Manual Power Monitor 500 1420-Um001 - En-P PDF
Manual Power Monitor 500 1420-Um001 - En-P PDF
Manual Power Monitor 500 1420-Um001 - En-P PDF
Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required
to be carried out by suitably trained personnel in accordance with applicable code of practice.
If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be
impaired.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the
use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and
requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or
liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or
software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,
Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment,
which may lead to personal injury or death, property damage, or economic loss.
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property
damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.
IMPORTANT Identifies information that is critical for successful application and understanding of the product.
SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous
voltage may be present.
BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may
reach dangerous temperatures.
ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to
potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL
Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).
Allen-Bradley, Rockwell Software, Rockwell Automation, PowerMonitor, RSEnergyMetrix, RSNetWorx, CompactLogix, ControlLogix, RSLinx, RSLogix, Studio 5000, and TechConnect are trademarks of Rockwell
Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
Summary of Changes
This manual contains new and updated information. Changes throughout this
revision are marked by change bars, as shown to the right of this paragraph.
New and Updated This table contains the changes made to this revision.
Information Topic Page
Added references to the EtherNet/IP network throughout the publication Throughout
Updated the functional description of the Program/select button 11
Added a wiring diagram for the optional Ethernet network communication 21
Added information about configuring the unit by using the display 23
Added Ethernet port settings to the configuration flowchart 28
Added a section about Ethernet network communication 35
Studio 5000™ Logix Designer application is the rebranding of RSLogix™ 5000 36
software
Added an appendix for data tables 45
Added an appendix for the PowerMonitor™ 500 EtherNet/IP Device Profile 73
Notes:
Preface
Catalog Number Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Chapter 1
PowerMonitor 500 Overview About the PowerMonitor 500 Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
PowerMonitor 500 Features and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Front Panel Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Display Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Selecting Data to Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Chapter 2
Installation and Wiring Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Wiring Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Chapter 3
Unit Configuration Configure with the Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Configuration Flow Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Digital Filtering Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Analog Output Configuration Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Alarm Configuration Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Chapter 4
Communication EtherNet/IP Communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Modbus Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Appendix A
PowerMonitor 500 Unit Data Tables Summary of Data Tables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Geometric Representation of Power and Power Factor . . . . . . . . . . . . . . 46
Data Tables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Appendix B
Technical Specifications List of Connectable Variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Appendix C
PowerMonitor 500 EtherNet/IP General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Device Profile Object Model and Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Identity Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Instance Attributes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Identity Object Instances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Assembly Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Common Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Additional Resources These documents contain additional information concerning related products
from Rockwell Automation.
Resource Description
Industrial Automation Wiring and Grounding Guidelines, Provides general guidelines for installing a Rockwell
publication 1770-4.1 Automation® industrial system.
Product Certifications website, http://www.ab.com Provides declarations of conformity, certificates, and
other certification details.
Notes:
About the PowerMonitor 500 The PowerMonitor 500 unit is an AC power monitor with a built-in advanced
configuration system and LCD data display. The unit is designed for
Unit measurement of electrical parameters in a variety of three-phase and single-phase
circuits. The unit is enclosed in a modular housing for panel mounting, with
IP65 degree of protection in front of the panel. The power monitor can be
provided with analog or digital outputs. These outputs can be selected to output
a pulse proportional to the real and reactive energy measured, or to annunciate
alarms. The instrument can also be equipped with a serial RS-485/RS-232 port,
or an EtherNet/IP port, and analog outputs.
PowerMonitor 500 Features The power monitor connects to the user's three-phase or single-phase AC power
system directly or through instrument transformers (PTs and CTs). It converts
and Functions instantaneous voltage and current values to digital values, and uses the resulting
digital values in calculations of voltage, current, power, energy, and demand.
The power monitor family includes several models that combine the following
basic components:
• A panel-mounted power monitor in one of two AC voltage ranges: 240
(208Y/120V) or 690Y/400V
• An optional pair of relay outputs
• An optional pair of 0…20 mA analog outputs
• Optional serial RS-232/RS-485 communication supporting Modbus
RTU
• Optional Ethernet port supporting EtherNet/IP and Modbus TCP
• Front protection degree: IP65, NEMA 4X, NEMA 12
Front Panel Features This section describes the front panel of the unit.
The buttons are enhanced touch buttons. The touch icon turns on each time a
button is pressed. We recommend using your forefinger to activate the touch
buttons.
In Metering mode, buttons 4 and 5 are used to display the maximum and demand
(average) values of the displayed measurements
1 6
PowerMonitor 500
Certain buttons have two functions. To access the second function, press and
hold the button for more than 2 seconds.
Display Features 6
9
7
L IN E 1
11
1
L IN E 2
2 8
L IN E 3
3
L IN E 4
4
L IN E 5
12
Display Indications
Display Icons
9 9. Indicates that the metering values displayed are system (three-phase)
values.
10 10. Indicates a phase sequence error alarm.
11. Configuration lock switch is not active. Always indicates unlocked.
11 12. Indication of serial RS-485/RS-232 data transmission (TX) and reception
(RX).
12
Alarm Icons
Selecting Data to Display The table below provides a guide to navigation through the metering data
displays available on the front panel display.
Table 1 - Navigation
No. Line 1 Line 2 Line 3 Line 4 Line 5 Note
Press the 0 Home page Programmable
key
for <2 1 Total kWh (+) Depending on the last displayed page of
seconds instantaneous variables.
2 Total kVARh
(+)
3 kWh (+) part.
4 kVARh (+)
part.
5 Run Hours
(99999999.99)
Press the 6 Phase seq. VLN VL1 VL2 VL3
key
for <2 7 Phase seq. VLN VL1-2 VL2-3 VL3-1
seconds 8 Phase seq. An AL1 AL2 AL3
9 Phase seq. Hz - - -
10 Phase seq. VA VA L1 VA L2 VA L3
11 Phase seq. var var L1 var L2 var L3
12 Phase seq. W WL1 WL2 WL3
13 Phase seq. PF PF L1 PF L2 PF L3
To access information pages, press and hold for more than 2 seconds,
Installation This section shows the dimensions of the unit for installation in a panel.
89.97 mm
96.00 mm (3.54 in.)
(3.78 in.) 93.00 mm
(3.66 in.)
96.00 mm
(3.78 in.) 20.20 mm 29.70 mm
(0.80 in.) (1.17 in.)
91.00 mm
(3.58 in.)
62.99 mm 62.99 mm
(2.48 in.) (2.48 in.)
16.00 mm 20.00 mm
89.49 mm (0.63 in.) 89.49 mm (0.79 in.)
(3.52 in.) (3.52 in.)
Power Supply
Wiring Diagrams The wiring diagrams in this manual are drawn with European (IEC) conventions.
For convenience, a connection diagram is shown below in IEC style on the left
and in its corresponding NEMA style (used in the U.S.) on the right.
These diagrams are simplified. Wiring of the power monitor must comply with
all applicable codes, standards, and regulations. Voltage and control power wiring
must be protected by suitable overcurrent protection. Connect current
transformer (CT) secondary wiring through a suitable shorting terminal block.
I1 I2 I3 I1 I2 I3
L1 L2 L3 N S1 S2 S1 S2 S1 S2 L1 L2 L3 N S1 S2 S1 S2 S1 S2
L1 L2 L3 N S1 S2 L1 L2 L3 N S1 S2 L1 L2 L3 S1 S2
1-CT Connections 1-CT and 3-VT/PT Connections 1-CT and 2-VT/PT Connections
L1 N S1 S2 L1 N S1 S2
1 2
-
+
1 2 3 4 5 6 7 8
Out 1 Out 2
Out 1 Out 2
Analog 20 mA DC
Out 1 Out 2
t1 t2
Ou Ou 1 2 3 4
8 8 8
7 7 7
6 6 6
4 4 4
3 3 3
Mandatory
2 2 2
Termination
1 1 1
IMPORTANT Additional devices provided with RS-485 are connected in parallel. The
termination of the serial output is carried out only on the last instrument of the
network, by means of a jumper between (B+) and (T). The RS-232 and RS-485
communication ports cannot be connected and used simultaneously.
Notes:
Unit Configuration
Configure with the Display The PowerMonitor 500 unit provides menu-based configuration (programming)
by using its front panel display. The programming menus let you select
parameters to edit, select digits within parameters, and increase or decrease the
value of each digit.
Place the unit in Programming mode by pressing Program/select (8) for about
2 seconds. The front panel displays the PASSWORD? menu page 0 in Editing
mode. Enter the correct password by using the Up and Down arrows (the default
password is 0) and press Program/select. The front panel then displays the
CHANGE PAS menu page 10.
Refer to the programming flow chart beginning on page 26 for a view of the
organization of programming menus and sub-menus. Each page is identified with
a number. Menu page numbers end in zero, while sub-menu pages end in
1 through 9. For example, the Change Password page is menu 10. Likewise, the
Dmd page is menu 80, and the demand interval Time page is menu 82.
While you are programming the power monitor, the display items and control
buttons function one way when you are navigating between menu or sub-menu
pages, and another way when you are editing a menu page.
3
6
4
5 7
IMPORTANT To save programming changes, navigate to the End menu page 260 and press
Program/select. To exit the Programming mode without saving any changes,
press Exit and confirm by pressing Program/select. If no buttons have been
pressed for two minutes, the power monitor exits Programming mode without
saving any changes.
When the cursor is beneath the last digit on the left, pressing Exit (6) lets you
change the decimal point and the multiplier (9) (k or M). The blinking ‘dP’
(decimal point) text (10) indicates this capability.
10
To modify the decimal point position and the multiplier, use the Up and Down
arrow (7) to select the desired value.
Digital Filtering Operation Digital filtering smooths out the display of fluctuating values. The parameter
FILTER S defines the operating range of the filter. This operating range is
represented as a yellow band (each small square is one digit). While the measured
value (red curve in figure) is within this band, the filter is active. Once the value
exceeds the operating range, the filter is deactivated and a new band is active
around the new value. The range of fluctuation (in digits) is a good starting value
for such parameters.
The parameter FILTER CO represents the filtering coefficient. The higher the
FILTER CO, the smoother the curve of the displayed values (black in figure).
There is not a theoretical rule to define this parameter, it is set in the field. One
rule is to start with the value of the FILTER S coefficient and then increase
FILTER CO until the desired stability is reached.
The digital filter affects the values retransmitted both via serial communication
and analog output.
No filter action
Digital Fluctuation
Example 1
This example describes how to stabilize the displayed value of the VL-N variable,
which fluctuates between 222V and 228V. The parameters of the digital filter
have to be programmed as follows.
FILTER S: The variable fluctuates within the mean value whose amplitude is
equal to ±0.75% of the full scale rated value of the variable itself (obtained by the
following calculation: (228-222)/ 2= ±3V, then ±3*100/400V= ±0.75% where
400V is the phase-neutral rated value of a 1420-V2 unit input). The ‘range’
parameter, representing the action range of the digital filter, is to be programmed
to a value that must be slightly higher than the percentage amplitude of the
fluctuation, for example, 1.0%.
FILTER CO: if the new value measured by the instrument is within the action
range of the filter, the new displayed value is obtained by adding algebraically the
previous value to the variation divided by the filtering coefficient. As a
consequence, a value higher than this coefficient implies a longer settling time
and therefore a better stability. You generally obtain the best result by setting the
filtering coefficient to a value equal to at least 10 times the range parameter value.
In the following example, 1.0*10=10, the stability of the filtering coefficient can
be improved by increasing the filtering coefficient; the allowed values are
included within 1 and 255.
Example 2
This example describes how to stabilize the value of the displayed System Real
Power (W), which fluctuates between 300 kW and 320 kW. In this example, the
load is connected to the instrument by means of a 300/5 A CT and a direct
measure of the voltage.
FILTER S: the variable fluctuates within the mean value whose amplitude is
equal to ±2.78% of the full scale rated value of this variable. This value is
obtained by the following calculation: (320-300)/ 2= ±10 kW,
then ±10*100/360 kW= ±2,78%, where 360 kW is the rated value of the System
Real Power of an 1420-V2 unit input, at the above mentioned CT and VT ratios
and obtained by means of the following formula:
VLN * VT * IN * CT * 3
Where:
IN = rated current (5 A)
FILTER CO: if the new value acquired by the unit is within the filtering action
range, the new displayed value is obtained by adding algebraically the previous
value to the variation divided by the filtering coefficient. As a consequence, a
value higher than this coefficient implies a higher settling time and therefore
better stability. Generally speaking, the best result is obtained by setting the
filtering coefficient to a value equal to at least 10 times the value of the range
parameters. In the example, 3.0*10=30. To improve the stability, you can increase
the filtering coefficient; the admitted values are included within
1 and 255.
Example 3
To be able to manage the alarm function and activation and deactivation of the
relay, this value is not to be subject to continuous fluctuations. In this example,
we have considered using a 500/5 A CT. The parameters of the digital filter are to
be programmed as follows.
FILTER S: the variable fluctuates within the mean value whose amplitude is
equal to ±1.60% of the full scale rated value of this variable (obtained by means of
the calculation: (486-470)/ 2= ±8 A, then ±8*100/500 A= ±1.60%
where 500 A is the value referred to the primary of the transformer being used).
The ‘range’ parameter, which represents the action range of the digital filter, is to
be programmed to a value slightly higher than the percentage amplitude of the
fluctuation, for example 2.0%.
FILTER CO: if the new value acquired by the instrument is within the filtering
action range, the new displayed value is calculated algebraically adding to the
previous value the variation divided by the filtering coefficient. As a consequence,
a higher value of this coefficient implies a higher settling time and therefore a
better stability. Generally speaking, the best result is obtained setting the filtering
coefficient at a value equal to at least 10 times the value of the range parameter. In
the example, 2.0*10=20. To improve the stability you can increase the filtering
coefficient; the admitted values are within 1 and 255.
Analog Output Configuration These examples apply to units with catalog numbers 1420-V1A and 1420-V2A.
Examples Example 1: Power value retransmission by means of a 0…20 mA analog output.
In this example, the unit is set up to retransmit the whole range of the allowed
values for the PF with a signal from 0…20 mA. The value of the PF variable can
vary between C0.001 and L0.000 (for each phase); these values, when
retransmitted, correspond to 0 and 20 mA. When the PF value is equal to 1, the
analog output value corresponds to the middle of the scale,
that is 10 mA. Program the instrument as follows:
• VARIABLE: PF L1 (or L2 or L3 or PF)
• MIN OUT: 0.0%
• MAX OUT: 100.0%
• MIN INPUT: C0.001 (the C symbol shows a CAPACITIVE value)
• MAX INPUT: L0.001 (the L symbol shows an INDUCTIVE value).
L0.001 has been chosen as minimum value to be set to avoid undesirable
rapid changing of the outputs
Alarm Configuration These examples apply to units with catalog numbers 1420-V1P and 1420-V2P.
Example This example describes an alarm when a measured real power value exceeds a
programmed threshold. For example, when 300 kW are exceeded, the alarm
occurs and the load controlled by the relay output is disconnected.
IMPORTANT The PowerMonitor 500 unit is not intended to be applied as a protective device.
300 kW
295 kW
Communication
TIP The Ethernet hardware address (MAC ID) is printed on the unit label.
The PowerMonitor 500 unit provides nine assembly instances containing real-
time, maximum, demand, energy, and status data that can be read by a client by
using implicit messaging (Class 1) or explicit messaging (Class 3 or UCMM).
Appendix A lists the assembly instances, sizes, data types, and other details. The
power monitor returns EtherNet/IP data as little-endian, the same byte order
used in the Logix family of programmable controllers.
Word
Low Byte (LSB) High Byte (MSB)
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
The EDS file is used to convey device configuration data that is provided by the
manufacturer. You can obtain EDS files for the PowerMonitor 500 unit by
downloading the file from the following website:
http://www.rockwellautomation.com/rockwellautomation/support/networks/eds.page
You can install EDS files on your computer by using the EDS Hardware
Installation Tool that comes with RSLinx® Classic software,
RSNetWorx™ for EtherNet/IP software, or other tools.
TIP The Studio 5000 Engineering and Design Environment combines engineering
and design elements into a common environment. The first element in the
Studio 5000 environment is the Logix Designer application. The Logix Designer
application is the rebranding of RSLogix 5000 software.
The following example shows how to set up your message instruction to read
from a data table in the power monitor by using a CIP Generic message type for
the Logix Designer application. This setup applies to ControlLogix® and
CompactLogix™ programmable logic controllers. The CIP Generic message type
does not support single element reads or writes. In this example, we read the Real-
time Metering Values (Voltage and Current) data table from the power monitor.
We assume that you are familiar with basic message programming in a Logix
controller. Once you have set up the logic, message tag, destination tag, and
message instruction, follow these steps to configure the message. This example
uses a CompactLogix controller, revision 20.
Parameter Choice
Message Type Choose message type CIP Generic.
Service Type Read: Select service type Get Attribute Single (E hex)
Instance Refer to Appendix A for the CIP Instance of the data table to read. In this example, the power
monitor's Real-time Metering Values (Voltage and Current) data table is instance 101 (decimal).
Class 4 hex
Attribute 3 hex
Destination Get Attribute Single - This is the first element of the controller tag that stores the data being
read. The tag is an array of the applicable data type the same length as the assembly instance; in
this example, 12 REAL elements.
Source Element Not applicable to a Read
Source Length Not applicable to a Read
2. Click the Communication tab and enter the path and method.
Path Method
<Ethernet Module, Port (always 2 for Ethernet), Power Monitor IP Address> CIP
1. Open the controller program offline in the Logix Designer application (or
online in Program mode if you are using a ControlLogix controller).
2. In the I/O configuration tree, right-click the Ethernet communication
module (for example, 1756-EN2T), and choose New Module.
3. From the Communication pull-down menu, choose ETHERNET-
MODULE Generic Ethernet Module.
4. Enter the setup parameters as listed in this dialog box and explained in
Table 5.
You can use additional programming to show the data in a different way.
Instances 101…107 show data in the REAL, or floating point, format. However,
Instance 100 (shown above) combines ASCII characters with numeric byte
(SINT) values.
The destinations of the CPS instructions are in a tag with a user-defined data
type.
Modbus Communication For a complete description of the MODBUS protocol refer to the following
documents that can be downloaded from http://www.modbus.org:
• Modbus_Application_Protocol_ V1_1a
• Modbus_Messaging_Implementation_Guide_V1_0a
In this section, Modbus addresses are indicated in two ways. The ‘Modbus
address’ is expressed as the 6-digit input register address (example: 300123), used
with Modbus function code 0x04. The ‘Physical address’ is the hexadecimal
representation of the word address that is to be included in the communication
frame.
Modbus function 0x04 can be used with the Modbus address by substituting a 4
for the first digit (example: 400123). With that distinction, functions 0x03 and
0x04 return the same data.
Value= (-1)sign*2(Exponent-127)*1.Mantissa
Modbus registers are 16-bit words organized as shown in the following diagram.
Holding Register (word)
High Byte (MSB) Low Byte (LSB)
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
32-bit and 64-bit data types presented as arrays of single registers in LSW (least
significant word) to MSW (most significant word) order.
Notes:
Summary of Data Tables The Data Table Summary Index table summarizes all data tables available and
their general attributes.
Geometric Representation of Power and power factor values are signed values in accordance with EN 62053
and as indicated in the diagram. Inductive or lagging power factor (Quadrant I
Power and Power Factor and III) is indicated by a positive power factor value. Capacitive or leading power
factor is indicated by a negative value.
a b a = Exported real power
Data Tables These tables detail each specific data table and its associated elements, such as
address, length, description, and format.
IMPORTANT In the data tables, the symbol is used to indicate 3-phase or system values.
The context determines whether this indicates average (for example, voltage)
or total (for example, power) values.
Product Information
Table 7 - Table Properties
CIP Assembly Instance 100
No. of Elements 10
Length in Words 10
Data Type UINT
Data Access Read Only
(2) The values are updated only after sending the ‘update serial communication setting’ command or switching off and on the instrument.
Table 32 - Alarm and Output Status: Read Only Mode Data Table
Element Modbus Length Description / Units Data Format Notes
Address (words)
0 316385 1 Virtual alarm UINT Bit value: 0 = OFF
Bit value: 1 = ON
Bit position:
0: Virtual alarm 1
1: Virtual alarm 2
2: Virtual alarm 3
3: Virtual alarm 4
1 316386 1 Output (port) UINT Bit value
0 = OFF Bit value
1 = ON (Important: only if the port is not linked to the counter)
Bit position (LSB concept): 0: Port1
1: Port2
2 (see 316387 1 HW modules configuration UINT Bit value:
Important) 0 = module not present
1 = module present
Bit position
0: Relay output
1: Reserved
2: RS-485/RS-232 port
3: Ethernet Modbus
4: Reserved
5: Analog output
6: Reserved
7: Reserved
8: EtherNet/IP
9…15: Reserved
Notes:
Technical Specifications
TIP Current inputs must be connected to external current transformers because the
isolation among the current inputs is just functional (100V AC).
List of Connectable Variables The variables listed in this table can be connected to the following items:
• Analog outputs (all variables except energy values and run hour counter)
• Pulse outputs (only energy values)
• Alarm outputs (except energy, hour counter, and max values)
(X) = available; (O) = not available (variable not available on the display);
(#) Not available (the relevant page is not displayed) (1) Max value with data
storage
Table 43 - Variables
No Variable 1-ph. Sys 2-ph. Sys 3-ph. 3/4-wire 3-ph. 2-wire 3-ph. 3-wire 3-ph. 4-wire Notes
Balanced Sys Balanced Sys Unbal. Sys Unbal. Sys
1 VL-N sys O X X X # X sys= system= (1)
2 VL1 X X X X # X (1)
3 VL2 O X X X # X (1)
4 VL3 O O X X # X (1)
5 VL-L sys O X X X X X sys= system= (1)
6 VL1-2 # X X X X X (1)
7 VL2-3 # O X X X X (1)
8 VL3-1 # O X X X X (1)
9 AL1 X X X X X X (1)
10 AL2 O X X X X X (1)
11 AL3 O O X X X X (1)
12 VA sys X X X X # X sys= system= (1)
13 VA L1 X X X X # X (1)
14 VA L2 O X X X # X (1)
15 VA L3 O O X X # X (1)
16 var sys X X X X # X sys= system= (1)
17 var L1 X X X X # X (1)
18 var L2 O X X X # X (1)
19 var L3 O O X X # X (1)
20 W sys X X X X X X sys= system= (1)
21 WL1 X X X X # X (1)
22 WL2 O X X X # X (1)
23 WL3 O O X X # X (1)
24 PF sys X X X X # X sys= system= (1)
25 PF L1 X X X X # X (1)
26 PF L2 O X X X # X (1)
27 PF L3 O O X X # X (1)
28 Hz X X X X X X (1)
29 Phase seq. O X X X X X
30 Asy VLL O O X X X X Asymmetry
(unbalance)
31 AsyVLN O O X X O X Asymmetry
(unbalance)
32 Run Hours X X X X X X
33 kWh (+) X X X X X X Total
34 kVARh (+) X X X X # X Total
35 kWh (+) X X X X X X Partial
Table 43 - Variables
No Variable 1-ph. Sys 2-ph. Sys 3-ph. 3/4-wire 3-ph. 2-wire 3-ph. 3-wire 3-ph. 4-wire Notes
Balanced Sys Balanced Sys Unbal. Sys Unbal. Sys
36 kVARh (+) X X X X # X Partial
37 kWh (-) X X X X X X Total
38 kVARh (-) X X X X # X Total
39 kWh (-) X X X X X X Partial
40 kVARh (-) X X X X # X Partial
Figure 21 - Accuracy
kWh, Accuracy (RDG) Depending on the Current kVARh,Accuracy (RDG) Depending on the Current
Percentage error limits for class index B Error
+1.5% +2.5%
+1.0% +2.0%
0% 0%
-1.0% -2.0%
-1.5% -2.5%
PF=1 0.05A (Imin) 0.25A (I tr ) 5A (I n ) 6A (Imax ) sin ϕ =1 0.1A 0.25A 5A (In ) 6A (Imax )
(V L N V LN )
Instantaneous power factor ASY LN
m ax min
V LN
Three-phase reactive power
Instantaneous effective current
Three-phase real power Where:
i= considered phase (L1, L2 or L3)
Instantaneous apparent power P = real power; Q = reactive power;
Three-phase apparent power t 1 , t 2 =starting and ending time points
of consumption recording; n = time
unit; Δ t= time interval between two
Instantaneous reactive power successive power consumptions;
n 1 , n 2 = starting and ending discrete
time points of consumption recording
Notes:
This section describes the specific CIP Objects, Instances, Attributes, and
Services supported by the PowerMonitor 500 system. This information is for
anyone wishing to integrate the PowerMonitor 500 system into existing or
planned shop floor networks.
General For this device profile, we use a PowerMonitor 500 unit and an EtherNet/IP
communication module to provide power and energy metering data via an
EtherNet/IP network. The data is accessed as instances of the device's Assembly
Object.
This profile documents objects that are proprietary, or in some way altered from
their generic behavior. Standard CIP objects that are generic in their interface are
documented in the EtherNet/IP specification.
Object Model and Interface The PowerMonitor 500 system is represented by the following Object Model.
Object Class Instance Numbers Number of Connections
Identity 1 0
Assembly 100d .. 108d 18
See Section 5-2 of the CIP Common Specification for full details of this object.
Class Attributes
Attr ID Access Name Data Type Default Value
0x01 Get Revision UINT 1
0x02 Get Max Instance UINT 1
0x03 Get Number of Instances UINT 1
0x06 Get Maximum ID UINT 7
Number Class
Attributes
0x07 Get Maximum ID UINT 7
Number Instance
Attributes
Common Services
Service Code Class/Instance Usage Service Name
0x01 Class/Instance Get_Attributes_All
0x05 Instance Reset
0x0E Class/Instance Get_Attribute_Single
The Get Attribute All service returns a concatenation of all class or instance
attributes.
Reset Service
Request Parameters
Parameter Data Type Description
Type USINT Type of Reset to perform
Reset Types
Behavior
When the Identity Object receives a Reset request, it determines if the reset type
is supported, responds to the request, and executes the type of reset requested.
The Reset Service 1 restores the factory default settings for ACD.
The Get Attribute Single service returns the single attribute specified by the
parameter Attribute ID.
Request Parameters
Parameter Data Type Description
Attribute ID UINT Identifies the attribute to be read/returned
Identity Object Instances Besides the class instance (instance 0), the communication module’s Identity
Object supports the following instance.
Instance 1 of the Identity Object reports the following instance specific attribute
values.
The assembly object collects attributes from multiple objects, allowing data to or
from each object to be sent or received over a single connection. Assembly objects
are used to produce and/or consume data to/from the network. An instance of
the assembly object can both produce and consume data from the network.
Static assemblies are factory determined and cannot be modified by the user of
the product. Members cannot be added or deleted. The implementation of the
Assembly object shall be static. See Section 5-5 of the CIP Common
Specification for full details of this object.
Class Attributes
Attr ID Access Name Data Type Default Value
0x01 Get Revision UINT 2
0x02 Get Max Instance UINT 108d
0x03 Get Number of Instances UINT 9
0x04 Get Optional Attributes List STRUCT of UINT 0x0001,
ARRAY of UINT {0x0004}
0x06 Get Maximum ID Number Class UINT 7
Attributes
0x07 Get Maximum ID Number Instance UINT 4
Attributes
Instance Attributes
Attr ID Access Name Data Type Default Value
0x03 Get Data Instance Dependent (1) All of the member data packed
into one array.
0x04 Get Size Size (in bytes) of the Data attribute Instance Dependent(1)
(1) See Chapter 4 for more information.
The Get Attribute Single service returns the single attribute specified by the
parameter Attribute ID.
Request Parameters
Parameter Data Type Description
Attribute ID UINT Identifies the attribute to be read / returned
Assembly Object Instances The communication module's Assembly Object supports nine instances
(instances 100d to 108d). The Data attributes of these instances can be accessed
via Class 1 scheduled connections and via Class 3 or UCMM unscheduled
connections.
The tables in Chapter 4 define the size and content of the Data attribute for each
Assembly object instance.
Connections
Heartbeat Instances
The communication modules's heartbeat instances are Instance 98 for the Input
Only connection and Instance 99 for the Listen Only connection.
Behavior
Technical Notes This section lists additional technical information about Ethernet network
communication.
Parameters
Modbus TCP
The communication module supports Modbus TCP. The protocol is the same as
the PowerMonitor 500 unit with RS485 (Modbus RTU). Refer to Chapter 4 for
protocol details. In this product, only one Modbus TCP connection (1 socket) is
allowed.
The EtherNet/IP and Modbus TCP do not run concurrently. If Modbus TCP
communication occurs, EtherNet/IP communication stops temporarily but
recovers in a minute or two.
ACD
If an address conflict is detected from the communication module, then the base
module displays ‘ACD Found’. In that case, it is necessary to check the network
configuration, resolve the problem, and then cycle control power to the power
monitor to re-establish communication.
TCP/IP Port
Notes:
A D
data tables 45
A option 65
data types supported 42
about PowerMonitor 500 9
decimal point change 25
access information pages 13
diagrams,wiring 17
accuracy 10, 71
digital filter programming examples 30-32
additional button functions 12
digital filtering operation 30
address
digital output specifications 64
Modbus 42
physical 42 digital outputs wiring 19
alarm configuration 34 dimensions 10, 15
alarm icons 13 optional modules 15
analog output specifications 65 display 10, 12
analog outputs 19 alarm icons 13
features 12
configuration 33, 57
icons 13
navigation 13
B selecting data 13
display description 24
billing 9 display specifications 66
buttons 11
additional functions 12
descriptions 24 E
electronic data sheet 36
C energy metering values 55
calculation formulas 71 energy meters specifications
catalog number explanation 7 specifications
energy meter 66
change entering password 23
decimal point 25 EtherNet/IP communication 35
multiplier 25
CIP generic 36 assembly object 76
assembly object instances 77
class 1 38 byte order 35
comman specifications 66 common services 77
commands 59 device profile 73
communication explicit messaging 36
identity object 73
EtherNet⁄IP 9
Modbus 9, 41 identity object instances 75
implicit messaging 38
ports 9 instance attributes 74
RS-232 9, 41
RS-485 9, 41 Modbus TCP 41
technical notes 78
communication commands 35 explicit messaging 36
configurable alarms 10
configuration 23
alarm 34 F
analog output 33
analog outputs communication 57 factory installed options
relay outputs communication 58 modules 15
RS-232 communication 56 wiring 19
RS-485 communication 56 features 9
configuration alarms 56 filter CO 30
configuration base unit 55 filter S 30
configuration flow chart 26-29 formulas 71
control 9
front panel N
buttons 11, 24 navigation 13
indicators 11
functions 9
O
G optional modules
general specifications 68 dimensions 15
geometric representation 46
ground connection 42 P
P option specifications 64
I panel cut-out 15
password 23
icons
physical address 42
alarm 13
display 13 ports
IEC vs NEMA diagrams 17 EtherNet/IP 9
implicit messaging 38 RS-485/RS-232 9
power and power factor
indications 12
geometric representation 46
indicators 11 power supply 10
information access 13
power supply wiring 19
information items 14
power system
input specifications 63
monitoring 9
installation 15, 16 power system control 9
IP65 9 PowerMonitor 500
isolation between inputs and outputs 69 about 9
configuration 23
cut-out 15
L dimensions 15
line amplifier 42 features 9
functions 9
list of variables 69-71 installation 15
load profiling 9 panel installation 16
Logix Designer application 36 wiring terminals 16
product information 47
programming mode 23
M 23
main functions specifications 67 protection
menu page numbers 23 IP65 9
message setup 36, 38 NEMA 12 9
NEMA 4X 9
Modbus pulse output specifications 64
address 42
commands 59
communication 41
configure alarms 56
R
configure base unit 55 real-time metering demand 52, 53
data types supported 42 real-time metering values 48, 49, 50, 51
energy metering values 55 register format 43
functions supported 41
real-time metering demand 52, 53 register maps 47
real-time metering values 48, 49, 50, 51 relay outputs
register format 43 configuration 58
register maps 47 RS-232 41
status 61 configuration 56
TCP 41 wiring 20
monitoring 9 RS-485 41
multiplier change 25 configuration 56
wiring 20
RSEnergyMetrix 9
S
save changes 24
selecting data to display 13
serial communication specifications 65
shielded cable 42
single-phase 10
software
RSEnergyMetrix 9
specifications
485 option 65
A option 65
analog output 65
command 66
digital output 64
display 66
energy meters 66
general 68
input 63
isolation between inputs and outputs 69
main functions 67
P option 64
power supply 69
pulse output 64
relay output 64
RS-485 and RS-232 65
serial communication 65
status indicators 66
status 61
status indicators specifications 66
Studio 5000 Engineering and Design
Environment 36
sub-billing 9
T
three-phase 10
V
variables 69-71
voltage ranges 9
W
wiring
analog outputs 19
digital outputs 19
Ethernet 21
RS-232 20
RS-485 20
wiring diagrams 17
wiring terminals 16
Notes:
In addition, we offer multiple support programs for installation, configuration, and troubleshooting. For more
information, contact your local distributor or Rockwell Automation representative, or visit
http://www.rockwellautomation.com/services/online-phone.
Installation Assistance
If you experience a problem within the first 24 hours of installation, review the information that is contained in this
manual. You can contact Customer Support for initial help in getting your product up and running.
United States or Canada 1.440.646.3434
Outside United States or Canada Use the Worldwide Locator at http://www.rockwellautomation.com/rockwellautomation/support/overview.page, or contact your local
Rockwell Automation representative.
Rockwell Automation tests all of its products to help ensure that they are fully operational when shipped from the
manufacturing facility. However, if your product is not functioning and needs to be returned, follow these procedures.
United States Contact your distributor. You must provide a Customer Support case number (call the phone number above to obtain one) to your
distributor to complete the return process.
Outside United States Please contact your local Rockwell Automation representative for the return procedure.
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