FIELD QULITY PLAN

INSPECTION TEST PLAN Not for circulation

INSPECTION & TEST PLAN FOR CIVIL WORK
H= hold point W=witness point C= Monitoring & verification P=Performance Test
CLIENT NAME: Doc No URC/
STRUCTURAL CONSULTANT : Rev No 1
SI.NO Component / Nature of check/ Test Method of Frequency Reference Form of level of inspection
process activity Check Documents Record

Third URC Client

party

1 Survey Calibration of survey Equipment third party test once a year Test P C C
Report

2 Earth work Filling Soil test External lab once in each source IS 2720, BS lab test P C C
e) Maximum dry density Test 1375, BS reports
b) Liquid limit 1377, Tech
c) Plastic limit specs
d) Plasticity index
e) Maximum dry density
f) optimum Moisture content
g) Field density test Every 500 Cum ( min Six - P W
samples)
3 Cement 1. Chemical test MTC 100% MTC

a) chlorides (as Cl) External lab Every Change of Source lab test
b) Ratio of alumina to that of iron oxide Test reports
c) Magnesia (MgO)
d) Sulphuric Anhydride (% by mass)
e) Loss of ignition
f) Insoluble residue
2. Physical test MTC 100% IS 8112, IS MTC - C C
12269, IS
1489 (Part-I)
Tech specs
a) Standard consistency Internal / every 2000 MT and lab test P P C
b) Initial setting time External lab change of source reports
c) Final setting time Test
d) Fineness
e) compressive strength (3/7/28 days)
f) Soundness Every Change of Source
g) Specific Gravity
4 Water 1. Chemical test External lab Once in 6 months / IS 456, IS lab test P C C
a) PH Value Test Change in source 3025 reports
b) Sulphates (as SO3)
c) Chlorides (as Cl)
d) NaOH Neutralised using mixed indicator
2. Physical test
a) Suspended matter
b) Organic matter
c) In-Organic matter
5 Fine aggregate 1.Silt Content Test Site Lab Daily/ every supply IS 383 , Report - P C
IS2386

2. Sieve Analysis Test Daily

3. Moisture Correction Daily

4. Specific gravity External lab once in each source Test P C C

Test Report

5. Deleterious Material Visual Inspection for

every supply

6. Organic Matter Visual Inspection for

every supply
 FIELD QULITY PLAN

INSPECTION TEST PLAN Not for circulation

INSPECTION & TEST PLAN FOR CIVIL WORK
H= hold point W=witness point C= Monitoring & verification P=Performance Test
CLIENT NAME: Doc No URC/
STRUCTURAL CONSULTANT : Rev No 1
SI.NO Component / Nature of check/ Test Method of Frequency Reference Form of level of inspection
process activity Check Documents Record

Third URC Client

party

6 Coarse aggregate 1. Crushing Value External lab once in each source IS 383, IS Report P C C
Test/ Periodic 2386
Inspection)
2. Deleterious Materials Visual Inspection for
every supply

3.Alkaline aggregate reactivity test once in each source

4. Specific gravity Site Lab once in each source

5. Sieve analysis weekly Test - o C

Report

6. Impact Value

7. Flakiness Elongation test

8. Moisture Correction Daily

7 Mix Design Mix design as per IS 456: ACI 211.1 Conducting One for Change in IS 456, IS Report P C H
Mix design as per IS 10262 Trial mix in lab Component 10262, SP
Mix design as per SP 23 for atleast 3 23, ACI 211.1
a) Cement grade/ brand / Type different mixes Tech. spec.
b) Min. cement content/ Cum and submission
c) Max water cement ratio for approval to
d) Aggregate cement ratio PM consultant
e) Degree of workability
f) Degree of quality control
g)Grade of concrete
h) Density of concrete
i) Admixture if required
j) Trial mix sample for testing Test - P W
k) Compressive strength after 3 days/ 7 Report
days / 28 days
8 Reinforcement MTC Review of MTC 100 % every MTC - C C
steel consignment of steel
1.Chemical test External lab Three samples for each Tech specs, Test P C C
a) Carbon Test 100 MT for each IS 1786 Report
b) Sulphur diameter eachbrand/
c) Phosphorous According to heat
d) Sulphur and Phosphorus number, Every supply
2. Physical test rolling margin to be
a) Ultimate tensile strength checked
b) 0.2% Proof stress/ yield stress
c) Bend test
d) Rebend test
e)Rolling Margin
f) Elongation
Storage on raised platform periodic 100% IS 4082 Report / - P C
inspection Picture
9 Formwork Form material condition Tech. spec 100% IS 4990, Report - P C
External lab if necessary IS14687, Test P C W/C
Test ( optional) Tech spec Report

10 Concrete in Situ check for following: area to be concreted visual 100% Tech specs, Pour card - C W
shall be clean and free from extraneous inspection IS 456 and check
matter/ saw dust, wooden pieces etc, list

pour card cleareness visual 100% - C W

inspection
Post concrete deshuttering visual 100% - C W
inspection
workability test Slump cone Every load Cube - P H
Compressive strength Lab Test 7 & 28 days sampling as Register - P W
per IS 456
 FIELD QULITY PLAN

INSPECTION TEST PLAN Not for circulation

INSPECTION & TEST PLAN FOR CIVIL WORK
H= hold point W=witness point C= Monitoring & verification P=Performance Test
CLIENT NAME: Doc No URC/
STRUCTURAL CONSULTANT : Rev No 1
SI.NO Component / Nature of check/ Test Method of Frequency Reference Form of level of inspection
process activity Check Documents Record

Third URC Client

party

11 Concrete -RMC a) Cement Reports As directed by client in- IS 8112, IS reports P C W/C
b) Aggregate charge 12269, IS
c) Water 383, IS456,
d) Admixture IS 516, IS
e) Cube compressive strength 9103
f) Calibration report for all instrument / plant

12 Chemical a) Dry material content for liquid and solid Review of MTC 100% every Tech specs, MTC - C C
Admixture- admixture consignment of IS 9103-
Uniformity test admixture 1999, IS
b) Ash Content 6925-1973
c) Relative density
d) Chloride content
e) PH Value
13 NDT Test a) Hammer Test third party test 2 times during Tech specs, Test P C C/W
construction work- IS 13311- Report
b) Cover meter Test third party test initial test can be done 1992
when progress of 25% -
c) UPV Test third party test 30% RCC work done and
final test can be done
when progress of 70-
75% RCC work
completed

14 Bricks/Blocks a) Dimensional tolerance External Lab & Random sampling from Tech specs IS Test - C W
b) Density and compressive strength site lab test 5000 nos of blocks 2185-1987 Report
c) Water absorption
15 Tiles MTC Review of MTC 100 % every Tech specs /ISMTC - C W
consignment
Physical and chemical test External lab For each source 15266:2006 (Reaffirmation
Report yr) P C C
test
16 Calibration Report a) Batching plant Lab Test Every 6 months Tech specs Report P C C/W

b) Compressive strength testing machine External lab

test
c) All Lab Equipments

17 PT Works a) HT Strands

b) Anchorages
c) Wedges
Review of MTC For each source Tech specs MTC - C C
d) Trumplate

e) GI Flat Ducts

18 PT Works - a) 25t*200 mm stroke double acting plain

Calibration Report ram center hole Mono Strand Jack External lab
For each year Tech specs Report P C C/W
test
b) Power Pack unit 7.50hp
19 PT Works - Cube compressive strength Site Lab As directed by client in-
Tech specs Report P C C/W
Grouting charge