INSPECTION

TEST PLAN
AS PER FIB
 Inspection & Test Plan
(As Per FIB Bulletin-7 Specification-HDPE)

Granulate
Sr. Inspection & Testing Measuring Cl. No. Acceptance Verifying Test Conducted

Duct
Frequency of Testing Remark
No. Description Technique Criteria Document By

A RAW MATERIAL PROPERTIES

Manufacturer’s Test 1 Sample per grade of raw
1 Density G -- IS : 7328 Table-3.1 0.94 - 0.96 gm/cc Manufacturer
report material.
Manufacturer’s Test 1 Sample per grade of raw
2 Melt Flow Rate (190 0 c / 5Kg.) G -- IS : 2530 Table-3.1 0.4 – 0.6 gm /10 min Manufacturer
report material.
Charpy Impact Strength of Manufacturer’s Test 1 Sample per grade of raw
3 G -- ISO 179/1 eA Table-3.1 No Fracture Manufacturer
Notched Specimens at + 23 0 c report material.
Charpy Impact Strength of Manufacturer’s Test 1 Sample per grade of raw
4 G -- ISO 179/1 eA Table-3.1 No Fracture Manufacturer
Notched Specimens at - 30 0 c report material.
Tensile Impact Strength of Manufacturer’s Test 1 Sample per grade of raw
5 G -- ISO 8256 Table-3.1 > 130 KJ/m2 Manufacturer
Notched Specimens at + 23 0 c report material.
ASTM D 638 Manufacturer’s Test 1 Sample per grade of raw
6 Tensile Stress at yield G -- Table-3.1 > 22 N/mm2 Manufacturer
(IV) report material.
ASTM D 638 Manufacturer’s Test 1 Sample per grade of raw
7 Elongation at yield G -- Table-3.1 > 7% Manufacturer
(IV) report material.
Manufacturer’s Test 1 Sample per grade of raw
8 E.S.C.R. ( 70 0 c ) G -- ASTM D 1693 Table-3.1 > 192 hrs Manufacturer
report material.
Manufacturer’s Test 1 Sample per grade of raw
9 Vicat VST B50 G -- ISO 306 Table-3.1 > 70 0 c Manufacturer
report material.
Linear expansion – Supplier’s Typical
K -1 To be declared by Raw Material Copy of already declared
10 Coefficient between 200c and G -- --- Table-3.1 declared value for
supplier Supplier value.
800c HDPE
N/mm2 To be declared by Supplier’s grade Raw Material
11 Elastic modulus at + 23 0 c G -- --- Table-3.1 Grade data Sheet
supplier data sheet Supplier
Manufacturer’s Test
12 Carbon Content -- D IS : 2530 Table-3.1 > 2% Manufacturer 1 Sample upto 7000 RM
report

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 Inspection & Test Plan
(As Per FIB Bulletin-7 Specification- HDPE)

Inspection & Testing Cl. No. Acceptance Verifying Test Conducted

Sr. No. Frequency of Testing Remark
Description Criteria Document By

B HDPE Sheathing Duct Properties

Dimensions … ID ± 1 % or ± 0.5mm Manufacturer’s
1 4.1.1 Manufacturer 3 Samples upto 7000 RM
I. D whichever is the greater Test report
Manufacturer’s
2 Wall thickness --- As per Specified value. Manufacturer 3 Samples upto 7000 RM
Test report
Record load at 20 mm
deflection & 2 minutes after 20
mm deflection as well as
Manufacturer’s
3 Flexural Behaviour of Duct 4.1.2 instantaneous deflection after Manufacturer 3 Samples upto 7000 RM
removing load and residual Test report
deflection after 2 minutes of
removing load.
Deformation preferably
≤ 5% of duct diameter,
determined by passing a Manufacturer’s
4 * Flexibility of Duct 4.1.3
plunger through the duct at Test report
Manufacturer 3 Samples upto 7000 RM
specified minimum bending
radius.
Deformation ≤ 10% or 5mm
Lateral Load Resistance Manufacturer’s
5 4.1.4 whichever is lesser after 2 Manufacturer 3 Samples upto 7000 RM.
of Duct Test report
minutes of unloading.
6
* Longitudinal Load 4.1.5
Duct should sustain Manufacturer’s
Manufacturer 3 Samples upto 7000 RM
Resistance specified load for 10 min. Test report
No visually detectable loss of
7
* Leak Tightness of duct 4.1.6
water during the test period of Manufacturer’s
Manufacturer 3 Samples upto 7000 RM
system 5 minutes at Inside pressure Test report
of 0.5 bar .
* For conformity of these tests, only butt welded joint or joint with heat shrink sleeves is prescribed.

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 Inspection & Test Plan
(As Per FIB Bulletin-7 Specification- HDPE)

Inspection & Testing Cl. No. Acceptance Verifying Test Conducted

Sr. No. Frequency of Testing Remark
Description Criteria Document By

C System Approval Test

As per Annexure- A7 of Previous Test These Tests are not
1 Wear Resistance Of Duct 4.1.7
FIB Bulletin No. 7. Report witnessed meant as project specific
As per Annexure- A8 of by third party tests but are system
2 Bond Behavior of Tendon 4.1.8 Manufacturer
FIB Bulletin No. 7. approval tests and
with the help of
therefore, need to be
Friction Parameters Previous Test specialized
3 4.1.9 µ = 0.10 to 0.14 carried out only once for
(Coefficient of Friction ) Report witnessed agencies
certification or approval of
by third party the manufacturer’s system

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INSPECTION &
TEST PLAN
AS PER IRC-18
 ITP AS PER IRC-18

Testing/Inspection Report

Report No. ____/_______ /_____ Date: __/__/____

No. of pages
3+1
Product Description ____ mm Single Wall Corrugated HDPE Pipe
Quantity ____ RMT
Invoice No. & Date ______ & __/__/____
Tested By:
Reference for
IRC: 18-2000
Specification
Name of customer ____________________________________________
No. of Observations 3

(A) Raw Material Properties:

a. Carbon Black Content Test : Required = > 2%
Specimen Observation Result
1
2
3

b. Tensile Strength Test: Required 21N/mm2 Min.

Specimen Observation Result
1
2
3

Notched Impact Strength Test:

(1) Required at +23˚C = 10 KJ/m2 Min.
Specimen Observation Result
1
 (2) Required at -40˚C = 4 KJ/m2 Min.
Specimen Observation Result
1

c. Density Required: 0.945gm./cc at 23˚C

Specimen Observation Result
1
Data Sheet attached

d. Yield Stress required: 18N/mm2 Min.

Specimen Observation Result
1
2
3

e. Shore D Hardness required 3 Sec. Value = 60 & 15 Sec. Value = 58

Specimen Observation- 3 Sec. Observation- 15 Result
Sec.
1
2
3

(B) Duct Properties:

a. Wall Thickness (t) : Required = 2.3± 0.3 mm

Specimen Observation Result

1
2
3

b. Construction Required: Duct shall be corrugated on both side i.e. inside &
outside.

Specimen Observation Result

1
2
3
c. Tension Load Test: Required observation is no deformation at specified load of
1800N.
Specimen Observation Result
1
2
3

d. Transverse Load Test: Required is permanent deformation should be < 5% at

Specified load of 1000N.
Specimen Observation Result
1
2
3

e. Water Loss Test: Required is joint shall withstand internal pressure of 0.5 bars
for 5 minutes.
Specimen Observation Result
1
2
3

f. Workability Test: Required is there shall be no failure or opening of joint when

pipe is bent at banding radius of 1800mm

Specimen Observation Result

1
2
3
 MATERIAL
TEST
CERTIFICATES
SAMPLE
SOME OF OUR
JOB
REFERENCES
 JOB REFERNCE LIST

Sr.No. Client Name Project Size Qty (Mtr)

Faridabad To Greater Noida
85 mm ID 32700
Road
S. P Singla Constructions Pvt
1
Ltd Okha to Byet Dwarka Road 128 mm ID 25480

90 X 25 mm ID 50544
75 mm ID, 90 mm OD 3310
2 Magnum Poliymer EXPORT MATERIAL
1000 ID, 115 OD 27480

Byrapura to Challakere-PKG 2 85 mm ID 6300

3 Dilip Buildcon Limited Zuari Cable Bridge (PKG-1) 107 mm ID 6488

Rewa Sidhi-Road Tunnel 85 mm ID 1300

53 mm ID Flat-3s 100000
65 mm ID Flat-4s 4000
4 Awal Redymix Concreat Behrain project 79 mm ID Flat-5s 2000
51 mm ID 9 Round-7s 1100
75 m,m ID 300

Canacona National Highway 107 mm ID 528

5 M venkat Rao Infra State of Goa
85 mm ID 14120
Project At Visakhapatanam 75 mm ID, 5022
105 mm 2835
JNPT PKG-I 107mm 5000
86 mm 3000
105 mm 2101
6 J Kumar infraproject Ltd. JNPT PKG-II 85 mm ID 2392
90 mm ID 50
51 mm ID 280
JNPT PKG-III 63 mm 100
85 mm ID 500
PHOTOGRAPHS