DSP 400 Series Sensors
DSP 400 Series Sensors
DSP 400 Series Sensors
The owner of the aligner is solely responsible for arranging technical training. Only a
qualified, trained technician should operate the aligner. Maintaining records of
personnel trained is solely the responsibility of the owner and management.
“References”
This manual assumes you are already familiar with the basics of wheel alignment.
“Italics” are used to refer to specific sections of this manual that provide additional
information or explanation. For example, Refer to “Equipment Components,” page 5.
These references should be read for additional information.
For an example alignment with DSP400 Sensors, refer to the WinAlign Help file.
Hazard Definitions
Watch for these symbols:
These symbols identify situations that could be detrimental to your safety and/or
cause equipment damage.
The setup selections are stored on the hard drive and recalled each time that the
program needs them.
To modify setup, press “Service Programs” on the logo screen. The menu labels will
change.
Press “Set Up Aligner” and the “Aligner Setup” primary screen will appear.
The “Aligner Setup” primary screen provides a list box of setup items. Press “” or “”
to highlight the desired selection. When an item is highlighted, the current setting
appears on the screen, along with an explanation of the item. Press “Set Up Selected
Item” to open the popup screen to setup the highlighted item.
To move from one major heading to another, press “” or “” from the second tier
of softkeys.
To exit setup and save changes, press “End Setup” after all the desired changes
have been made.
Press “OK” to set the default to the highlighted sensor type. The program stores this
information on the hard drive and returns to the “Aligner Setup” primary screen.
Selecting DSP400 sensors automatically sets “Faster Caster” as the default caster
measurement procedure and informs you by displaying a popup message within the
popup screen. If Faster Caster was previously selected, this message does not
appear.
CROSSBEAM
ASSEMBLY
CAMERA
ASSEMBLY
REMOTE
INDICATOR
BRACKET
SENSOR SUPPORT
ALIGNMENT
SENSOR CABLE CONSOLE
WHEEL ADAPTOR
ADJUSTMENT KNOB
RIM STUDS OR
SPADE SLEEVES
TARGET
RIM STUDS OR
SPADE SLEEVES
1.5 Camera
The camera assemblies communicate with the alignment console using a short
sensor cable. Each time the emitters flash, they illuminate the targets and the
cameras capture a digital image of each one. The camera assemblies measure the
images and compute the position and orientation of each target. From these
measurements, wheel alignment is computed.
The center casting of DSP400 wheel adaptors is held in the centered position with
cap screws. This factory-installed position should not be changed.
If detached, attach the target to the wheel adaptor by inserting the shaft of the target
into the target shaft mounting hole in the middle of the center casting.
NOTE: Uniformly direct the four targets toward the cameras. Built-in
levels on the targets can be used to assist in this process,
but leveled targets are not necessary to perform alignments.
When the target is mounted, the target-locking lever should be rotated until firm hand
pressure is applied. Tools should not be used to force the locking lever. The locking
lever should be tight at the 1:00 position. If the lever can be rotated until it contacts
the casting, yet is not fully locked, the locking lever should be adjusted. Refer to
“Adjusting Wheel Adaptor Lock Lever,” page 23.
ADAPTOR
LEVER
UNLOCKED
POSITION
ADAPTOR
LEVER
LOCKED
POSITION
Align the two lower spade sleeves on the outside of the wheel rim, and check that all
four spade sleeves will engage the outside of the wheel rim.
Turn the adaptor adjustment knob to firmly attach the adaptor to the wheel.
ADAPTOR
ADJUSTMENT WHEEL RIM
KNOB
SPADE SLEEVE
Test the security of the installation by lightly tugging on the wheel adaptor.
CAUTION: Do not allow the spade sleeves to slip on the wheel. Runout
compensation and alignment accuracy will be adversely
affected if the wheel adaptor is allowed to slip on the wheel.
Align the two upper rim studs with the upper wheel rim lip and check that all four
studs will engage the inner portion of the rim lip.
Turn the adaptor adjustment knob to firmly attach the adaptor to the wheel.
RIM STUD
CAUTION: Do not allow the rim studs to slip on the wheel. Runout
compensation and alignment accuracy could be adversely
affected if the wheel adaptor is allowed to slip on the wheel.
The default setting for the alignment console can be set for either rolling or jacking
compensation.
If a target is removed from a wheel, that target must be re-compensated after being
reinstalled. The other targets do not need re-compensated. Jacking compensation is
the recommended method to re-compensate a single target. Refer to “Jacking
Compensation,” page 19.
WinAlign will notify the operator if the vehicle has excessive “total toe”
with Roll-Check. Excessive “total toe” is a good indication of loose or
worn parts.
Do not perform the procedure on a vehicle that has uneven or out-of-round tires.
WinAlign will notify the operator if the vehicle is not steered straight-
ahead. Roll-Check screen appears and helps the operator straighten
the wheels.
Watch for changes in the “steering” direction as the vehicle is rolled. If “steering”
direction changes are noticed, re-compensate using a steering wheel holder.
On Hunter lifts, position a turnplate bridge, Kit 20-1471-1, within the gap behind each
turnplate to create a smooth rolling surface.
The alignment lift should be level to place the vehicle’s suspension and steering
systems in their neutral positions.
Roll the vehicle by rotating the left rear tire. Changes in the vehicle’s path and ride
height are avoided by moving the vehicle with the left rear tire.
Verify that the pins are in the turnplates and slip plates.
TURNPLATE
BRIDGE
Place wheel chocks approximately 15 inches behind rear wheel(s) to limit rearward
motion.
Steer ahead.
Mount the targets and wheel adaptors on the wheels. Refer to “Mounting Targets,”
page 7.
Stop rearward movement of the vehicle. The bar graph will disappear for a moment.
If a remote indicator is used, indicators for all four wheels will be flashing, indicating to
roll forward.
When all four targets have been compensated, apply the vehicle parking brake and
place the transmission in park, if applicable. On standard transmission vehicles, the
transmission should be placed in neutral.
Position chocks at the front and rear of the left rear tire to keep the vehicle from
rolling.
If not already done, block the wheels, then remove the pins from the turnplates and
slip plates.
Remove or rotate the turnplate bridges so they are wider than tall.
Roll-Check
After performing rolling compensation, it is necessary that the vehicle is steered
ahead and that “Total Toe” is not excessive. Roll-Check verifies that both of these
conditions have been met. If either of these conditions has not been met, then a
popup screen appears stating that the rolling compensation that has just been
performed may not be accurate.
Using the Steer Ahead bar graph, steer the vehicle to straight ahead and
then press “Restart Procedure” OR press “Use Jacking Compensation.”
Adjust Total Toe and press “Restart Procedure” OR press “Use Jacking
Compensation.”
Raise both axles while remembering to use the safety on all jacks.
Mount the targets and wheel adaptors on the wheels. Refer to “Mounting Targets,”
page 7.
Rotate the wheel being compensated toward the rear of the vehicle (as if the vehicle
were moving rearward).
When the bar graph that corresponds to the wheel being compensated turns green,
stop rotating the wheel. The bar graph will disappear for a moment.
The target is now compensated. Repeat this procedure for any remaining target(s).
After the targets have been compensated, final compensation instructions will appear.
Remove the lock pins from the turnplates and slip plates.
Apply the parking brake and place the transmission in park, if applicable.
Lower the vehicle onto the turnplates and rear slip plates.
Turn the adjusting thumbscrew (on units without adjustment thumbscrews, use a
3 mm hex key) to adjust the lock lever adjustment screw as illustrated below (do not
remove the assembly). The lock lever screw must be adjusted with the target fully
seated in the adaptor and firm hand force applied to the lock lever. Adjust the lock
lever screw from the bottom side of the center casting so the lever will stop
approximately 60 short of contacting the center casting (in the 1:00 position).
LOCKED
LOCK POSITION
LEVER
APPROXIMATELY
60 DEGREES
LOCK LEVER
ADJUSTMENT
The front of the control panel contains a membrane keypad for controlling beam
movement. The membrane keypad is shown below:
M
3
Operation
The “up” or “down” arrow keys elevate or lower the crossbeam, respectively. The
crossbeam only moves while the key is depressed. The crossbeam can be positioned
at any height by using these keys.
The warning beeper repeatedly sounds as long as the beam is moving. This alerts
anyone nearby that the beam is in motion.
1. Use the “up” and “down” keys to move the crossbeam to the
desired height.
2. Press and hold the “M” (memory) key.
3. Press the desired “preset” key.
4. Listen for three quick beeps. This confirms that the height
setting has been stored in memory.
5. Release both keys.
UP ARROW
KEY
PRESET
M
3
MEMORY KEY
KEYS
2
RESET KEY
(STOPS DOWN
WARNING R ARROW KEY
BEEPER)
To use a “preset” key, simply press and release it. The cameras move to the height
“preset” for that key. If a height has not been set for a “preset” key, the beeper sounds
for about a half second and the beam remains stationary.
The “preset keys” would normally be set for the following heights:
Safety Switches
The safety switches monitor the position of the safety bar located below the
crossbeam. The safety switches are activated when the safety bar is lifted from its
suspended position.
If the crossbeam is moving and the safety switches actuate, crossbeam movement
stops and the warning beeper sounds continuously. The beeping is intended to
summon help, if the crossbeam movement is blocked. The beeping continues until
acknowledged.
Press the “R” (reset) key on the control panel to stop the beeping.
When cleaning, use a mild window cleaning solution and soft paper towels to wipe off
the targets and wheel adaptors. Do NOT spray cleaner directly on the target.
Do NOT use shop towels to clean targets, not even new ones.
Keep wheel adaptor rods cleaned and lubricated. Lubricate as needed with a coating
of light lubricant such as WD-40.
CAUTION: Do not lubricate the center screw shaft or target shaft hole on
the wheel adaptors.
DO NOT attempt to clean the camera lens with standard window cleaner and a cloth,
or by blowing on them with shop air. If cleaning ever becomes necessary, it should be
done with special optical cleaning fluid (such as lens cleaner available at camera
stores) and/or canned air (available at computer stores).