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    Transsmicion Mitsubishi Montero f5mr1-f55mr2

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    Miguel ruiz
    The document discusses specifications, special tools, removal/installation procedures, inspection points, and replacement limits for clutches used in Mitsubishi F5MR1, F5MR2, and F5MR3 models. It provides specifications for clutch components and torque values, and describes using a special tool to align the clutch disc center hole. Inspection points include checking the diaphragm spring, pressure plate, rivets, clutch disc facing, and rivet sink.

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    © All Rights Reserved
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    Transsmicion Mitsubishi Montero f5mr1-f55mr2

    Uploaded by

    Miguel ruiz
    59 views12 pages
    The document discusses specifications, special tools, removal/installation procedures, inspection points, and replacement limits for clutches used in Mitsubishi F5MR1, F5MR2, and F5MR3 models. It provides specifications for clutch components and torque values, and describes using a special tool to align the clutch disc center hole. Inspection points include checking the diaphragm spring, pressure plate, rivets, clutch disc facing, and rivet sink.

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    Transsmicion Mitsubishi Montero f5mr1-f55mr2

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    The document discusses specifications, special tools, removal/installation procedures, inspection points, and replacement limits for clutches used in Mitsubishi F5MR1, F5MR2, and F5MR3 models. It provides specifications for clutch components and torque values, and describes using a special tool to align the clutch disc center hole. Inspection points include checking the diaphragm spring, pressure plate, rivets, clutch disc facing, and rivet sink.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    59 views12 pages

    Transsmicion Mitsubishi Montero f5mr1-f55mr2

    Uploaded by

    Miguel ruiz
    The document discusses specifications, special tools, removal/installation procedures, inspection points, and replacement limits for clutches used in Mitsubishi F5MR1, F5MR2, and F5MR3 models. It provides specifications for clutch components and torque values, and describes using a special tool to align the clutch disc center hole. Inspection points include checking the diaphragm spring, pressure plate, rivets, clutch disc facing, and rivet sink.

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    21A-0-1

    CLUTCH
    F5MR1, F5MR2
    CONTENTS 21209000032

    1. SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21A - 1 - 1

    GENERAL SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21A - 1 - 1

    SERVICE SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21A - 1 - 1

    TORQUE SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21A - 1 - 1

    LUBRICANTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21A - 1 - 1

    2. SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21A - 2 - 1

    3. CLUTCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21A - 3 - 1

    4. CLUTCH RELEASE CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . 21A - 4 - 1

    E Mitsubishi Motors Corporation May 1995 PWEE9508


    21A-0-2
    NOTES

    E Mitsubishi Motors Corporation May 1995 PWEE9508


    CLUTCH - Specifications 21A-1-1
    1. SPECIFICATIONS
    GENERAL SPECIFICATIONS
    Items F5MR1 F5MR2 F5MR3

    Clutch operating method Hydraulic type Hydraulic type Hydraulic type

    Clutch disc type Single dry disc Single dry disc Single dry type
    type type

    Clutch disc size O.D. ´ I.D. mm 200 ´ 137 215 ´ 147 215 ´ 145

    Clutch cover type Diaphragm Diaphragm Diaphragm


    spring strap spring strap spring strap
    drive type drive type drive type

    Clutch cover setting load Nm 4,000 4,400 4,400

    Clutch release cylinder I.D. mm 20.64 20.64 20.64

    SERVICE SPECIFICATIONS
    Items Specifications (Limit)

    Facing rivet sink mm 0.3

    Diaphragm spring end height difference mm 0.5

    TORQUE SPECIFICATIONS
    Items Nm

    Clutch cover bolt 30

    Release cylinder mounting bolt 30

    Clutch tube flare nut 15

    Clutch tube bracket mounting bolt 48

    Release cylinder union bolt 23

    Release cylinder bleeder plug 11

    LUBRICANTS
    Items Specified lubricants Quantity

    Piston and cup surface Rubber grease As required

    Clutch disc spline Mitsubishi genuine grease As required


    Part No.0101011 or equiv-
    Clutch release bearing to release fork contact surface alent

    E Mitsubishi Motors Corporation May 1996 PWEE9508-B Revised


    NOTES

    E Mitsubishi Motors Corporation May 1995 PWEE9508


    CLUTCH - Special Tools 21A-2-1
    2. SPECIAL TOOLS 21200060015

    Tool Number Name Use


    MD998126 Clutch disc center Aligning clutch disc center hole
    guide

    E Mitsubishi Motors Corporation May 1995 PWEE9508


    NOTES

    E Mitsubishi Motors Corporation May 1995 PWEE9508


    CLUTCH - Clutch 21A-3-1
    3. CLUTCH 21200100038

    REMOVAL AND INSTALLATION


    8

    4
    5

    30 Nm

    2
    1
    7
    6

    30 Nm
    3

    15 Nm 48 Nm
    15 Nm

    Removal steps
    1. Clutch tube
    2. Clutch tube bracket
    3. Clutch release cylinder
    "BA 4. Clutch cover
    "BA 5. Clutch disc
    6. Clutch release bearing
    "AA 7. Release fork
    8. Release fork boot

    E Mitsubishi Motors Corporation May 1995 PWEE9508


    21A-3-2 CLUTCH - Clutch

    INSTALLATION SERVICE POINTS


    "AA GREASE APPLICATION TO RELEASE FORK
    Specified grease:
    Mitsubishi genuine grease Part No.0101011 or
    equivalent

    "BA CLUTCH DISC/CLUTCH COVER ASSEMBLY


    INSTALLATION
    (1) Apply specified grease to clutch disc splines and squeeze
    it in place with a brush.
    Specified grease:
    Mitsubishi genuine grease Part No.0101011 or
    Flywheel Clutch disc equivalent
    (2) Using special tool, position clutch disc on flywheel.

    MD998126

    Clutch cover
    assembly

    E Mitsubishi Motors Corporation May 1995 PWEE9508


    CLUTCH - Clutch 21A-3-3
    CLUTCH INSPECTION 21200110031

    CLUTCH COVER ASSEMBLY


    D Check the diaphragm spring end for wear and uneven
    height.
    Replace if wear is evident or height difference exceeds
    the limit.
    Limit: 0.5 mm
    D Check the pressure plate surface for wear, cracks and
    seizure.
    D Check the strap plate rivets for looseness and replace
    the clutch cover assembly if loose.

    CLUTCH DISC
    Rivet sink D Check the facing for loose rivets, uneven contact,
    deterioration due to seizure, adhesion of oil or grease,
    and replace the clutch disc if defective.
    D Measure the rivet sink and replace the clutch disc if it
    is out of specification.
    Limit: 0.3 mm
    D Check torsion spring for play and damage and replace
    the clutch disc if defective.
    D Combine the clutch disc with the input shaft, and check
    sliding condition and play in the rotating direction. If it
    does not slide smoothly or the play is excessive, check
    after cleaning and reassembling. If the play is excessive,
    replace the clutch disc and/or the input shaft.

    CLUTCH RELEASE BEARING


    Caution
    Release bearing is packed with grease. Therefore do not
    wash it in cleaning solvent or the like.
    D Check bearing for seizure, damage, noise, or improper
    rotation. Check also diaphragm spring contact surface
    for wear.
    D Replace bearing if its release fork contact surface is
    abnormally worn.

    RELEASE FORK
    D Replace release fork if its bearing contact surface is
    abnormally worn.

    E Mitsubishi Motors Corporation May 1995 PWEE9508


    CLUTCH - Clutch Release Cylinder 21A-4-1
    4. CLUTCH RELEASE CYLINDER 21200150033

    DISASSEMBLY AND REASSEMBLY


    1
    2

    4
    11 Nm
    7
    6 3
    5

    Piston

    Cup

    Grease: Rubber grease

    13
    12
    11
    23 Nm
    9
    10 9
    8

    Disassembly steps
    1. Push rod 9. Gasket
    2. Boot 10. Union
    AA" 3. Piston cup 11. Valve plate
    AA" 4. Piston 12. Compressor spring
    5. Conical spring 13. Release cylinder
    6. Cap
    7. Bleeder plug
    8. Union bolt

    E Mitsubishi Motors Corporation May 1995 PWEE9508


    21A-4-2 CLUTCH - Clutch Release Cylinder

    DISASSEMBLY SERVICE POINTS


    AA" PISTON AND PISTON CUP REMOVAL
    Remove the piston from the release cylinder using compressed
    air.
    Caution
    1. Cover with shop towel to prevent the piston from
    popping out.
    2. Apply compressed air slowly to prevent brake fluid
    from splashing.

    CLUTCH RELEASE CYLINDER INSPECTION


    21200160036

    (1) Check the inner surface of the release cylinder for


    scratches or irregular wear.
    (2) Replace if the piston cup outer circumference is scratched
    or shows signs of fatigue, or if there is excessive wear
    of the lip where indicated in the figure.

    E Mitsubishi Motors Corporation May 1995 PWEE9508


    NOTES

    E Mitsubishi Motors Corporation May 1995 PWEE9508

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