Contactor Starter Relay PDF
Contactor Starter Relay PDF
Contactor Starter Relay PDF
Book 2 (14.3)
Book 2 (14.3)
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Coil Voltage
Indication
Snap-on
Top-mounted Accessories IEC/EN
Auxiliary Contacts and
Built-in 4th Power
cULus Ratings
Auxiliary Contacts Pole
(3-pole only)
Book 2 (14.3)
Mini contactors
– CWC07...16
Auxiliary frontal contact block
– BFC0, BFC4
Mechanical interlock block
or latch block with connecting
clips included
– BIC0 (for use with CWC07...16)
– RMC0 (for use with CWC07...16)
Surge suppressor blocks
– RCC0, VRC0, DIC0
Electronic Timers
– TETC0 (for use with CWC07...25)
Mini contactor
– CWC025
Auxiliary frontal contact block
– BFC025
Overload relay
– RW17-2D (for use with CWC025)
– RW17-1D (for use with CWC07...16)
Surge suppressor blocks
– RCC0, VRC0
Book 2 (14.3)
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Main
AC-3 AC-1 220V 400V 660V Contacts and Frequency
380V 440V 500V
(A) (A) 230V 415V 690V N.O. N.C.
CWC07-10-30V04 $11.00 3 1 – 24VAC 60Hz
CWC07-10-30V18 $11.00 3 1 – 120VAC 60Hz/110VAC 50Hz
CWC07-10-30V24 $11.00 3 1 – 208-240 VAC 60Hz
CWC07-10-30V47 $11.00 1.5 3 3 3.7 3.7 3 3 1 – 480VAC 60Hz/400-415 VAC 50Hz
7 18
CWC07-01-30V04 $11.00 [2] [4] [4] [5] [5] [4] 3 – 1 24VAC 60Hz
CWC07-01-30V18 $11.00 3 – 1 120VAC 60Hz/110VAC 50Hz
CWC07-01-30V24 $11.00 3 – 1 208-240 VAC 60Hz
CWC07-01-30V47 $11.00 3 – 1 480VAC 60Hz/400-415 VAC 50Hz
CWC09-10-30V04 $12.00 3 1 – 24VAC 60Hz
CWC09-10-30V18 $12.00 3 1 – 120VAC 60Hz/110VAC 50Hz
CWC09-10-30V24 $12.00 3 1 – 208-240 VAC 60Hz
CWC09-10-30V47 $12.00 2.2 4 4 4.5 4.5 4 3 1 – 480VAC 60Hz/400-415 VAC 50Hz
9 20
CWC09-01-30V04 $12.00 [3] [5.4] [5.4] [6] [6] [5.4] 3 – 1 24VAC 60Hz
CWC09-01-30V18 $12.00 3 – 1 120VAC 60Hz/110VAC 50Hz
CWC09-01-30V24 $12.00 3 – 1 208-240 VAC 60Hz
CWC09-01-30V47 $12.00 3 – 1 480VAC 60Hz/400-415 VAC 50Hz
CWC012-10-30V04 $13.00 3 1 – 24VAC 60Hz
CWC012-10-30V18 $13.00 3 1 – 120VAC 60Hz/110VAC 50Hz
CWC012-10-30V24 $13.00 3 1 – 208-240 VAC 60Hz
CWC012-10-30V47 $13.00 3 5.5 5.5 5.5 5.5 5.5 3 1 – 480VAC 60Hz/400-415 VAC 50Hz
12 22
CWC012-01-30V04 $13.00 [4] [7.5] [7.5] [7.5] [7.5] [7.5] 3 – 1 24VAC 60Hz
CWC012-01-30V18 $13.00 3 – 1 120VAC 60Hz/110VAC 50Hz
CWC012-01-30V24 $13.00 3 – 1 208-240 VAC 60Hz
CWC012-01-30V47 $13.00 3 – 1 480VAC 60Hz/400-415 VAC 50Hz
CWC016-10-30V04 $16.00 3 1 – 24VAC 60Hz
CWC016-10-30V18 $16.00 3 1 – 120VAC 60Hz/110VAC 50Hz
CWC016-10-30V24 $16.00 3 1 – 208-240 VAC 60Hz
CWC016-10-30V47 $16.00 4 7.5 7.5 7.5 7.5 7.5 3 1 – 480VAC 60Hz/400-415 VAC 50Hz
16 22
CWC016-01-30V04 $16.00 [5.4] [10] [10] [10] [10] [10] 3 – 1 24VAC 60Hz
CWC016-01-30V18 $16.00 3 – 1 120VAC 60Hz/110VAC 50Hz
CWC016-01-30V24 $16.00 3 – 1 208-240 VAC 60Hz
CWC016-01-30V47 $16.00 3 – 1 480VAC 60Hz/400-415 VAC 50Hz
CWC025-00-30V04 $17.00 3 – – 24VAC 60Hz
CWC025-00-30V18 $17.00 5.5 11 11 11 11 11 3 – – 120VAC 60Hz/110VAC 50Hz
22 32
CWC025-00-30V24 $17.00 [7.5] [15] [15] [15] [15] [15] 3 – – 208-240 VAC 60Hz
CWC025-00-30V47 $17.00 3 – – 480VAC 60Hz/400-415 VAC 50Hz
Three-Pole Mini Contactors with DC Coil (IEC/EN – 60947-1)
CWC07-10-30L02 $14.00 3 1 – 12VDC low consumption
CWC07-10-30L03 $14.00 1.5 3 3 3.7 3.7 3 3 1 – 24VDC low consumption
7 18
CWC07-01-30L02 $14.00 [2] [4] [4] [5] [5] [4] 3 – 1 12VDC low consumption
CWC07-01-30L03 $14.00 3 – 1 24VDC low consumption
CWC09-10-30L02 $15.50 3 1 – 12VDC low consumption
CWC09-10-30L03 $15.50 2.2 4 4 4.5 4.5 4 3 1 – 24VDC low consumption
9 20
CWC09-01-30L02 $15.50 [3] [5.4] [5.4] [6] [6] [5.4] 3 – 1 12VDC low consumption
CWC09-01-30L03 $15.50 3 – 1 24VDC low consumption
CWC012-10-30L02 $16.00 3 1 – 12VDC low consumption
CWC012-10-30L03 $16.00 3 5.5 5.5 5.5 5.5 5.5 3 1 – 24VDC low consumption
12 22
CWC012-01-30L02 $16.00 [4] [7.5] [7.5] [7.5] [7.5] [7.5] 3 – 1 12VDC low consumption
CWC012-01-30L03 $16.00 3 – 1 24VDC low consumption
CWC016-10-30L02 $19.00 3 1 – 12VDC low consumption
CWC016-10-30L03 $19.00 4 7.5 7.5 7.5 7.5 7.5 3 1 – 24VDC low consumption
16 22
CWC016-01-30L02 $19.00 [5.4] [10] [10] [10] [10] [10] 3 – 1 12VDC low consumption
CWC016-01-30L03 $19.00 3 – 1 24VDC low consumption
Note: Low consumption 12VDC and 24VDC contactors can only use 2-pole auxiliary contact blocks.
Book 2 (14.3)
A1 1 3 5 13
A1 1 3 5
A1 1 3 5 21
A2 2 4 6 14 A2 2 4 6 22 A2 2 4 6
A1 1 3 5 7 A1 1 3 R1 R3
A2 2 4 6 8 A2 2 4 R2 R4
CWC07-00-40...CWC016-00-40 CWC07-00-22...CWC016-00-22
Book 2 (14.3)
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CWC 09 – 10 – 30 V18
COIL VOLTAGE
VAC COIL
V04 24VAC 60Hz
MINIATURE CONTACTOR V18 120VAC 60Hz
SERIES CWC
V24 208-240 VAC 60Hz
V47 480VAC 60Hz
VDC Coil (std consumption)
FRAME RATING
R02 12VDC
07 7A
R03 24VDC
09 9A
VDC Coil (low consumption)
012 12A
L02 12VDC
016 16A
L03 24VDC
025 22A
A1 1 3 5 7 A1 1 3 R1 R3
A2 2 4 6 8 A2 2 4 R2 R4
CWC07-00-40...CWC016-00-40 CWC07-00-22...CWC016-00-22
Book 2 (14.3)
Book 2 (14.3)
Book 2 (14.3)
CWC012
CWC016
CWC025
CWC07
CWC09
0.1
1 7 9 10 12 16 22 100
Rated operational current le (A)
1
Number of operations (106)
0.1
CWC016
CWC025
CWC012
CWC07
CWC09
0.01
10 32 41 54 72 100 112 200
Book 2 (14.3)
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CWC07-16 + BICO/RMCO
CWC025
Book 2 (14.3)
24 34 14 24
23 31 13 21
24 32
Three-Pole Contactors (CWC07, CWC09, CWC012, CWC016)
14 22
21 31 11 21
22 32 12 22
4 Maximum # of Contacts 4 Maximum # of Contacts
23 33 43 53 13 23 33 43
23 31 41 53 13 21 31 43
21 31 41 51 11 21 31 41
23 31 43 53 13 21 33 43
24 32 44 54 14 22 34 44
23 31 41 51 13 21 31 41
2 Maximum # of Contacts *Note: Low consumption 12VDC and 24VDC contactors can only use 2-pole
23 33 auxiliary contact blocks
2 0 BFC025-20 $4.50
Three-Pole Contactors
24 34
23 31
CWC025
24 32
21 31
0 2 BFC025-02 $4.50
22 32
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Book 2 (14.3)
TETC0-U030S-XXX
Timing Diagram IEC Wiring Diagram
Coil
~
IEC Schematic Symbols
1
A1
Contactor/Control Relay Coil
Run Output 2 Y A2
Connection
A1 A1 A1
K1 K3 K2 Push Button N.O. Contacts
A2 A2 A2
~
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A1 1 3 5 21 A1 1 3 5 21 A1 1 3 5 13 A1 1 3 5 21 A1 1 3 5 21
K1 22
K2 22 K1 K2 K3
A2 2 4 6 A2 2 4 6 A2 2 4 6 14 A2 2 4 6 22 A2 2 4 6 22
Book 2 (14.3)
All OFF
K1 Pulsed
ON 100 ms
Mechanically
engages Latch
on K1
Reset
K2 Pulsed
ON 100 ms
Releases
Mechanical V Latch
Latch A1 ON
K1 Time
A2 Minimum time to ensure
mechanical latch > 100 ms
Book 2 (14.3)
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BIC0, RMC0
TETC0-U030S-Dxx
Book 2 (14.3)
Button R
Manual/
Auto
Equipment Label
Auxiliary Contacts
(N.O. - N.C.)
Overload Relays Features
RW overload relays are an important Previous models of open overloads with Because RW overload relays include a
part of WEG controls’ range of “heaters” encounter problems in the fourth bimetallic strip in addition to the
products. As usual in WEG products, an field, including: three that are directly heated by the motor
extended operational service life is one • Inaccurate trip point, because of uneven current, ambient temperature variations
of the main features you can find in RW screw tightness when installed on in the range of -4ºF to +140ºF are no
overload relays. individual phases obstacle for accurate protection of your
• Ambient problems, such as dust and motors even in the toughest conditions.
WEG’s RW class 10 thermal overload other contaminants, because of their
relays are designed for use with, and as open design
perfect complement to, the CWC minia- • Inability to protect in case of single Phase Loss Sensitivity
ture contactors. phase failure WEG overload relays include standard
RW relays are available in compact • Nuisance tripping, because no phase failure sensitivity protection. This
temperature compensation is possible. feature ensures fast tripping in case of
frame sizes from 0.28 A to 32A.
Mounting an RW series overload relay The modern design of WEG overload phase loss, protecting your motor and
directly to a WEG CWC miniature relays solves all of these problems. avoiding expensive repairs.
contactor creates an across-the-line RW overload relays are fitted with fixed
starter capable of controlling motors bimetallic elements, which eliminate Multi Function Button “R”
from fractional to 15hp @ 460V. any need for heater elements for field
installation or future upgrading to a The programmable RESET button can
more efficient motor. All sizes provide be selected to operate in a Manual or
Standards and Approvals Automatic mode, with or without TEST
complete motor protection by offering:
• IEC 60947 and VDE 0660. capabilities of the isolated “trip” N.C.
• Ambient temperature compensation
• cULus listed file no. E189202 (-4°F to +140°F) and “alarm” N.O. auxiliary contacts. The
• Phase loss sensitivity protection “R” multifunction RESET / TEST button
• CE marked low voltage directive can be set in four different positions:
2006/95/EC • Current unbalance sensitivity
• H (manual RESET only)
• Marine • HAND (manual RESET/TEST)
Dial FLA Setting
• AUTO (automatic RESET/TEST)
Modern Architecture The trip-current is set via an adjustable • A (automatic RESET only)
dial designed with the motor’s full load
current (FLA) in mind. In HAND and AUTO positions, when
gray R button is pushed, both N.O.
97-98 and N.C. 95-96 contacts change
Temperature Compensation state.
Book 2 (14.3)
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Hand/Auto/Reset Button
Circuit Diagram
Book 2 (14.3)
Book 2 (14.3)
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RW Overload Relays
Tripping Characteristics
These tripping characteristics show the tripping of
RW overload relays in relation to the current. They
show the mean values of the tolerance ranges at an
ambient temperature of 20ºC (68ºF), starting from
cold state. The tripping time of the overload releas-
es at operational temperature is reduced to approx-
imately 25% of the values shown. Under normal
operational conditions, all three phases of the RW
relays should be loaded.
Cold State
Hot State
Book 2 (14.3)
RW17-1D RW17-2D
CWC07...16 + RW17-1D
CWC025 + RW17-2D
Book 2 (14.3)
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Wiring Diagrams
Reduced Voltage Starters – Wye Delta
H1 H3 H2 H4
CCT
FU
XF X1 X2
MI Mechanical interlock
L1 L2 L3 L1 L2 L3
COMBINATION FUSIBLE
COMBINATION MCP DISCONNECT
OPTION 1 OPTION 2
1M 2M 1S
OL
T1 T2 T3 T6 T4 T5
MOTOR
W21
Book 2 (14.3)
Wiring Diagrams
Motor Starters Non-Reversing
H1 H3 H2 H4
CCT
FU
XF X1 X2
START
L1(XF) L2(X2)
STOP
21 22 A1 A2 95 OL 96
M
13 14
RUN PL
14 M 13
R
X1 X2
OFF
HAND AUTO
L1(XF) L2(X2)
A1 A2 95 OL 96
M
13 14
RUN PL
RCD*
R
23 24 X1 X2
* REMOTE CONTROL DEVICE BY CUSTOMER
HAND - OFF - AUTO SELECTOR SWITCH
OFF ON
L1(XF) L2(X2)
A1 A2 95 OL 96
M
RUN PL
R
X1 X2
OFF PL
21 M 22
G
X1 X2
L1 L2 L3 L1 L2 L1 L2 L3 L1 L2 L3
M M M M
OL OL OL OL
T1 T2 T3 T1 T3 T1 T2 T3 T1 T2 T3
NON COMBINATION 3-PHASE NON COMBINATION 1-PHASE COMBINATION MCP COMBINATION FUS / NON FUS. DISC.
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DUO Series: SC-E series contactors and TK-E series overload relays
1/2 to 100 hp
9 - 150A (AC3) rated current SC-E Series Contactor Features
• 5 to 100 hp at 480 VAC
• cULus and CSA approval, CE mark, meets JIS and
IEC standards.
• Models SC-E02-xxx to SC-E4-xxx have3-pole main
circuits and come in threesizes with widths of 43
mm, 54 mm, and67 mm.
• Models SC-E1-xxx to SC-E7-xxx employ a box
terminal structure; allowing wires to be connected
directly to the main circuit.
• Has a finger-protection terminal structure that pre-
vents the exposure of live parts.
• Models SC-E5-xxx to SC-E7-xxx use a
SUPERMAGNETTM (AC-input/DC-output operation)
for high operating reliability
Traditional starters
Fuji’s DUO line offers a complete range of com-
ponents for building a traditional starter utilizing
overload relays, auxiliary and alarm contacts,
and mechanical interlocks to create a reversing
unit.
Book 2 (14.3)
Book 2 (14.3)
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Basic Contactors Only Traditional Starters Manual Motor Starters Combination Starters
[note 2]
mal Current (A)
Rated AC-1 Ther-
(KA)
SCCR Ratings
Voltage (V)
Rated Insulation
(mm)
Frame Width
Rated Capacity (HP)
1-Phase
Model Price 3-Phase Motor Motor
Voltage
Nominal Coil
[note 2]
mal Current (A)
Rated AC-1 Ther-
(KA)
SCCR Ratings
Voltage (V)
Rated Insulation
(mm)
Frame Width
Rated Capacity (HP)
1-Phase
Model Price 3-Phase Motor Motor
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DC Coil Characteristics
Power Consumption (W) Operating Time (ms)
Frame Size Pick-Up Voltage (V) Drop-Out Voltage (V)
Coil ON to Coil OFF to
Inrush Sealed Contact ON Contact OFF
0.85 - 1.1 x U.S. 0.1 - 0.75 x U.S.
E02G to E05G-xxx 7 7 rated coil voltage rated coil voltage 45-49 10-26
Atmosphere No excessive dust, smoke, corrosive gases, flammable gases, steam, or salt
Mounting Angle
˚ 30 ˚ 30
30 ˚ 30 ˚
(ferrule) onto them before connecting. Fork Terminal Max. 7.7mm wide
Terminal Screw Size M3.5
Tightening torque Phillips screwdriver, H-type, No. 2 (ISO 8764);
ADC part number DN-SP1 or DN-SP2
If wires are not tightened sufficiently, Tool Flat-blade screwdriver, 1 x 5.5 x L-type, B (ISO 2830);
they may become hot or loosen, re- ADC part number DN-SS5
sulting in a fire, short-circuit, electric Tightening Torque (N.m) 0.8 to 1
shock, or other potentially dangerous
situation. Tighten wires to the torques
Wire Sizes, Tightening Torques - Main Circuit
specified in these tables.
Contactor Type SC-E02-xxx SC-E03-xxx SC-E04-xxx SC-E05-xxx
One 0.75 to 4 0.75 to 6
Solid Wire (mm²)
Two 1 to 4 1.5 to 6
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Book 2 (14.3)
SC-E05
SC-E02
SC-E03
SC-E04
200 - 240V 380 - 440V
10000
10000
5000
5000
Make/break operations ( 103)
3000
3000 2000
2000
1000
1000
500
500
300
300 200
200
100
100
50
50
30
30 20
20
10
10 1 2 3 5 10 20 30 50 100 200 300 500 1000
12A
18A
25A
9A
7.5kW
380 - 440V
2.2kW
5.5kW
3kW
4kW
200 - 240V
SC-E2
SC-E6
SC-E7
SC-E4
5000 5000
Make/break operations ( 103)
3000 3000
2000 2000
1000 1000
500 500
300 300
200 200
100 100
50 50
30 30
20 20
10 10
10 20 30 50 100 200 300 500 1000 2000 3000 5000 10000
105A
125A
60kW 150A
32A
40A
50A
65A
40kW 80A
55kW
30kW
75kW
18.5kW
380 - 440V
7.5kW
22kW
30kW
37kW
18.5kW
45kW
11kW
15kW
200 - 240V
SC-E03
SC-E04
SC-E05
SC-E1
SC-E2
SC-E6
SC-E7
SC-E4
5000
Make/break operations ( 103)
5000
3000
3000
2000
2000
1000
1000
500
500
300
300
200
200
100
100 1 2 3 5 10 20 30 50 100 200 300 500 1000
25A
200A
65A
20A
32A
60A
100A
150A
50A
105A
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SC-E Contactor
SZ-Z coil surge
SZ-AS1T auxiliary suppression unit
contact block
SZ-AS1T auxiliary
contact block
SZ-A22T auxiliary
contact block
Accessory Auxiliary Contact Ratings - IEC and JIS continued on next page.
Book 2 (14.3)
Replacement coils are available for contactor sizes SC-E5 and larger only.
Replacement coils are not available for coil codes 440VAC, 500VAC, 400V, 500V.
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Line Side Load Side Load Side Line Side Load Side
Wiring Wiring Wiring Wiring Wiring
Connection Kits
Part Number Price Description Use with Contactors
SZ-ERW1A $4.50 Line side reversing connection kit.
SZ-ERW1B* $4.50 Load side reversing connection kit. For wiring load side when using contactors only or with a MMS device. SC-E02-xxx to SC-E05-xxx
SZ-ERW1D $4.50 Load side reversing connection kit. For wiring load side when using two contactors with a thermal overload relay.
SZ-ERW2A $10.00 Line side reversing connection kit.
SZ-ERW2B* $10.00 Load side reversing connection kit. For wiring load side when using contactors only or with a MMS device. SC-E1-xxx to SC-E2S-xxx
SZ-ERW2D $10.00 Load side reversing connection kit. For wiring load side when using two contactors with a thermal overload relay.
SZ-ERW3A $18.50 Line side reversing connection kit.
SZ-ERW3B* $18.50 Load side reversing connection kit. For wiring load side when using contactors only or with a MMS device. SC-E3-xxx to SC-E4-xxx
SZ-ERW3D $18.50 Load side reversing connection kit. For wiring load side when using two contactors with a thermal overload relay.
* When using the SZ-ERWxB, a TK-E thermal overload relay must be separately mounted and wired using an SZ-HxE
base. To assemble a TK-E overload directly to the contactor use a SZ-ERWxD load side connection kit.
SZ-RM NOTE: Mechanical interlock unit cannot be used with SC-E5-xxx through E7-xxx contactors.
18.5(to 20.5)
91(Rail height 15)
81 (28) * 2
Main (68) * 1
Coil terminal
SC-E02 to E05-xxx
14.5
61 terminal M4 43 M3.5 34
8.5
SC-E1 to E4-xxx
20 SC-E02G to E05G-xxx
1
SC-E1G to E4G-xxx
(48 to)52
SC-E2S, E2SG-xxx
49
60
80
2
*1
*1 *1
53 61 1/L1 3/L2 5/L3 83 71
*2 13 10.5 Mounting hole A1 A2
35
Weight:Mass:
0.33 0.33kg
kg 2-M4
*1 *1
2 53 61 13 21 1/L1 3/L2 5/L3 43 31 83 71
90
57
A1 A2
80
75
1
*1
54 62 14 22 2/T1 4/T2 6/T3 44 32 84 72
Mounting hole
* 2
16.5 2-M4 45
Weight: *1 In case of aux. contact 4NO+4NC
Mass : 0.58 kg
0.58kg
Use the two mounting holes on a diagonal line
or to mount contactor
: 45 75 : 45 (38 to 46) 80
SC-E3, E4-xxx
Panel drilling
121 (Rail height 15) (28) *2
111
72.5 Main (91) *1 Coil terminal (54 to)60
terminal M3.5
10.5 2.5 67
13
19.5
2
112
90
77
*1
*2 Mounting hole (55 to)60
20.5 2-M4
Weight: 1.1 kg
Mass: 1.1kg
Use the two mounting holes on a diagonal line
or to mount contactor
: (55 to) 60 90 : (54 to) 60 90
Book 2 (14.3)
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13.5
32.7 4 Auxiliary 88
terminal
M3.5
129
155
75
32 Mounting hole
Weight: 2.0 kg
Mass: 2.0kg
2-M4
SC-E6-xxx
Main Coil terminal Panel drilling
138 terminal M3.5
77 (123) *1
Auxiliary
13.5
110
32 Mounting hole
Weight: 2.6 kg 2-M5
Mass: 2.6kg
SC-E7-xxx
Main Coil terminal Panel drilling
140 M3.5
76.8 terminal (138) *1
38.8 115
14.5
(80 to)90
Auxiliary
terminal
M3.5
110
146
175
35 Mounting hole
Weight: 2.9 kg
Mass: 2.9kg
2-M5
88 M4 43 M3.5
8.5 34
20
1
(48 to)52
49
80
60
*1
Mounting hole
*2 13 10.5 2-M4 35
Weight:
Mass: 0.59 kg
0.59kg
Use the two mounting holes on a diagonal line
or to mount contactor
35 60 : 35 (48 to) 52
Book 2 (14.3)
9.5
5
18.5
2
90
57
75
80
*1 1
Mounting hole
*2 16.5 45
2-M4
Weight:
Mass: 0.79 kg
0.79kg
Use the two mounting holes on a diagonal line
*1 Side mounting aux. contact block or to mount contactor
*2 Front mounting aux. contact block : 45 75 : 45 (38 to 46) 80
SC-E3G, E4G-xxx
140 (Rail height 15) (28) *2 Panel drilling
130
Main Coil terminal (54 to)60
91.5 (91) * 1
M3.5
terminal
10.5 2.5 67
13
19.5
2
112
77
90
1
*1
*2
20.5 Mounting hole (55 to)60
Weight: 1.4 kg
Mass: 1.4kg *1 Side mounting aux. contact block 2-M4
*2 Front mounting aux. contact block
Use the two mounting holes on a diagonal line
or to mount contactor
: (55 to) 60 90 : (54 to) 60 90
1NO+1NC
B
B
28
49
49
28
54 62
11 Approx 10 10
5 25 3 43 24
53 61 71 83
A22T Mass: 36g
Weight: 36 g 2NO+2NC
SZ-A20T , A11T Weight:
Mass: 20 g
20g
54 62 72 84
Type A B C
SC-E02, E03, E04, E05-xxx 43 80 109
SC-E1, E2, E2S-xxx 54 90 124
SC-E3, E4-xxx 67 112 139
SC-E02G, E03G, E04G, E05(G)-xxx 43 80 136
SC-E1G, E2G, E2SG-xxx 54 90 149.5
SC-E3G, E4G-xxx 67 112 158
Book 2 (14.3)
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72 84
59.5
43
28
B
Mounted on left side
45 7.7 53 61
12 7.5
Weight: 28 g
Mass: 28g Type A B C D
SC-E02, E03, E04, E05-xxx 54 62
67 80 81 43
SC-E1, E2, E2S-xxx 78 90 54 54
SC-E3, E4-xxx 91 112 67 67
SC-E02G, E03G, E04G, E05(G)-xxx 67 80 108 43
SC-E1G, E2G, E2SG-xxx 78 90 121.5 54
SC-E3G, E4G-xxx 91 112 130 67
72 84
64.5
28
47
7.7
47.5 12 7 54 62
Weight:40g
Mass: 40 g
Type A B C D
SC-E5-xxx 112 155 132 88
SC-E6-xxx 124 169 138 100
SC-E7-xxx 139 175 140 115
Book 2 (14.3)
C
R
Weight: 14 g
Weight: 15 g C
R
SZ-RM
Book 2 (14.3)
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Book 2 (14.3)
+ =
SC-E Contactor TK-E Overload Relay
Step 1. Select a contactor from page 17-31 based on motor voltage and horsepower.
Step 2. Select an overload relay from page 17-46 based on motor full load current.
Check the data plate on the motor for the hp, volts and full-rated amps.
Motor
Step 2. Select a TK-E overload relay from Column B to work with the SC-E
contactor selected in Step 1. The motor full load current (FLA)
should be within the adjustable current range of the overload relay.
Book 2 (14.3)
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Book 2 (14.3)
Humidity 45 to 85%RH
Atmosphere No excessive dust, smoke, corrosive gases, flammable gases, steam, or salt
Vibration 10 to 55Hz, 15m/s2
Shock 50m/s2
Specifications
Trip No. of Power
Applicable Contactor Auxilliary
Model Class IEC Heater Consumption Features
Non-reversing Contact 60947-4-1 Elements per Pole (VA)
TK-E02-xxx SC-E02, E03, E04, E05-xxx 2.2
TK-E2-xxx SC-E1, E2, E2S-xxx 3.8 Overload, open-phase protection,
Ambient temperature compensation,
TK-E3-xxx SC-E3, E4-xxx 1NO+1NC 10A 3 6.6 Manual/auto reset selectable,
Manual trip mechanism,
TK-E5-xxx SC-E5-xxx 6.6 Trip indicator
TK-E6-xxx SC-E6, E7-xxx 8.0
Book 2 (14.3)
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Tightening torque
If wires are not tightened sufficiently, they may
become hot or loosen and result in a fire, short-
circuit, electric shock, or some other potentially
dangerous situation. Be sure to tighten the wires
to the torques specified in these tables.
Wire Sizes, Tightening Torques - Main Circuit Wire Sizes, Tightening Torques - Control Circuit
Thermal Overload Relay Type TK-E02-xxx Single Stranded Wire One 0.75 to 2.5 ( ø 1 to ø 1.6)
Solid Wire One 0.75 to 4 (mm2) Two 0.75 to 2.5
(mm2) Two 1 to 4 One 18 to 14
One 0.75 to 4 AWG
Stranded Wire Two 18 to 14
(mm2) Two 1 to 4
10 mm
One 12 max. Insulation Stripping Length
AWG (mm)
Two 12 max.
20
Minute
10
8 10
8
5
5
Operating time
Operating time
3
Overcurrent (cold start) 3
2 Overcurrent (cold start)
2
60
60
40
30 40
30
20
20
10
8 10
Open-phase 8 Open-phase
6
6 (cold start)
Second
Optional accessories
SZ-HCE Base Unit
Base units for separate
mounting
Allows TK-E02, E2, and E3 series thermal Install thermal overload relay
overload relays to be separately mounted onto base unit as shown.
to 35mm wide DIN rail, or screw mount- Relay can now be installed
ed to panel. onto DIN rail or panel.
SZ-HDE
SZ-HCE
SZ-HEE
Book 2 (14.3)
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TK-E02-xxx TK-E2-xxx
Reset button
(Resetting
stroke: 4mm)
Aux. terminal
M3.5(NO) 16.5 16.5
C 7.8
D
D
Aux.
A
14
terminal Aux.
67.5
M3.5(NO) terminal
53
14
M3.5(NC)
37
46.5
78.5
27.5
Reset button
(Resetting
stroke: 3mm) Aux.
28 10 13 7.7 terminal
M3.5(NC) 50.5
77 3 26.5 Main
Main 92 5 7.3
A 53 terminal
terminal A 10.5
B M4 B 54
Contactor A B C D
- Conta t or A B C D
SC-E02 to 05 80.5 49 127.5
- C 1 to 2 97 63.5 149
SC-E02G to 05G 107.5 49 127.5 Weight: 0.13kg
C 1 to 2 123 63.5 149 e ig t: 0.25kg
Reset button
(Resetting
stroke: 4mm)
20.5 20.5 u.
9.8 terminal
D
76.5 M3.5 O
Aux.
C
32 32
terminal Aux.
235
9.8
8
89.5
terminal
60
76
M3.5(NO) u. 106.5
M3.5(NO)
terminal
M3.5 O
67
29
105
115
29
55.5 4.9
Main
97.5 5 10.4 terminal e et utto n
A 20.5 20.5 13.5 3.7 e ettin g 4.9 Main terminal
tro e 4mm Mounting
B 68 59 10.4
hole
101 5 20.5 20.5 13.5 2-M4
106
Contactor A B C D 68
SC-E3, E4 107.5 - 79.5 180
SC-E3, E4G - 126.5 79.5 180 Weight: 0.34kg e ight 0.37 g
Wiring diagram
ontactor A
-6 123 124 266.5 45
-7 123 129 274 50 e ig t 0.71 g
Book 2 (14.3)
Trip-free design prevents holding the Compatible with Fuji SC-E series
MMS in the ON position during a trip contactors for a complete motor
condition control solution
Auxiliary and Shunt trips and MMS external handles MMS Busbars
alarm contact undervoltage
blocks releases
Book 2 (14.3)
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Characteristic curves
BM3RHB BM3VHB
10000 10000
1000 1000
10 10
0.1 0.1
0.01 0.01
0.001 0.001
1 10 100 1 10 100
Multiple of rated current (A) Multiple of rated current (A)
Book 2 (14.3)
Note 1: BM3VHB-xxx are cUL listed as HP rated motor controllers. Note 2: BM3VHB-xxx are cUL listed for group installation per NEC430-53(C).
Book 2 (14.3)
Single-wire 18 to 8 18 to 4 18 to 14
AWG
Mounting Removing 2-wire 18 to 10 18 to 4 18 to 14
15mm
Sheath Stripping Length Approx.10 Approx.13 Approx.10
(mm)
Pan head Pan head Pan head
Terminal Screw screw (PZ2) screw (PZ2) screw (PZ2)
M4 M6 M3.5
BM3RHB-xxx BM3VHB-xxx
Arc Space Requirements
Push-in lug Rated operational Minimum distance to grounded
BZ0SET Part Number voltage Ue metal (mm)
M4 (V) A,B C,D
Up to 500 15 30
M4 BM3RHB-XXX
Up to 690 40 50
Up to 500 15 40
BM3VHB-XXX
Up to 690 40 50
M4
M4 When A B frames are mounted
side- C by-side, operating conditions such as a
Mounting angle 30° high ambient temperature or using the maximum
set- ting for continuous carrying current may
180°
90° cause slight changes in operating characteristics
180°
due to temperature rises. Under such conditions,
it is recommended that the frames be separated
by at least 5mm.
D
Wiring
While pressing the wire with a screw- Grounded metal
driver, tighten the screw to the specified
tightening torque.
Book 2 (14.3)
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or
Mounts to left
side of MMS
Book 2 (14.3)
Mounts to left
side of MMS
Mounts to left
side of MMS
Note 1: Required when using MMS in a UL Type
E application.
Note 2: Do not configure this with an auxiliary
contact block; the contact will only close
BZ0TKUAB when a short circuit occurs.
Short-circuit alarm contact blocks
Short-Circuit Alarm Contact Block
Part Starter Contact Weight
Price Description Mounting Arrangement
Number Type (g/lb)
• The contacts operate only when the MMS has tripped due to a short-circuit (cannot be
checked with trip test function).
• When these contacts operate, the blue reset button extends out, and a trip indication is BM3RHB-XXX
BZ0TKUAB $12.50 displayed. BM3VHB-XXX Left 1NO + 1NC 45/0.1
• The power to the MMS can be turned ON after pressing the reset button.
Note: Be sure to press the reset button before mounting to the MMS.
Contact Status
Device Condition
Contact Type OFF ON Tripped
Overload
Short Circuit
or Phase-loss
AUX, CONTACT NO Open Closed Opens
BZOWIA, BZOWIB, BZOWUAAL,
BZOWUBBL, BZOWUABL NC Closed Open Closes
Book 2 (14.3)
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Accessories (continued)
side of MMS
Mounts to right
side of MMS
BZ0RAZ2U $17.00 This device automatically trips the MMS when the control 24V 60Hz
circuit voltage drops below the specified value.
Notes: T his device cannot be used together with a
BM3RHB-XXX
BZ0RDZU $17.00 shunt trip device. BM3VHB-XXX Right 110-127V 50Hz/120V 60Hz 115/0.25
When the MMS has been tripped with the
undervoltage trip device, press the reset but-
415-440V 50Hz/460-480V
BZ0R4ZU $17.00 ton before turning ON the power. 60Hz
Push-in Lug
Part Number Price Description Starter type Weight (g/lb)
BZ0SET $5.50 Push-in mounting lug. Required for screw mounting of MMS; qty: 10/pkg BM3RHB-XXX 2.0/.004
Note: See page 17-57 for installation instructions
Terminal Cover
Part Number Price Description Starter Type
BZ0TCRE $8.00 Line side terminal cover. BM3RHB-XXX
Notes: B
Z0TCRE required only when using BM3RHB-xxx MMS in a UL Type E application (along with short circuit alarm contact block BZ0TKUAB).
If using BZ0TCRE terminal cover with BM3R series MMS, the busbar system can not be used.
Book 2 (14.3)
BZ0VBBL BZ0VYRL
Accessory
specifications
Trip Device Specifications
Shunt trip device Undervoltage device
Accessory Type and Part Number
BZ0Fxxx BZ0Rxxx
Standard IEC 60947-1, UL 508
IEC 60947 690
Rated Insulation Voltage (VAC)
UL 508 600
No. of ON-OFF Operations 5000
Operating Time (ms) 20
Inrush (VA/W) 21/12
Power Consumption
Sealed (VA/W) 8/1.2
Tripping Voltage (V) 0.7 to 1.1 Ue 0.35 to 0.7 Ue
Voltage Range
Closing Voltage (V) - 0.85 to 1.1 Ue
AC: Continuous
Time Rating of Coil (s) AC: Continuous
DC: 5
Book 2 (14.3)
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Note 1: NEMA ICS 5-2000. For more information, refer to Control Circuit Contact Electrical Ratings, page 17-113.
Note 2: IEC utilization category. For more information, refer to page 17-114.
Note 3: The indicated contacts should not be used in control circuits higher than 300V.
Dimensions (mm)
Manual motor starters
88.3
Dia. 5
M4
M6
27
3.3
33.8
105
3.3
90
75
45
95
120
110
45
66
84
5.5 27 33.8
35mm DIN rail 5.5 35mm DIN rail
Height 15mm Height 15mm
5
45
Dia. 5 14.3 75.3 3.7 81.3 4.2
42
Book 2 (14.3)
Auxiliary contact blocks, front mounting Auxiliary contact blocks, side mounting Alarm contact blocks, front mounting
BZ0WIA, BZ0WIB BZ0WUAAL, BZ0WUABL, BZ0WUBBL BZ0KIA, BZ0KIB
9 M3.5 66
9 M3.5
48.7
10.5 35.7
9
2.3
21.5 2.8 18.7 10.5
21.5
M3.5
16.7
16.7
38.8
38.8
70.4
53.6
47.2
45
90
18.9 8.5
1
18.9 8.5
Auxiliary and alarm contact blocks Short-circuit alarm contact block Shunt trip devices BZ0Fxxxx
BZ0WKUAA Undervoltage trip devices BZ0Rxxxx
BZ0TKUAB 66
66
66 48.7
Indication 48.7 48.7
35.7 18
35.7 9 6 2.8 18.7
2.3
70.4
47.2
90
45
90
47.2
70.4
53.6
45
90
110
120
45
90
45
95
90
75.3 3.7
Book 2 (14.3)
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Panel drilling
Panel
Locked
Mounting screw CL of
CL of
handle
Max. 68
handle 4-Dia.3.5 CL
66
3.3
.28
CL of Dia
52.6
CLof
MMS Shaft CL
handle
Min. 75
45 Door hinge
5.5 Top of handle
52.6
Panel thickness 1.5 to 5
CL of MMS X Type A
CL of handle
BM3RH 48.5
Type X min. X max. BM3V 58.5
A
BZ0VBBL, BZ0VYRL 139 ±2 289 ±2
BZ0VBBM, BZ0VYRM 156 ±2 306 ±2
MMS
Auxiliary and alarm contact blocks
L1 L2 L3
BZ0WKUAA
1 3 5 73
77
78
74
2 4 6
T1 T2 T3
28 26
Book 2 (14.3)
13(23) 11(21)
14(24) 12(22)
Side mounting
BZ0WUAAL BZ0WUABL BZ0WUBBL
33(133)
31(131) 31(131)
43(143)
43(143) 41(141)
44(144)
34(134) 44(144) 42(142)
32(132) 32(132)
Short-circuit alarm
Shunt trip devices Undervoltage trip devices
contact blocks
BZ0Fxxxx BZ0Rxxxx
BZ0TKUAB
BZ0WKUAB C1 D1
87
85
U<
D2
C2
86
88
Book 2 (14.3)
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Features
• T he busbar system reduces wiring time 3-phase feed-in Manual motor starters
and saves floor space. terminals
• T he busbar makes it easy to power from
2 to 5 manual motor starters, with no wir-
ing needed.
Busbar
• T he 3-phase feed-in terminals are used
to connect the wire for the power supply
circuit.
• T he busbar cover guards against Busbar cover
accidental touching of nonconnected
busbar terminals (charged parts).
• If using BZ0TCRE terminal cover with
BM3R series MMS, the busbar system can
not be used.
14 14 2 4 4 2.5
45 17 17
55
215
205
170
151
125
13.5
97
12.5
80
5
2
12
33
30
24
23
13
16 20
BZ0BR02A: 80 mm
BZ0BR03A: 125 mm BZ0BV02A: 97 mm
BZ0BR04A: 170 mm BZ0BV03A: 151 mm
BZ0BR05A: 215 mm BZ0BV04A: 205 mm
BZ0BR1xx With 1 external accessory BZ0BV1xx With 1 external accessory, 9mm wide
27.5
4 2.5
14 14 2 4
17 17
54 64
251 232
197 169
143 106
13.5
89
12.5
5
2
12
33
30
24
13 23
16 20
BZ0BR12A: 89 mm
BZ0BR13A: 143mm BZ0BV12A: 106 mm
BZ0BR14A: 197 mm BZ0BV13A: 169 mm
BZ0BR15A: 251 mm BZ0BV14A: 232 mm
6-25mm2
(10-4 AWG)
2
27
54
24
44.5
54
14.5 14.5
5
M4 17 17 M4
Hexagon socket head bolt
13.5
25
29
17
4
6.5
1.9
3 14.5 14.5 3.8 7 17 17 6
Book 2 (14.3)
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Fuji MMS
MMS reversing
Link module starter
Build your MMS revers-
ing starter from these Fuji
Reversing bar components. Reversing
busbars and mechanical
interlocks are designed
SC-E series contactor to integrate with the MMS
and SC-E series contac-
Reversing bar tors.
Book 2 (14.3)
+ + + =
BZ0L Series Link
SC-E Series Contactor Module UL Type E
BM3 Series Manual Self-Protected
Motor Starter BZ0BP Series Manual Motor Controller
Base Plate and Contactor
Book 2 (14.3)
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SC-E02-110VAC BZ0LRE22AA
- - - - 0.1 to 0.16 BM3RHB-P16 65
SC-E02G-24VDC BZ0LRE22GA
SC-E02-110VAC BZ0LRE22AA
- - - - 0.16 to 0.25 BM3RHB-P25 65
SC-E02G-24VDC BZ0LRE22GA
SC-E02-110VAC BZ0LRE22AA
- - - - 0.25 to 0.4 BM3RHB-P40 65
SC-E02G-24VDC BZ0LRE22GA
SC-E02-110VAC BZ0LRE22AA
- - - - 0.4 to 0.63 BM3RHB-P63 65
SC-E02G-24VDC BZ0LRE22GA
SC-E02-110VAC BZ0LRE22AA
- - - - 0.63 to 1.0 BM3RHB-001 65
SC-E02G-24VDC BZ0LRE22GA
SC-E02-110VAC BZ0LRE22AA
- - 0.75 1.6 1.0 to 1.6 BM3RHB-1P6 65
SC-E02G-24VDC BZ0LRE22GA
SC-E02-110VAC BZ0LRE22AA
0.5 2.2 1 2.1 1.6 to 2.5 BM3RHB-2P5 65
SC-E02G-24VDC BZ0LRE22GA
BZ0BPRE22A
SC-E02-110VAC BZ0LRE22AA
0.75 3.2 2 3.4 2.5 to 4.0 BM3RHB-004 65
SC-E02G-24VDC BZ0LRE22GA
SC-E02-110VAC BZ0LRE22AA
1.5 6 3 4.8 4.0 to 6.3 BM3RHB-6P3 65
SC-E02G-24VDC BZ0LRE22GA
SC-E02-110VAC BZ0LRE22AA
- - 5 7.6 6.3 to 10 BM3RHB-010 65
SC-E02G-24VDC BZ0LRE22GA
SC-E03-110VAC BZ0LRE22AA
3 9.6 7.5 11 9 to 13 BM3RHB-013 65
SC-E03G-24VDC BZ0LRE22GA
SC-E04-110VAC BZ0LRE22AA
5 15.2 10 14 11 to 16 BM3RHB-016 65
SC-E04G-24VDC BZ0LRE22GA
SC-E04-110VAC BZ0LRE22AA
5 15.2 10 14 14 to 20 BM3RHB-020 65
SC-E04G-24VDC BZ0LRE22GA
SC-E05-110VAC BZ0LRE22AA
7.5 22 15 21 19 to 25 BM3RHB-025 50
SC-E05G-24VDC BZ0LRE22GA
SC-E1-110VAC BZ0LRE32AA
10 28 20 27 24 to 32 BM3RHB-032 BZ0BPRE32A 50
SC-E1G-24VDC BZ0LRE32GA
Note 1: When a horsepower rating is listed on two rows, the motor full-load amperage must be known so you can select the MMS with the best adjustable current
range for your application. For example, if you have a 230V, 5 hp, 15.2A motor, you can select a MMS with either a 11-16A range or a 14-20A range. Consult
the motor data plate or motor manufacturer.
Note 2: When using BM3RHB-xxx MMS in a UL Type E application, you must also use part numbers BZ0TKUAB (short-circuit contact block) and BZ0TCRE
(line side terminal cover).
Note 3: For AC coil voltages other than 110VAC, substitute the “110VAC” in the part number with “220VAC” for 220/240VAC coils or “24VAC” for 24VAC coils. For
example, if the table lists a SC-E02-110VAC contactor for your application and you need a contactor with a 220VAC coil, use contactor SC-E02-220VAC.
Note 4: Per NEC 2005 Table 430.250
Book 2 (14.3)
SC-E1-110VAC BZ0LVE51AA
3 9.6 5 7.6 6.3 to 10 BM3VHB-010 65
SC-E1G-24VDC BZ0LVE51GA
SC-E1-110VAC BZ0LVE51AA
3 9.6 7.5 11 9 to 13 BM3VHB-013 65
SC-E1G-24VDC BZ0LVE51GA
SC-E1-110VAC BZ0LVE51AA
5 15.2 10 14 11 to 16 BM3VHB-016 65
SC-E1G-24VDC BZ0LVE51GA
SC-E1-110VAC BZ0LVE51AA
5 15.2 10 14 14 to 20 BM3VHB-020 65
SC-E1G-24VDC BZ0LVE51GA
BZ0BPVE51A
SC-E1-110VAC BZ0LVE51AA
7.5 22 15 21 19 to 25 BM3VHB-025 65
SC-E1G-24VDC BZ0LVE51GA
SC-E1-110VAC BZ0LVE51AA
10 28 20 27 24 to 32 BM3VHB-032 65
SC-E1G-24VDC BZ0LVE51GA
SC-E2-110VAC BZ0LVE51AA
10 28 30 40 28 to 40 BM3VHB-040 65
SC-E2G-24VDC BZ0LVE51GA
SC-E2S-110VAC BZ0LVE51AA
15 42 30 40 35 to 50 BM3VHB-050 65
SC-E2SG-24VDC BZ0LVE51GA
SC-E3-110VAC BZ0LVE65AA
20 54 40 52 45 to 63 BM3VHB-063 BZ0BPVE65A 65
SC-E3G-24VDC BZ0LVE65GA
Note 1: When a horsepower rating is listed on two rows, the motor full-load amperage must be known so you can select the MMS with the best adjustable current
range for your application. For example, if you have a 230V, 10 hp, 28A motor, you can select a MMS with either a 24-32A range or a 28-40A range. Consult
the motor data plate or motor manufacturer.
Note 2: When using BM3VHB-xxx MMS in a UL Type E application, you must also use part number BZ0TKUAB (short-circuit contact block).
Note 3:For AC coil voltages other than 110VAC, substitute the “110VAC” in the part number with “220VAC” for 220/240VAC coils or “24VAC” for 24VAC coils. For
example, if the table lists a SC-E1-110VAC contactor for your application and you need a contactor with a 220VAC coil, use contactor SC-E1-220VAC.
Note 4: Per NEC 2005 Table 430.250
Book 2 (14.3)
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Contactor Prices
Part Number Price Part Number Price Part Number Price Part Number Price
SC-E02-24VAC $15.00 SC-E05-24VAC $30.50 SC-E2S-24VAC $63.50 SC-E5-24V $184.00
SC-E02-110VAC $15.00 SC-E05-110VAC $30.50 SC-E2S-110VAC $63.50 SC-E5-100V $184.00
SC-E02-220VAC $15.00 SC-E05-220VAC $30.50 SC-E2S-220VAC $63.50 SC-E5-200V $184.00
SC-E02G-24VDC $17.00 SC-E05G-24VDC $40.00 SC-E2SG-24VDC $75.50 SC-E6-24V $234.50
SC-E03-24VAC $19.50 SC-E1-24VAC $37.50 SC-E3-24VAC $72.00 SC-E6-100V $234.50
SC-E03-110VAC $19.50 SC-E1-110VAC $37.50 SC-E3-110VAC $72.00 SC-E6-200V $234.50
SC-E03-220VAC $19.50 SC-E1-220VAC $37.50 SC-E3-220VAC $72.00 SC-E7-24V $273.00
SC-E03G-24VDC $27.50 SC-E1G-24VDC $44.50 SC-E3G-24VDC $89.00 SC-E7-100V $273.00
SC-E04-24VAC $24.00 SC-E2-24VAC $52.50 SC-E4-24VAC $74.00 SC-E7-200V $273.00
SC-E04-110VAC $24.00 SC-E2-110VAC $52.50 SC-E4-110VAC $74.00
SC-E04-220VAC $24.00 SC-E2-220VAC $52.50 SC-E4-220VAC $74.00
SC-E04G-24VDC $33.00 SC-E2G-24VDC $63.50 SC-E4G-24VDC $92.00
Link modules
and base plates
BZ0LRE22A BZ0LRE22GA BZ0LRE32AA BZ0LRE32GA BZ0LVE51AA
Link modules
Link modules
Applicable MMS Applicable Magnetic Contactor Operating Coil (V) Weight (g/
Part Number Price Description lb)
BZ0LRE22AA $9.00 SC-E02, E03, E04, E05-xxxVAC AC 25/0.055
BZ0LRE22GA $11.50 SC-E02G, E03G, E04G, E05G-xxxVDC DC 35/0.077
BM3RHB-xxx
BZ0LRE32AA $10.00 SC-E1-xxxVAC AC 45/0.1
The link module connects
BZ0LRE32GA $12.50 the manual motor starter and SC-E1G-xxxVDC DC 60/0.13
BZ0LVE51AA $11.50 magnetic contactor electri- SC-E1, E2, E2S-xxxVAC AC 45/0.1
cally and mechanically.
BZ0LVE51GA $13.50 SC-E1G, E2G, E2SG-xxxVDC DC 60/0.13
BM3VHB-xxx
BZ0LVE65AA $13.50 SC-E3-xxxVAC AC 65/0.14
BZ0LVE65GA $16.00 SC-E3G-xxxVDC DC 80/0.176
Book 2 (14.3)
Base Plates
Applicable MMS Applicable Magnetic Contac- Operating Coil (V) Weight (g/lb)
Part Number Price Description tor
SC-E02, E03, E04, E05, SC-E02G, E03G, AC/DC
BZ0BPRE22A $12.50
The base plate is a plastic E04G, E05G-xxx 100/0.22
BM3RHB-xxx
plate to which the combination
BZ0BPRE32A $13.50 starter is mounted. The base SC-E1, SC-E1G-xxx AC/DC 160/0.35
plate can then be mounted to
BZ0BPVE51A $15.00 a panel with screws or to a SC-E1, E2, E2S, SC-E1G, E2G, E2SG-xxx AC/DC 160/0.35
DIN rail. BM3VHB-xxx
BZ0BPVE65A $17.00 SC-E3, SC-E3G-xxx AC/DC 195/0.43
SC-E2S
For SC-E02 to SC-E05-xxx
contactors
• Insert a flat-blade screwdriver
between the arc-chamber of the S
phase or V phase and the terminal SC-E04
screw, and lift the arc-chamber to
remove it.
• After removing the cover, turn the
cover 180 degrees (top to bottom),
then re-mount it onto the magnetic
contactor.
•Align the cover with the top and bot-
tom terminals and press it on firmly Coil terminal
by hand.
Book 2 (14.3)
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5
7 2 5
40
40
102.5
125
195
205
235
247
125
7 5
8 8
21.3
25
1 35mm wide rail (height 15mm) x 2 1 35mm wide rail (height 15mm) x 2
2 75mm wide rail (height 25mm) x 1
8 4.5
5
40
40
102.5
102.5
125
125
235
247
260
270
8 8
25 8 9
1 35mm wide rail (height 15mm) x 2 25
2 75mm wide rail (height 25mm) x 1
1 35mm wide rail (height 15mm) x 2
2 75mm wide rail (height 25mm) x 1
Base plate MMS Contactor
Book 2 (14.3)
17.6
17.6
5
5
40
40
55.2
55.2
3.3
3.3
45
45
5.5
5.5
125
162.8
125
1 5
205
162.8
205
15
7 5 13
82.3 5 13
7
102.3 10 .3
1 35mm ide rail (height 15mm) x 2
111.8
12 .3 1 35mm ide rail ( eig t 15mm) x 2
138.8
MMS Contactors Link module Base plate Mass (g)
BM3RHB-xxx SC-E02, E03, E04, E05-xxx BZ0LRE22AA BZ0BPRE22A 840
MMS Contactors Link module Base plate Mass (g)
BM3RHB-xxx SC-E02G, E03G, E04G, E05G-xxx BZ0LRE22GA BZ0BPRE22A 1,085
5
32.4
32.4
40
40
70
70
102.5
102.5
3.3
3.3
45
45
5.5 5.5
22.5 22.5
185.1
185.1
247
235
247
235
125
125
8 8 16.5 8 8 16.5
90.5 116
121 146.5
1 35mm ide rail ( eig t 15mm) x 2 1 35mm ide rail (height 15mm) x 2
137.5 2 75mm ide rail ( eig t 25mm) x 1 162.8 2 75mm ide rail (height 25mm) x 1
MMS Contactors Link module Base plate Mass (g) MMS Contactors Link module Base plate Mass (g)
BM3RHB-xxx SC-E1-xxx BZ0LRE32AA BZ0BPRE32A 1,155 BM3RHB-xxx SC-E1G-xxx BZ0LRE32GA BZ0BPRE32A 1,380
Book 2 (14.3)
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5
5
28
28
0
0
0
0
102 5
102 5
33
33
125
5
55
125
55
18 5
18 5
235
235
2
2
8 8 1 5 8 8 1 5
05 11
121 1 35mm ide rail ( eig t 15mm) x 2 1 5 1 35mm ide rail ( eig t 15mm) x 2
13 5 2 5mm ide rail ( eig t 25mm) x 1 128 2 5mm ide rail ( eig t 25mm) x 1
MMS Contactors Link module Base plate Mass (g) MMS Contactors Link module Base plate Mass (g)
BM3VHB-xxx SC-E1, E2, E2S-xxx BZ0LVE51AA BZ0BPVE51A 1,580 BM3VHB-xxx SC-E1G, E2G, E2SG-xxx BZ0LVE51GA BZ0BPVE51A 1,810
5
5
28
28
40
40
70
70
102.5
102.5
3.3
3.3
45
66
11
66
45
11
125
125
215.5
215.5
260
270
260
270
8 9 8 9 20.5
20.5
97.5 116.5 67 (SC-E3/G)
67 (SC-E3)
136 155
152.2 171.2 1 35mm wide rail (height 15mm) x 2
1 35mm wide rail (height 15mm) x 2
2 75mm wide rail (height 25mm) x 1 2 75mm wide rail (height 25mm) x 1
MMS Contactors Link module Base plate Mass (g) MMS Contactors Link module Base plate Mass (g)
BM3VHB-xxx SC-E3-xxx BZ0LVE65AA BZ0BPVE65A 2,080 BM3VHB-xxx SC-E3G-xxx BZ0LVE65GA BZ0BPVE65A 2,400
Book 2 (14.3)
(KA)
SCCR Ratings
(mm)
Frame Width
Rated Motor Capacity (HP) Quan-
tity of
Fuji Auxiliary
Part Number Price Coil Voltage 3-Phase 1-Phase Contacts
Type
200– 220– 440– 550– 100– 220– NO NC
208V 240V 480V 600V 120V 240V
3NC4Q0E22 $361.50 24–25VAC / 24VDC
3NC4Q0122 $361.50 100–127VAC / 100–120VDC
3NC4Q0222 SC-N8 $361.50 200–250VAC / 200–240VDC 60 60 150 150 180 260
3NC4Q0Q22 $361.50 380–450VAC
3NC4Q0422 $361.50 460–575VAC
10 138
3NC4H0E22 $428.00 24–25VAC / 24VDC
3NC4H0122 $428.00 100–127VAC / 100–120VDC
3NC4H0222 SC-N10 $428.00 200–250VAC / 200–240VDC 75 75 150 200 221 260
3NC4H0Q22 $428.00 380–450VAC
3NC4H0422 $428.00 460–575VAC
N/A 2 2
3NC5F0E22 $558.00 24–25VAC / 24VDC
3NC5F0122 $558.00 100–127VAC / 100–120VDC
3NC5F0222 SC-N11 $558.00 200–250VAC / 200–240VDC 100 100 200 250 285 350
3NC5F0Q22 $558.00 380–450VAC
3NC5F0422 $558.00 460–575VAC
18 148
3NC5H0E22 $612.00 24–25VAC / 24VDC
3NC5H0122 $612.00 100–127VAC / 100–120VDC
3NC5H0222 SC-N12 $612.00 200–250VAC / 200–240VDC 125 150 300 350 361 450
3NC5H0Q22 $612.00 380–450VAC
3NC5H0422 $612.00 460–575VAC
Notes: 1 . AC3 type loads consist of squirrel cage three-phase motors; occasional, limited jogging duty.
2. AC1 non-inductive or slightly inductive loads. Typically resistive loads (i.e. furnaces, ovens, etc.)
Contactor Terminal Tightening Torque Chart Contactor Life Expectancy Performance Data
Current Oper-
Cable Size Applicable Life Expectancy
Part Number Terminal Width for Tightening Capacity ating
Size Maximum Max. Model (million operations)
Ring Terminal Torque Make/ Cycles
Break per Hour Electrical Mechanical
300MCM 133-177 in·lbs.
3NC4Q0XXX M10 (152mm²)
36.5mm
15-20 Nm 3NC4Qxxxx through 12xle/10xle 1200 1 5
3NC5Fxxxx
300MCM 133-177 in·lbs.
3NC4H0XXX M10 (152mm²) 36.5mm 15-20 Nm 3NC5Hxxxx 12xle/10xle 1200 0.5 5
Note: R
ated operational current. Electrical life test: Conforming to IEC947-4-1,
3NC5F0XXX M12 400MCM 44.5mm 310-399 in·lbs. AC3. The endurance test complies with the requirements of international
3NC5H0XXX (203mm²) 35-45 Nm standard IEC, JIS and JEM.
Note: Super Magnet Coils on 3NC4 and 3NC5 series contactors have internal surge suppression. See diagram below.
IC-circuit
Power Surge Power
Optional accessories
supply suppression Closing switching
AC or DC circuit signal circuit
circuit
INPUT Voltage COIL
Terminal covers detector
Sealing
Rectifier signal
Prevent contact with electrified terminals. circuit circuit
SZ-GSN11-100
Book 2 (14.3)
3NC4Q0#22 3NC5F0#22
3NC4H0#22 3NC5H0#22
Main
174 terminal (154) *1 Coil terminal Main
118 M10 138 M3.5 195 terminal (169) *1
Coil terminal
14.5 47 47 132 M12 148
12.2
M3.5
Aux. 14.5 56 56
terminal
15
M3.5 Aux.
terminal
M3.5
155
209
190
240
25
* 1 Aux. contact block (Side mounted) Weight: 4.9kg 30
* 1 Aux. contact block (Side mounted) Weight: 7.8kg
FIG. 1 FIG. 2
Mounting dimensions
A
A
C
C
Frame Screw
A B C
Size Size
3NC4Qxxxx 45 190 9.5 4-M6
B
Wiring diagrams
Book 2 (14.3)
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Agency approvals:
• UL listed file E42419, Standard UL 508
• cUL listed file E42419,
Standard CSA C22.2 No. 14
• CE: LVD EN60947-4-1
3NK4QK 3NK4HN 3NK5HQ
Specifications
Overload Relay Alarm Contact Ratings
AC Ratings ( note 1 ) DC Ratings ( note 1 )
Designation Making VA Breaking VA Designation Making/Breaking VA
C600 1800 180 --- ---
Notes:
1. NEMA ICS 5-2000. For more information, refer to Control Circuit Contact Electrical Ratings, page 17-113.
Book 2 (14.3)
+ =
3N Overload Relay
3N Contactor
Book 2 (14.3)
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Open-phase protection
3NK4Qx
Cold start Hot start
80 80
60 60
30 30
20 20
Minutes
Minutes
10 10
3 3
5 5
3 3
Tripping time
2
Tripping time
60 60
40 40
30 30
20 20
10 10
3 3
6 6
Seconds
Seconds
4 4
3 3
2 2
1 1
0.8 0.8
0.6 0.6
0.4 0.4
0.3 0.3
0.8 1 1.5 2 3 4 5 6 7 8 9 10 15 0.8 1 1.5 2 3 4 5 6 7 8 9 10 15
Multiple of current setting Xin [A] Multiple of current setting Xin [A]
3NK4Hx, 3NK5Hx
Cold start Hot start
80
80
60
60
30
30
20
20
Minutes
Minutes
10
3 10
3
5
5
3
3
Tripping time
2
Tripping time
60
60
40
40
30
30
20
20
10
10
3
3
6
6
Seconds
Seconds
4
4
3
3
2
2
1
1
0.8
0.8
0.6
0.6
0.4
0.4
0.3
0.3
0.8 1 1.5 2 3 4 5 6 7 8 9 10 15
0.8 1 1.5 2 3 4 5 6 7 8 9 10 15
Multiple of current setting Xin [A] Multiple of current setting Xin [A]
Book 2 (14.3)
Dimensions (mm)
3NK4Hx
3NK4Qx
Resetting bar
Reset button 47 47
117 Aux. terminal
169 Aux. terminal 47 47 M3.5
Aux. terminal 4.9 M3.5
Aux.
12.5
12
(NO) (NC)
42
41
135.5
92
118
55
109
7 Main terminal
3.2 20 45 22 M10
25 155 138
115
47 47
154 4.7 119
Weight: 1.2kg
Weight: 1.85kg
3NK5Hx
Resetting bar
Wiring diagrams
169 56 56
125 Aux. 5.5 Aux. terminal
15
terminal M3.5
3
M3.5
(NO)
(NC)
3NK4Qx 3NK4Hx, 3NK5Hx
61
160.5
128
Main
3.2 terminal
81 56 56 M12
155 10
60 30
142
Weight: 2.3kg
Book 2 (14.3)
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Actuator coils,
available in 110/120 V
Self-lifting pressure plate and 220/240 V, 60Hz
terminals make for quick models, accommodate
wiring terminations. most applications.
IEC sizes B through TT
accommodate
up to 250 hp motors
@460 VAC.
Terminals are
IP20 rated to
protect fingers
from electrical
shock.
Approvals
• cULus listed #E191059 See next page for detailed specifications.
• UL 60947-4-1A
Book 2 (14.3)
* Up to 2 auxiliary contact blocks may be added to the contactor by utilizing the side mount and top mount contact block assemblies.
Though referred to as a top mount assembly, the GH15T mounts to the front of the contactor.
Note: If using the BM0H or BM3H-AD mechanical interlock, the use of auxiliary contacts is prohibited on the side of each contactor where
the interlock is mounted. This does not pertain to the auxilliary contact built into the GH15BN, GH15CN and GH15DN contactors.
Book 2 (14.3)
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Contactor Diagram
Book 2 (14.3)
Contactor Diagram
GH15GT3-00 (1)
GH15HT3-00 (1)
GH15JT3-00 (1)
Book 2 (14.3)
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Notes
1. AC3 type loads consist of squirrel cage three phase motors.
2. AC1 non-inductive or slightly inductive loads. Typically resistive loads (i.e. furnaces, ovens, etc.)
3. Type 2 coordination is a protection category for IEC 60947-4-1. Section 8.2.5.1 specifies that Type 2 coordination requires that, under short circuit conditions,
the contactor or starter shall cause no danger to persons or installations, and shall be suitable for further use. The risk of minor contact welding is possible.
4. NEMA ICS 5-2000. For more information, refer to Control Circuit Contact Electrical Ratings.
Contactor Diagram
GH15KT-3-00
GH15LT-3-00
Book 2 (14.3)
Notes
1. AC3 type loads consist of squirrel cage three phase motors.
2. AC1 non-inductive or slightly inductive loads. Typically resistive loads (i.e. furnaces, ovens, etc.)
3. T ype 2 coordination is a protection category for IEC 60947-4-1. Section 8.2.5.1 specifies that Type 2 coordination requires that, under short circuit conditions,
the contactor or starter shall cause no danger to persons or installations, and shall be suitable for further use. The risk of minor contact welding is possible.
4. NEMA ICS 5-2000. For more information, refer to Control Circuit Contact Electrical Ratings.
Contactor Diagram
GH15NT-3-00
GH15PT-3-00
Book 2 (14.3)
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Notes
1. AC3 type loads consist of squirrel cage three phase motors.
2. AC1 non-inductive or slightly inductive loads. Typically resistive loads (i.e. furnaces, ovens, etc.)
3. T ype 2 coordination is a protection category for IEC 60947-4-1. Section 8.2.5.1 specifies that Type 2 coordination requires that, under short circuit conditions,
the contactor or starter shall cause no danger to persons or installations, and shall be suitable for further use. The risk of minor contact welding is possible.
4. NEMA ICS 5-2000. For more information, refer to Control Circuit Contact Electrical Ratings.
Contactor Diagram
GH15RT-3-00
GH15ST-3-00
GH15TT-3-00
Book 2 (14.3)
AC-1/400V
AC-4/400V
106
8
6
4
105
8
Number of Operations
6
4
104
8
6
4
GH15DN
GH15MT
GH15BN
GH15CN
GH15NT
GH15HT
GH15GT
GH15KT
GH15ST
GH15FT
GH15RT
GH15TT
GH15PT
GH15ET
GH15LT
GH15JT
103
5 6 8 10 20 30 40 50 60 80 100 200 300 400 500 600 800 1000 2000
lc (A)
AC-3/400V
107
8
6 Note: Average durability curves are at 400V.
4 For higher operational voltages, reduce
the durabilty according following table.
2
Electrical Durability Curve
10 6
Adjustment for Voltages
8 Over 400V
Number of Operations
GH15MT
GH15BN
GH15CN
GH15NT
GH15HT
GH15GT
GH15KT
GH15ST
GH15FT
GH15RT
GH15TT
GH15PT
GH15ET
GH15LT
GH15JT
104
2 3 4 5 6 8 10 20 30 40 50 60 80 100 200 300
9 16 25 32 45 72 110
175 315
le (A)
12 23 38 63 90 140 200
4 7.5 15 22 37 55 90 160
Pn (kW) 380/400V 30 75 110
5.5 11 18.5 45
Book 2 (14.3)
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Book 2 (14.3)
GH15 Series
Mounting Positions
The correct mounting poistion
is with the base plate in the
vertical plane. The device can
be mounted up to 25° from the
vertical position.
Book 2 (14.3)
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Auxiliary Contacts
Part Number Price Description Mounting
GH15T11 $17.75 1 NO 1 NC Top
Replacement coils
Replacement Coils
Part Number Price Description Use With
B01-A-120 $21.50 110-120VAC 50-60Hz GH15BN, GH15CN, GH15DN, GH15ET,
GH15FT
B01-B-240 $21.50 220-240VAC 50-60Hz
B02-A-120 $21.50 120VAC 60Hz
GH15GT, GH15HT, GH15JT, GH15KT, GH15LT
B02-B-240 $15.25 240VAC 60Hz / 212VAC 50Hz
B022-A-120 $67.25 110-120VAC 50-60Hz, 110VDC
GH15MT
B022-B-240 $67.25 220-240VAC 50-60Hz
B031-A-120 $94.75 110-120VAC 50-60Hz, 110VDC
GH15NT, GH15PT
B031-B-240 $94.75 220-240VAC 50-60Hz, 220VDC
B041-A-120 $270.25 110-120VAC 50-60Hz, 110VDC
GH15RT, GH15ST, GH15TT
B041-B-240 $270.25 220-240VAC 50-60Hz, 220VDC
Book 2 (14.3)
Mechanical Interlock
Part Number Price Description Mounting
Mechanical interlock, for use with GH15BN, GH15CN, GH15DN, GH15ET, GH15FT,
BM0H $16.25 GH15GT, GH15HT, GH15JT, GH15KT, GH15LT, or GH15MT series contactors. Side
BM3H-AD $25.50 Mechanical interlock, for use with GH15NT, GH15PT, GH15RT, GH15ST or GH15TT Side
series contactors.
BM0H BM3H-AD
PRT3-AD
Terminal Screens
Terminal screens are for use with contactors and thermal overload relays to protect
against accidental contact with live components.
Terminal Screens*
Part Number Price Quantity Description Use With
PR37-AD $25.50 1 screen Terminal screen, top or bottom, covers 3 poles. Use on line or load side. GH15NT PR37-AD
Mounting hardware included. GH15PT
Terminal screen, top or bottom, covers 3 poles. Use on line or load side. GH15RT
PRT3-AD $25.00 1 screen Mounting hardware included. GH15ST
GH15TT
* No additional protecting device is required for contactors up to IEC Size 79mm since the equipment
by itself ensures IP20 frontal protection.
GH15RT
Terminal lug, 1-pole, can hold (1) wire GH15ST
KAL-4 $30.00 1 6 AWG - 300 MCM. Mounting hardware GH15TT
included. RTD320
Book 2 (14.3)
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Book 2 (14.3)
RTD320
for 145 mm Contactors
RTD65
for 60 mm Contactors Manual
reset Equipment
Designation
Label
Adjustable Manual/Auto
current Reset
range
Manual Test
Stop Function
Button
Motor Contactor and Overload Relay Selection Guide (When Motor FLA is Known)
A B C IEC Contactor
Price
Current Range Motor FLA Contactor Model Overload Relay Frame Size
0.4 to 0.6A RTD32-60 $62.25
0.6 to 0.9A RTD32-90 $62.25
0.8 to 1.2A RTD32-120 $62.25
1.2 to 1.8A RTD32-180 $62.25
GH15BN up to maximum FLA of 9A
1.8 to 2.7A RTD32-270 $62.25
2.7 to 4.0A RTD32-400 $62.25
4.0 to 6.0A RTD32-600 $62.25
6.0 to 9.0A RTD32-900 $62.25
45 mm
8.0 to 11.0A RTD32-1100 $62.25
GH15CN up to 12A FLA
10.0 to 14.0A RTD32-1400 $67.25
10.0 to 14.0A RTD32-1400 $67.25
GH15DN up to 16A FLA
13.0 to 18.0A RTD32-1800 $67.25
13.0 to 18.0A RTD32-1800 $67.25
17.0 to 24.0A GH15ET up to 25A FLA RTD32-2400 $67.25
22.0 to 32.0A RTD32-3200 $79.50
22.0 to 32.0A GH15FT up to 32A FLA RTD32-3200 $79.50
20.0 to 28.0A RTD65-2800 $116.25
GH15GT up to 40A FLA
28.0 to 42.0A RTD65-4200 $116.25
28.0 to 42.0A RTD65-4200 $116.25
GH15HT up to 50A FLA 60 mm
40.0 to 52.0A RTD65-5200 $144.75
40.0 to 52.0A RTD65-5200 $144.75
GH15JT up to 63A FLA
52.0 to 65.0A RTD65-6500 $144.75
60.0 to 90.0A GH15KT up to 80A FLA RTD180-9000 $203.00
60.0 to 90.0A GH15LT up to 95A FLA RTD180-9000 $203.00 79 mm
80.0 to 120.0A GH15MT up to 110A FLA RTD180-12000 $257.25
120.0 to 180.0A GH15NT up to 150A FLA RTD180-18000 $277.50
110 mm
120.0 to 180.0A GH15PT up to 175A FLA RTD180-18000 $277.50
144.0 to 216.0A GH15RT up to 210A FLA RTD320-21600 $321.25
144.0 to 216.0A RTD320-21600 $321.25
GH15ST up to 260A FLA
216.0 to 320.0A RTD320-32000 $321.25 145 mm
144.0 to 216.0A RTD320-21600 $321.25
GH15TT up to 315A FLA
216.0 to 320.0A RTD320-32000 $321.25
Book 2 (14.3)
5 300
4 240
3 180
Approximate Trip Time
2 120
90
1 60
40
20
10
8
6
4
3
1
1,5 2 3 4 5 6 7 8 10 x Ir
1,2
1,05 1
5 300
4 240
Approximate Trip Time
3 180
2 120
90
1 60
40
20
10
8
6
4
3
2
1
1,5 2 3 4 5 6 7 8 10 x Ir
1,2
1,05 1
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RTD32 / RTD65
RTD180 / RTD320
Book 2 (14.3)
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Book 2 (14.3)
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tor from damage when a low voltage situ- Dimensions and installation data for these products are available on our website, listed under Tech Support/
technical and application notes/motor controls/contactors and starters/ Application Data for MS25
ation occurs. Undervoltage releases may manual starter.
be wired to monitor voltage at point, but
are typically wired to two of the incoming
lines to the motor circuit. Undervoltage Phase loss protection
releases are not to be confused with the Phase loss protection is integral to the
MSP’s internal phase loss protection. MSP overload protection system. Phase
Note: A shunt release and undervoltage loss protection works by detecting un-
release cannot be installed in the same equal current in each of the phases. A
MSP. mechanical device senses the difference
in the position of the bi-metallic overload
MS25 dimensions (mm) strips and trips the MSP when this occurs.
For proper phase loss detection, the MSP
must be sized and adjusted to the motor
it is protecting. The phase loss protection
works only when the motor is running,
Dimensions (mm) and is a product of the thermal overload
protection circuitry.
auxiliary
switch Note: The MSP provides magnetic short
(optional)
circuit protection as well as thermal
overload protection under IEC 60947
requirements. NEC 430 may require a
80
35
Book 2 (14.3)
Accessories MS25-40 $43.50 Motor starter protector with thermal overload release, setting range from 0.25 to 0.4A
MS25-63 $43.50 Motor starter protector with thermal overload release, setting range from 0.4 to 0.63A
To complete your motor starter/ protec-
tor, there are several accessories that MS25-100 $43.50 Motor starter protector with thermal overload release, setting range from 0.63 to 1A
may be used. The Auxiliary Switch (con- MS25-160 $43.50 Motor starter protector with thermal overload release, setting range from 1 to 1.6A
tact) has one normally open contact and MS25-250 $43.50 Motor starter protector with thermal overload release, setting range from 1.6 to 2.5A
one normally closed contact. The Shunt MS25-400 $43.50 Motor starter protector with thermal overload release, setting range from 2.5 to 4A
Release trips when voltage is applied
MS25-630 $43.50 Motor starter protector with thermal overload release, setting range from 4 to 6.3A
(120V or 220V). With the Undervoltage
Release, your motor is protected from a MS25-1000 $50.00 Motor starter protector with thermal overload release, setting range from 6.3 to 10A
low voltage situation. MS25-1600 $50.00 Motor starter protector with thermal overload release, setting range from 10 to 16A
MS25-2000 $52.00 Motor starter protector with thermal overload release, setting range from 16 to 20A
MS25-2500 $65.00 Motor starter protector with thermal overload release, setting range from 20 to 25A
MS25-PS11 $11.50 Auxiliary Switch, 1 N.O. contact, 1 N.C. contact
MS25-A120 $21.50 120V/60Hz Shunt Release
MS25-U220 $21.00 220V/60Hz UnderVoltage Release
MS25-U440 $21.00 440V/60Hz UnderVoltage Release
UMP45 $13.00 Din Rail Adapter Plate
MS25 Series Motor Starter/Protector Short Circuit Instantaneous Trip Current and Backup Fuse Recommendations
Manual Starter/ Short Circuit Short Circuit Breaking Capacity (kA) Max Back-Up Fuses Class CC or Class J 2
Protector Part Number Trip Current 1
220/240VAC 460/480VAC 500 VAC 690 VAC 230 VAC 400 VAC 500 VAC 690 VAC
MS25-16 2 50 50 50 50 * * * *
MS25-25 3 50 50 50 50 * * * *
MS25-40 5 50 50 50 50 * * * *
MS25-63 8 50 50 50 50 * * * *
MS25-100 12 50 50 50 50 * * * *
MS25-160 20 50 50 50 50 * * * *
MS25-250 33 50 50 3 2.5 * * 25 20
MS25-400 44 50 50 3 2.5 * * 35 25
MS25-630 75 50 50 3 2.5 * * 50 35
MS25-1000 120 50 6 3 2.5 * 80 50 35
MS25-1600 160 6 4 2.5 2 63 80 63 35
MS25-2000 230 6 4 2.5 2 63 80 63 50
MS25-2500 270 6 4 2.5 2 63 80 63 50
Note 1: The short-circuit trip is the current at which the device will instantly trip via the electromagnetic trip
circuitry within the MSP.The short circuit breaking capacity is the total branch circuit supply current that the device can safely protect. Fields marked with
an asterisk indicate that the device can safely handle any supply current with output fusing.
Note 2: The trip currents and back-up fuses are per IEC 60947. Local codes and regulations may require
additional short circuit protection. Consult codes applicable to your application.
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Motor Contactor and Motor Starter/Protector (MSP) Selection Guide (when motor FLA is known)
A B C
Current Range Motor Starter/Protector IEC Frame Size Special Assembly Note
Contactor Model
Motor FLA Part Number
0.1 to 0.16 A MS25-16
0.16 to 0.25 A MS25-25
0.25 to 0.4 A MS25-40
0.4 to 0.63 A MS25-63
0.63 to 1 A MS25-100
GH15BN Up to 9A FLA
0.1 to 1.6 A MS25-160 Note: A DIN rail adapter plate is needed for assembly
1.6 to 2.5 A MS25-250 of the contactor and motor starter/protector. This plate
45 mm frame size allows two DIN rail devices to be mounted together as
2.5 to 4 A MS25-400 an assembly to one piece of DIN rail. The part number
4 to 6.3 A MS25-630 is UMP45.
6.3 to 10 A MS25-1000
10.0 to 16 A GH15CN Up to 12 A FLA MS25-1600
10.0 to 16.0 A GH15DN Up to 16A FLA MS25-1600
16.0 to 20.0 A MS25-2000
GH15ET Up to 25A FLA
20.0 to 25.0 A MS25-2500
The following charts are to be used as a guideline only. Motor control devices should be sized using the motor FLA (full load
amperage) rating. It is the user’s responsibility to size the motor starter/protector properly.
Step 1: Select your motor horsepower rating in column A based on the rating from the motor data plate or spec. sheet.
Step 2: Go to column B to find your contactor model. Check the maximum amperage rating for that contactor. Ranges overlap and you may
need to go to the next larger size.
Step 3: After selecting your contactor, go to column C to find your motor starter/protector.
Motor Contactor and MSP Selection Guide for 440-480 Volt Three-Phase Motor Control
A B C
Motor Motor Starter/Protector IEC Frame Size Special Assembly Note
Contactor Model
Horsepower Part Number
1/2 MS25-160
3/4 MS25-160
1 MS25-250
1 1/2 GH15BN Up to 9A FLA MS25-400 Note: A DIN rail adapter plate is needed for assembly
2 MS25-400 of the contactor and motor starter/protector. This plate
45 mm frame size allows two DIN rail devices to be mounted together as
3 MS25-630 an assembly to one piece of DIN rail. The part number
5 MS25-1000 is UMP45.
7 1/2 GH15CN Up to 12A FLA MS25-1600
10 GH15DN Up to 16A FLA MS25-1600
15 GH15ET Up to 25A FLA MS25-2500
Motor Contactor and MSP Selection Guide for 230-240 Volt Three-Phase Motor Control
A B C
Motor Motor Starter/Protector IEC Frame Size Special Assembly Note
Contactor Model
Horsepower art Number
1/2 MS25-250
3/4 MS25-400
1 GH15BN Up to 9A FLA MS25-400 Note: A DIN rail adapter plate is needed for assembly
1 1/2 MS25-630 of the contactor and motor starter/protector. This plate
45 mm frame size allows two DIN rail devices to be mounted together as
2 MS25-1000 an assembly to one piece of DIN rail. The part number
3 GH15CN Up to 12A FLA MS25-1000 is UMP45
5 GH15DN Up to 16A FLA MS25-1600
7 1/2 GH15ET Up to 25A FLA MS25-2500
Book 2 (14.3)
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Part Number Max. Motor Full Load Ampere Rating Dial Position
(Three heater packs) Price Amps
A B C D
H2001B-3 $86.00 32 .254 .306 .359 .411
H2002B-3 $86.25 32 .375 .452 .530 .607
H2003B-3 $86.25 32 .560 .676 .791 .907
H2004B-3 $86.25 32 .814 .983 1.15 1.32
Heater packs H2005B-3 $86.25 32 1.20 1.45 1.71 1.96
Heater packs are used with the C306D- H2006B-3 $86.25 32 1.79 2.16 2.53 2.90
N3B overload relay. The load lugs are
built into the overload base to allow H2007B-3 $86.25 32 2.15 2.60 3.04 3.49
load wiring prior to heater pack instal- H2008B-3 $86.25 32 3.23 3.90 4.56 5.23
lation. Heater packs come in packs of H2009B-3 $86.25 32 4.55 5.50 6.45 7.40
three.
H2010B-3 $86.25 32 6.75 8.17 9.58 11.0
H2011B-3 $86.25 32 9.14 10.8 12.4 14.0
H2012B-3 $86.25 32 14.0 16.9 19.9 22.8
H2013B-3 $86.25 32 18.7 22.7 26.7 30.7
H2014B-3 $86.25 32 23.5 28.5 33.5 38.5
Mounting adapters
Auxiliary Contacts
Part Number Price Description
C320KGS3 $60.50 1 N.O. and 1 N.C.
Auxiliary Contacts C320KGS1 $43.75 1 N.O.
Contactor
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Book 2 (14.3)
Top Side
AUX
AUX
Mount Mount
not Aux.
avail.
Auxiliary
Mounting holes for
contacts
M4 or #8 screws
Top Side
AUX Mount
AUX
not
Mount
available Aux.
Auxiliary
contacts
Mounting. holes for
M4 or #8 screws
Book 2 (14.3)
NEMA Mechanical Switching Ratings and Test Values for AC Control Circuit Contacts
Contact Thermal Maximum AC Current, 50/60Hz (A)
Rating Continuous 120 Volts Voltamperes
240 Volts 480 Volts 600 Volts
Desig- Test Current
nation (A) Make Break Make Break Make Break Make Break Make Break
A300 10 60 6.00 30 3.00 --- --- --- --- 7200 720
A600 10 60 6.00 30 3.00 15 1.50 12 1.20 7200 720
B300 5 30 3.00 15 1.50 --- --- --- --- 3600 360
B600 5 30 3.00 15 1.50 7.5 0.75 6 0.60 3600 360
C600 2.5 15 1.5 7.5 0.75 3.75 0.375 3.00 0.30 1800 180
This chart is provided as a guideline only, and the ratings and values are not guaranteed to be accurate. It is the users’ responsibility to properly size their
control circuit devices. The chart values are from NEMA Standard ICS 5-2000, Table 1-4-1.
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(1) Plugging - Stopping a motor rapidly by reversing the primary power connections.
(2) Inching - Energizing a motor repeatedly for short periods to obtain small incremental movements.
(3) IEC Standards must be purchased from the International Electrotechnical Commission
Book 2 (14.3)
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Example
Back and Side Wired Back Side
Wired Wired
30102D, 30322D,
Enclosed Toggle Switch AC Motor Controllers / Disconnects
30103D 30323D Part
Description Included Switch Amperage Phase Poles Enclosure Price
Number
30102D Enclosed, 30A, 2-pole, NEMA 1 30002D Standard Toggle 30 1 2 NEMA 1 $30.50
30103D Enclosed, 30A, 3-pole,NEMA 1 30003D Standard Toggle 30 3 3 Metal $65.00
30302D Enclosed, 30A, 2-pole, Aluminum 30002D Standard Toggle 30 1 2 NEMA 3R $44.50
30303D Enclosed, 30A, 3-pole, Aluminum 30003D Standard Toggle 30 3 3 Metal $81.00
30322D* Enclosed, 30A, 2-pole, Plastic 30002DS Short Toggle 30 1 2 NEMA 3R $53.00
Thermo-
30323D* Enclosed, 30A, 3-pole, Plastic 30003DS Short Toggle 30 3 3 plastic $56.00
30302D, 60002FWD Standard
60302D* Enclosed, 60A, 2-pole, Aluminum 60 1 2 $104.00
30303D Toggle
60003FWD Standard
NEMA 3R
Metal
60303D* Enclosed, 60A, 3-pole, Aluminum Toggle 60 3 3 $122.00
60302D, *Switch is not available as a separate item
60303D
NEMA 4X Enclosed Rotary Switch AC Motor Controllers / Disconnects
Part
Description Included Switch Amperage Phase Poles Enclosure Price
Number
664X33D* Enclosed, 30A, 3-pole, NEMA 4X 66033D Rotary 30 3 3 NEMA 4X $110.00
664X63D* Enclosed, 60A, 3-pole, NEMA 4X 66033D Rotary 60 3 3 Thermoplastic $137.00
*Switch is not available as a separate item
Thermoset Body
Optional side guard for
• P rovides high resistance to electrical close wall applications and
arc tracking finger safe environment
•W ithstands high temperatures
• E xcellent dimensional stability
• S uperior dielectric strength
30003FG
40002D
Steel screws and copper
terminals
60003D
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4002
30003FG
30100
Dimensions
Units: inches [mm]
60002D
4002
60002D, 60003D,
Book 2 (14.3)
Valox® enclosure;
chemical and impact
resistant
External activation
lever switch
Lockout / Tagout
capability
Lockout / Tagout
capability
30102D, 30103D
30322D, 30323D
Book 2 (14.3)
Dimensions
Units: inches [mm]
30302D, 30303D
60302D, 60303D
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Wire bending
Undrilled case space for drip
allows custom loops
placement of
entry positions Accessible front
with normal tools wiring termination
and knockouts
Interlocking shaft
handle assembly
prevents cover
Clearly identified removal when in
“ON / OFF” the “ON” position
indicators
Keyed one-way
All thermoplastic, device mounting
non-corrosive,
non-metallic
enclosure Four grounding
screws
6610MK Rotary handle replacement kit, use with 664X33D and 664X63D (Nema 1 rating) Must use
gasket replacement kit 664XWP for NEMA 4X rating. $12.00 664X33D
NEMA 4X enclosure gasket replacement kit; includes 4 seals, neoprene bushing and 3 o-rings;
664XWP use with 664X33D and 664X63D
$8.25
660AC 6610MK
30003FG
664XFT 6603N
664XWP
664X63D
664X33D
664X63D
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NC
15A @ 250 VAC Resistive, 10A @ 250 VAC Inductive
660AC NO
SPDT 10A @ 30VDC Resistive and Inductive Silver Alloy
COM
Wiring Specifications
Type Part Number Cable Size Tightening Torque
30002D
14 to 10 AWG 2.5 to 6 mm2
30003D
4002 20 lb·in 2.3 N·m
Toggle Switch 40002D 14 to 8 AWG 2.5 to 10 mm2
40003D
60002D
14 to 6 AWG 2.5 to 16 mm2 25 lb·in 2.8 N·m
60003D
30102D
30103D
30302D
14 to 10 AWG 2.5 to 6 mm2 20 lb·in 2.3 N·m
Enclosed 30303D
Toggle Switch 30322D
30323D
60302D
60303D
14 to 6 AWG 2.5 to 16 mm2 25 lb·in 2.8 N·m
Enclose Rotary 664X33D
Switch 664X63D
Note: Bryant does not recommend the use of wire ferrules or crimping terminals. The wire gauges
are specified above and in the installation instructions included with each manual motor
controller.
Book 2 (14.3)
Technical Specifications
Wiring Input Voltage Range* 208VAC 50/60 Hz (+10/-25%)
Undervoltage Rating 156-198V
Phase Loss Unit trips on total loss of one or more of the three phases (A,B,C)
Phase Reversal Unit trips if sequence of the three phases is anything other than A-B-C
Undervoltage Unit trips when the average of all three line phases is less than the adjusted set point*
Overvoltage N/A
Power Consumption 3VA
Temperature -28° to 65°C [-18° to 149°F]
Mounting 8-pin octal socket requires a 600V rated socket when used on system voltages greater than 300V
Approvals cURus, CE (PMRU series only), RoHS, (cULus when used with socket 70169-D)
* Fusing is not required by code but if fusing is used we recommend 2A MCL2 fuse between the phase monitor relay and the three phases.
Dimensions
Inches [mm] Overvoltage Inverse Time Curve
9
8
Time Delay (seconds)
7
6
2.39 5
[60.8]
4
3
2
2.90 1
[73.8]
0
1.70 3.50
[43.1] [88.9] % % % % % % % % % % %
10 12 14 16 18 20 22 24 26 28 30
% Overvoltage
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Typical Connections
Line Side Monitoring
Book 2 (14.3)
Alternating Relays
AR ARX
Alternating Relays
AR Series ARX Series
Alternating relays are used in special applications where the Alternating relays with DPDT cross-wired outputs are used in
optimization of load usage is required by equalizing the run applications requiring both (a) the optimization of load usage
time of two loads. The alternating action is initiated by a con- by equalizing the run time of two loads and (b) additional ca-
trol switch, such as a float switch, manual switch, timing delay, pacity in case of excess load requirements. The alternating
pressure switch, or other isolated contact. Each time the initi- action is initiated by a control switch, such as a float switch,
ating switch is opened, the output relay contacts will change manual switch, timing relay, pressure switch, or other isolated
state, thus alternating the two loads. Two LED indicators contact. Each time the initiating switch is opened, the output
show which load to energize next. relay contacts will change state, thus alternating the two loads.
The alternating relay can be used with one or two control Two LED indicators show the load to energize first.
switches and is available in the SPDT output configuration. Alternating relays with DPDT cross-wired output configurations
The AR Series Relays have a three-position selector switch. This can be used with two or three control switches.
allows the unit to alternate the two loads as normal, or lock the The ARX series relays have a three-position selector switch.
relay to one load or the other. By locking the alternating relay This allows a DPDT cross-wired unit to alternate the two loads
to one load, the other load can be removed for service without as normal, or lock the relay to always operate the same load
rewiring the first load for continuous operation. The selector first each time. In this manner, a load that has fewer hours of
switch has a low profile to prevent any accidental changes in operation than the other load could be used more often in an
status. effort to eventually balance the run time of both loads.
Features
AR
• For duplex loads
• 10A SPDT output configuration ARX
• Can be used with one or two control switches • For duplex loads
• 120 VAC Control voltage • 10A DPDT cross-wired output configuration
•C ompact plug-in design utilizing industry-standard 8-pin octal • Can be used with two or three control switches
socket • 120 VAC Control voltage
• Low profile selector switch to lock in one sequence • Compact plug-in design utilizing industry-standard 8-pin octal
• 2 LEDs indicate load to energize next socket
• Low profile selector switch to lock either load On first
• 2 LEDs indicate load to energize first
Agency Approvals
• cURus, File number E191059
• CSA, File number LR45565
•C E , EN60947-1, EN60947-5-1 (with appropriate
socket 70169-D)
• RoHS
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Alternating Relays
AR/ARX Series Alternating Relays
Part Number Description Pcs/Pkg Wt (lb) Price Use With
Alternating relay, for use in applications requiring load usage optimization by equalizing
the run time of two loads. 120 VAC coil voltage, SPDT, 10A contact rating, 8-pin octal base,
$23.00 70169-D or
AR-1C-120A selector swtich to select between load A, load B, or alternate loads. Two LEDs indicate load
1 0.3 750-2C-SKT
to energize next.
Alternating relay, for use in applications requiring load usage optimization by equalizing the
run time of two loads, accomodates additional capacity in case of excess load requirements.
$24.50 70169-D or
ARX-2C-120A 120 VAC coil voltage, DPDT Cross Wired, 10A contact rating, 8-pin octal base, selector 1 0.3 750-2C-SKT
switch to select between load A, load B, or alternate loads. Two LEDs indicate load to
energize first.
Relay socket, 10A at 600V, 8-pin octal configuration. Can be mounted on 35mm DIN rail or
70169-D directly mounted to the panel.
1 0.1 $3.50 -----
Relay socket, 5A at 600V, 8-pin octal configuration. Can be mounted on 35mm DIN rail or
750-2C-SKT directly mounted to the panel.
1 0.1 $4.25 -----
Technical Specifications
AR-1C-120A ARX-2C-120A
Voltage Tolerances 120 VAC 50/60Hz (+10%/-15%)
Output Contacts 10A at 240 VAC/30 VDC Max
Life* Mechanical 10,000,000 operations; Electrical - Resistive: 100,000 operations
Power Consumption Less than 3 VA
Temperature -28 to 65°C (-18 to 149°F)
Mounting 8-pin octal socket
Indicator LED 2 LEDs marked LOAD A and LOAD B
LOCK LOAD A LOCK LOAD A (Always energizes first based on switch position)
Selector Switch Settings ALTERNATE ALTERNATE
LOCK LOAD B LOCK LOAD B (Always energizes first based on switch position)
Approvals cURus, CE, CSA (LR45565), RoHS, (cULus when used with socket 70169-D)
* Resistive load
Wiring
AR-1C-120A ARX-2C-120A
Dimensions
AR-1C-120A, ARX-2C-120A
2.39
[60.8]
2.90
[73.8]
3.10
1.70 [78.4] All Dimensions in Inches
[43.1]
(Millimeters)
Book 2 (14.3)
Alternating Relays
Typical Installations
When using the AR series relay with the selector switch in the When the Control Switch closes again, it energizes Load M2.
“Alternate” position in the initial off state (Figure A), the Control When the Control Switch opens, Load M2 is turned off, the Al-
Switch is open, the Alternating Relay is in the “LOAD A” posi- ternating Relay toggles back to the “LOAD A” position, and the
tion, and both loads (M1 and M2) are off. The red LED marked process can be repeated again. On relays with DPDT contacts,
“LOAD A” is ON. When the Control Switch closes, it ener- two pilot lights can be used for remote indication of “LOAD A”
gizes Load M1. As long as the Control Switch remains closed, or “LOAD B” status.
Load M1 remains energized. When the Control Switch opens, To eliminate any bounce condition of the Control Switch, the
Load M1 is turned off and the Alternating Relay toggles to the addition of a second switch (OFF) along with two auxiliary con-
“LOAD B” position. The red LED marked “LOAD B” glows. tacts is recommended as shown (Figure B).
L1 L2
M2 O/L
M2
L1 L2 M1 O/L
M1
O/L
2
1 M1 2
Control 1
O/L Control
Switch OFF Switch
5 8 M2 5 8
4 3
4 3
Figure A Figure B
Figure B
When using the ARX series relay with the selector switch in the A type of operation known as “Sequence On - Simultaneously
“Alternate” position in the initial off state (Figure C), both the Off (S.O.S.O.)” where the two loads are energized sequen-
LEAD Control Switch and the LAG Control Switch are open, tially, but remain on together until the OFF switch is opened
the Alternating Relay is in the “LOAD A” position, and both (Figure D). In the initial OFF state, all three switches are open,
loads are off. The red LED marked “LOAD A” is ON. When the Alternating Relay is in the “LOAD A” position, and both
the LEAD Control Switch closes, it energizes Load M1. As long loads are off. No action happens with the Alternating Relay or
as the LEAD Control Switch remains closed, Load M1 remains either load when the OFF Switch closes. When the LEAD Switch
energized. If the LAG Control Switch closes, it energizes Load closes, Load M1 turns on. When the LAG Switch closes, Load
M2. When the LAG Control Switch opens, Load M2 is turned M2 turns on. Both loads remain on as long as all three switches
off. When the LEAD Control Switch opens, Load M1 is turned are closed. When the LAG Switch opens, Load M2 remains on
off And the Alternating Relay toggles to the “LOAD B” position. because the OFF Switch is still closed. When the LEAD Switch
The red LED marked “LOAD B” is ON. When the LEAD Control opens, Load M1 remains on because the STOP Switch is still
Switch closes, it turns on Load M2. If the LAG Control Switch closed. When the OFF Switch opens, both Load M1 and Load
closes, it will energize Load M1. When the LAG Control Switch M2 are turned off simultaneously. The Alternating Relay toggles
opens, Load M1 is turned off. When the LEAD Control Switch to the “LOAD B” position. The entire cycle is then repeated, but
opens, Load M2 is turned off, the Alternating Relay toggles with Load M2 energized first followed by Load M1.
back to the “LOAD A” position, and the process can be re-
peated again. L1 L2
M2 O/L
M2
M1 O/L
L1 L2
M1
Lag 2 O/L
8 Lag 2
M1
8
Lead O/L
1
7 M2 Lead
OFF 1
7
3 6
3 6
Figure C
Figure D
Figure D
Note: M1 and M2 reference in Figures A,B,C and D are coils.
Book 2 (14.3)
w w w. a u t o m a t i o n d i r e c t . c o m / m o t o r- c o n t r o l s Motor Controls eMS-129
For the latest prices, please check AutomationDirect.com.
70169-D 750-2C-SKT
Features
• 6 00V (Plug-in 3-phase monitor relays require a 600V-rated socket
Agency Approvals
when used with system voltages greater than 300V) • cURus, File number E191059, E225080, E169693
• Mounts on 35mm DINrail • CE
• S crew pressure wire clamp termination • RoHS
Relay socket, works with all phase monitor relays, 5A at 600V rated, 8-pin octal configuration. Can be
750-2C-SKT mounted on 35mm DIN rail or directly mounted to the panel.
1 0.1 $4.25
Technical Specifications
Screw wire size (capacity) Screw wire torque Screw chassis
Part Number Voltage Current Screw Size mounting torque
70169-D 600V 10A 6-32 1 or 2 #12-#22 AWB 6-7 lb·in (12 lb·in max) 7 lb·in
750-2C-SKT 600V 5A M3.5 (1) #12/ (2) #14 AWG 9 lb·in 7 lb·in
To obtain the most current agency approval information, see the Agency Approval Checklist section on the specific part number's web page.
Dimensions
70169-D 750-2C-SKT
5 (22)
1.295
[32.89]
.580 6 (24) 1 (11)
[14.73]
4 (12)
2 1 8 7 8 (21)
3 (14)
2.010 2.160
[51.05] [54.86]
MADE
IN
Ø.165 USA 1.005
3 4 5 6
[Ø4.19] [25.53]
7 (A2)
2 (A1)
.312
[7.92]
Socket Pinouts
70169-D 750-2C-SKT
Book 2 (14.3)