Ferrous Manual Cold Saws: Operating Instructions and Parts Manual
Ferrous Manual Cold Saws: Operating Instructions and Parts Manual
Ferrous Manual Cold Saws: Operating Instructions and Parts Manual
JET
427 New Sanford Road
LaVergne, Tennessee 37086 Part No. M-414214
Ph.: 800-274-6848 Revision C 07/2017
www.jettools.com Copyright © 2017 JET
1.0 Warranty and Service
JET® warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please
contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday.
Warranty Period
The general warranty lasts for the time period specified in the literature included with your product or on the official
JET branded website.
• JET products carry a limited warranty which varies in duration based upon the product. (See chart below)
• Accessories carry a limited warranty of one year from the date of receipt.
• Consumable items are defined as expendable parts or accessories expected to become inoperable within a
reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.
Who is Covered
This warranty covers only the initial purchaser of the product from the date of delivery.
What is Covered
This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty
does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear,
improper repair, alterations or lack of maintenance. JET woodworking machinery is designed to be used with Wood.
Use of these machines in the processing of metal, plastics, or other materials may void the warranty. The exceptions
are acrylics and other natural items that are made specifically for wood turning.
Warranty Limitations
Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a
Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.
How to Get Technical Support
Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provide proof
of initial purchase when calling. If a product requires further inspection, the Technical Service representative will
explain and assist with any additional action needed. JET has Authorized Service Centers located throughout the
United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use the Service
Center Locator on the JET website.
More Information
JET is constantly adding new products. For complete, up-to-date product information, check with your local distributor
or visit the JET website.
How State Law Applies
This warranty gives you specific legal rights, subject to applicable state law.
Limitations on This Warranty
JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT.
EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN
IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
JET SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR
INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR
PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR
CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
JET sells through distributors only. The specifications listed in JET printed materials and on official JET website are
given as general information and are not binding. JET reserves the right to effect at any time, without prior notice,
those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason
whatsoever. JET® branded products are not sold in Canada by JPW Industries, Inc.
Product Listing with Warranty Period
90 Days – Parts; Consumable items
1 Year – Motors; Machine Accessories
2 Year – Metalworking Machinery; Electric Hoists, Electric Hoist Accessories; Woodworking Machinery used
for industrial or commercial purposes
5 Year – Woodworking Machinery
Limited Lifetime – JET Parallel clamps; VOLT Series Electric Hoists; Manual Hoists; Manual Hoist
Accessories; Shop Tools; Warehouse & Dock products; Hand Tools; Air Tools
NOTE: JET is a division of JPW Industries, Inc. References in this document to JET also apply to JPW Industries,
Inc., or any of its successors in interest to the JET brand.
2
2.0 Table of Contents
1.0 Warranty and Service ..................................................................................................................................... 2
2.0 Table of Contents ........................................................................................................................................... 3
3.0 IMPORTANT SAFETY INSTRUCTIONS ....................................................................................................... 4
4.0 About this machine and manual ..................................................................................................................... 5
5.0 J-FK350 Features .......................................................................................................................................... 6
6.0 Specifications ................................................................................................................................................. 6
7.0 Features ......................................................................................................................................................... 7
7.1 Miter Cutting Head ..................................................................................................................................... 7
7.2 Miter Position Lock ..................................................................................................................................... 7
7.3 Self-centering Vise ..................................................................................................................................... 7
7.4 J-FK350 Controls ....................................................................................................................................... 7
7.5 Trigger Handle ............................................................................................................................................ 7
7.6 Flood Coolant System ................................................................................................................................ 7
8.0 Installation ...................................................................................................................................................... 8
8.1 Unpacking the machine .............................................................................................................................. 8
8.2 Anchoring and handling the machine ......................................................................................................... 8
9.0 Electrical Connections .................................................................................................................................... 8
10.0 Controls ........................................................................................................................................................ 8
10.1 Control Panel............................................................................................................................................ 8
10.2 Trigger Handle .......................................................................................................................................... 8
11.0 Operation ..................................................................................................................................................... 9
11.1 Stock Stop ................................................................................................................................................ 9
11.2 Miter Adjustment ...................................................................................................................................... 9
11.3 Depth Stop ............................................................................................................................................... 9
12.0 Maintenance ............................................................................................................................................... 10
12.1 Maintenance Requirements ................................................................................................................... 10
12.2 Periodic Maintenance ............................................................................................................................. 10
12.3 Coolant ................................................................................................................................................... 10
12.4 Changing the Saw Blade ........................................................................................................................ 10
12.5 Lubrication .............................................................................................................................................. 10
12.6 Coolant System ...................................................................................................................................... 10
13.0 Blade Selection .......................................................................................................................................... 11
13.1 General Characteristics .......................................................................................................................... 11
13.2 Determining Proper Tooth Pitch ............................................................................................................. 11
13.3 Cutting and Feeding Speed .................................................................................................................... 11
13.4 Coolant ................................................................................................................................................... 11
13.5 Blade Structure....................................................................................................................................... 12
13.6 Types of Blades...................................................................................................................................... 12
13.7 Teeth Shape ........................................................................................................................................... 12
14.0 Troubleshooting the J-FK350 ..................................................................................................................... 14
14.1 Blade and Cutting Problems ................................................................................................................... 14
14.2 Machine Fault & Operating Problems .................................................................................................... 15
15.0 Parts ........................................................................................................................................................... 15
15.1.1 Head Assembly – Parts List ................................................................................................................ 16
15.1.2 Head Assembly – Exploded View ....................................................................................................... 17
15.2.1 Stock Stop Assembly – Parts List ....................................................................................................... 18
15.2.2 Stock Stop Assembly – Exploded View............................................................................................... 18
15.3.1 Stand Assembly – Parts List ............................................................................................................... 19
15.3.2 Stand Assembly – Exploded View....................................................................................................... 19
15.4.1 Base Assembly – Parts List................................................................................................................. 20
15.4.2 Base Assembly – Exploded View ........................................................................................................ 21
15.5.1 Manual Vise Assembly – Parts List ..................................................................................................... 22
15.5.2 Manual Vise Assembly – Exploded View ............................................................................................ 23
15.6.1 Guard Assembly – Parts List ............................................................................................................... 24
15.6.2 Guard Assembly – Exploded View ...................................................................................................... 25
15.7.1 In-Feed Table Assembly – Parts List .................................................................................................. 26
15.7.2 In-Feed Table Assembly – Exploded View.......................................................................................... 26
15.8.1 Out-Feed Table – Parts List ................................................................................................................ 27
15.8.2 Out-Feed Table – Exploded View ....................................................................................................... 27
16.0 Wiring Diagram .......................................................................................................................................... 28
3
3.0 IMPORTANT SAFETY INSTRUCTIONS
1. Read and understand the entire owner's 14. Make all machine adjustments or maintenance
manual before attempting assembly or with the machine unplugged from the power
operation. source.
2. Read and understand the warnings posted on 15. Remove adjusting keys and wrenches. Form a
the machine and in this manual. Failure to habit of checking to see that keys and
comply with all of these warnings may cause adjusting wrenches are removed from the
serious injury. machine before turning it on.
3. Replace the warning labels if they become 16. Keep safety guards in place at all times when
obscured or removed. the machine is in use. If removed for
maintenance purposes, use extreme caution
4. The cold saw is designed and intended for use
and replace the guards immediately.
by properly trained and experienced personnel
only. If you are not familiar with the proper and 17. Make sure the cold saw is firmly placed on a
safe operation of a cold saw, do not use until secure foundation.
proper training and knowledge have been
18. Check damaged parts. Before further use of
obtained.
the machine, a guard or other part that is
5. Do not use this cold saw for other than its damaged should be carefully checked to
intended use. If used for other purposes, JET determine that it will operate properly and
disclaims any real or implied warranty and perform its intended function. Check for
holds itself harmless from any injury that may alignment of moving parts, binding of moving
result from that use. parts, breakage of parts, mounting and any
other conditions that may affect its operation.
6. Always wear approved safety glasses/face
A guard or other part that is damaged should
shields while using this cold saw. Everyday
be properly repaired or replaced.
eyeglasses only have impact resistant lenses;
they are not safety glasses. 19. Provide for adequate space surrounding work
area and non-glare, overhead lighting.
7. Before operating the cold saw, remove tie,
rings, watches and other jewelry, and roll 20. Keep the floor around the machine clean and
sleeves up past the elbows. Remove all loose free of scrap material, oil and grease.
clothing and confine long hair. Non-slip
21. Keep visitors a safe distance from the work
footwear or anti-skid floor strips are
area. Keep children away.
recommended. Do not wear gloves.
22. Make your workshop child proof with padlocks,
8. Wear ear protectors (plugs or muffs) during
master switches or by removing starter keys.
extended periods of operation.
23. Give your work undivided attention. Looking
9. CALIFORNIA PROPOSITION 65 WARNING:
around, carrying on a conversation and “horse-
This product contains chemicals known to the
play” are careless acts that can result in
State of California to cause cancer, or birth
serious injury.
defects or other reproductive harm.
24. Maintain a balanced stance at all times so that
10. This product, when used for welding, cutting,
you do not fall into the blade or other moving
or working with metal, produces fumes, gases,
parts. Do not overreach or use excessive force
or dusts which contain chemicals known to the
to perform any machine operation.
State of California to cause birth defects and,
in some cases, cancer. (California Health and 25. Use the right tool at the correct speed and
Safety Code Section 25249.5 et seq.) feed rate. Do not force a tool or attachment to
do a job for which it was not designed. The
11. Do not operate this machine while tired or
right tool will do the job better and safer.
under the influence of drugs, alcohol or any
medication. 26. Use recommended accessories; improper
accessories may be hazardous.
12. Make certain the switch is in the OFF position
before connecting the machine to the power 27. Maintain tools with care. Keep saw blades
supply. sharp and clean for the best and safest
performance. Follow instructions for lubricating
13. Make certain the machine is properly
and changing accessories.
grounded.
4
28. Turn off the machine before cleaning. Use a 30. Never leave the machine running unattended.
brush or compressed air to remove chips or Turn the power off and do not leave the
debris — do not use your hands. machine until it comes to a complete stop.
29. Do not stand on the machine. Serious injury 31. Remove loose items and unnecessary work
could occur if the machine tips over. pieces from the area before starting the
machine.
Familiarize yourself with the following safety notices used in this manual:
This means that if precautions are not heeded, it may result in minor injury and/or possible
machine damage.
This means that if precautions are not heeded, it may result in serious injury or possibly even
death.
The specifications in this manual are given as general information and are not binding. JET reserves the right
to effect, at any time and without prior notice, changes or alterations to parts, fittings, and accessory equipment
deemed necessary for any reason whatsoever.
5
5.0 J-FK350 Features
6.0 Specifications
Model ................................................................................. J-FK350-2 .................................................. J-FK350-4
Stock Number ..................................................................... 414214 ....................................................... 414217
Disc Blade
Disc diameter ............................................................. 14" (350mm) .............................................. 14" (350mm)
Hole diameter ............................................................... 1.3" (32mm) ............................................... 1.3" (32mm)
Blade thickness ........................................................... 0.1" (2.5mm) .............................................. 0.1" (2.5mm)
Cutting Speed
Blade Speed (RPM) ......................................................... 44 and 88 ................................................... 44 and 88
Motor
Motor ..................................................................... 2HP, 3PH, 60Hz ......................................... 2HP, 3PH, 60Hz
Voltage ............................................................................... 220VAC ...................................................... 440VAC
Other
Maximum Vise Opening ............................................................... 6”. ................................................................ 6”
Coolant Capacity ..................................................................... 3 gal. .......................................................... 3 gal.
Dimensions ...................................................... 50"L x 28"W x 60"H ....................................50"L x 28"W x 60"H
Net Weight ........................................................................... 794 lbs ....................................................... 794 lbs
Shipping Weight ................................................................... 850 lbs ....................................................... 850 lbs
6
7.0 Features 7.6 Flood Coolant System
Figure 2
Figure 1
7
8.0 Installation 10.0 Controls
8.1 Unpacking the machine 10.1 Control Panel
Do not handle the packed The Control Panel (Figure 4) is located on the front
machine using slings. of the cabinet stand and consists of the Power and
High/Stop/Low switches, described below.
To install the machine, first remove the packing,
paying particular attention not to cut any electric Power Switch – The Power switch has two
wires or hydraulic hoses. Lift using straps (Figure positions, Off and On.
3). High/Stop/Low Switch – This switch controls the
blade speed. To operate the saw, the power switch
must set to on, High or Low must be selected, and
the Run Trigger pressed.
Figure 4
Figure 10
When the cut is complete: 2. With the saw in the fully lowered position, turn
the screw (B) until the saw blade bottoms out
6. Raise the head. at the desired level.
7. Remove the work piece from the vise using the 3. Tighten the lock nut.
vise hand wheels.
Figure 12
9
12.0 Maintenance 12.5 Lubrication
For long life and trouble-free operation, it is
12.1 Maintenance Requirements essential that this machine be kept well lubricated.
The vise and leadscrew should be oiled daily. Pivot
joints and bearings should be greased weekly.
All maintenance must be Check the gearbox oil level weekly; full level is top
carried out with the power switched off. Failure of sight glass with head in full up position. The
to comply may result in serious injury! gearbox oil should be changed annually.
On completion of maintenance, ensure that Recommended Lubricants:
replaced parts and/or any tools used have been
removed from the machine before starting it up. Gearbox
Use Texaco Meropa 460 or equivalent.
12.2 Periodic Maintenance Grease fittings
Remove chips from the machine, preferably with Texaco Starplex 2 or equivalent
a cloth Vise and Leadscrew
Remove chips from the coolant tank and change Regal R & O 68
coolant regularly (see Coolant section)
Top up the coolant level (see Coolant)
Check the wear of the blade and change if 12.6 Coolant System
necessary (see Changing the Saw Blade) This coolant system can operate with either a
Empty the chips out of the base. soluble oil base coolant or water-soluble synthetic
Clean the vise and lubricate all the joints and
coolant. Coolant should be changed regularly.
sliding surfaces, using good quality oil.
Some recommended brands are DoAll and Lenox.
Attend to daily, weekly and annual lubrication
recommendations (see the Lubrication section) These coolants are available at your local industrial
distributor.
12.3 Coolant Coolant Type:
The coolant tank access door is located on the Soluble Oil Base
back of the cabinet stand. Remove four hex cap
Water-Soluble Synthetic Coolant
screws with a 5mm hex wrench. Check coolant
level in the coolant tank periodically and top off if
necessary. Coolant can also be added by pouring
directly on the table, which will drain into the tank
through the chip strainer.
Remove excess chips periodically from the tank.
Use the coolant level gauge to check the coolant
level.
10
13.0 Blade Selection
When using the J-FK350 cold saw, it is important
to select the correct type of blade for the material
to be cut. This section explains the limitations and
specific applications of the different types of
blades.
11
13.5 Blade Structure
For non-ferrous metals, it is common to use
circular saws with brazed hard metal HM cutting
edge, consisting of a disc made of alloy tool steel
(71Cr1) on which the shape of the teeth and the
seats for the cutting edges are made of Widia K10.
These saws have shown excellent wear resistance
but low resistance to impact, which is in any case a
minor problem with non-ferrous materials.
Figure 14
”BW” TYPE SHARPENING DIN 1838--UNI 4014
Coarse toothing with teeth alternately raked to the
right and left.
Toothing generally used on cutting-off machines for
cutting ferrous and alloy materials with tubular and
profiled sections.
Table 2
12
Figure 17 Figure 19
Short swarf material such as brass, bronze, Circular saws can also be characterized by other
aluminum and hard cast iron require smaller cutting parameters such as the whine reduction feature,
angles because the swarf becomes crushed which cuts down noise at high speeds, or
immediately and the rake angle has little effect expansion, which compensates for the pushing of
during the cutting stage. chips inside the cutting edge, thus reducing the
thrust on the walls of the material to be cut.
Figure 18
The J-FK350 uses discs with positive cutting
angles for cutting solid materials and with negative
cutting angles for cutting hollow profiles. This is
because, as a result of the high cutting speeds
(3400 rpm), even with non-ferrous materials the Figure 20
tool ”strikes” against the wall of the profile to be cut
several times, thus requiring a cutting edge with a
larger resistant section.
13
14.0 Troubleshooting the J-FK350
14.1 Blade and Cutting Problems
Problem Probable Cause Solution
Incorrect lubricant/coolant fluid Ensure proper coolant flow.
Check the cutting speed, feed speed and air pressure
Material too hard
parameters and the type of blade you are using.
With a new blade it is necessary to start cutting at half
feeding speed. After the wearing-in period (a cutting
Disc not worn-in correctly surface of about 300 cm2 for hard materials and about
1000 cm2 for soft materials) the cutting and feed
speeds can be brought up to normal values
The swarf wedges into the bottom of the teeth causing
Teeth breaking Disc with excessively fine
excessive pressure on the teeth themselves. Use disc
tooth pitch
with greater pitch.
The surface of the cut may have undergone work
hardening. When starting work again, use a lower
New blade inserted in a
cutting speed and head feed speed. A tooth from the
partially completed cut
old blade may be left in the cut: check and remove
before starting work again.
Any movement of the work piece during cutting can
Work piece not clamped firmly
cause broken teeth: check the vise, jaws and clamping
in place
pressure.
The blade runs over the material without removing it:
Feed speed too slow
increase feed speed.
Cutting pressure too high Reduce cutting pressure.
The teeth slide over the material without cutting it:
Blade speed too high
reduce the blade speed.
Check the coolant level and clean coolant lines and
Rapid tooth wear Insufficient coolant
nozzles.
Incorrect fluid concentration Check and use the correct concentration.
The materials may present altered zones either on the
surface, such as oxides or sand, or in section, such as
Material defective under-cooled inclusions. These zones, which are
much harder than the blade, cause the teeth to break:
discard or clean these materials.
Feed speed too high Reduce blade speed.
Teeth in contact with material Always check the position of the blade before starting
Broken blade before starting the cut a new job.
Check the coolant level and clean coolant lines and
Insufficient coolant
nozzles.
14
14.2 Machine Fault & Operating Problems
Problem Probable Cause Solution
Check: the phases; the cables; the plug; the socket.
Electrical power supply
Also check that the motor connections are in place.
Check that the voltages are present both on the input
Transformer
and output. Otherwise replace.
Check that the phases in it are present both on the
input and output, that it is not jammed, that it closes
Contactor
when powered and that it is not causing short circuits.
Change if any of these problems are found.
Spindle motor will not
turn Make sure it is closed, i.e. check that the phases are
present in input and output, that it is not causing short
circuits and responds when the reset coil is closed. If it
Thermal relay
has tripped to protect the motor, check the amperage
setting, reset, and check the motor. Change if
necessary.
Check that it has not burnt out, that it turns freely and
Motor that there is no moisture in the connection terminal
board box. The winding can be rewound or replaced.
15.0 Parts
Ordering Replacement Parts
Replacement parts are listed on the following pages. To order parts or reach our service department, call 1-
800-274-6848 Monday through Friday, 8:00 a.m. to 5:00 p.m. CST. Having the Model Number and Serial
Number of your machine available when you call will allow us to serve you quickly and accurately.
Non-proprietary parts, such as fasteners, can be found at local hardware stores, or may be ordered from JET.
Some parts are shown for reference only, and may not be available individually.
15
15.1.1 Head Assembly – Parts List
16
15.1.2 Head Assembly – Exploded View
17
15.2.1 Stock Stop Assembly – Parts List
18
15.3.1 Stand Assembly – Parts List
19
15.4.1 Base Assembly – Parts List
20
15.4.2 Base Assembly – Exploded View
10 15
11
8
24 16
7 9 14 13
23
12
1
21
17
18
20
22
19
6
5
4
FK-350-BASE ASS'Y
21
15.5.1 Manual Vise Assembly – Parts List
22
15.5.2 Manual Vise Assembly – Exploded View
23
15.6.1 Guard Assembly – Parts List
24
15.6.2 Guard Assembly – Exploded View
25
15.7.1 In-Feed Table Assembly – Parts List
26
15.8.1 Out-Feed Table – Parts List
1 ................ FK350-801 ................ Guide Block ............................................................. ................................... EA
2 ................ FK350-802 ................ Guide Rail ................................................................ ................................... EA
3 ................ TS-1502051 .............. Socket Head Cap Screw ......................................... M5x20 ........................ EA
4 ................ FK350-804 ................ Stopper Base ........................................................... ................................... EA
5 ................ TS-1502051 .............. Socket Head Cap Screw ......................................... M5x20 ........................ EA
6 ................ FK350-806 ................ Connecting Plate ..................................................... ................................... EA
7 ................ TS-1502071 .............. Socket Head Cap Screw ......................................... M5x30 ........................ EA
8 ................ FK350-808 ................ Lock Block A ............................................................ ................................... EA
9 ................ FK350-809 ................ Lock Block B ............................................................ ................................... EA
10 .............. FK350-818 ................ Spring ...................................................................... ................................... EA
11 .............. FK350-811 ................ Stopper .................................................................... ................................... EA
12 .............. TS-1503051 .............. Socket Head Cap Screw ......................................... M6x20 ........................ EA
13 .............. FK350-813 ................ Stopper Pad ............................................................. ................................... EA
14 .............. TS-1502041 .............. Socket Head Cap Screw ......................................... M5x16 ........................ EA
15 .............. FK350-815 ................ Scale Indicator ......................................................... ................................... EA
16 .............. FK350-816 ................ Rivet......................................................................... ................................... EA
17 .............. FK350-817 ................ Inch Scale ................................................................ ................................... EA
18 .............. FK350-810 ................ Handle ..................................................................... ................................... EA
27
16.0 Wiring Diagram
28