00 h23 EngineRoomResourceManagement English PDF
00 h23 EngineRoomResourceManagement English PDF
00 h23 EngineRoomResourceManagement English PDF
The Maritime Human Resource Institute, Japan
&
Dr. David GATFIELD
Warsash Maritime Academy, the United Kingdom
Acknowledgement
The Maritime Human Resource Institute, Japan conducts various activities to dedicate to the
maritime society and to assist in the seafarers’ administrative issues. The requirements concerning
BRM/ERM have been introduced into the competence tables as mandatory requirements for navigation
and engineer officers by the comprehensive review of the STCW Convention and the Code adopted in
2010. Training methods and roles of requirements for BRM can be considered to be already
established, however those for ERM can be said to be expected. The institute therefore decided to
produce an educational visual aid which contains briefings on ERM, its requirements and case
examples. The institute organized the ERM expert committee consisted of members from the maritime
education institutions, maritime bodies concerned and shipping industries to address this issue and
consideration for producing the visual aid was implemented by the committee. It was our honor that
Doctor David Gatfield, a professor of Warsash Maritime Academy who contributed to development of
the requirements for ERM in the comprehensive review of STCW Convention and the Code, kindly
participated in producing it as the coproducer.
We hereby acknowledge the members of the ERM expert committee for their contribution and the
cooperation for shootings extended by all the personnel on board Musashi Maru, a Ro-Ro ship of
MOL Ferry Corporation Limited and Seiun Maru, a Training Ship of National Institute for Sea
Training, Independent Administrative Institution, Japan in producing this DVD.
1. Preface
In June 2010, the proposed amendment to the STCW Convention and the Code was adopted at the diplomatic
conference convened in Manila. This amendment includes many amendments to the Convention to meet the
contemporary technologies and to eliminate ambiguity of the provisions. And as one of the amendments, a
requirement of knowledge on Engine-room resource management (ERM) has been newly introduced into the
competence table for engineer officers at the operational level. This requirement, as a knowledge, understanding
and proficiency for competence “Maintain a safe engineering watch”, requires engineer officers to acquire the
knowledge of ERM and to practice ERM. In practicing ERM, it’s vital to develop consciousness based on its
concept and comprehension of the components constructing ERM. Furthermore, since ERM cannot be practiced
if it is only understood by specialized personnel, it is essential for all personnel to share common perceptions
about its necessity, understanding ERM equally and appropriately. From this aspect, it is also necessary for the
engineer officers at the management level to review ERM at this time as it becomes a mandatory requirement,
taking into account that the competence of “Use leadership and managerial skills” as an essential element of
ERM has been introduced into the competence table of the function of “Controlling the operation of the ship
and care for person on board” at the management level.
This DVD was produced in terms of this point of view as a visual aid to allow people to learn what ERM is
and what its components are through actual operational scenes of a ship, introducing the requirements for ERM.
The components of ERM are not based on a new idea or imagination, but it can be said to be previously-existing
human elements. Consequently, anyone can practice ERM by understanding its purpose and necessity of the
components without having specialized technical skills, but by adopting the human elements as non-technical
skills such as leadership, communication, situational awareness and others.
2.2
Resources
There are personnel, equipment and information as resources. Personnel in resources are a human resource to
be allocated for safe navigation and are required to have competency to manage and utilize other personnel as
well as appropriate qualification for performing tasks. In addition, the personnel are required to be well versed
in the functions of equipment upon his/her position, to have the capability to utilize information from the
equipment and to confirm the functions are being demonstrated. Equipment should be set up and run as required
to meet all of the requirements for the safe operation of the ship and all of the equipment required should be
fully functional. Information comes from many sources: external to the ship, personnel, running and
maintenance records, drawings, instruction manuals and equipment. There are two types of information from the
equipment: the information such as alarms and operation data that automatically comes from equipment, like a
monitoring system, and the information such as leaking, running sounds and vibrations detected by personnel
using their five senses. All information must be appropriately understood, shared and utilized for the safe
navigation of the ship.
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Furthermore, it enables the personnel to be incentivized by their awareness of being one of the ship’s operators.
With regard to the information that the team members have, that is information detected by machinery operation
and machinery rounds, the engine room personnel should try to share insignificant concerns and notes that they
have.
3. Requirements of ERM
3.1
Allocation and assignment
Allocation and assignment of resources can be said that they are requirements relating to human resources. It
indicates that personnel being assigned tasks upon his/her position should appropriately be allocated in order to
maintain safe navigation.
Particularly, when entering or leaving ports, establishment of adequate command system and effective
machinery operation system are necessary to ensure the safe navigation and appropriate allocation of personnel
is essential for this purpose. In allocating personnel, allocation of experienced personnel depending on the
situation and training of inexperienced personnel should be taken into account based on the idea that matches
the right person to the right place at the right time in the machinery space.
3.2
Prioritization
Prioritization is usually set up in operating/handling machinery. But, when personnel carry out the assignment
in various situations, they need to work on the tasks giving consideration and decision-making to prioritization
in some cases. In such a case, personnel need to make a prioritization, taking into account its safeness, urgency
and adequacy.
3.3
Communication
Communication is an information exchange necessary for maintaining safe navigation. In this information
exchange, there are forms of order, response, provision of information and report according to the scenes of
ship’ s operation, and effective communication means that this information exchange is being fully carried out.
Before each communication the rank, personality and awareness of personnel should be reflected upon to
determine how much information exchange is necessary. Effective communication could be blocked if these
human factors are not properly considered. Furthermore, it can be said that a lack of communication is largely
caused by the attitude of both sides. Therefore, personnel need to try to ensure there is enough information
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exchange, with a recognition of the importance of effective communication and of sharing information. Besides
which personnel should be mindful of the following communication issues that are considered to be
inappropriate:
3.3.1 “I had no report”; the idea that I could not receive the expected report due to a negligence of the person
who should report it.
3.3.2 “No one is aware of it”; the idea that unawareness of information/situation that I was already aware of,
must be caused by a lack of ability of the person who should be aware of it.
3.3.3 “I have not heard of it” or ”No one lets me know it”; the idea that the delay of information to be
preferentially informed must be caused by the person who should be distributing it not understanding the
meaning of prompt distribution of information.
3.3.4 “It has already been realized”; you are obsessed with an idea that has already been realized without the
information being reported or provided.
3.3.5 “I didn’t say it since I was not asked”; the idea that I don’t need to advise people the information I have
unless I am specifically asked of it.
3.4
Assertiveness
Assertiveness generally means a human element that enables personnel to sincerely and equally communicate
with others without violating the right of others. It is often necessary for personnel to be assertive within the
workplace. That is to say, having made a judgment necessary for maintaining safe navigation, personnel have to
assert their judgment without any hesitation, notwithstanding their position and hierarchical relationship within
the workplace. Especially, in an emergency case or after in-depth consideration, the person responsible at the
station has to clearly assert his/her decision with uncompromising stance, avoiding unclear assertiveness. It may
at times be necessary to ask a senior officer to explain the appropriateness of a decision they have made, or even
to alert a superior officer if you consider that they have made an inappropriate decision. Assertiveness is a
behavior that meets the element of “notify any doubt” in BRM/ERM principles and is therefore an inherent element
of BRM/ERM.
3.5
Leadership
Leadership is an essential human element necessary for practicing ERM. Leadership is a skill necessary to
achieve joint tasks and requires situational awareness and the competence to lead, understanding how to
influence and motivate other personnel.
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4. Scenario text
Ship : 10,000 gross ton class Ro-Ro ship propelled by diesel engine
Character : Deck department- - - Captain, Third officer, Watch officer, Quarter master
Engine department- - -Chief engineer
First engineer (issuing instructions to personnel in engine room)
Second engineer (handling main engine/equipment in control room)
Third engineer (handling machinery in engine room as leader of the station)
No.1 oiler, oiler (Mr. Sato) assistant oiler (Mr. Yamamoto)
Stations when entering/leaving port : Bridge (W/H) : Captain, Third officer, Quarter master
Control room (C/R): Chief engineer, First engineer,
Second engineer
Engine room (E/R): Third engineer, No. 1 oiler, Oiler, Assistant oiler
Narration/Dialogue
Remarks
1 (The amendments to the STCW Convention) 1: Introduction and clarification
The International Maritime Organization (IMO) has newly of ERM
introduced requirements for Engine-room Resource Management
ERM into the competence of marine engineer officers under the
2010 Manila amendments.
This DVD was produced to allow people to learn what ERM is,
what ERM principles are and what should be understood.
(Mandate of ERM)
Recent analyses of marine casualties indicated that many of the
fundamental elements of Bridge Resource Management (BRM) and
Engine-room Resource Management (ERM) were not being
practiced. In addition, it was also clearly evident that a lack of
communication was a prominent factor in marine casualties.
In this context, IMO reached a conclusion that it was imperative to
include the non-technical skills such as BRM and ERM in the
STCW Code as requirements for deck and engineer officers in order
to prevent maritime incidents.
(ERM)
ERM is an approach to achieve safe navigation by appropriately
managing the resources of personnel, equipment and information in
the machinery space and by effectively utilizing them. Namely,
management of resources includes personnel management,
equipment management and information management.
(ERM requirements)
ERM requirements are stipulated in the competence table A-Ⅲ/1
as shown on the display as requirements for the competence
“Maintain a safe engineering watch” at the operational level. That is
“Knowledge of ERM principles including these 5 requirements”
as “Knowledge, understanding and proficiency”
(ERM principles)
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ERM principles are fundamental elements in ERM and
particularly, regarding necessary ERM principles to maintain a
1 watch, nine principles such as proper arrangements of personnel,
consideration of qualification limit and appropriate communication
are stipulated in Section A of chapter Ⅷ of the STCW Code
providing how to arrange personnel, personnel competency
required, a code of conduct and others.
(Resource)
Now, let’s briefly explain constituent elements of ERM based on
the provisions.
First, with regard to resources, personnel means human resources
allocated for safe navigation and are required to have competency
to manage and utilize other personnel as well as appropriate
qualification in performing tasks. In addition, personnel are
required to be well versed in the functions of equipment and to have
capability to utilize information from the equipment and to confirm
the functions are being demonstrated.
Equipment as resource means all installations to maintain safe
navigation and they should be fully functional.
Information resource means information comes from external,
personnel, running and maintenance records, drawings, instruction
manuals and equipment. There are two types of information from
the equipment, which are the information that automatically comes
from equipment like a monitoring system and the information
detected by personnel using their five senses.
(Prioritization)
Personnel are required to prioritize various duties considering their
judgments on safety, urgency and adequacy in accordance with
situations.
(Communication)
Communication is an information exchange necessary for
maintaining safe navigation. In this information exchange, there are
forms of order, response, provision of information and report
according to the operational aspects, and effective communication
means that this information exchange is being fully carried out.
Before each communication the rank, personality and awareness of
personnel could be reflected upon to determine how much
information exchange is necessary and it can be said that a lack of
communication is largely caused by the attitude of both sides.
Personnel therefore should be mindful of the following
communication issues.
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・
“I had no report”; the idea that I could not receive the expected
report due to a negligence of the person who should report it.
1 ・
“No one is aware of it”; the idea that unawareness of
information/situation that I was already aware of, must be
caused by a lack of ability of the person who should be aware
of it.
・
“I have not heard of it”; the idea that the delay of imformation
to be preferentially informed must be caused by the person who
should be distributing it not understanding the meaning of
prompt distribution of imformation.
・
“It has already been realized”; you are obsessed with an idea
that has already been realized without the information being
reported or provided.
・
“I didn’t say it since I was not asked”; the idea that I don’t need
to advise people of the information I have unless I am
specifically asked of it.
(Assertiveness)
It is often necessary for personnel to be assertive within the
workplace for maintaining safe navigation without any hesitation,
notwithstanding their position and hierarchical relationship.
Furthermore, junior personnel sometimes have to be assertive in
asking for clarification of decisions made by their superiors if the
reasons for those decisions are not clear, and if he/she considers that
these decisions might adversely affect the safe navigation.
Assertiveness is a behavior that meets the element of “notify any
doubt” in BRM/ERM principles and is therefore an inherent
element of BRM/ERM.
(Leadership)
Leadership is an essential human element in practicing ERM and
requires an ability to lead, understanding influence to other
personnel and how to motivate them.
(Situational awareness)
Situational awareness is an ability to assess accurately the
existence of risks, the possibility of environmental pollution, illegal
situations and the likelihood of incidents in various situations.
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(11) E/R (3/E)→C/R Exhaust gas temperature of
:All right, steering motors are now running in parallel. Number 2 generator
2 Exhaust gas shows variations in
generator seems to be OK.
temperature right after starting
generator and the temperatures of
Engine room all the cylinders outlet would
(12) E/R (3/E)→E/R (No. 1 Oiler) become stable at almost same
:Ah!, Number one, do me a favor? Check the steering gear please. temperature as generator begins
(13) E/R (No. 1 Oiler) →E/R (3/E) load running on the condition that
injection pressure of each fuel
:O.K , I will. injection valve is properly
arranged and atomizing condition
Control room of each fuel injection valve is in
(14) C/R (1/E)→E/R good order.
:All right, Number 2 generator is in good order. I am starting
parallel running of Number 1 and 2 generators. Parallel running of generators
(15) C/R (2/E):I am putting Number 1 and 2 generators into Although one generator usually
parallel running. supplies power necessary to
(16) C/R (1/E)→E/R maintain navigation, when
:Parallel running of Number 1 and 2 generators started. leaving/entering port, two
generators are put into parallel
(17) E/R (3/E)→C/R running to prepare for use of
: All right, beginning parallel running of Number 1 and 2 thruster and ensuring power.
generators.
(18) C/R (1/E)→E/R
:Start Number 2 main air compressor and start parallel running of
main air compressors.
(19) E/R (3/E)→C/R
: Yes, certainly, I will start parallel running of main air
compressors.
Engine room
(20) E/R (3/E) →E/R (Oiler Mr. Sato)
: : Start Number 2 main air compressor and start parallel running
please, and make sure you operate the magnetic drain valves just in
case.
Parallel running of main air
(21) E/R (Mr. Sato) →E/R (3/E) compressors
:Yes, I will. During stand-by engine, main
engine would be stopped and
Parallel running of main air compressors started several times and starting
main engine needs a large amount
of compressed air. Therefore,
(22) E/R (No. 1 Oiler)→E/R (3/E)
main air compressors are put into
:Third engineer, there was no problem with the parallel running of parallel running to prepare for
the steering motors. starting main engine prior to
(23) E/R (3/E) →E/R (No.1 Oiler) stand-by engine. Usually, main air
:All right, Thank you. compressors are started and
stopped automatically by pressure
(24) E/R (3/E) →C/R switch of main air reservoir.
:There was no problem with the parallel running of steering motors.
(25) C/R (1/E)→E/R
:All right, there was no problem with the parallel running of
Drain valve of main air
steering motors. compressor
When starting, drain valve of
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(26) C/R (2/E) →W/H (3/O) main air compressor usually
:There was no problem with the parallel running of steering
opens to discharge drain and
2 closes automatically after a lapse
motors.
of several tens of seconds.
(27) W/H (3/O) →C/R (2/E)
:Yes, Thank you for the report.
(28) E/R (Oiler Sato)→E/R (3/E)
:Third engineer, I have started the parallel running of main air
compressors and they are in good order.
(29) E/R (3/E)→E/R (Oiler Sato)
:All right, thank you
(30) E/R (3/E) →C/R
:The parallel running of main air compressors has been started in
good order, Sir.
(31) C/R (1/E)→E/R
:All right, the parallel running of main air compressors has been
started in good order.
Alarm sounds
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(57) E/R (3/E) →E/R (Assis. Oiler Yamamoto) for stand-by
: Mr. Yamamoto, go and check the temperature, please. In case of this ship, generator is
2 started remotely from the engine
(58) E/R (Assis. Oiler Yamamoto) →E/R (3/E)
control room and stopped
: O.K, I will. manually at the engine side. In a
ship which has automated
Bridge generator system, stop of
(59) W/H (Capt): Reduction of main engine speed seemed to be generator at the engine side is
done to prepare for next start after
completed. Was there a report of preparations
carrying out air running to blow
for stand-by engine? There are only 3 miles to away remained gas in the
the pilot station. cylinders. In addition, in order to
(60) W/H (3/O) : Not yet, sir, I guess that is coming soon. make generator state of stand-by,
it is necessary to meet the
conditions such as closing all
Control room
indicator valves, lining up staring
(61) C/R (C/E): The exhaust gas temperature of main engine has air and disengaging turning gear.
dropped below 200. The damper of the exhaust gas economizer is
still open. Who was aware of that?
(62) C/R (2/E) : I wasn’t. Exhaust gas economizer
Exhaust gas economizer is a heat
(63) C/R (1/E): Sorry, I missed it. I’ll close it now.
exchanger to heat boiler water by
(64) C/R (1/E) →E/R main engine exhaust gas. During
: Closing the damper of exhaust gas economizer. cold condition and low load
(65) E/R (3/E) →C/R running of main engine, damper
: All right. The damper of exhaust gas economizer is about to be of exhaust gas economizer is
closed to stop influx of exhaust
closed.
gas into the economizer and to
(66) E/R (Yamamoto) →E/R (3/E) avoid the surface of heating tubes
: The exhaust gas temperature has dropped. from being cooled down and
(67) E/R (3/E) →E/R (Yamamoto) corroded in many cases.
: I see, thank you. A pump to circulate boiler water
between auxiliary boiler and
(68) E/R (3/E) →C/R
exhaust gas economize is called
: I will stop No 2 generator as the exhaust gas temperature has boiler water circulating pump.
dropped.
(69) C/R (1/E) →E/R
: All right, stop No 2 generator. Engine telegraph
Engine telegraph is
Bridge communication equipment for
(70) W/H (Capt): There has been no report of preparation for main engine maneuvering order
stand-by engine. Did something happen? I guess they missed it. without fail and placed in
(71) W/H (3/O): I will ask the control room. navigation bridge, engine control
(72) W/H (3/O) →C/R (2/E) room and engine room. When
: We will soon be 3 miles from the pilot station. Is stand-by engine maneuvering main engine is in the
possible? engine control room or the engine
(73) C/R (2/E) →W/H (3/O) room, if indicating position of
: Certainly, I missed the report for trouble of Number 2 generator. engine telegraph in the control
Stand-by engine is now available. I have already switched on the room or the engine room does not
bow thruster and the deck machinery. meet the indicating position of
(74) W/H (3/O) →C/R (2/E) engine telegraph in the bridge,
: Thank you for that, I will report it to the Captain. telegraph gong will continue to
(75) W/H (3/O) : Captain, stand-by engine is now available. ring until they meet each other.
Electric power for the bow thruster and deck machinery is already Engine telegraph in the bridge is
also the maneuvering lever for
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available. main engine and having met the
(76) W/H (Capt) : All right, Stand-by engine. lever position to the requested
2
speed position, revolution speed
requested can be automatically
Sub-telegraph rings ensured. The following shows
(77) W/H (3/O): Stand-by engine. engine telegraph positions.
Stand by Engine
Finish with Engine
Full Away
3 (Personnel arrangement for entering port) 3: Narrative interpretation on the
Now, let’s review the scene of entering port in terms of events from state of navigation to
engine-room resource management. stand-by engine
First of all, regarding personnel arrangement, personnel were
allocated in the engine control room and the engine room and it can
be said this was satisfactory considering roles of each person.
In addition, it is important that the third engineer was likely
standing at the position where he could quickly contact the control
room.
(Communication)
Regarding the communication, there were three lessons.
The third engineer was aware of the rapid rising of the exhaust
gas temperature of No. 1 cylinder when No. 2 generator was started,
but he didn’t report it to the control room. This means that the
information detected by five senses from equipment was not shared.
If it had been shared, personnel in the control room could have
paid attention to the temperature and could have addressed the
situation before the alarm sounded. It is necessary to communicate
to the team leader anything that was felt to be wrong.
The chief engineer said impatiently that the damper of exhaust gas
economizer had not been closed. This behavior is like a rebuke and
is likely to inhibit further communication. In this case, the chief
engineer should have only said to close the damper as a member of
the team.
14
The second engineer tried to inform the bridge of completion of
preparation for stand-by engine when he completed reduction of
3
main engine revolution, however, he forgot to do this, being
absorbed in the order to the engine room issued by the first
engineer.
There was a question from the bridge for the delay of notifying
completion of preparation for stand-by engine. If there had been no
question, embarkation of the pilot could be obstructed.
When any doubt exists about a situation, it is essential to make an
inquiry in order to clarify the situation, regardless of the rank of the
person you are asking.
(Assertiveness)
The third engineer asserted his judgment as the leader of the
station against the order to replace the fuel injection valve of
Number 2 generator during stand-by engine.
This means “assertiveness” and meeting “notify any doubt” in the
ERM principles. The decision to make retaining the engine on
stand-by the top priority was correct in terms of situational
awareness and prioritization.
Engine room
(6) E/R (3/E) →E/R(No. 1 Oiler, Oiler, Assistant oiler) Instruction of the third engineer
: (To Mr. Sato) When they begin to use the bow thruster, please go The third engineer gave
to generators and pay attention to the running condition. I will instructions to ratings, explaining
watch main engine from near the maneuvering lever. Number one the anticipated situation. This
oiler, please watch and check around cylinder head of main engine. indicates the third engineer’s
leadership and situational
Before approaching the berth, let’s change the sea chest to the high awareness.
suction. During the stay in port, periodical maintenance is
scheduled to No.1 LO purifier, so let’s stop it soon so that we can
open the bowl assembly smoothly when we get alongside. Sea chest
(7) No. 1 Oiler →E/R (3/E, Oiler, Assistant oiler) There are usually two or three sea
chests (Primary suction of sea
: Wouldn’t it be better to decide whether or not we should change water) to take in cooling sea water
sea chest after we make sure the depth of water at the berth? This for machinery and one is located
at high position of the hull under
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time, I think, if possible, it would be better to change sea chest after water and the other is located at
berthing. Because, in the past, having changed over the sea chest the bottom of the hull. It is
4 common to use the bottom sea
after a rough passage, air went into cooling sea water line and the
chest under the navigation and to
pressure in the line went down, almost shutting down generators use high position sea chest in port
with a blackout. As we had two-days of rough passage, there is a where depth of the sea is low.
possibility that air remains in high sea chest. Apart from this, you In addition, sea water from the sea
would be better to make sure if cleaning of the sea strainer is chest goes through suction valve
and goes into strainer to remove
necessary. clogging contents like a trash and
(8) E/R (3/E) →E/R(No. 1 Oiler, Oiler, Assistant oiler) sea weed in the sea water. Some
: I didn’t know that such trouble happened. O.K. I will ask first ships have no such a strainer.
engineer for instruction.
Periodical maintenance of LO
purifier
Telegraph gong sounds
Periodical maintenance of LO
Half ahead engine→Full ahead engine purifier is commonly to overhaul
a bowl assembly removing sludge
(9) C/R (2/E):Full ahead engine. from separating discs and
(10) C/R (1/E) →E/R renewing packing at a certain
interval. The third engineer
: Full ahead engine.
thought that he could do it in a
(11) E/R(3/E) →C/R short period of time since he
: First engineer, I thought I should change over the sea chest before removed the bowl assembly from
berthing as usual, but as we had two-days of rough passage, if the shaft and put it in washing oil
possible I would like to change sea chest after berthing making sure in preparation of overhaul
of the depth of water at the berth. Please give me instruction. Then,
as periodical maintenance of Number 1 LO purifier is scheduled
during stay in the port, I would like to stop it in a short while so that
it is ready for maintenance. Please tell me what you would like me
to do.
Control room
(12) C/R (1/E) →E/R
: All right, regarding sea chest, I will instruct you after confirming
the depth of water at the berth. You can stop Number 1 LO purifier
accordingly.
(13) E/R (3/E) →C/R
: All right, I will stop Number 1 LO purifier accordingly.
(14) C/R (1/E) →C/R (2/E)
: Second engineer, ask the bridge about the depth of water at the
berth.
(15) C/R (2/E) →C/R (1/E)
: Yes.
(16) C/R (2/E) →W/H (3/O)
: Please advise the water depth at the berth.
(17) W/H (3/O) →C/R (2/E)
: A depth of 9 meters is anticipated.
(18) C/R (2/E) →W/H (3/O)
: 9 meters is anticipated.
(19) C/R (2/E) →C/R (C/E, 1/E)
: 9 meters is anticipated.
16
(20) C/R (1/E) →C/R (C/E)
: Chief, the depth of water at the berth is 9 meters and it’s a bit risky
4
to use low sea chest until nearby the berth, isn’t it?
(21) C/R (C/E) →C/R (1/E)
: I’ve been to this port in the past and it would be O.K since an
under keel clearance of 1-2 meters can be assured considering the
tide level and the bottom of water is firm mud.
It would be better to changeover the sea chest and clean the sea
strainer after berthing.
(22) C/R (1/E) →C/R (C/E)
: Yes, I understand.
(23) C/R (1/E) →E/R
: The depth of water anticipated is 9 meters at the berth.
Changing over the sea chest and cleaning the sea strainer are to be
done after berthing.
(24) E/R(3/E) →C/R
: All right, Changing over the sea chest and cleaning the sea strainer
are to be done after berthing.
Bridge
(27) W/H (Speaker): Made fast the tug aft.
(28) W/H (3/O) →Forward station and Aft station
: All right, made fast the tug aft.
(29) W/H (3/O) →C/R (2/E)
: 1,000 meters to the berth. Made fast the tug aft.
(30) C/R (2/E) →W/H (3/O)
: All right, 1,000 meters to the berth. Made fast the tug aft.
17
necessary. Then, let’s me see how should we do trial run of main
engine after replacing fuel injection valves? I guess we don’t need
4
to take the time as we are only replacing four fuel injection valves
and it would be O.K to make sure of the condition during a trial run
of main engine before departure. And I will inform Captain about
the replacement of the fuel injection valves on the main engine.
(35) C/R (1/E) →C/R(C/E)
: Yes, certainly.
(36) E/R (3/E) →C/R
: First engineer, automatic combustion equipment of auxiliary boiler Auxiliary boiler automatic
is still OFF. I will switch it to start. combustion equipment
(37) C/R(1/E) →E/R Some automatic combustion
equipment of auxiliary boiler on
: Switch on immediately and start heating circulation of fuel oil.
board diesel ship is stopped
during under way since steam
Starting automatic combustion equipment of auxiliary boiler pressure is maintained by exhaust
(38) E/R (Oiler Sato): Boiler, O.K. gas economizer. In this case, it
(39) E/R (3/E) →C/R was necessary to restart the
equipment as entering port.
: Automatic combustion equipment on. Heating circulation started
(40) C/R (1/E) →E/R
: All right.
(41) C/R (C/E) →C/R (1/E, 2/E)
: The third engineer must be aware of it, as the steam pressure of
boiler seemed to be going down. I didn’t realize it, since the
monitor does not scan the state of the power switch while it’s out of
service and I didn’t look at the steam pressure.
Does the third engineer completely look around the machinery?
(42) C/R(1/E) →C/R (C/E)
: Yes, he does. The third engineer is not very experienced, but he
looks around machinery and makes full use of his five senses and
informs me of anything he finds.
(43)C/R (C/E)→C/R (1/E, 2/E)
: So the third engineer fully understands his roles and assignments
and demonstrates leadership at his station.
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Slow ahead engine→ Stop engine
4
(49) C/R (2/E) : Stop engine.
(50) C/R (1/E) →E/R
: Stop engine. Starting to use the bow thruster.
Bridge
(51) W/H (Pilot): Slow astern engine.
Control room
Telegraph gong rings
Stop engine →Slow astern engine
(52) C/R (2/E) : Slow astern engine.
Bridge
(53) W/H (3/O): Slow astern engine, sir.
Control room
(54) C/R (1/E) →E/R
: Slow astern engine.
(55) W/H (3/O)→C/R (2/E)
: Made fast the headlines.
(56) C/R (2/E) →W/H (3/O)
: Made fast the headlines.
(57) C/R(1/E) →E/R Taking readings of flow meters
: Made fast the headlines. and tank levels
It is necessary to take readings of
Telegraph gong rings fuel oil flow meter and tank levels
Slow astern engine →Stop engine in order to calculate consumption
of fuel oil, boiler water and
lubricating oil.
(58) C/R (2/E):Stop engine. Usually, changing time from state
(59) C/R (1/E) →E/R of navigation to state of berthing
: Stop engine. is the time when finish with
engine was ordered.
Telegraph gong rings
Finish with engine
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5 The scene from embarkation of the pilot to berthing has been 5:Narrative interpretation on the
shown. scene from embarkation of the
(Leadership) pilot to berthing.
5
Firstly, let’s focus on the third engineer’s leadership. Although the
third engineer is not very experienced, he appropriately issued his
instructions as the leader of the station looking ahead based on
precise situational awareness. It can be said that the third engineer’s
leadership and situational awareness were demonstrated.
(Communication)
Regarding the replacement of main engine fuel injection valves, it
was important that the Chief Engineer communicated this to the
Captain from the aspect of maintaining an exchange of appropriate
information. This was a matter relating to main engine and included
communication that the main engine temporarily becomes unable to
start even though the ship is in port, and that trial run of the main
engine before departure is to double up as a test run after replacing
the fuel injection valves.
(Sharing information)
As the ship approached the berth, information relating to
movement of the ship was informed and engine orders were
continuously commanded. All the information was shared by all
personnel in the control room and the engine room. This enabled
the personnel in charge to operate the machinery safely and
effectively, increasing their situational awareness about the
movement of the ship. Furthermore, sharing information can build
teamwork, raises motivation and maintains a sense of heightened
awareness.
Now, please watch the scene of the meeting before the maintenance
work starts.
(1) 1/E: Now today’s jobs are to replace Number 1 and 3 cylinder
fuel injection valves on the main engine, replace Number 1clyinder
fuel injection valve on Number 2 generator, renew motor bearings
on Number 1 main cooling sea water pump, change over the sea
chest from low to high and clean the sea strainer, and maintain a
cargo watch, anything else?
20
(2) 3/E: I have periodical maintenance of Number 1 LO purifier.
(3) 1/E: How many hours do you need to do that?
(4) 3/E: As I have already opened bowl assembly while it was hot to
6 make it easy to clean up, I guess about two hours to complete.
(5) C/E: Third engineer, regarding the fuel valve of Number 2
generator, was there any sign of high temperature? Although I
looked at monitor display, I thought there was no problem at the
time of start and I was checking other points. I therefore, was not
aware of it.
(6) 3/E: It was a little higher than the others soon after starting. But
I thought such a difference was acceptable.
(7) 1/E: But, you should have informed us of anything you found,
even if it was only slightly different from normal. If you had
reported it, we would pay more careful attention to it and we might
possibly have addressed the situation before the alarm sounded.
(8) C/E: That’s right. However, you said that replacing the fuel
valve should not be done during stand-by engine. That was great. It
was nice that you questioned us when you felt that something we
asked you to do was not the right thing to do in the situation.
(9) 3/E: Thanks, I will try to tell you about anything I find that is
slightly abnormal from now on.
(10) No. 1 Oiler: Third engineer, it seems to be easy to change
over the sea chest and to inspect and clean the sea strainer, but you
had better do it very carefully, because only opening the lid of the
strainer can cause unexpected problems. The other day, they tried to
open the lid of a strainer and this lid was instantly blown off soon
after they removed the securing dogs, consequently a large amount
of sea water came into the engine room. Of course, they had
confirmed that there was no water pressure by opening the air vent
valve, but it was found later that the air vent valve was clogged with
rubbish and rust, besides which the sea water suction valve was
being held slightly open with sea grass. Therefore, at least, when
you open the lid of strainer, you should confirm that there is no
pressure inside the strainer after just loosening the securing dogs
and only then should you remove the securing dogs.
(12)
(11) 3/E : O.K. Understood.
(12)
(12)1/E : That’s right, now, how should we distribute the work
tasks? Mr. Sato and I will take the main engine, second engineer
and Mr. Yamamoto take Number 2 generator and third engineer
and Number one take the sea chest and sea strainer. Third engineer,
you work on Number 1 LO purifier after that.
Second engineer, you should confirm condition of Number 2
generator with load running after replacing the fuel injection valve.
I guess you can complete it in hour so you should work on renewing
the motor bearings of Number 1 main cooling sea water pump after
the generator.
Regarding the cargo watch, I will talk to the deck department about
that as we will have to prioritize maintenance work, if there is
21
something wrong with cargo watch, let me know. Is there anything
else to talk over?
(13) C/E: Now, today’s work will be carried out at several places
6 and please do communicate with each other, if you have a problem.
Then, if you have done something unusual and made any
adjustment concerning your work, needless to say you should let
everyone know, you should write it on the status board as well as
leave a note in the work record book.
Third engineer, you work on the periodical maintenance of LO the
purifier and don’t forget to follow the procedures including
isolating the appropriate valves. There was a case with a certain
ship while undocking, when there was an incident that let to fuel oil
blowing off from the safety valve of fuel oil heater when they
started the FO booster pump. As all personnel were closely
involved, they only looked into the safety valve and pressure
regulating valve and it was hard to find that the cause was the return
valve was closed. Aside from this, the problem was that no one
knew how that valve which was usually not closed had come to be
closed.
And also, on another ship, one engineer tried to adjust a diaphragm
type pressure regulating valve for steam pressure by hand and broke
the diaphragm plate not being aware of existence of the stopper
bolt. This happened because he was not aware of how the stopper
bolt worked. Although his unawareness of the stopper bolt was
questionable, the most serious problem was that the information
about how the stopper bolt worked was not shared. Sharing of
information is essential not only to stand-by engine but also to
maintenance works. Keep it in mind.
(14) 1/E: Yes, Certainly, let’s begin.
(Sharing information)
The Chief Engineer explained that sharing information in the ERM
22
principles was important not only for operating ship but also
maintenance work pointing to two incidents that actually happened
as examples. This is an effect of the meeting too and it goes without
7 saying that the sharing information is built upon an effective
communication. Everyone should understand this.
From now on, let’s continue to watch. Next scene is trial run of
main engine.
Bridge
(13) W/H (3/O): Captain, the main engine trial run is now starting.
As fuel injection valves were replaced, we will make the trial a little
longer than usual.
(14) W/H (Capt):All right, Third officer, inform each station on
deck that trial run will be a little longer than usual.
23
(15) W/H (3/O) : Yes, sir.
(16) W/H (3/O)→Each station on deck
: The main engine trial will begin soon.
8
Having replaced fuel injection valves in this port, the trial run will
be a little longer than usual. Each station, do you copy?
(17) W/H (Speaker): This is forward station, we copy.
This is aft station, we copy.
9 (Sharing information when conducting main engine trail run) 9: Narrative interpretation on
When conducting main engine trial run, the deck station was main engine trial run.
informed that the engine trial would be longer than usual. Although
this seems to be only a simple communication, it is a very important
sharing of information.
Next, let’s watch the scene of approaching the harbor limit,
leaving the port after main engine trail run.
25
(28) E/R (3/E) →E/R (Oiler Mr. Sato)
: Mr. Sato, Let’s start the pump.
(29) E/R (Oiler Mr. Sato) →E/R ((3/E)
10 : All right.
26
(43) E/R (3/E) →C/R
: I put main air compressors into Number 1 single running.
10 (44) C/R (1/E) →E/R
: All right, Number 1 main air compressor is single running.
Generator room, preparation for stand-by
3/E→C/E(Telephone)
Telephone rings
27
: This is third engineer. I found accumulation of fuel oil in the fuel
oil leakage pan of Number 3 cylinder on the main engine. So far,
there’s been no oil leak like this, so it’s probably from its high
Fuel oil high pressure pipe
10 pressure fuel pipes. Fuel oil high pressure pipe is a
(59) C/E’s room (C/E)→C/R (3/E) pipe connecting fuel injection
: The fitting of the high pressure fuel pipes was likely not good valve and fuel injection pump. As
since it is unlikely that the high pressure fuel pipe is broken. Make injection pressure is very high,
heavy wall pipe is used for the
sure that there is no oil leak falling on the surface of an exhaust gas
high pressure pipe. In addition, oil
pipe or any other high temperature surface such as a cylinder head. leak from the pipe is so dangerous
There was an incident where leaking oil fell on the exhaust that the high pressure pipe
manifold resulting in an engine room fire. becomes a double pipe wearing a
(60) C/R (3/E) →C/E’s room (C/E) casing pipe.
For this reason, if oil leak happens
: When I looked around, there was no oil leak like that.
in case that the high pressure pipe
(61) C/E’s room (C/E)→C/R (3/E) broke or fitting of the pipe was
: O.K. So, I will come to the control room and you can confirm wrong, the leaked oil will be
whether the leak is from fore or aft. I will communicate to first collected in the leaked oil tank
engineer and you communicate to the bridge telling them the after going through the hollow
portion of the high pressure pipe
situation and that there is a possibility that we may need to stop the
and pipeline leading to the tank.
main engine.
(62) C/R (3/E) →C/E’s room (C/E)
: Yes, understood.
(63) C/R (3/E) →W/H (W/O)
: This is the third engineer on duty. I have found an oil leak from
the fuel injection valves on the main engine. I will confirm from
which valve the oil leak is coming. So we may need to stop the
main engine according to the circumstances.
(64) W/H (W/O)→C/R (3/E)
: All right. I will report it to Captain.
(65) C/R(3/E) →C/R (Oiler, Mr. Sato)
: First, I will make sure whether the leak is from fore or aft of
Number 3 cylinder. I think I can determine where the leak is
coming from looking at the oil pan carefully. Mr. Sato you stay here
in the control room as someone may call us.
(66) C/R (Oiler, Mr. Sato)→C/R (3/E)
: O.K. Probably, you can see a marking by looking at the surface of
each pipe.
Engine room (Number 3 cylinder oil leak pan)
(67) E/R (3/E):It must be the aft high pressure fuel pipe.
(68) C/R (3/E) →C/R (C/E, 1/E)
: It’s the aft side high pressure pipe. I found oil drops from the pipe.
(69) C/R (C/E) →C/R (1/E, 3/E)
: As engine load rises, oil leak will increase. It will be better to
stop the main engine rather than cutting the fuel oil to Number 3
cylinder.
(70) C/R (1/E) →C/R (C/E, 3/E)
; Yes, I think so too. It’s not too late to stop the main engine soon.
28
Maybe, it would be O.K, if we remove the pipe and refit it to
Number 3 cylinder.
(71) C/R (C/E) →C/R (1/E, 3/E)
10 : Then, let’s do that. I will talk to Captain.
(72) C/R (C/E) →W/H (Capt)
: This is Chief Engineer. Can I speak to Captain?
(73) W/H (W/O) →C/R (C/E)
: Please hold the line for a moment.
(74) W/H (Capt)→C/R (C/E)
: Yes, speaking. Main engine running by cutting
(75) C/R (C/E) →W/H (Capt) fuel oil to a certain cylinder
: There is oil leak from the aft high pressure fuel pipe of Number 3 Continuous running of diesel
engine by cutting fuel oil to a
cylinder on the main engine. It is only a small leak at the moment,
certain cylinder is one of
but it will likely increase from now on. I would like to stop the main emergency operations and it is
engine and refit the high pressure pipe. Is that possible? carried out in case of that
(76) W/H (Capt)→C/R (C/E) stopping main engine is
: We are now in the fairway, so we will go another 1 mile, leaving inappropriate or that they cannot
stop engine when repair is
the route and make for a temporary anchorage. How many hours
necessary.
will it take to complete the work?
(77) C/R (C/E) →W/H (Capt)
: About half an hour after stopping the main engine.
(78) W/H (Capt)→C/R (C/E)
: All right. I will alter the course now.
(Communication)
Now, the third engineer turned his attention to the renewed motor
bearings of Number 1 main cooling sea water pump and the LO
purifier on which periodical maintenance had been done. Regarding
the running condition of the bearings, the first engineer stated that
only 15 minutes running was too short to judge if it was running
29
okay, responding to the third engineer’s report. It would have been
better if he had justified his report, thereby sharing information and
maintaining effective communication.
11 (Prioritization)
In addition, the third engineer decided to start the ejector pump for
the fresh water generator early in preparation for sea passage. He
made this decision because he knew that it took a long time to
establish a vacuum inside the fresh water generator. This decision
represents his proper prioritization.
(Utilization of information)
Next, regarding the phone call from the third engineer reporting oil
leak, the Chief Engineer made sure that there was no oil leak on the
exhaust pipes and around the cylinder heads of the main engine,
making reference to a previous incident of oil leaking onto a hot
surface that led to an engine room fire.
It is very convincing and effective that the Chief Engineer
explains things by using his experiential knowledge and
information to foster the skills of correct prioritization of resources
and maintaining situational awareness within his team members.
30
(Maintaining safe navigation)
Now, everyone should understand that safe navigation cannot be
achieved only by the technical skills necessary to operate and
maintain machinery. In order to ensure the safe navigation of the
11 ship, it is necessary for all personnel to utilize in collaboration their
technical skills and non-technical skills represented by
communication. It can be also said that ERM is the competence
necessary to collaborate and to utilize technical and non technical
skills.
We hope that the lessons learned through this DVD will contribute
to your safe navigation.
END
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With regard to the method of “approved in-service experience”, it was debatable for the idea that ERM training
during in-service experience was unrealistic since ERM training cannot be available unless in a group of more
than several persons. However, it has remained in the column for the possibility of setting up the situation for
ERM training in a group of more than several persons.
Regarding the method of “approved simulator training, it is imperative to establish training objectives, and a
training program to meet these objectives and methods of evaluation. The requirements for ERM are
non-technical skills and as such personality, culture and even personal consciousness often affect the practice of
ERM. Careful consideration needs to be given when developing training programme to ensure that all of the
competencies required for effective ERM can be demonstrated.
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