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Field Wireless

Yokogawa
Field Wireless Solution

IEC62734

Bulletin 01W01A13-01EN

http://www.field-wireless.com/
Wireless applications are expanding.
Field wireless system assumes a large role in Business Continuity Plan (BCP) in case
of an incident.
Wireless system ensures an operation continuity during accident which destroys power
and communication infrastructure in the field.

Gas Oil
Flammable gas detection Oil cellar pit press. & temp.
Gas distribution station Pipe leakage monitor
Heat exchanger temp. Pipeline temp. monitoring
LNG temp. monitoring Press. monitoring (Gauge)
Natual gas extraction separator unit Tank level monitoring
Process monitoring Tank temp. monitoring
Separation water Vibration sensor
UGS well press. & temp. monitoring
Vibration sensor

Food & Beverage

Molasses tank farm in Sugar plant
Water & Wastewater River catchment water flowroom temp.
Wastewater pressure & pH Food tank temp. & press.
Water flow in effluent treatment Temp. monitoring
Water intake yard
Water level (River) monitoring
Water reservoir - Utilities Pulp & Paper
Water well level
Diesel generator
Rotary dryer
Rotating furnace for slaked lime
Pharmaceutical
Clean room monitoring
Cosmetics plant Power
Freezer temp.
Remote Dam Measurements
Rotary machine
Temporary pressure diagnosis
Warehouse pallet temp.
Tide level
Water flow in effluent treatment
Turbine press. & temp. for start-up
Water well level
Wastewater pressure & pH
 What's your concern?
Chemical
PVA (Polyvinyl Alcohol, POVAL)
plant temp.
• Radio reliability
Rotary kiln
• Security of radio
Salt water monitoring
communication
Styrene plant temp. monitoring
• Usability in hazardous area
Tank drainage pipe press.
Tank level monitoring
Tank temp.
Tank yard & Utility
Temp. monitoring • Overhead cost to introduce
small system
• Requirement for higher

Iron & Steel level system

• Continuous usability
Blast furnace temp. & press.
Conveyor fire detection
CDQ & Blast furnace
Dedusting
Dissolved oxygen analyzing
• Single vender system
Electric furnace cooling water
• Product obsolescence
Reduced iron
• Future wireless products
Rotary furnace temp.
Silo Levels
portfolio
Steam press. & temp.
Water jacket temp.
Temperature control

over

70
• Support system
• Language barrier
applications • World wide availability

have proven results

based on the Yokogawa
Field Wireless system Our solutions...
 Reliable technology
Yokogawa understands very well that reliable, high-performance field-
wireless solutions are important for end-users to trust and adopt field
wireless in their plants.

1. Redundancy
Flexibility

Reliability of the wireless system is ensured through use of

redundant wireless communication paths, wireless equipment
and fast switching redundancy.

ALE111
Yokogawa CENTUM
VP R5 or later
supports dual- Redundancy of Field
redundant network Wireless Management
Openness

configuration with Station: Switches in less

YFGW410 Field than one second using hot
Wireless Management stand-by.
Stations. It ensures
entire system full
redundant.

YFGW410

Redundancy of Field
Wireless Access Point: Redundancy of
DUOCAST with zero communication path:
re-transmission delay. YFGW510 Avoids communication
path difficulty.
Support
2. Safe battery pack

Hazardous
area

Battery is commercially-supplied, Battery pack is replaceable in

replacements are easy to obtain hazardous area

3. Security
Device Authentication Message Authentication
Preventing a spoofing device from Message authentication is a
joining a network is the linchpin of mechanism for checking that
a secure wireless network. messages are from proper
As countermeasures for a false partners and not falsified.
device and a false gateway, The message authentication code
ISA100.11a introduces a introduced into the ISA100.11a is
provisioning, which is a greatly effective for preventing
mechanism for sharing an falsification.
authentication key, and
necessitates mutual authentication
between a gateway and a device
using an authentication key. Protects field wireless network
from security attacks.
Encryption
Encryption is an effective
countermeasure against wireless Protection Against Replay Attacks
sniffing. An effective countermeasure
The ISA100.11a uses the against replay attacks is to
Advanced Encryption Standard introduce the concept of
(AES) as an encryption algorithm. "freshness" into communication
The ISA100.11a uses a 128-bit messages.
key and it takes a billion years for In this concept, only messages
a billion sets of the fastest received within a certain period of
supercomputers to break the time after their transmission are
code. accepted.
 4. Deterministic feature
It is essential for the industrial wireless
Reliability

system to be deterministic. Technologies for

It enables time critical application like gas deterministic behavior
detection alarming over a wireless link.
Control applications such as emergency Real-time:
valve cut-off becomes a reality due to
reliability and real-time features. DUOCAST
Deterministic infrastructure enables establishes redundant
valuable applications. communication paths without
retransmission delay.

Manual route setting

Safety controller
GS01 defines the communication
route and prevents unexpected
Flexibility

SIL2
route change.
Gas alarm Safe alarm Reliable:
Interference avoidance
Cut-off prevents negative effects of
command
other wireless devices.
FN310 FN510
HART Solenoid
valve High performance radio
prevents noise and jamming.
Openness

Pressure Air
sensor

Overflow alarm Emergency cut-off Wireless usage class

valve class 0 Emergency action
Closed loop
class 1
Furnace regulatory control

Closed loop
FN310 class 2
supervisory control
class 3 Open loop control
class 4 Flagging
Support

YTA510 Logging &

class 5 downloading/
Thermo- uploading
Level monitor couple Temperature control

Following deployment of Yokogawa field wireless infrastructure at a plant,

future wireless applications can be seamlessly introduced - increasing the
return on the infrastructure investment.
5. Interference avoidance
It is necessary to have counter measures to prevent noise and interference
from other equipment already installed in the field.
These performance differences define the stability of a field wireless system.
Channel black listing
Avoids use of channels with
significant interference.
Improves coexistence
capability with Wi-Fi system.

Channel hopping
Continuously switches
between channels for
communication.
Improved success rate of
data retransmission with "hop"
to a different channel.

6. Sky Mesh
Sky Mesh is an innovative design method for wireless devices to
communicate using a 2.4GHz wireless network in plants. Our well designed
radio, which provides long distance radio links and stable communications
in obstacle dense areas, enables this advanced approach.

Router covers all the I/O

devices in obstacle dense Install Field Wireless Access
area below it. Points & Routers at high
locations such as the tops of
towers.
Fewer routers cover all of the
plant by means of long
distance radio links.

Cost effective.
Easy expansion and flexibility.
Easy maintenance.
 Higher level system support ranges YFGW610
from a standalone RTU or DAQ to a
Reliability

Maximum transmission
2 km
fully redundant DCS. distance
Up to 500 field devices can be Power supply 24 VDC 10W(Max.)
installed in the system.

YFGW610
Field Wireless Media Converter
YFGW610 converts communication media
between 100BASE-TX and 100BASE-FX to
extend the transmission distance

Flexible between YFGW410 and YFGW510.

YFGW510 with optical fiber

architecture interface is required.

It is important for future investments that a

single, flexible architecture supports systems
Field
ranging from standalone to large DCS. network

Field backbone network

Openness

YFGW510 YFGW410
Field Wireless Access Point Field Wireless Management Station

YFGW510 provides a YFGW410 manages the wireless network

backbone router function and security based on ISA100 Wireless and
specified in ISA100 Wireless works as a gateway to host applications.
and functions as an access point for field A pair of this product form a redundant
wireless devices. gateway.
A pair of YFGW510 offer route redundancy The YFGW410 handles up to 20 YFGW510
without degrading network latency. access points to support large service
Support

areas.

YFGW510 YFGW410
Maximum number of field devices 500 devices
Power supply 24 VDC 3.5W(Max.) 24 VDC 10W(Max.)
Field backbone network interface 100BASE-TX/FX/WLAN 100BASE-TX
Field network interface ---------- 100BASE-TX/RS485
Redundancy DUOCAST:YFGW510 x2 Hot standby:YFGW410 x2
 SCADA, PLC,
DCS connection Recorder connection

PRM HIS/ENG
FCN/FCN-RTU GX/GP/GM Modbus client Application
software (GA10)

OPC
FCS
ALE111

Field network

Easy instrumentation

YFGW710 GX20W
Field Wireless Integrated Gateway Paperless Recorder Wireless Model

YFGW710 integrates the gateway function GX20W is a paperless recorder with built-in
between higher level systems and ISA100 ISA100 Wireless integrated gateway function.
Wireless field wireless devices, network GX20W directly receives ISA100.11a
configuration/management function, and signal and records field data remotely.
field wireless network communication Application example :
function into an all-in-one box, providing Visualize field condition
communication infrastructure for a small Substitute for daily check
scale field wireless system. Temporal monitoring

YFGW710 GX20W
50 devices 50 devices Maximum number of field devices
24 VDC 10W(Max.) 100-240 VAC 110VA(Max.) Power supply
---------- ---------- Field backbone network interface
100BASE-TX/FX 100BASE-TX Field network interface
N/A N/A Redundancy

For more information, please refer to General Specifications for each product.
 YTA510 YTMX580
Multi-Input
Reliability

Wireless Temperature
Transmitter Temperature Transmitter
YTA510 can accept measurement from YTMX580 can accept up to 8 points of
thermocouples (8 types) or RTD signals (3 types). measurement from thermocouples (8 types)
The two input model can measure and process or RTD signals (3 types). It can also accept
each input independently. Extension coaxial DC voltage, resistance, and 4 to 20 mA DC
cables allow flexible antenna installation. signal input in non hazardous locations.

YTA510 YTMX580
Thermocouples, RTD, ohms, Thermocouples, RTD, ohms,
Input type
DC millivolts DC milivolts, DC miliamperes
Flexibility

Input channels 1 or 2 8
Update period 1 – 3600 seconds 1 – 3600 seconds
Battery life 10 years (10 seconds update time) 6 years (60 seconds update time)
Ambient temp. limit -40 to 85°C (-40 to 185°F)

FN110

FN 310-J, FN310-M
Openness

FN310
Field Wireless Multi-Protocol Module
FN 310-J and FN110 convert a wired device to a wireless device. The built-in batteries power
the FN110. The connected wired device can be powered by this module or external power
source.
This module supports HART and Modbus protocol. Extension cables allow flexible FN110
installation.

FN310-J (+FN110) FN310-M (+FN110)

Input protocol HART 7 Modbus RTU
Support

Input channels 1 1
Update period 5 – 3600 seconds 8 – 3600 seconds
4 years (600 seconds update time)*1
Battery life 8 years (600 seconds update time)
8 years (10 seconds update time)*2

Power supply to Available Available

external device (for HART device running 4mA mode) (for SENCOM sensor)
Ambient temp. limit -40 to 85°C (-40 to 185°F)
*1: One to one connection. Device is powered by FN310. *2: 4-20mA loop connection.
 EJX110B
EJX310B EJX510B
EJX430B EJX530B EJX210B EJX118B EJX438B
Wireless EJX-B series measure differential pressure, absolute pressure or gauge
Pressure pressure of liquid, gas, steam flow, as well as flow and liquid level. The
Transmitter accuracy of these products is the same as wired transmitters. The low power
consumption design achieves long battery life. Extension coaxial cables
allow flexible antenna installation.

EJX Series Mount type Input Model

Differential pressure Differential pressure EJX110B
Traditional
Input Absolute pressure Absolute pressure EJX310B
-mount
Gauge pressure Gauge pressure EJX430B
Update In-Line Absolute pressure EJX510B
0.5 – 3600 seconds
period Mount Gauge pressure EJX530B
Flange
Battery life 10 years (30 seconds update time) Differential Pressure EJX210B
Mounted
Ambient Diaphragm Differential Pressure EJX118B
-40 to 85°C (-40 to 185°F)*3
temp. limit Sealed Gauge Pressure EJX438B
*3: -40 to 60°C (-40 to 140°F) for EJX118B/438B

FN510 FN110

Field Wireless Multi-Function Module

FN510 and FN110 convert a variety of I/O to a wireless device. FN510
Batteries are included and power the FN110. External power may be
required for some I/O. Extension cables allow flexible FN110 installation.

FN510 (+FN110)
Input output function AI (4-20mA) DI PULSE input DO
Input output channels 1 2 1 1
Update period 1 – 3600 seconds 2 – 3600 seconds

3 years
10 years
Battery life (30 seconds update time)
(10 seconds update time)
with continuous DO=ON

Power supply to
N/A
external device
Ambient temp. limit -40 to 85°C (-40 to 185°F)
 ISA100.11a / IEC62734 is one of the most famous
industrial, open wireless protocols. Yokogawa introduced this Open, Secure
and Scalable standard to provide high reliable field wireless products.
Reliability

Technology
Robust
features Devices can be purchased
from multiple suppliers
encryption
technology
supported
by many
countries

Expands the Control of Number of wireless field

Achieves 24-hour, 365-day
range of latency, and devices, longer distance
down-time–free
wireless low error communication, and faster
communication
applications rates update rates.

The WCI (Wireless Compliance Institute) is a non-profit organization, which provides ISA100
Flexibility

related certification and verification support, and education and technical support.
As a WCI board member, Yokogawa is working with other members of the ISA100 WCI to
make a wider range of ISA100.11a-compliant products available to the market.
Yokogawa's Field Wireless Products are WCI certificated.
Please refer to "ISA100 Wireless Product Listing" for ISA100 Wireless Compliant™ products.
(http://www.isa100wci.org/End-User-Resources/Product-Portfolio)

Open standard
The ISA100.11a / IEC 62734 open standard is important to customers in
that it allows best-in-class ISA100 enabled devices from many vendors with
compatibility ensured by WCI. Yokogawa supplies both ISA100.11a
compatible infrastructure equipment and field devices.

Examples Vender Model Description

of 3rd party ISA100
Support

Wireless compliant GasSecure GS01 Hydrocarbon Gas Detector*4

registered devices. GE 185410-01 wSIM module (Vibration Sensor)
Spirax Sarco STAPS Steam Trap Monitoring Device
GS01 Flowserve PMV D3 Valve Monitor and Positioner
Hydrocarbon Gas Detector Cosasco MWT-3905 Corrosion Monitoring Transmitter
ISA100 enables this time critical
application. Armstrong AIM ST6700 Steam Trap Monitoring Device
Honywell STDW 930 etc. Pressure Transmitter etc.
*4: Under registration.
Wireless adaptor application examples

FN310-J

HART HART HART

Category Pressure Temperature Flow meters Analyzers Level Measurement

EJX110A YTA70 DYA/DY FLXA202
Model VEGA series
EJX910/EJX930 YTA320 AXR025G FLXA21 (1ch only)
A wide variety of Yokogawa field devices can be connected through wired
HART and Modbus interface such as pressure transmitters, temperature
transmitters, flow meters, liquid analyzers, level meters and pH sensors.
FN310-M
FN310
YFGW510

Control room

Power supply
HART
transmitter
Water pH monitoring
Tank level monitoring with HART pressure transmitter with SENCOM sensor

It is also possible to integrate

FN510
field devices such as analog
DI Pulse DO AI
(4-20mA) output sensors, pulse
output equipment and ON/OFF
devices to the ISA100 Wireless
system.

FN110 is a wireless communication

module with built-in ISA100 protocol stack. FN110
This module is Intrinsically Safe explosion
proof and ISA100 Wireless compliant Extension cable (up to 20m)
registered device.
FN110 can be flexibly installed in the location Use of extension cable is
recommended in case that
where good radio environment would be
measuring point is in the
assumed, without moving connected module
pipe jungle.
from sensing point.
Connected module
 Yokogawa - your field wireless partner,
from system design, through commissioning, and life cycle maintenance!

• Network security policy

Reliability

Introductory study / • Network redundancy design

Consulting • Wireless networks coexistence

• Map based access point and device layout design

Scale estimation using Wireless Route Design Tool
• Wireless path estimation
Flexibility

• Validate wireless signal strength

Site survey* • Examining location for access points and routers

• Actual drawing based access point and device layout

design
Layout design • Based on Sky Mesh method to ensure deterministic
behavior

• Network security design

System design / Network redundancy design
Openness

Cost estimation • Radio channel alignment design

• Device selection & procurement

• Operation & maintenance design

After-installation care • Life cycle support
*Site survey can be skipped if result of estimation tool shows
sufficient margin of communication distance.

Continuous support
We support customers for all the phases from introductry study
to after-installation care.
Yokogawa understands industrial application thoroughly based
on long and substantial experience.
System configuration

Device setting
FieldMate is used for field device setting
and adjustment.
FieldMate is a PC based configuration
Provisioning
tool that performs numerous tasks, Initial settings for field equipment to connect
including initial setup, daily maintenance, to ISA100 wireless system. Device TAG,
troubleshooting, and configuration security key, and wireless network
backup for device replacement. parameters are set during provisioning.
Two setting methods are provided
1. Using infrared interface port
ISA100 Radio
(OOB:Out Of Band)
2. Using wireless interface port
(OTA:Over The Air)

Ethernet YFGW510

YFGW410 IrDA adaptor

TAG
security key
network parameter

Network configuration
Setting wireless communication routes.
• Wireless Management Console function built in the YFGW410 is used.
• Easy to manage communication routes with graphical user interface.
• Definite routing make communication latency predictable.

Wireless network
configuration is performed
on the Field Wireless
Console function in the
management station.
No need for dedicated
application software
because this function can
be accessed via browser
on the PC.
 Yokogawa serves its customers worldwide through a network of sales,
engineering, and service companies and manufacturing subsidiaries
located in the following countries and regions. Support is also
provided by sales and service representatives around the world.
Please contact the following Yokogawa company for support in your
area.

CIS
Europe
North & Central East Asia
America Middle East Japan
South
Africa Asia Asean & Oceania
South
America

More information http://www.field-wireless.com/en/

YOKOGAWA ELECTRIC CORPORATION

World Headquarters Represented by:
9-32, Nakacho 2-chome, Musashino-shi,Tokyo 180-8750, Japan
http://www.yokogawa.com/

YOKOGAWA CORPORATION OF AMERICA

12530 W. Airport Blvd., Sugar Land, Texas 77478, USA
http://www.yokogawa.com/us/

YOKOGAWA EUROPE B.V.

Euroweg 2, 3825 HD Amersfoort, The Netherlands
http://www.yokogawa.com/eu/

YOKOGAWA ENGINEERING ASIA PTE. LTD.

5 Bedok South Road, Singapore 469270, Singapore
http://www.yokogawa.com/sg/

YOKOGAWA CHINA CO., LTD.

3F TowerD Cartelo Crocodile Building
No.568 West Tianshan Road, Shanghai 200335, China
http://www.yokogawa.com/cn/

YOKOGAWA MIDDLE EAST & AFRICA B.S.C.(c)

P.O. Box 10070, Manama
Ptinted in Japan, 512(KP) [Ed : 01/b]
Building 577, Road 2516, Busaiteen 225, Muharraq, Bahrain
http://www.yokogawa.com/bh/

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Corporation. All other company brand or product names in this bulletin are trademarks or registered trademarks of their respective holders.

Subject to change without notice.

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