the gas valve and air pressure switch.
-- Check the gas burner visually.
Check the airtightness of the combustion chamber door, the condition of the seal
--
and the tightness of the screws.
7.1. Draining the boiler
• Close the isolation valves on the flow and return tappings.

• Connect the ½’’ drain valve to the drain with a suitable flexible hose.
• Create an air inlet at the top of the boiler tubing (open the safety valve).
• Open the boiler drain tube tap.
• Remove the lower plug of the tee downstream of the circulating pump
to completely drain the circulating pump.
Published: 09 / 2015 Page 37 / 116

7.2. Checks on the boiler environment
Before any maintenance operation, a number of common checks should be

carried out on the installation.
• Water pressure: check that the water pressure is greater than 1 bar
when cold.
• Read the make-up water meter. This operation identifies hydraulic leaks
in the installation. If the consumption of make-up water changes, find out
why and make the necessary repairs.
7.3. Cleaning the combustion chamber/exchanger
• Cut the electrical power to the boiler,

• Remove the boiler's top cover,
Turbulator
• Close the gas supply,
• Remove the gas supply, the air inlet hose and
the pressure transfer pipe (on the concentric
Combustion exhaust adapter side) as well as the burner
chamber connection assembly located on the back of the
door
control panel.
Concentric • Unscrew the 4 CHC M8 door fixing screws,
exhaust adaptor • Open the chamber door,
• Remove the turbulators for the exchanger tubes,
• Brush the exchanger tubes with the tube brush
provided,
• Brush the combustion chamber with a brush
suitable for stainless steel,
• Suck out the deposits in the combustion chamber,
• Suck out the deposits that have fallen into the
smoke box through the chimney sweeping hatch
at the front, and below the body (hatch fixed by
2 M8 H nuts),
• Reclose and fix the chimney cleaning hatch
(change the hatch seal if necessary),
• Replace the turbulators in the exchanger tubes,
• Check that the exchanger tubes are correctly
fitted with a turbulator,
• If necessary, change the combustion chamber
door seal,
• Reclose the combustion chamber door and
tighten it moderately in a cross formation so as
not to damage the door seal,
• Reconnect the gas supply, the air inlet hose and
Sweeping hatch
the pressure transfer pipe (on the concentric
exhaust adapter side) as well as the burner
figure 18 - Cleaning the combustion chamber/exchanger connection assembly located on the back of the
control panel.
Page 38 / 116 00CNO0183-C

• Check the gas tightness of the gas circuit,

• Switch the electrical power supply back on,
• Switch on the CONDENSINOX, check that the
combustion chamber door is sealed and check
the combustion health: CO2 level compliant with
the values in the table in section 4.5 and CO <
10 ppm,
• Refit the top cover.
7.4. Checking the ignition and ionisation electrodes
The ignition electrode for CONDENSINOX boilers

is adjusted in the factory to obtain optimum boiler
starting.
5
3 0.
• Check the condition and geometry of the arc
electrode.
• Check the electrode / burner distance.
8-13.5 mm
figure 19 - Electrodes
Published: 09 / 2015 Page 39 / 116

8. END-OF-LIFE CYCLE OF THE APPARATUS
Regulatory disposal and managed recycling of this product can prevent

damage to the environment and health risks.
a) For the disposal of the product and the component parts, the services of
an accredited waste disposal company should be used.
b) For more information on waste disposal/management, contact the Local
Authority responsible for waste management or the point of sales where
the product was purchased
Page 40 / 116 00CNO0183-C

9. HYDRAULIC DIAGRAMS AND CONFIGURATIONS
9.1. Selection diagrams
communicating via Secondary networks via

0…10 V signal existing communicating
regulation
CX3.1
No management of
secondary networks
communicating via Secondary networks via

LPB bus existing communicating
regulation
Single boiler
CX3.1
direct circuit 1 direct heating network
CX1.1
Management of
secondary networks
1, 2 or 3
network(s) Accumulated Networks (1, 2 or 3)
regulated DHW regulated by V3V with
+ accumulated DHW
CX4.1
Published: 09 / 2015 Page 41 / 116

communicating
via 0…10 V Secondary networks
signal regulated via external
communicating regulation
CX11.1
Secondary network Cascade
management by management
external regulation by ATLANTIC
communicating via Secondary networks
LPB bus regulated via external
communicating regulation
CX11.1
1, 2 or 3
direct network(s) Accumulated 2 or 3 networks regulated
circuit regulated DHW by V3V, 1 direct network,
with accumulated DHW
+ + CX13.1
Boiler cascade
Management of
secondary networks
2 networks regulated by V3V

2 networks regulated with
accumulated DHW with accumulated DHW
CX15.1
Management of +
secondary networks
by ATLANTIC
external Secondary networks regula-

regulation ted by external non-commu-
No management of management nicating regulation, 1 semi-
secondary networks semi-instant DHW
management by instant DHW network
ATLANTIC managed by the boiler
CX14.1
Mixed with LMU
CX15.1
Page 42 / 116 00CNO0183-C

9.2. Symbols used in the diagrams
Symbol Function Symbol Function
Isolation valve open Balancing valve
2-way powered valve 3-way powered valve
Filter Non-return valve
Safety device Pump
Dirt separator Bleed valve
Outdoor sensor Temperature sensor
9.3. List of diagrams
SINGLE BOILER.........................................................................................................................44
1 regulated heating circuit .................................................................................................................................. 44
CX1.1
Regulated networks and existing DHW production, external regulation communicating via LPB bus or 0-10V
signal .................................................................................................................................................................. 48
CX3.1
3 (or more) regulated networks with or without DHW production ....................................................................... 52
CX4.1
BOILER CASCADE ....................................................................................................................58

Regulated networks and DHW regulated by external regulator communicating via LPB bus or 0-10V signal... 58
CX11.1
3 networks regulated by 3-way valves, 1 direct circuit, with DHW production ................................................... 64
CX13.1
Heating circuits managed by non-communicating controller and DHW production with plate exchanger ......... 74
CX14.1
1 boiler equipped with LMU + RVS 63 and 1 boiler equipped with the NAVISTEM B3000 controller ............... 81
CX15.1
Published: 09 / 2015 Page 43 / 116

Diagram
SINGLE BOILER CX1.1
1 regulated heating circuit
page 1 / 4
A. HYDRAULIC DIAGRAM
QAC34
B9
Q2
Bypass required in case of

underfloor heating network
figure 20 - Diagram CX1.1
B. REGULATION ACCESSORY NECESSARY
Appliance
Quantity Order no.
reference
External sensor kit 1 QAC 34 059260
Page 44 / 116 00CNO0183-C

Diagram: CX1.1 page 2 / 4
C. CUSTOMER ELECTRICAL CONNECTION
Direct circuit
circulating pump Q2 Alarm relay
}
230 VAC 50 Hz L N Y1 N Y2 L N L N L N
power supply QX2 QX3 QX1 AUX2 AUX1
BX2
Gnd
BX3
Gnd
B3
Gnd
B9
Gnd } Outdoor sensor B9
H1
Gnd
H5
Gnd
D. SPECIFIC START-UP PROCEDURE


Fit and connect the accessories.

Start up the boiler alone.

Make the following adjustments:
Line No. Value
• Menu Time and date
Set the time Hour / minute (1) HH.MM
Set the date Day / month (2) DD.MM
Set the year Year (3) YYYY
• Menu Configuration
Start heating circuit 1 Heating circuit 1 (5710) On
Define pump Q2 output Relay QX2 output (5891) Pump HC1 Q2
• Menu Heating circuit 1

Adjust the comfort setpoint Comfort temperature setpoint (710) ---
Set the curve slope Heating curve slope (720) ---
Published: 09 / 2015 Page 45 / 116

• Set the heating program to permanent comfort
E. ELECTRICAL AND HYDRAULIC VALIDATION

• Menu Input/output test
Check the outputs
Alarm relay Relay test (7700) Relay QX1 output
Heating circuit 1 Q2 pump Relay test (7700) Relay QX2 output
Reset the outputs Relay test (7700) No test
Check the sensor values

Outdoor sensor B9 B9 exterior T° (7730) in °C
Check the hydraulic diagram Generator 1 control no. (6212) 14
Generator 2 control no. (6213) 0
DHW information (6215) 0
Information on heating circuits 3, 2 and 1 (6217) 2
F. OPTIMISING THE SETTINGS

Adjust the low setpoint Low setpoint temperature (712) ---
• Menu HC1 timer program

Preselection Preselection (500) ---
Adjust the programmed times On/off phases (501…506) ---
• Menu HC1 holidays

Adjust the programmed times On/off phases (642-643) ---
• Switch the heating program to automatic AUTO
Page 46 / 116 00CNO0183-C

Maintenance optimisation:
It is possible to generate a maintenance message that does not cause a boiler fault. This maintenance
message can occur after the 3 following counters reach set values:
• Time since last maintenance (or commissioning): set parameter 7044 to 12 months
• Hours of burner operation (parameter 7040)
• Number of start-ups (parameter 7042)
The last 2 parameters depend on the boiler room's hydraulic installation. It is advisable to use
at least parameter 7044 for annual maintenance.
Published: 09 / 2015 Page 47 / 116

SINGLE BOILER Esquema

Regulated networks and existing DHW production, external CX3.1
regulation communicating via LPB bus or 0-10V signal página 1 / 4
EXTERNAL COMMUNICATING REGULATOR
LPB bus to OCI345
or 0/10V signal
to B3000
OCI345
B. REGULATION ACCESSORY NECESSARY
Appliance
Quantity Order no.
reference
Communication kit for LPB bus 1 OCI 345 059572
Page 48 / 116 00CNO0183-C

Alarm
relay
}
BX2
Gnd
BX3
LPB bus Gnd
}
B3
DB MB Gnd
B9
Gnd
H1
Gnd } 0inputto 10V analogue
H5
Gnd




Line No. Value
For a request via 0…10V input

Configure input H1 H1 input function (5950) Request consum.
circ.1 10V
H1 voltage value 1 (5953) 0.0
H1 function value (5954) 0
Published: 09 / 2015 Page 49 / 116

Line No. Value

H1 function value 2 (5956) 1000 (for
equivalence
10 V = 100°C)
For a request via LPB
• Menu LPB network
Check that the boiler is defined as the Appliance address (6600) 1
master generator Segment address (6601) 0
Bus supply function (6604) Automatic
Clock operation (6640) Slave with
adjustment

H1 voltage H1 voltage signal (7840) To be confirmed
against the voltage
sent by the boiler
room controller
If the boiler room regulator is configured as the master clock, the boiler
controller must retrieve the date and time.
In both cases
Page 50 / 116 00CNO0183-C


Published: 09 / 2015 Page 51 / 116

SINGLE BOILER Diagram

3 (or more) regulated networks CX4.1
with or without DHW production page 1 / 6
A. HYDRAULIC DIAGRAMS MAIN AND VARIANT
B9
B1 B12 B14
Q2 Q6 Q20
Y1/Y2 Y5/Y6 Y11/Y12
Q3
B3
B. REGULATION ACCESSORIES NECESSARY
Appliance
Quantity Order no.
reference
Extension module kit (supplied with a
3 AVS 75 059751
QAD 36 network sensor)
Room sensor kit (option) 3 QAA 75 040954
DHW sensor kit 1 QAZ 36 059261
For an installation with more than 3 circuits, an RVS63 and an OCI345 communication module
must be added.
Page 52 / 116 00CNO0183-C


DHW Alarm
pump relay
Q3
}
BX2
Gnd
BX3
Gnd
B3
Gnd } DHW sensor B3
B9
H1
G+ CL- CL+ G+ CL- CL+ Gnd
H5
Gnd
} Room sensor QAA 75

heating circuit no. 3


Published: 09 / 2015 Page 53 / 116

ON
} QX21
1
} Module 1
Heating circuit 1 mixing N
valve Y1/Y2
BX21
QX22 AVS75 Gnd } Regulated circuit flow sensor B1
} N BX22
Heating circuit 1 circulating
pump Q2 Gnd
QX23 H2
Gnd
2
ON
} QX21
1
} Module 2
valve Y5/Y6
BX21
} N BX22
Heating circuit 2 circulating Gnd
pump Q6 QX23 H2
Gnd
2
ON
} QX21
1
} Module 3
valve Y11/Y12
BX21
} N BX22
pump Q20 QX23 H2
Gnd


! ATTENTION: Configure the switches correctly for the AVS75 extension modules.


Line No. Value
Page 54 / 116 00CNO0183-C

Line No. Value

Configure the DHW pump output Relay QX2 output (5891) DHW pump/valve
Q3
Configure the extension modules Extension module 1 function (6020) Heating circuit 1
Extension module 2 function (6021) Heating circuit 2
• Menu Domestic Hot Water

Adjust the comfort setpoint Comfort setpoint (1610) ---
• Activate the DHR program
• Menu Heating circuit 1/2/3

For each circuit:
Adjust the comfort setpoint Comfort temperature setpoint (710/1010/1310) ---
Set the curve slope Heating curve slope (720/1020/1320) ---

Check the outputs
All extension module relays Relay test (7700) Relay output QX2…
module…

DHW sensor B3 DHW temperature B3/B38 (7750) in °C
Flow sensor B1 Sensor temperature BX21 module 1 (7830) in °C
Published: 09 / 2015 Page 55 / 116


Line No. Value

Heating circuit optimisation:
Line No. Value
Adjust the low setpoint Low setpoint temperature (712/1012/1312) ---
• Menu HC1/HC2/HC3 timer program

Preselection Preselection (500/520/540) ---
(521…526)
(541…546)
• Menu HC1/HC2/HC3 holidays
(652-653)
(662-663)
Optimisation de l'ECS :
Line No. Value
Adjust the low setpoint Low setpoint (1612) ---
Set the DHW release program DHW release (1620) Timer prog.4/DHW
• Menu Timer program 4/DHW
Page 56 / 116 00CNO0183-C

Line No. Value

• Menu DHW tank
Adjust the rise Temperature rise from initial setpoint (5020) ---

Configure an anti-legionella function Anti-legionella function (1640) ---
Periodic legionella function (1641) ---
Weekday Legionella function (1642) ---
Anti-legionella temperature setpoint (1645) ---
Anti-legionella function duration (1646) ---
G. ROOM SENSOR CONFIGURATION

Link each sensor to a heating circuit:
• User interface menu for each room sensor
Configure the room sensor with a heating circuit Use (40) Room appliance 1,
2 or 3
Each room sensor allows its heating circuit to be configured. Room sensors 1, 2 and 3 adjust
parameters 712 (heating circuit 1), 1012 (heating circuit 2) and 1312 (heating circuit 3) respectively.
Published: 09 / 2015 Page 57 / 116

BOILER CASCADE Diagram

Regulated networks and DHW regulated by external CX11.1
regulator communicating via LPB bus or 0-10V signal page 1 / 6
EXTERNAL COMMUNICATING REGULATOR

LPB bus to OCI345
or 0/10V signal
to B3000
B10
Q1.1 Q1.2
1 2
Appliance
Quantity Order no.
reference
Communication kit 2 OCI 345 059572
Network sensor kit 1 QAD 36 059592
Page 58 / 116 00CNO0183-C

Boiler no. 1:
If the isolation valve is not equipped with an automatic reset, connect the
INFORMATION:
isolation valve Q1.1 close contact to Y2.
Isolation
valve Q1.1 Alarm relay
}
}
BX2
Gnd } Cascade flow
sensor B10
BX3
LPB bus Gnd
}
B3
DB MB Gnd
B9
Gnd
H1
Gnd } 0inputto 10V analogue
H5
Gnd
Boiler no. 2:
INFORMATION:
Published: 09 / 2015 Page 59 / 116

Isolation
valve Q1.2 Alarm relay
}
}
LPB bus
}
DB MB




On boiler no. 1: master
Line No. Value
Configure the isolation valve Q1.1 Relay QX3 output (5892) Boiler pump Q1
Configure the cascade flow sensor B10: Sensor input BX2 (5931) Common flow
sensor B10
Page 60 / 116 00CNO0183-C

Line No. Value

Configure input H1 H1 input function (5950) Request consum.
circ.1 10V
H1 function value (5954) 0
H1 function value 2 (5956) 1000
(for equivalence
10 V = 100°C)

Check that the secondary regulator is defined for an LPB segment other
than 0 (reserved for generators)
In all cases (LPB network menu)

Configure the boiler as master of the Appliance address (6600) 1
cascade Segment address (6601) 0
Clock operation (6640) Master
On boiler(s) no. 2 (and above): slave


Configure the boiler as slave in the Appliance address (6600) 2 (or above for
cascade the other slaves)
Segment address (6601) 0
Clock operation (6640) Slave without
adjustment
• Connect the bus between the boilers ( ! take care to respect the polarity).
• Switch the slave boiler(s) off and on again. If communication is established properly, the clock
is updated correctly.
Published: 09 / 2015 Page 61 / 116


Line No. Value
• Menu Cascade troubleshooting
Confirm that all the boilers are present in the cascade
General status 1 (8100) Released/not
released
released
...............................

H1 voltage H1 voltage signal (7840) To be confirmed
against the voltage
sent by the boiler
room controller
If the boiler room regulator is configured as a slave clock, it must retrieve
the date and time.

Check the outputs
Isolation valve Q1.1 Relay test (7700) Relay QX3 output

Flow sensor B1 Sensor BX2 T° (7821) in °C
Page 62 / 116 00CNO0183-C

On boiler no. 2: slave

Line No. Value
Check the outputs

Cascade optimisation:
The cascade can be optimised as required using the parameters in the Cascade menu. See the
NAVISTEM B3000 boiler controller manual for more details.
Published: 09 / 2015 Page 63 / 116


3 networks regulated by 3-way valves, 1 direct circuit, CX13.1
with DHW production page 1 / 10
Appliance
Quantity Order no.
reference
Extension module kit (supplied with a
3 AVS 75 059751
QAD 36 network sensor)
Communication kit 2 (3) OCI 345 059572
Page 64 / 116 00CNO0183-C


Boiler no. 1:
INFORMATION:
Isolation valve
DHW Q1.1 Alarm
pump Q3
} relay
}
}
BX2
Gnd } Cascade flow
sensor B10
BX3
LPB bus Gnd
}
DB MB
B3
Gnd } DHW sensor B3
B9
H1
Gnd
H5
Gnd
2
ON
Heating circuit 1 mixing

} QX21
1
} Module 1
N
valve Y1/Y2
QX22 AVS75
BX21
Gnd } Circuit B1 flow sensor
} N BX22
pump Q2 Gnd
QX23 H2
Gnd
2
ON
} QX21
1
} Module 2
valve Y5/Y6
QX22 AVS75
BX21
Gnd } Regulated
B12
circuit flow sensor
} N BX22
pump Q6 QX23 H2
Gnd
Published: 09 / 2015 Page 65 / 116

ON
} QX21
1
} Module 3
valve Y11/Y12
QX22 AVS75
BX21
Gnd } Regulated
sensor B14
circuit flow
} N BX22
pump Q20 Gnd
QX23 H2
Gnd
Boiler no. 2:
INFORMATION:
Direct circuit Isolation

circulating valve Q1.2 Alarm
pump Q2 relay
}
}
}
LPB bus
}
DB MB
Page 66 / 116 00CNO0183-C

Boiler no. 3:
INFORMATION:
Isolation Alarm
valve Q1.3 relay
}
}
LPB bus
}
DB MB
2
ON
} QX21
1
} Module 1
valve Y1/Y2
QX22 AVS75
BX21
Gnd } Regulated circuit flow sensor B1
} N BX22
pump Q2 Gnd
QX23 H2
Gnd
Published: 09 / 2015 Page 67 / 116



! ATTENTION: Configure the switches correctly for the AVS75 extension modules.


Make the following adjustments.
Line No. Value
Configure the DHW pump Relay QX2 output (5891) DHW pump/valve Q3
Configure the cascade flow sensor B10: Sensor input BX2 (5931) Common flow
sensor B10
Configure the extension modules Extension module 1 function (6020) Heating circuit 1
Configure the direct circuit Relay QX23 output, module 1 (6032) Pump HC1 Q2
• Configure as master of the cascade: Menu LPB network

Device number Appliance address (6600) 1
Segment number Segment address (6601) 0
Configure the bus supply Bus supply function (6604) Automatic
Set the clock program Clock operation (6640) Master

Page 68 / 116 00CNO0183-C

Line No. Value



Adjust the comfort setpoint Comfort setpoint (1610) 55°C
Set the DHW release program DHW release (1620) 24h/24
• Configure as slave in the cascade: Menu LPB network

Set the clock program Clock operation (6640) Slave without
adjustment
Configure the direct circuit pump Q2 Relay QX2 output (5891) Pump HC1 Q2

Set the minimum starting temperature Heating curve slope (740) 60°C (adjust
according to
low-level setting)
Published: 09 / 2015 Page 69 / 116

Line No. Value

adjustment
Configure the extension module Extension module 1 function (6020) Heating circuit 2


released
released
...............................
Check the outputs
DHW pump Relay test (7700) Relay QX2 output
All extension module relays Relay test (7700) Relay output QX2…
module…
Page 70 / 116 00CNO0183-C

Line No. Value

Cascade flow sensor B10 Sensor BX2 T° (7821) in °C
Flow sensor HC1 Sensor temperature BX21 module 1 (7830) in °C

Check the outputs
Pump HC1 Relay test (7700) Relay QX2 output
Information on heating circuits 2 and 1 (6217) 2

Check the outputs
Published: 09 / 2015 Page 71 / 116

Line No. Value

Flow sensor B1.3 Sensor temperature BX21 module 1 (7830) in °C
Information on heating circuit 1 (6217) 3
On master and slave boilers
Heating circuit optimisation:

Adjust the low setpoint Low setpoint temperature (712/1012/1312) ---
• Menu HC1/HC2/HC3 timer program

Adjust the programmed times On/off phases (501...506) ---
(521...526)
(541...546)
• Menu HC1/HC2/HC3 holidays

(652-653)
(662-663)
DHW optimisation:

Set the DHW release program DHW release (1620) Timer prog.4/DHW
• Menu Timer program 4/DHW

Adjust the programmed times On/off phases (561...566) ---
Page 72 / 116 00CNO0183-C

N° Ligne Valeur
• Menu DHW tank
Adjust the rise Temperature rise from initial setpoint (5020) 16 °C

Configure an anti-legionella function Anti-legionella function (1640) ---
Periodic legionella function (1641) ---
Anti-legionella function duration (1646) ---
Published: 09 / 2015 Page 73 / 116


Heating circuits managed by non-communicating CX14.1
controller and DHW production with plate exchanger page 1 / 7
EXTERNAL COMMUNICATING
REGULATOR
B9
B10
Q1.1 Q1.2
B3
1 2
Appliance
Quantity Order no.
reference
Page 74 / 116 00CNO0183-C

Boiler no. 1:
INFORMATION:
Do not connect Isolation valve

anything! Q1.1 Alarm
fictional HC pump relay
}
}
}
BX2
Gnd } Cascade flow
sensor B10
BX3
LPB bus Gnd
}
DB MB
B3
Gnd } DHW sensor B3
B9
H1 Shunt to be put in
Gnd place, or reverse the
signal
H5
Gnd
Published: 09 / 2015 Page 75 / 116

Boiler no. 2:
INFORMATION:
Do not connect Isolation valve

anything! Alarm
Q1.2 relay
fictional HC pump
}
}
230 VAC 50 Hz
}
L N Y1 N Y2 L N L N L N
LPB bus
}
DB MB





Line No. Value
Page 76 / 116 00CNO0183-C

Line No. Value

For heating circuit 1 to be effective, an actuator must be defined even if it is

not connected:
Configure pump Q2 Relay QX2 output (5891) Pump HC1 Q2
Configure the cascade flow sensor B10: Sensor input BX2 (5931) Common flow sensor
B10
Configure input H1 H1 input function (5950) Request consum
circuit 1
• Configure as master of the cascade: Menu LPB network


Set the curve slope Heating curve slope (720) - - - (same as that
of the secondary
controller)
• Menu Consumer circuit 1

Set the initial setpoint to use in the Cons. request initial setpoint (1859) 60°C (depends on
event of a HC request the Rubis setting)
Published: 09 / 2015 Page 77 / 116

On boiler(s) no. 2 (and above): slave
Line No. Value

For DHW to be effective, an actuator must be defined even if it is not
connected:
Configure the DHW pump Q3 Relay QX2 output (5891) DHW pump/valve
Q3

Device number Appliance address (6600) 2 (or above for
the other slaves)
adjustment
• Switch the slave boiler(s) off and on again. If communication is established properly, the clock is
updated correctly.



released
released
...............................
Page 78 / 116 00CNO0183-C

Line No. Value

Check the outputs

Cascade flow sensor B10 Sensor BX2 T° (7830) in °C

Check the outputs
Published: 09 / 2015 Page 79 / 116


DHW optimisation:
Line No. Value
• Menu DHW tank
Adjust the rise Temperature rise from initial setpoint (5020) 16°C
Page 80 / 116 00CNO0183-C


1 boiler equipped with LMU + RVS 63 and 1 boiler CX15.1
equipped with the NAVISTEM B3000 controller page 1 / 8
B12
B1
Q6
Q2
Y1/Y2
Y5/Y6
Q1.1 Q1.2
1 2
Appliance
Quantity Order no.
reference
Heating circuit regulation kit 1 RVS 63 040941
LPB communication kit 1 OCI 420 059263
Published: 09 / 2015 Page 81 / 116

Page 82 / 116
Boiler no. 1:
Heating circuit 2
Regulated circuit 2 } mixing valve Y5
OT
}
flow sensor B12 OT
Regulated circuit 2 RT+
} circulating pump Q6 RT
CD1
CD1
CD2
Regulated circuit 1 CD2
M
}
flow sensor B1 B3
Regulated circuit 1 M
B9
Isolation valve Y1.1
Mains supply
(terminals Y1-Y2-N)
mixing valve Y1
Diagram: CX15.1
}
}
Outdoor sensor B9
}
L
N
N
Y1
K3
Y2
DB
MB
}
Regulated circuit 1
DHW sensor B3
} } circulating pump Q2
DHW load
} circulating pump Q3
RVS 63
LPB bus }
(OCI interface cable)
Regulator power
supply
page 2 / 8
00CNO0183-C
Boiler no. 2:
INFORMATION:
Isolation valve
Q1.1 Alarm
relay
}
}
LPB bus
BX2
Gnd } Cascade flow
sensor B10
BX3
}
Gnd
DB MB
B3
Gnd
B9
Gnd
H1
Gnd
H5
Gnd



On boiler no. 1 (LMU): slave

Parameter no. Value
Adjust the hydraulic configuration H552 80
Set the address of the boiler (slave/installation)
Device no. H605 2
Segment no. H606 0
Set the clock program H604.b0 1
Unadjusted system time H604.b1 0
Set the power supply for the local bus to Automatic H604.b2 1
Published: 09 / 2015 Page 83 / 116

On the RVS 63
Line No. Value
• Menu LPB
Set the address of the regulator
Device no. Appliance address (6600) 0
Segment no. Segment address (6601) 1



• Menu DHW Tank

Priority of pumps With prim contr/primary pump (5092) Yes
Page 84 / 116 00CNO0183-C

Line No. Value

Configure the boiler as master of the Appliance address (6600) 1
cascade 0
Segment address (6601)
Clock operation (6640) Slave without
adjustment
• Switch the slave boiler(s) off and on again. If communication is established properly, the clock is
updated correctly.
On the RVS 63
Line No. Value
Check the outputs
DHW load pump (Q3) Relay test (7700) DHW pump Q3
Heating circuit 1 circulating pump (Q2) Relay test (7700) HC pump Q2
Opening of circuit 1 3-way valve (Y1) Relay test (7700) HC mixing valve
open Y1
Closing of circuit 1 3-way valve (Y2) Relay test (7700) HC mixing valve
close Y2
Heating circuit 2 pump (Q6) Relay test (7700) HC pump Q6
Opening of circuit 2 3-way valve (Y5) Relay test (7700) HC mixing valve
open Y5
Closing of circuit 2 3-way valve (Y6) Relay test (7700) HC mixing valve
close Y6
Published: 09 / 2015 Page 85 / 116

Line No. Value

Outdoor sensor B9 Ext. temp. B9 (7730) in °C
Circuit 1 network flow sensor (B1) Flow temp. B1 (7732) in °C
Circuit 2 network flow sensor (B12) Flow temp. B12 (7734) in °C
DHW sensor B3 DHW temp. B3 (7750) in °C
• Connect the violet/black cable from the LPB to the MB-DB terminals of the RVS 63 cascade
regulator and the OCI420 communication kit.
• Switch the boiler to auto mode
Accumulator control no. (6215) 4
Heating circuit control no. (6217) 20303

released
released
...............................

Check the outputs
Page 86 / 116 00CNO0183-C

F. OPTIMISING THE CONFIGURATION OF BOILER NO. 1 (SLAVE)

Adjusting the heating circuits (connected to the RVS 63):
Line No. Value

Adjust the heating curve slope Curve slope (720) ---
Adjust the heating curve slope Curve slope (1020) ---
Adjusting the timer program for the heating circuits (connected to the RVS 63):
• Menu Heating circuit 1 timer program

• Menu Heating circuit 2 timer program
• Switch the heating program for circuits 1 and 2 to automatic mode
Réglage de l'ECS (sur RVS 63) :
• Menu Timer prog. 4/DHW

• Menu DHW
Release the DHW load according to the timer Release (1620) ---
program
Adjust the frequency of the anti-legionella cycle Anti-legionella function (1640) ---
According to the previous setting, adjust the Periodic legion. funct.(1641) ---
frequency or the day of the week
Weekday legion. funct. (1620) ---
Published: 09 / 2015 Page 87 / 116

Line No. Value

Adjust the anti-legionella cycle temperature Anti-legionella setpoint (1645) ---
setpoint
Adjust the duration of the anti-legionella cycle Anti-legionella function duration ---
(1646)
• Menu DHW tank

Adjust the primary rise/DHW Rise in initial setpoint (5020) ---
G. OPTIMISING THE CONFIGURATION OF THE SLAVE BOILER (EQUIPPED

WITH THE B3000)
Page 88 / 116 00CNO0183-C

Published: 09 / 2015 Page 89 / 116

10. SPARE PARTS LIST
001
IV
002
012
003
004
011
005 006
II
006
010
007 008 009
U0512617-#
figure 27 - Casing/insulation
Page 90 / 116 00CNO0183-C

REF. FOR MODELS

ITEM DESCRIPTION
40 kW 60 kW 80 kW 100kW
Casing/insulation
001 Top cover 71927 72581
002 Air filter 73417
003 Concentric adaptor 71918 72575
004 Rear jacket 71929 72583
005 Exhaust sensor with seal 71908
006 Side jacket 71930 72584
007 Exhaust duct with seal 71919 72576
008 Tube brush 72226
009 LMS front strip 76371 76372
010 Right side panel 76375 76376
011 Upper jacket 76373 76374
012 Safety thermostat 00267
-- Body insulation 73722
-- Tube of grease for air vent seal 72295
Published: 09 / 2015 Page 91 / 116

II
106
106
104
105
105
104
101 102 103 103
108
109
107
110 111
U0505839-# / U0505841-#
figure 28 - Control panel
Page 92 / 116 00CNO0183-C

REF. FOR MODELS

ITEM DESCRIPTION
40 kW 60 kW 80 kW 100kW
Control panel
101 Platform with configured NAVISTEM B3000 76382 76383 76384 76385
102 Platform without NAVISTEM B3000 and with wiring 76127
103 Round fuse holder 76130
104 Fuse (T 6.3 H - 5x20) 71898
105 Square fuse holder (with fuse) 76129
106 Customer platform connectors 76128
107 Full display (HMI) 76131
108 Display alone (HMI) with selection wheel 76132
109 Plastic display part (HMI) + LED card + switch + LED layer 76133
110 Selection wheel 76135
111 Switch 76134
-- Burner supply wiring 76204
-- Burner control wiring 76203
-- Circulating pump/flow controller signal supply wiring 76386
-- Fan/sensor/meter signal wiring 76387
-- Exhaust sensor internal wiring 76388
-- Switch supply wiring 76389
-- Grouped valve/fan/ionisation supply wiring 76390
-- Display layer 76148
-- AVS75 control layer 76147
-- AVS75 supply wiring 76146
Published: 09 / 2015 Page 93 / 116

201
III
202
203
212 204
211 205
210
206
209 208 207

U0512632-#
U0512632-#
figure 29 - Body
Page 94 / 116 00CNO0183-C

REF. FOR MODELS

ITEM DESCRIPTION
40 kW 60 kW 80 kW 100kW
Body
201 Turbulators (complete set) 72356 71920 72578 72579
202 Bleed valve 71924
203 Valve manometer 71922
204 Water pump 76391
205 Pressure sensor adaptor 76392
206 Flow rate controller 72591
207 Drain valve 72577
208 Condensate removal siphon 71925
209 Exhaust box inspection cover 76230
210 Exhaust box inspection cover seal 71921
211 Pressure sensor with stay 73946
212 Flow/return sensor 71899
Published: 09 / 2015 Page 95 / 116

IV
301
302
303
304
316
315
305
306 314
307 313
308
312
309
311
310
U0512624-#
figure 30 - Burner
Page 96 / 116 00CNO0183-C

REF. FOR MODELS

ITEM DESCRIPTION
40 kW 60 kW 80 kW 100kW
Burner
301 Burner + door 72375 76377 76378
302 Air hose 71913 72571
303 Fan 71917 76380 76381
304 Versilic tube (with joining nipple) 72596 72597
305 Air pressure switch 71915 72573
306 Ignition transformer 72131
307 Electrode unit 72005
308 Electrode unit gasket (x 3) 73890
309 Pyrex glass + 2 seals 60407
310 Ceramic burner braid 00337
311 Complete burner chamber plate 71910 72569
312 Burner seals 71914 72572
313 Deflector -- 73186
314 Phase shifter 72355 73121 --
315 Gas burner 71916 72574
316 Gas valve 71912 72570
-- Gas valve supply cable 72775
-- Ignition burner electrode cable 72251
Published: 09 / 2015 Page 97 / 116

11. CUSTOMER PARAMETERS TABLE

Boiler: ............................................. site:.......................................
serial no.: ............................................. .............................................
Please transfer all parameter modifications into this document!
Note: The "access" column indicates the degree of accessibility for information or programming (U
for the end user, M for commissioning and S for specialist). The Commissioning accessibility
level includes the End User level. Similarly, the Specialist level includes the Commissioning
level.
Line Customer
Programming Access Adjustment range Default value
No. setting
Setting the time
1 Hours / minutes U 00:00 … 23:59 00 : 00
2 Day / month U 01.01 … 31.12 dd.mm
3 Year U 1900 … 2099 yyyy
5 Start of summer time M 01.01 … 31.12 dd.mm
6 End of summer time M 01.01 … 31.12 dd.mm
User interface
20 Language U English | Deutsch | Français | Français
Italiano | Nederlands | Español
22 Info M temporary | permanent temporary
26 Operation locking M stop | start stop
27 Programming locking M stop | start stop
28 Direct adjustment M Automatic storage | Storage with with confirmation
confirmation
29 Units U °C, bar | °F, PSI °C, bar
42 Appliance allocation 1 M HC 1 | HC 1 and 2 | HC 1 and 3 HC 1
| All HCs
44 HC2 operation M common with HC 1 | independent common with HC1
46 HC3/P operation M common with HC 1 | independent common with HC1
70 Software version M
Timer program 1: Heating Circuit 1
500 Preselection U Mon-Sun | Mon-Fri | Sat-Sun | Mon-Sun
Monday…Sunday
501 1st period start time U 00:00 … 24:00 06:00
502 1st period stop time U 00:00 … 24:00 22:00
503 2nd period start time U 00:00 … 24:00 24:00
504 2nd period stop time U 00:00 … 24:00 24:00
505 3rd period start time U 00:00 … 24:00 24:00
506 3rd period stop time U 00:00 … 24:00 24:00
516 Default values U No | Yes no
Preselection U Mon-Sun | Mon-Fri | Sat-Sun | Mon-Sun
520
Monday…Sunday
Page 98 / 116 00CNO0183-C

Line Customer
No. setting
540
Monday…Sunday
Timer program 4: production of domestic hot water (DHW)
560
Monday…Sunday
Timer program 5
600
Monday…Sunday
Holidays: Heating Circuit 1
641 Preselection U Period 1 | … | Period 8 period 1
642 Start (dd.mm) U 01.01 … 31.12 01.01
643 End (dd.mm) U 01.01 … 31.12 01.01
648 Temperature level U Frost protection | Low frost protection
652 Start (dd.mm) U 01.01 … 31.12 01.01
653 End (dd.mm) U 01.01 … 31.12 01.01
662 Start (dd.mm) U 01.01 … 31.12 01.01
663 End (dd.mm) U 01.01 … 31.12 01.01
Published: 09 / 2015 Page 99 / 116

Line Customer
No. setting
Heating Circuit 1
710 Comfort setpoint U 4 … 35°C 20°C
712 Low setpoint U 4 … 35°C 18°C
714 Frost protection setpoint U 4 … 35°C 10°C
716 Maximum comfort setpoint S 4 … 35°C 35°C
720 Curve slope U 0.10 … 4.00 1.5
721 Curve offset S -4.5 … 4.5 °C 0°C
726 Curve adaptation S stop | start stop
730 Summer/winter heating limit U 8 … 30°C 19°C
732 Daily heating limit S -10 … 10°C -3°C
740 Min start temperature setpoint M 8 … 95°C 8°C
741 Max start temperature setpoint M 8 … 95°C 80°C
742 Room thermostat start temp. setpoint S 8 … 95°C 65°C
746 Heating request frequency M 0 ... 600 s 0s
750 Room influence S 1 … 100% 20%
760 Room influence limitation S 0.5 … 4°C 1°C
770 Fast reheating S 0 … 20°C 3°C
780 Fast lowering S stop | until low setpoint | until stop
anti-frost setpoint
790 Max. optimisation on start-up S 00:00 … 06:00 00:00
791 Max. optimisation on cut-out S 00:00 … 06:00 00:00
800 Start increase reduction S -30 … 10°C -5°C
801 End increase reduction S -30 … 10°C -15°C
809 Uninterrupted pump operation S yes | no no
820 HCP overheating protection S stop | start on
830 Raising of mixing valve S 0 … 50°C 3°C
832 Type of servomotor S all or nothing | 3-position 3-position
833 Differential S 0 … 20°C 2°C
834 Servomotor travel time S 30 … 873 s 120 s
850 Controlled drying function M None | Functional heating | None
Heating ready for occup. |
Functional/ready heating |
Ready/functional heating |
Manual
851 Manual drying setpoint M 0 … 95°C 25°C
855 Floor drying current setpoint U 0 … 95°C 0°C
856 Current drying day U 0 … 32 0
861 Excess heat evacuation S stop | heating mode | permanent permanent
870 With storage tank S yes | no no
872 With prim contr/primary pump S yes | no no
880 Pump speed reduction S temperature level | characteristic characteristic
882 Min. pump rot. speed S 0 … 100% 50%
883 Max. pump rot. speed S 0 … 100% 100%
888 Curve cor. at 50% rot. speed S 0 … 100% 33%
889 Speed adj. filtr. const. time S 0 … 20 min 5 min
890 Corr. rot. speed adj. t° setpoint S yes | no yes
898 Temp. level switching S frost protection | low | comfort low
900 Operating mode changeover S none | protection mode | low | protection mode
comfort | automatic
Page 100 / 116 00CNO0183-C

Line Customer
No. setting
Heating Circuit 2
1020 Curve slope U 0.10 … 4.00 1.5
1021 Curve offset S -4.5 … 4.5 °C 0°C
anti-frost setpoint
Manual
comfort | automatic
Published: 09 / 2015 Page 101 / 116

Line Customer
No. setting
Heating Circuit 3
1320 Curve slope U 0.10 … 4.00 1.5
1321 Curve offset S -4.5 … 4.5 °C 0°C
anti-frost setpoint
Manual
comfort | automatic
Page 102 / 116 00CNO0183-C

Line Customer
No. setting
Domestic Hot Water
1612 Low setpoint S 8 … 80°C 40°C
1614 Max comfort setpoint S 8 ... 80°C 65°C
1620 Release M 24h/24 | Heating circuit timer 24h/24
prog. | Timer program 4/DHW
1630 DHW load priority M absolute | sliding | none | HC- sliding, absolute
sliding, HCP-absolute
1640 Anti-legionella function S stop | periodic | fixed weekday stop
1641 Periodic legion. function S 1…7 3
1642 Weekday legion. function S Monday | Tuesday | Wednesday Monday
| Thursday | Friday | Saturday |
Sunday
1644 Anti-legionella func. time S 00:00 … 23:50 h:m 05:00
1645 Legionella funct setpoint S 55 … 95°C 55°C
1646 Anti-legionella function duration S 10 … 360 min 30 min
1647 Circ. pump anti-legion. func. S stop | start on
1660 Circulating pump release S timer program 3/HCP | DHW DHW release
release | timer program 4/DHW |
timer program 5
1661 Circ. pump periodic start S stop | start on
1663 Circulating pump setpoint S 8 … 80°C 45°C
1680 Operating mode changeover S none | stop | start stop
Consumer circuit 1
1859 Cons. request initial setpoint temp. M 8 ... 120°C 60°C
1875 Excess heat evacuation S stop | start on
Consumer circuit 2
Consumer circuit 3
Swimming pool
2055 Solar heating setpoint S 8 ... 80°C 26°C
2056 Boiler setpoint S 8 ... 80°C 22°C
2065 Solar load priority S Priority 1 ... Priority 3 Priority 3
2080 With solar integration S yes | no yes
Boiler
2203 Release on outdoor T° S -50 ... 50°C 0°C
2208 Storage tank full load S stop | start stop
2210 Min setpoint S 8 ... 95°C 8°C
2212 Max. setpoint S 8 ... 95°C 83°C
Published: 09 / 2015 Page 103 / 116

Line Customer
No. setting
2214 Manual mode setpoint U (min boiler setpoint) … (max 60°C
boiler setpoint) …
2217 Frost protection setpoint S -20 ... 20°C 7°C
2243 Min. burner stop duration S 0 … 20 min 5 min
2245 Burner stop differential S 0 … 80°C 6°C
2250 Timed pump stoppage S 0 ... 240 min 5 min
2253 Timed pump stop after DHW S 0 ... 20 min 1 min
2270 Minimum return setpoint S 8 ... 95°C 8°C
2330 Nom. power S 0 ... 2000 kW depending on model
2331 Power at basic speed S 0 ... 2000 kW depending on model
2441 Max. heating fan speed S 0 ... 10000 rpm depending on model
2442 Max. fan speed at full load S 0 ... 10000 rpm depending on model
2444 Max. DHW fan speed S 0 ... 10000 rpm depending on model
2454 HC start differential S 0 … 20°C 3°C
2455 Min. HC stop differential S 0 … 20°C 3°C
2456 Max. HC stop differential S 0 … 20°C 6°C
2457 HC transitional period S 0 … 240 min 20 min
2460 DHW start differential S 0 … 20°C 5°C
2461 Min. DHW stop differential S 0 … 20°C 3°C
2462 Max. DHW stop differential S 0 … 20°C 6°C
2463 DHW transitional period S 0 … 240 min 20 min
2470 Spec. mode heat req. freq. M 0 … 600 s 0s
Cascade
3510 Control strategy S Late start, early stop | Late start, Early start, early stop
late stop | Early start, late stop
3511 Min power range S 0 ... 100% 30%
3512 Max power range S 0 ... 100% 90%
3530 Gen. seq. full release S 0 ... 500°C min 50°C min
3531 Gener. seq. full reset S 0 ... 500°C min 20°C min
3532 Restart time S 0 … 1800 s 300 s
3533 Start time S 0 … 120 min 5 min
3534 Forced op duration basic speed S 0 ... 1200 s 60 s
3540 Gen. seq. auto switching S 10 … 990 h 500 h
3541 Auto seq. switching exclusion S none | first | last | first and last none
3544 Pilot boiler S generator 1 | … | generator 16 generator 1
3560 Minimum return setpoint S 8 … 95°C 8°C
3562 Consum. return influence S stop | start on
DHW tank
5020 Rise in initial setpoint S 0 … 30°C 16°C
5021 Transfer rise S 0 … 30°C 8°C
5022 Load type S refilling | full load | full anti-legio. load of day
load | 1st full load of day | 1st full
anti-legio.
5050 Max. load temp. S 8 … 95°C 80°C
5055 Adiabatic cooling temp. S 8 … 95°C 80°C
5056 Gen./HC adiab cooling S stop | start stop
5057 Collector adiabatic cooling S stop | summer | permanent stop
5060 Electrical resistance mode S replacement | summer only | replacement
permanent
Page 104 / 116 00CNO0183-C

Line Customer
No. setting
5061 Electric resistance release S 24h/24 | DHW release | timer DHW release
prog. 4/DHW
5062 Elec. resistance regul. S external thermostat | DHW DHW sensor
sensor
5093 With solar integration S yes | no yes
Configuration
5710 Heating circuit 1 M stop | start stop
5711 Cooling circuit 1 M none | 4-tube cooling system none
5730 DHW sensor M sensor | thermostat | DHW outlet sensor
sensor B38
5731 DHW pump/valve M no fill request | filling pump | filling pump
distribution valve
5732 Stop DHW pump reverse valve M 0 … 10 s 0s
5733 DHW pump stop freq. M 0 … 10 s 0s
5734 DHW direct valve base pos. S last request | heating circuit | last request
DHW
5736 Separate DHW circuit M stop | start stop
5737 DHW dist. valve action dir. S DHW ON position | heating circuit DHW ON position
ON position
5738 Dist. valve median pos. DHW S stop | start stop
5774 Heat pump ctrl+DHW dir.valve M all requests | only HC1/DHW all requests
requests
5840 Solar adjustment component M filling pump | distribution valve filling pump
5841 External solar exchanger M common | DHW tank | storage common
tank
5870 Combi DHW tank M yes | no no
5890 Relay QX1 output M none | consum. circuit 1 pump alarm output K10
Q15 | boiler pump Q1 | alarm
output K10 | HC3 pump Q20 |
consum. circuit 2 pump Q18 |
cascade pump Q25 | HC1 pump
Q2 | HC2 pump Q6 | DHW pump/
valve Q3 | status message K36
5891 Relay QX2 output M As line 5890 none
5892 Relay QX3 output M As line 5890 boiler pump Q1
5931 Sensor input BX2 M none | common flow sensor B10 | none
common return sensor B70
5932 Sensor input BX3 M As line 5931 none
Published: 09 / 2015 Page 105 / 116

Line Customer
No. setting
5950 H1 input function M none | HC+DHW mode switching none
| HC mode switching | HC1
mode switching | HC2 mode
switching | HC3 mode switching
| gen. blocked pending | error/
alarm message | consum. circuit
1 request | consum. circuit 2
request | excess heat evacuation
| consum. circ. 1 10 V request |
consum. circ. 2 10 V request | 10
V pressure measurement
5951 H1 contact action direction M normally closed | normally open normally open
5953 H1 voltage value 1 (U1) M 0 … 10 V 0V
5954 H1 function value 1 (F1) M -1000 … 5000 0
5955 H1 voltage value 2 (U2) M 0 … 10 V 10 V
5956 H1 function value 2 (F2) M -1000 … 5000 1000
5977 H5 input function M As line 5950 none
5978 H5 contact action direction M As line 5951 normally closed
6020 Extension module 1 function M none | multi-function | heating none
circuit 1 | heating circuit 2 |
heating circuit 3 | return temp
regulator | primary regulator/
pump
6021 Extension module 2 function M As line 6020 none
6022 Extension module 3 function M As line 6020 none
6024 EX21 module 1 input function M none | HC safety thermostat none
6030 QX21 module 1 relay output M As line 5890 none
6040 BX21 module 1 sensor input M As line 5931 none
6046 H2 module 1 input function M As line 5950 none
6047 H2 mod. 1 contact act. dir. M As line 5951 normally open
6049 H2 mod. 1 voltage 1 value (U1) M 0 … 10 V 0V
6050 H2 module 1 funct. 1 value (F1) M -1000 … 5000 0
Page 106 / 116 00CNO0183-C

Line Customer
No. setting
6097 Solar collect. sensor type S CTN | Pt 1000 CTN
6098 Solar coll. sensor correction S -20 ... 20°C 0°C
6100 Ext. temp. sensor correction S -3 … 3°C 0°C
6110 Building time constant S 0 … 50 h 15 h
6116 Setpoint comp. time const. S 0 ... 14 min 1 min
6117 Setpoint cent. comp. S 1 ... 100°C 3°C
6120 Frost protection plant S stop | start stop
6127 Pump/valve priming duration S 0 … 51 s 30 s
6200 Record sensor M no | yes no
6205 Reset parameters S no | yes no
6212 Generator 1 control no. M 11: no pump | 12: with boiler 14: with boiler and
pump | 13: with recycling pump recycling pumps
| 14: with boiler and recycling
pumps
6215 Storage tank control no. M 0: tank | 4: DHW with pump 0: tank
6217 HC control no. M 1 ... 30303 0
6220 Software version S
6230 OEM info 1 S 0: service | 1: 40 kW | 2: 60 kW |
3: 80 kW | 4: 100 kW | 5: Athena K40
6231 OEM info 2 S Configuration version
6234 Boiler type S 1: VARMAX 3: CONDENSINOX
2: VARFREE
3: CONDENSINOX
LPB system
6600 Appliance address M 0 … 16 1
6601 Segment address S 0 ... 14 0
6604 Bus supply function S stop | automatic automatic
6605 Bus supply status S stop | start on
6620 Switch action scope S Segment | System System
6621 Summer switching S local | central local
6623 Operating mode changeover S local | central central
6624 Manual generator blocking S local | segment local
6625 DHW allocation S local heating circuits | all HCs all HCs in the system
in the segment | all HCs in the
system
6631 Ext. generator eco mode S stop | DHW on | on stop
6640 Clock operation M autonomous | slave without autonomous
adjustment | slave with
adjustment | master
6650 Exterior temp. source S 0 … 239 0
Published: 09 / 2015 Page 107 / 116

Line Customer
No. setting
Error
6705 Software troubleshooting code U 0 … 65535 0
6706 Fault pos. phase cabinet U 0 … 255 0
6710 Reset alarm relay M no | yes no
6740 Flow 1 temp. alarm S 10 … 240 min 120 min
6743 Boiler temp. alarm S 10 … 240 min 120 min
6745 DHW load alarm S 1 … 48 h 8h
6800 History 1 S 00:00 … 23:59 h:m 00:00
6803 Error code 1 S 0 … 9999 0
6805 Software troubleshooting code 1 S 0 … 9999 0
6806 Phase cabinet 1 S 0 ... 255 0
6810 History 2 S 00:00 … 23:59 h:m 00:00
6813 Error code 2 S 0 … 9999 0
6816 Phase cabinet 2 S 0 ... 255 0
6820 History 3 S 00:00 … 23:59 h:m 00:00
6823 Error code 3 S 0 … 9999 0
6826 Phase cabinet 3 S 0 ... 255 0
6830 History 4 S 00:00 … 23:59 h:m 00:00
6833 Error code 4 S 0 … 9999 0
6836 Phase cabinet 4 S 0 ... 255 0
6840 History 5 S 00:00 … 23:59 h:m 00:00
6843 Error code 5 S 0 … 9999 0
6846 Phase cabinet 5 S 0 ... 255 0
6850 History 6 S 00:00 … 23:59 h:m 00:00
6853 Error code 6 S 0 … 9999 0
6856 Phase cabinet 6 S 0 ... 255 0
6860 History 7 S 00:00 … 23:59 h:m 00:00
6863 Error code 7 S 0 … 9999 0
6866 Phase cabinet 7 S 0 ... 255 0
6870 History 8 S 00:00 … 23:59 h:m 00:00
6873 Error code 8 S 0 … 9999 0
6876 Phase cabinet 8 S 0 ... 255 0
6880 History 9 S 00:00 … 23:59 h:m 00:00
6883 Error code 9 S 0 … 9999 0
6886 Phase cabinet 9 S 0 ... 255 0
6890 History 10 S 00:00 … 23:59 h:m 00:00
6893 Error code 10 S 0 … 9999 0
6896 Phase cabinet 10 S 0 ... 255 0
Page 108 / 116 00CNO0183-C

Line Customer
No. setting
6900 History 11 S 00:00 … 23:59 h:m 00:00
6903 Error code 11 S 0 … 9999 0
6906 Phase cabinet 11 S 0 ... 255 0
6910 History 12 S 00:00 … 23:59 h:m 00:00
6913 Error code 12 S 0 … 9999 0
6916 Phase cabinet 12 S 0 ... 255 0
6920 History 13 S 00:00 … 23:59 h:m 00:00
6923 Error code 13 S 0 … 9999 0
6926 Phase cabinet 13 S 0 ... 255 0
6930 History 14 S 00:00 … 23:59 h:m 00:00
6933 Error code 14 S 0 … 9999 0
6936 Phase cabinet 14 S 0 ... 255 0
6940 History 15 S 00:00 … 23:59 h:m 00:00
6943 Error code 15 S 0 … 9999 0
6946 Phase cabinet 15 S 0 ... 255 0
6950 History 16 S 00:00 … 23:59 h:m 00:00
6953 Error code 16 S 0 … 9999 0
6956 Phase cabinet 16 S 0 ... 255 0
6960 History 17 S 00:00 … 23:59 h:m 00:00
6963 Error code 17 S 0 … 9999 0
6966 Phase cabinet 17 S 0 ... 255 0
6970 History 18 S 00:00 … 23:59 h:m 00:00
6973 Error code 18 S 0 … 9999 0
6976 Phase cabinet 18 S 0 ... 255 0
6980 History 19 S 00:00 … 23:59 h:m 00:00
6983 Error code 19 S 0 … 9999 0
6986 Phase cabinet 19 S 0 ... 255 0
6990 History 20 S 00:00 … 23:59 h:m 00:00
6993 Error code 20 S 0 … 9999 0
6996 Phase cabinet 20 S 0 ... 255 0
Maintenance/Special operation
7040 Burner op. time interval S 100 … 10000 h 1500 h
7041 Burner op. since maint. S 0 … 10000 h 0h
7042 Burner start interval S 100 … 65500 9000
7043 Burner start since maint. S 0 … 65535 0
7044 Maintenance interval S 1 … 240 months 24 months
7045 Time since maintenance S 1 … 240 months 0 months
7050 Ionis. current fan speed S 0 ... 10000 rpm 0
7051 Ionisat. current message S no | yes no
Published: 09 / 2015 Page 109 / 116

Line Customer
No. setting
7130 Flue cleaning function U stop | start stop
7131 Burner power U partial load | full load | max. max. heating load
heating load
7140 Manual mode U stop | start stop
7143 Regulator stop function S stop | start stop
7145 Regulator stop setpoint S 0 … 100% 0%
7146 Purge function M stop | start on
7147 Purge type M none | continuous heating none
circuit | cyclical heating circuit |
permanent DHW | cyclical DHW
7170 Service telephone M 0…9 0
Test of inputs/outputs
7700 Relay test M no test | all stop | Relay output no test
QX1 | Relay output QX2 | Relay
output QX3 | Relay output QX4
| Relay output QX21 module 1
| Relay output QX21 module 2 |
Relay output QX22 module 2 |
Relay output QX23 module 3
7730 B9 outdoor temp. M -50 … 50°C 0°C
7750 B3/B38 DHW temperature M 0 … 140°C 0°C
7760 B2 boiler temp. M 0 … 140°C 0°C
7820 BX1 temp. sensor M -28 … 350°C 0°C
7830 BX21 temp. sensor module 1 M -28 … 350°C 0°C
7840 H1 voltage signal M 0 … 10 V 0V
7841 H1 contact status M open | closed open
7845 H2 voltage signal module 1 M 0 … 10 V 0V
7846 H2 contact status, module 1 M open | closed open
7854 H3 voltage signal M 0 … 10 V 0V
7862 H4 frequency M 0 ... 2000 0
Page 110 / 116 00CNO0183-C

Line Customer
No. setting
7950 EX21 module 1 input M 0 V | 230 V 0V
Status
8000 Heating circuit 1 status M 0 ... 255 0
8003 DHW status M 0 ... 255 0
8005 Boiler status M 0 ... 255 0
8007 Solar collector status M 0 ... 255 0
8008 Solid fuel boiler status M 0 ... 255 0
8009 Burner status M 0 ... 255 0
8010 Storage tank status M 0 ... 255 0
8011 Pool status M 0 ... 255 0
Cascade troubleshooting
8100 Generator 1 priority M 0 … 16 0
8101 Generator 1 status M absent | fault | man. adjustment absent
active | boiler locking active | flue
cleaning active | DHW separation
active | outdoor temp. limitation
active | not released | released
8103 Generator 2 status M As line 8101 absent
Published: 09 / 2015 Page 111 / 116

Line Customer
No. setting
8138 Cascade flow temperature M 0 … 140°C 0°C
8139 Cascade flow setpoint M 0 … 140°C 0°C
8140 Cascade return temperature M 0 … 140°C 0°C
8141 Cascade return setpoint M 0 … 140°C 0°C
8150 Current generator cascade switching M 0 … 990 h 0h
Generator troubleshooting
8304 Boiler pump status (Q1) S stop | start stop
8308 Boiler pump speed S 0 … 100% 0%
8309 Bypass pump speed S 0 … 100% 0%
8310 Boiler temperature M 0 … 140°C 0°C
8311 Boiler setpoint M 0 … 140°C 0°C
8312 Boiler switching point M 0 … 140°C 0°C
8313 Regulation sensor M 0 … 140°C 0°C
8314 Boiler return temperature M 0 … 140°C 0°C
8315 Boiler return temp. setpoint M 0 … 140°C 0°C
8316 Exhaust temperature M 0 … 350°C 0°C
8318 Max. temperature of exhaust gases M 0 … 350°C 0°C
8321 Primary exchanger temperature M 0 … 140°C 0°C
8323 Fan speed M 0 ... 10000 rpm 0 rpm
8324 Burner fan setpoint M 0 ... 10000 rpm 0 rpm
8325 Current fan control M 0 … 100% 0%
8326 Boiler modulation M 0 … 100% 0%
8327 Hydraulic pressure M 0 … 10 0
8329 Ionisation current S 0 … 100 μA 0 μA
8330 Hours of operation 1st speed S 00:00:00 … 2730:15:00 h 00:00:00 h
8331 Starts counter 1st speed S 0 … 2147483647 0
8338 Hours of operation in heating mode U 00:00:00 … 8333:07:00 h 00:00:00 h
8339 Hours of operation in DHW mode U 00:00:00 … 8333:07:00 h 00:00:00 h
8390 Current phase no. S TNB | TLO | TNN | STY | STV TNB
| THL1 | THL1A | TV | TBRE |
TW1 | TW2 | TVZ TSA1 | TSA2
| TI | MOD | THL2 | THL2A | TN |
SAV | STOE
8499 Solar panel 1 pump S stop | start 0
8501 Tank solar adjustment comp. S stop | start 0
8502 Pool solar adjustment comp. S stop | start 0
8505 Solar collector 1 pump speed S 0 ... 100% 0%
8506 Ext. exch. solar pump speed S 0 ... 100% 0%
8507 Solar storage tank pump speed S 0 ... 100% 0%
8508 Solar pool pump speed S 0 ... 100% 0%
8510 Solar collector 1 temp. M -28 ... 350°C 0°C
8511 Solar panel 1 max. temp. M -28 ... 350°C -28°C
8512 Solar panel 1 min. temp. M -28 ... 350°C 350°C
8513 Solar collec. 1/DHW temp. d M -168 ... 350°C 0°C
8514 Solar collec. 1/stor. tank temp. d M -168 ... 350°C 0°C
8515 Solar collec. 1/pool temp. d M -168 ... 350°C 0°C
8519 Solar flow temp. M -28 ... 350°C 0°C
8520 Solar return temp. M -28 ... 350°C 0°C
8526 Daily solar energy yield U 0 ... 999.9 kW/h 0 kW/h
Page 112 / 116 00CNO0183-C

Line Customer
No. setting
8527 Global solar energy yield U 0 ... 9999999.9 kW/h 0 kW/h
8530 Hours of solar operation U 00:00:00 ... 8333:07:00 h 00:00:00 h
8531 Hours of operation with excess solar heat U 00:00:00 ... 8333:07:00 h 00:00:00 h
8532 Solar pump hours of operation U 00:00:00 ... 8333:07:00 h 00:00:00 h
8560 Solid fuel boiler temp. M 0 ... 140°C 0°C
8570 Hours of solid fuel operation U 00:00:00 ... 8333:07:00 h 00:00:00 h
Consumer troubleshooting
8700 Outdoor temperature M -50 … 50°C 0°C
8701 Minimum outdoor temperature U -50 … 50°C 50°C
8702 Maximum outdoor temperature U -50 … 50°C -50°C
8703 Attenuated outdoor temperature M -50 … 50°C 0°C
8704 Composite outdoor temperature M -50 … 50°C 0°C
8730 Pump HC1 M stop | start stop
8731 HC1 mixing valve open M stop | start stop
8732 HC1 mixing valve closed M stop | start stop
8735 HC1 pump speed S 0 … 100% 0%
8740 Room temperature 1 M 0 … 50°C 20°C
8741 Room temperature setpoint 1 M 4 … 35°C 20°C
8743 Start temperature 1 M 0 … 140°C 60°C
8744 Start temperature setpoint 1 M 0 … 140°C 60°C
8749 Room thermostat 1 M no request | request no request
8760 HC2 pump M stop | start stop
8761 Heat circ mix valv 2 open M stop | start stop
8762 HC2 mixing valve closed M stop | start stop
8765 HC2 pump speed S 0 … 100% 0%
8790 HC3 pump M no request | request stop
8791 HC3 mixing valve open M no request | request stop
8792 HC3 mixing valve closed M no request | request stop
8795 HC3 pump speed S 0 … 100% 0%
8820 DHW pump M stop | start stop
8825 DHW pump speed S 0 … 100% 0%
8826 Interm. circulating pump speed DHW S 0 … 100% 0%
8827 Instant water heater pump speed S 0 … 100% 0%
8830 DHW temperature 1 (B3) M 0 … 140°C 0°C
8831 DHW setpoint M 8 … 80°C 55°C
8832 DHW temperature 2 (B31) M 0 … 140°C 0°C
8835 DHW circulation temperature M 0 … 140°C 0°C
8836 DHW load temperature M 0 … 140°C 0°C
8852 EHR drawing temperature M 0 … 140°C 0°C
Published: 09 / 2015 Page 113 / 116

Line Customer
No. setting
8853 Instant water heater setpoint M 0 … 140°C 0°C
8860 DHW rate M 0 … 30 l/min 0 l/min
8875 Cons. circ. 1 flow temp. setpoint M 5 … 130°C 5°C
8885 Cons. circ. 2 flow temp. setpoint M 5 … 130°C 5°C
8895 Pool flow setpoint M 5 … 130°C 5°C
8900 Pool temperature M 0 … 140°C 0°C
8901 Pool setpoint M 8 … 80°C 24°C
8930 Primary regulation temperature M 0 … 140°C 0°C
8931 Primary regulation setpoint M 0 … 140°C 0°C
8950 Line flow temperature M 0 … 140°C 0°C
8951 Line flow setpoint M 0 … 140°C 0°C
8952 Line return temperature M 0 … 140°C 0°C
8962 Line power setpoint M 0 … 100% 0%
8980 Storage tank 1 temperature (B4) M 0 … 140°C 0°C
8981 Storage tank setpoint M 0 … 140°C 0°C
9005 Hydraulic pressure H1 M 0 … 10 bar 0 bar
9031 Relay QX1 output M stop | start stop
9050 QX21 module 1 relay output M stop | start stop
Safety cabinet
9524 Part. load rot. speed setpoint S 0 ... 10000 rpm depending on model
9525 Part. load min. speed setpoint S 0 ... 10000 rpm depending on model
9529 Nom. load speed setpoint S 0 ... 10000 rpm depending on model
9530 Nom. load max. speed setpoint S 0 ... 10000 rpm depending on model
9650 Flue drying S stop | temporary | permanent stop
9651 Flue drying speed setpoint S 0 ... 10000 rpm 500 rpm
9652 Flue drying duration S 10 ... 1440 min 10 min
Page 114 / 116 00CNO0183-C

12. ANNEX A
Data on products ≤ 70 kW
Product reference
Trade mark YGNIS
Models 40 60
Code 041620 041621
Nominal power Prated kW 40 61
Seasonal energy efficiency class Class A A
Seasonal energy efficiency ηS (PCS) % 94 93
Useful heat production

P4 kW 40,3 60,5
At nominal power and in 80°C / 60°C regime
η4 (PCS) % 87,2 87,7
At 30% nominal power and in 30°C return temperature P1 kW 13,8 20,3

regime η1 (PCS) % 99,5 98,3
Auxiliary electricity consumption

Under full load elmax kW 0,12 0,16
Under partial load elmin kW 0,035 0,041
In standby mode PSB kW 0,005 0,010
Other properties
Heat loss Pstby kW 0,095 0,095
Nitrogen oxide emissions Nox (PCS) mg/kWh 41 50
Annual energy consumption QHE kWh 1 2
Acoustic power LWA dB 65 65
Data on products ≤ 400 kW
Product reference
Trade mark YGNIS
Models 80 100
Nominal power Prated kW 80 97
Useful heat production

P4 kW 80,1 98,3
At nominal power and in 80°C / 60°C regime
η4 (PCS) % 87,1 88,5
At 30% nominal power and in 30°C return temperature P1 kW 26,8 33,1

regime η1 (PCS) % 97,2 99,4
Auxiliary electricity consumption

Under full load elmax kW 0,210 0,280
Under partial load elmin kW 0,108 0,116
In standby mode PSB kW 0,010 0,015
Other properties
Heat loss Pstby kW 0,163 0,163
Nitrogen oxide emissions Nox (PCS) mg/kWh 50 36
Published: 09 / 2015 Page 115 / 116

SATC ATLANTIC GUILLOT THERMOR SERVICES
1 route de Fleurville 17 rue Croix Fauchet - BP 46
01190 PONT DE VAUX 45141 SAINT-JEAN-DE-LA-RUELLE
Tél. : 03 51 42 70 03 Tel.:
www.thermor.fr
Fax : 03 85 51 59 30
www.atlantic-guillot.fr
ATLANTIC BELGIUM SA YGNIS AG

Avenue du Château Jaco, 1 Wolhuserstrasse 31/33
1410 WATERLOO 6017 RUSWIL CH
Tel. : 02/357 28 28 Tel.: +41 (0) 41 496 91 20
Fax : 02/351 49 72 Fax : +41 (0) 41 496 91 21
The specifications of this equipment may be modified without prior instructions - Non contractual document - 00CNO0183-C (02/09/15)
www.ygnis.be Hotline : 0848 865 865
www.ygnis.ch
YGNIS ITALIA SPA HAMWORTHY HEATING LIMITED

Via Lombardia, 56 Customer Service Center
21040 CASTRONNO (VA) Fleets Corner, POOLE,
Tel.: 0332 895240 r.a. Dorset BH17 0HH
Fax : 0332 893063 Tel.: 0845 450 2865
www.ygnis.it Fax.: 01202 662522
service@hamworthy-heating.com
www.hamworthy-heating.com
ATLANTIC IBERICA SAU

Servicio de Asistencia Técnica Ygnis
Calle Molinot 59-61
Pol Ind Camí Ral
08860 CASTELLDEFELS (BARCELONA)
Tel. : 902 45 45 22
Fax : 902 45 45 20
callcenter@groupe-atlantic.com
repuestos@groupe-atlantic.com
www.ygnis.es
Others countries, contact your local retailer
SITE DE PONT-DE-VAUX
1 route de Fleurville - BP 55
FR - 01190 PONT-DE-VAUX

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Document No.

GAS CONDENSING BOILER

1. WARNINGS AND RECOMMENDATIONS ..............................................................................5

3. TECHNICAL SPECIFICATIONS ...........................................................................................12

6. CHECKS AFTER COMMISSIONING....................................................................................36

7. MAINTENANCE OPERATIONS ...........................................................................................37

8. END-OF-LIFE CYCLE OF THE APPARATUS ......................................................................40

Published: 09 / 2015 Page 3 / 116

9. HYDRAULIC DIAGRAMS AND CONFIGURATIONS...........................................................41

10. SPARE PARTS LIST .............................................................................................................90

11. CUSTOMER PARAMETERS TABLE ...................................................................................98

12. ANNEX A.............................................................................................................................115

Page 4 / 116 00CNO0183-C

1. WARNINGS AND RECOMMENDATIONS

1.1. Transport and storage

1.2. Symbols used in this document

INFORMATION: This symbol draws attention to comments.

Failure to comply with these instructions may

1.3. Staff qualification for installation, adjustment, use and maintenance

The appliance must be installed, configured and maintained by a qualified,

1.4. Safety instructions

Published: 09 / 2015 Page 5 / 116

If you smell gas:

The boiler is earthed via connecting cables (green/yellow) and special

1.5. Water characteristics

Page 6 / 116 00CNO0183-C

1.5.2. Protecting the unit against scaling

Adding a large amount of untreated water always contributes a significant

Additional precautions are required for operation:

Published: 09 / 2015 Page 7 / 116

1.5.3. Protecting steel and stainless steel boilers against corrosion

1.5.4. Unit monitoring

We recommend monitoring these parameters two to three times a year. Note

Page 8 / 116 00CNO0183-C

1.5.5. Setting up a plate exchanger

1.5.6. Setting up a filtration system

Published: 09 / 2015 Page 9 / 116

2.1. Compliance with European Directives

- Low voltage (2006/95/EC)

2.2. Regulatory installation conditions

The appliance must be installed by an approved professional in accordance

2.3. Gas category

Page 10 / 116 00CNO0183-C

40-60 C13 - C33 -

B23 - B23 P I2E(R) I2E (G20) II2H3P II2H3P II2E 3P

80-100 C13 - C33 -

2.4. Gas supply pressures

The pressures given below should be measured at the input to the

H G20 L G25 G31 propane

Minimum pressure (mbar) 17 20 25

Maximum pressure (mbar) 25 30 45

Published: 09 / 2015 Page 11 / 116

figure 1 - Dimensional characteristics

Page 12 / 116 00CNO0183-C

3.2. Combustion at 15°C and 1013 mbar

G20 40.0 60.0 80.0 97.0

Exhaust temperature at Qn / Qmin (50/30°C) * °C 48 / 29 58 / 30 56 / 30 56 / 30

Exhaust circuit pressure loss at Qn * Pa 135 162 145 140

Exhaust outlet diameter mm 80 80 100 100