OKADA SILENT CUTTER

CUT82HR
Owners and operators
instruction manual
&
Parts list
(Applicable S/N is CR9B※※※※)

130712SI
OKADA crushing & cutting equipment important safety instruction

◎ During operation
DANGER

1. Keep all personnel clear of the crushing / cutting area (in and around the demolished building) during
operation.

DANGER

2. Protect the operator from falling objects. Equip the carrier with window protection and falling object
protection. Above all, do not operate the machine in such a way that objects could fall toward persons.

WARNING

3. Maintain carrier machine stable by keeping it positioned on a firm level surface. Exercise special care when
operating the machine on top of debris or on a sloping surface.

WARNING

4. Work should be performed directly in front of, or in back of, an excavator with an attachment. The carrier is
less stable if attachment is positioned over the side.

WARNING

5. Never lift up and move an object by gripping it with the crusher / cutter, the jaws may open and release the
object.

WARNING

6. Never attach a cable or sling to an attachment and use it to hoist a load.

7. Match the attachment and carrier machine according to OKADA recommendation.

8. The operator must not leave the cab of the carrier unless the attachment has been safely lowered to the
ground.

◎ During inspection and maintenance

CAUTION

1. Prior to any inspection or maintenance, determine that there is no residual pressure in the hydraulic circuit.
Any remaining pressure could cause the cutter jaws to move unexpectedly or cause severe injury or oil spill.

CAUTION

2. Conduct maintenance and inspection only when the attachment jaws are closed. If jaws are to be left open,
take safety measures to ensure that the jaws cannot close.

3. When removing the attachment from the carrier, position the attachment in a stable configuration. If
necessary, block the attachment to prevent movement.
 Contents

Instruction manual
Specifications, Main components - - - - - - - - - - - - - 2
Tightening torque chart - - - - - - - - - - - - - - - - - - - - 3
Piping - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4
Setting of piping - - - - - - - - - - - - - - - - - - - - - - - - - 4
Hydraulics - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5
Preparation before daily working - - - - - - - - - - - - - 12
Mounting procedure - - - - - - - - - - - - - - - - - - - - - - 13
Dismounting procedure - - - - - - - - - - - - - - - - - - - - 14
General rules for operation - - - - - - - - - - - - - - - - - 15
Storage - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 19

Maintenance
Greasing - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 20
Tightening of bolts and nuts - - - - - - - - - - - - - - - - - 21
Maintenance of cutter blades - - - - - - - - - - - - - - - - 21
Wedge replacement - - - - - - - - - - - - - - - - - - - - - - 22
Rotation bearing checking - - - - - - - - - - - - - - - - - - 23
Hydraulic cylinder and swivel joint - - - - - - - - - - - - 24
Dust seal cleaning - - - - - - - - - - - - - - - - - - - - - - - 24

Parts list
Parts list of whole unit - - - - - - - - - - - - - - - - - - - - - 26
Parts list of piping- - - - - - - - - - - - - - - - - - - - - - - - 28
Parts list of hydraulic cylinder assembly- - - - - - - - - 30
Parts list of swivel joint- - - - - - - - - - - - - - - - - - - - - 31
Parts list of speed valve- - - - - - - - - - - - - - - - - - - - 32
Parts list of bracket assembly- - - - - - - - - - - - - - - - 34

1
 Specifications

CUT82HR
Operating weight kg 2240
Overall length mm 2690
Overall height mm 520
Max. jaw opening mm 850
Cutter blade length mm 550
Cutting force kN 1450
Cutting capability mm 30 x 16 pcs
mm H450 x 200
Carrier weight tons 18-25
Built-in relief valve set at* MPa 32
Recommended oil flow L/min 400
Oil flow range L/min 170-440
*Built-in relief valve is only applicable for arm closing line.
The specifications above are subject to change without notice.

Main components

Swivel joint Hyd. motor

Rotation

Cylinder pin

Cylinder
Frame pin

Arm

Frame
Cutter

Wedge
Wedge(A)

2
 Tightening torque chart

High strength bolts used for Rotation bearing unit

Size Tightening torque Applicable bolts

M16 275 Nm 203 ft-lb #52, #54

Note : When tightening the high strength bolts,

1. Apply grease on the thread.
2. Clean the surface of bolt head, washer and nut. Do not allow
any paint, grease, sludge on them.
3. Be sure to use OKADA genuine high strength bolt.
4. Do not allow partial or uneven tightening. Tighten them
diagonally by increments in sequence until proper torque is
obtained.

Other cap screws and hexagonal bolts

Size Tightening torque Applicable bolts No.

M10 88.0 Nm 65 ft-lb -
M12 137 Nm 101 ft-lb 916, 918, 942
M14 196 Nm 145 ft-lb 13, 917, 919
M16 255 Nm 188 ft-lb 5, 16, 21, 31, 52, 54, 914, 915
M20 441 Nm 325 ft-lb -

Note: Check the tightness of whole bolts and nuts before day-working.
And if necessary re-tighten them while following the instruction for
maintenance.

3
 Piping

To work the CUT-HR, total 5 hydraulic lines are required to be installed onto the carrier. (Fig. 1)
Hydraulic lines of A-1: For jaw closing.
Hydraulic lines of B-1: For jaw opening.
Hydraulic lines of A-2: For clockwise rotation.
Hydraulic lines of B-2: For counter-clockwise rotation.
Hydraulic lines of B-2: Drain line from hydraulic motor to hydraulic oil tank of carrier machine.

Fig.2

Setting of piping
WARNING
To operate the CUT correctly, hydraulic pressure and supplying flow rate must be set at
specified ones. Also, the setting work should be provided by OKADA qualified dealer, and the
set pressure and flow rate should not be tampered with.

Note: Any problem happened on CUT operated with improper setting shall not be
covered by OKADA warranty, even if it is happened within warranty period.

4
 Hydraulics

Be sure to confirm that proper piping is installed on the carrier before mounting the
CUT-HR. Using the CUT-HR with improper piping will void OKADA warranty.

① Supplying flow rate setting

Lines A-1 and B-1 for Jaw open/close
The flow rate to A-1 and B-1 for Jaw closing and opening circuit should be set at in the range
given in a table below for obtaining proper speed of jaw open / close time.
The flow rate must not be set at beyond the given range.

Max.allowable flow to A-1& B-1

CUT82HR 170 to 440L/min 44 to 116GPM

Lines A-2 and B-2 for rotation

Set the supplying flow rate in A-2 and B-2 at specified range and it should be adjustable to get a
rotation speed as per customer’s request.

Max. RPM Required flow

CUT82HR 10 15.6 L/min 4 GPM

Note: In not all carriers, this manner is suitable.

Supplying flow rate should be set in the condition of fully accelerated engine speed of
carrier.

After confirming that the supplying flow rate is set in recommended range, set the hydraulic
rotation speed while following procedure.

5
② Hydraulic pressure
Measure the hydraulic pressure in the line of A-1 and B-1 for jaw closing and opening, and line
of A-2 and B-2 for hydraulic rotation. (See the figure below)

a) Lines A-1 and B-1

1) Install the pressure gauge (over 34.3MPa /5000psi) to the end of P1A-1.
2) Apply the hydraulic pressure and see if the specified hydraulic pressure is obtained.

Press. relief valve equipped

Auxiliary circuit pressure (A-1, B-1)
into CUT (factory set)
CUT82HR 33MPa / 4800psi 32MPa / 4500psi

3) If the pressure beyond the specific one is found, re-set the secondary relief valve in the line
A-1 at the specified one.
Note the proper hydraulic pressure setting is very important to work the CUT
properly. Structural failure of crushing equipment’s often result from hydraulic
pressure set at in excess of specific pressure.
4) For the line B-1, take the same way for A-1 pressure checking.

6
b) Lines A-2, to rotate in clockwise, and B-2 to rotate in counterclockwise.

1) Measure the pressure of hydraulic line A-2 and B-2 at end of P1A-2 and P1B-2 by using
the pressure gauge.

Press. relief valve equipped into

Auxiliary circuit pressure (A-2, B-2)
CUT (factory set)

CUT82HR Beyond 17Mpa / 2400psi 15.7 Mpa / 2200psi

Note: The relief valve factory set pressure is varied depend on the serial number. If
re-set the relief valve pressure, please ask your nearest OKADA dealer.

Hydraulic Pressure Gauge

7
*Inspection of Pressure relief valve equipped into CUT

1) Connect all hoses between CUT and carrier and fully open all stop valve.

2) Fully open the jaw of CUT-HR and position it on the ground as shown in below. Then
locate the relief valves from seeing the top of bracket unit.

3) Install the pressure gauge between H1A-2 and P1A-2.

Pressure Gauge

8
4) Apply the hydraulic pressure in A-2 line. For adjusting the relief valve, loosen the lock nut
and turn the adjusting screw with wrench in clockwise to increase or in counter-clockwise
to decrease the pressure. After re-setting work is completed, be sure to tighten the lock
nut firmly.

Relief Valve for B-2

(Brake Valve)

Relief Valve for A-2

(Brake Valve)

Press. relief valve equipped

Auxiliary circuit pressure (A-2, B-2)
into CUT (factory set)

CUT82HR Beyond 17Mpa (2400psi) 15.7 Mpa (2200psi)

Note: The relief valve factory set pressure is varied depend on the serial number. If
re-set the relief valve pressure, please ask your nearest OKADA dealer.

9
③ Hydraulic rotation speed setting

Before setting, operate the jaw closing and opening slowly in a few minutes, in order to
discharge air that might exist in hydraulic circuit.

Caution: Prior to do below hydraulic rotation speed setting, be sure to complete above
mentioned HYDRAULICS SETTING.

1) Position the CUT-HR while opening the jaw as shown in below.

2) Rotate the CUT-HR in clockwise with minimum engine speed first, then gradually speed up
the engine to full speed. Next, find the rotation speed. OKADA recommends 8 to 10
rpm rotation speed.

3) If recommended rotation speed is not obtained, adjust the supplying flow rate in A-2.
Increasing the flow rate makes the rotation speed faster.

WARNING
Do not rotate CUT faster than 10RPM.

Below schematic shows typical hydraulic circuit for hydraulic rotation. Output flow rate in

10
 lines A-2 and B-2 are regulated with adjustable throttle check valves on the piping.
Note: In not all carriers, this manner is suitable.

After setting work for clockwise rotation completed, perform the setting for counterclockwise
rotation by referring above procedure.

11
 Preparation before daily working

1) Check the level gauge of hydraulic oil tank of carrier, to see if the hydraulic oil volume is in
proper level. If necessary replenish specified hydraulic oil to proper level. Shortage of
hydraulic oil could result in damage of carrier and CUT.

2) Open the all stop valves at end of each piping, and see all hydraulic lines are properly
worked.

3) Check the tightness of all bolts and nuts, if necessary tighten them properly while referring
torque chart in page 4 in this manual. Using the CUT with loosened bolts or nuts leads to
severe damage.

4) Grease up the each specified part while flowing the greasing instruction in page 24. Lack
of greasing cause abnormal wear or seizure of each pins and bushes.

5) Warm up engine and hydraulic devices around 10 minutes, especially in cold-district.

Recommended hydraulic oil temp. 50℃ to 70℃(122°F to 158°F)

6) Operate the all function of CUT slowly to see if no hydraulic oil leakage and no abnormal
noise are obtained.

7) Maintain the cutter blades sharpened. Using the dull cutter blade leads to the object
become jammed in the cutter blades. As all 4 edges of the cutter blades are available, so
use the sharp edge by flipping over or turning the cutter blades up side down

8) Maintain the wedges at end of arm unit and frame unit sharpened to obtain always max.
crushing force and low running cost. When doing the building –up or replacement of the
wedge is required, receive the guidance from OKADA dealer about how to repair it.
Improper repairing procedure could cause structural failure.

12
 CUT mounting procedure

Danger: When mounting the CUT with instructor who send sign how aliening the pivot to
operator, carefully operate the carrier for safety purpose. Lack of communication
between operator and instructor leads to injure and death.

1) Place the CUT on the ground with blocking to keep the CUT in level. Locate flat hard
ground for mounting.

2) Remove the bucket or other attachment following manufacturer’s recommended procedure.

Take care not to contaminate the hydraulic system by plugging hoses when removed to
prevent contaminants from entering to the hydraulic system.

3) Put the arm of carrier in the bracket unit and alien the both pivot of the bracket unit and the
arm. Then insert and lock the pin. Next, install the another pin for connecting the bucket
link.

4) Connect all hydraulic hoses from the CUT to end of piping using the wrenches and open
the stop valves.

Dust Cap Dust Plug

Stop Valve

13
 Dismounting procedure

1) Open the jaw fully so that the cylinder rod is retracted into the cylinder to prevent the
cylinder rod from damaging or rusting during storage.

2) Position the CUT on level ground.

3) Close the stop valves.

4) Disconnect the hydraulic hoses slowly while using cautions not to jet out the hydraulic
pressure existing in the hoses, release the pressure before disconnecting the hoses.

5) Quickly install the dust caps and dust plugs in place to prevent dust and impurities from
entering the hydraulic system.

6) Remove the pins. In this time be sure that the CUT is stable before removing the pins
and releasing the weight of the CUT.

14
 General rules for operating

All operators must read and understand the information furnished with not only CUT but
also with carrier
It is especially important to be aware of the following instruction. Any failure caused by
misusing the CUT will not covered by OKADA warranty, even if failure happened in the warranty
period.

Operation while the carrier’s cylinders are at the end of their stroke will cause severe damage.

15
16
Never lift ups and turn the carrier using the
down pressure. It results in severe damage. Avoid using the cutter blade to crush concrete,
as premature wear will result

Do not use an crushing equipment as a

hammer or wrecking ball. Structural failure Do not use the swing function of carrier to
could result. rake material with the crushing equipment.

17
Never pry with an crushing equipment. This Never use crushing equipment under water.
will damage other components severely.

When using a crushing equipment, never

actuate other carrier function. Also use the
hydraulic rotation of crushing equipment to
Locate all of the lubrication points as the material. Otherwise severe damage will
described in manual, and grease the crushing result.
equipment as per manual.

18
Always position the carrier so as to maximize
stability. Operation on unstable ground could
cause not only falling down of the carrier but also
develop a excessive external force which impairs
the attachment and carrier.

Never using the crushing equipment to lift

objects. The material could drop due to slip of
grip or unexpectedly jaw opening.

Whenever operator leaves carrier, be sure to lower a crushing equipment to the ground and turn off
the engine of carrier.

Never move a material with a crushing equipment, it is danger that the material will drop down.

Never attempt to shear tensile steel such as rails, bolts, axles and some types of wire. The cutter
blade damage will result.

When working, especially with limited visibility, use a caution not to hit a material to the cylinder rod
and houses.

Do not alter preset hydraulic pressure of piping on excavator.

19
 Storage

1) Be sure to plug the all hoses to prevent dust from entering.

2) Keep the jaw opened to protect the cylinder rod from rust and damage.

3) Store the CUT indoor, also each part should be enough coated with grease. Exposure to
weather impair the CUT.

4) If outdoor storage is unavoidable, be sure to place the CUT on the struts such as wooden
blocks to be up from the ground, and the CUT with plastic sheet.

5) When the CUT returns into a service after long period storage, we recommend to replace seal
kit inside the hydraulic cylinder and O-rings in the center swivel joint, and to inspect each parts
and see if they works properly.

20
 Maintenance
Greasing

No. Location of grease nipple Q’ty Greasing period

1 In the guide pipe on bracket unit 1 Every one month

2 Circumference of rotation bearing 3 Every day
3 In the frame pin 2 Every day
4 In the cylinder pin 1 Every day
5 Trunnion cover 2 Every day

No. 3, 4, 5
Inject the grease every day ARTS through the nipples No. 3, 4, 5 for lubrication of the clevis pin,
frame pin and cylinder pin. If falling off and damage of the nipple is detected, immediately replace
it with new one. Daily greasing is very important to extend the service life. The galling or
premature wear of pins results from a lack of greasing.
No. 2
Inject the grease every day ARTS through the nipples located around the rotation bearing, around
10 strokes of greasing gun to each nipple could be enough.
No. 1
Remove the maintenance covers on the bracket unit and see if inside the rotation bearing and the
pinion are well lubricated every month, and if necessary, inject the grease through nipple 1.
Note : The above instruction is just guide line, so proper frequency of greasing should be varied
according to the working condition.

1 2

5
3 4

21
 Tightness of bolts and nuts

1) Before daily working, be sure to check the tightness of each bolts and nuts and if they are
properly torqued, while referring the tightening torque chart in page 4. Operating the CUT with
loosened bolts and nuts results in oil leakage, damage of threads, breakage and other
unfavorable accidents.
2) Within 2 or 3 days after first operation, check the tightness of each bolts and nuts at 2 times
(noon, and afternoon) per day. After that do checking work once a day.
3) When re-tightening is required, use caution so that whole bolts or nuts can be tightened
diagonally by increments in sequence until proper torque is obtained.

Maintenance of cutter blades

Dull cutter blades decrease productivity and impair the structure of CUT, so always maintain
the cutter blade sharpened.

If the symptom appears that clear-cutting is not obtained, rotate the cutter blades so that sharp
edges of them are faced each other, on the following procedure. All 4 edges of the cutter blades
are available.

1) To rotate the cutter blades, remove the cup screws,

and remove the cutter blades from the CUT.
2) Grind all rough edges from the cutter blades.
3) Clean out the cutter base.
4) Re-install the cutter blades with cap screws. Then
tighten the cap screws by increments in sequence
while tapping the cutter blades with mallet or rubber
hammer so as to be seated firmly in the cutter base.
5) The clearance between both cutter blades in the arm
unit and frame unit should be adjusted from 0.2mm to
0.5mm. If the clearance is larger than specified one,
shimming between the cutter blades and cutter base
is required.

22
 Wedge replacement

1) Gouge away a worn-out wedge.

2) Before installing new wedge, grind the area smooth.
3) Place new wedge in place.
4) Preheat the wedge and surroundings area to 150℃ to 200℃ (302°F to 392°F).
5) Use JIS Z3212 D5818 weld rod or equivalent and fill the chamfered area with multiple passes
10 to 15 passes. Just after each pass, peening should be performed. After welding is
completed, avoid the welded area from being cool fast by wrapping it with asbestos sheet
or by putting it into the ashes for around 1 night.

Wedge

23
 Rotation bearing checking

Check the gears inside the rotation bearing and pinion once a month.

1) Remove the maintenance covers on both side of bracket unit.

2) See the inside of rotator while slowly rotating the CUT to see if anything wrong occurs or not.
A
l
s
o
Greasing guide pipe
,
i
f

l
Maintenance cover
u
b
r
i
c
a Maintenance cover
t
i
on is insufficient, inject grease through grease nipple in the guide pipe.

24
 Hydraulic cylinder and center swivel joint

We recommend to inspect the packings inside the hydraulic cylinder and inside the center swivel
joint once a year. The inspection should be performed by OKADA qualified dealer.

Dust seal cleaning

At least once per 3 months operation, outer surface of the dust seal should be cleaned. During
operation in demolition site, sludge, grit and other impurities could be deposited on the dust seal
area, and damage the dust seal and cylinder rod. So wipe away such impurities with rugs.

25
Blank page

26
CUT82HR (Applicable S/N is CR9Bxxxxx - )
Parts list of whole unit

No. Part No. Part name Q’ty

1 CA11383 Frame unit 1
2 PNF115X481-108c Frame pin 1
3 PT1/8 Grease nipple 4
4 EDP115X256-64a Frame pin end plate 1
5 M16X30CS Cap screw 5
6 CA45710a Shim -
7 BSH115X71-53b Frame bush 1
8 CA45946 Thrust plate 1
9 BSH115X75-52a Bushing 1
10 850111 Key 1
11 PNF85X301-109a Cylinder pin 1
12 EDP85X105-65 Cylinder pin end plate 1
13 M14X30CS Cap screw 4
14 TCV215X313-07 Trunnion cover 2
15 BSH135X45-56a Trunnion bushing 2
16 M16X45CS Cap screw 16
17 16SWS Spring washer 16
18 CA32992a Hook 1
19 CTT70X275-41 Cutter blade 4
20 CSM68X270-34 Shim (0.3, 0.5, 0.8, 1.0mm) -
21 M16X60CS Cap screw 12
22 WGB-100-14K Wedge (C, bigger) 1
23 CA11380 Arm unit 1
24 BSH115X100-54a Arm bush 2
25 WGA-150-08 Wedge (A) 1
26 WGB-80-13K Wedge (C, smaller) 2
30 CA40628 Key plate 2
31 M16X45 Hexagonal bolt 4
32 16SPW Spring washer 4
33 16WS Washer 4
51 CS30210 Rotation bearing 1
52 M16X100 Hexagonal bolt 32
53 16WS Washer 32
54 M16X125 Hexagonal bolt 28
55 16WS Washer 56
56 16NT Nut 28
800 CS30364 Hydraulic cylinder 1

27
CUT82HR (Applicable S/N is CR9Bxxxxx - )
Drawing of whole unit

28
CUT82HR (Applicable S/N is CR9Bxxxxx - )
Parts list of piping

No. Part No. Part name Q’ty

400 CS30365 Speed valve 1
426 M18X130CS Cap screw 4
431 SUN-4BG-35 Back up ring 2
435 1BG-35 O-ring 2
110 PT25PFO25 Socket 2
111 CS40070 Swivel joint (1”) 4
112 NPF25PFO25 Adapter 2
113 625X650 Hyd. Hose 2
114 90NPF25PFO25 Adapter 2
115 CS40053 Bushing 1
300 CA10902 Swivel joint (FAB-type) 1
800 CS30364 Hyd. Cylinder 1
*No.111, 112, 114 and 115 has an O-ring (1BP-29).

29
CUT82HR (Applicable S/N is CR9Bxxxxx - )
Drawing of piping

30
CUT82HR (Applicable S/N is CR9Bxxxxx - )
Parts list of cylinder

No. Part No. Part name Q’ty

801 CS30364-01 Cylinder tube 1
802 CS30364-02 Trunnion 1
803 CS30364-03 Piston rod 1
804 CS30364-04 Piston 1
805 CS30364-05 Piston nut 1
806 CS30364-06 Rod cover 1
807 CS30364-07 Pin bushing 2
817 CS30364-17 Knurled cup screw 1
818 CS30364-18 Set screw 1
819 PT1/8-A Grease nipple 1
- 1
808 Piston packing 1
809 CS30364SK Wear ring 2
810 Seal kit Rod packing 1
811 Back up ring 1
812 Dust seal 1
813 O-ring 1
814 O-ring 1
815 Back up ring 1
816 O-ring 1

No.808 – 816 consist of Seal kit.

31
CUT82HR (Applicable S/N is CR9Bxxxxx - )
Parts list of swivel joint

No. Part No. Part name Q’ty

301 PT1/2 Sunk plug 4
NZ-20724A-7-1 3
302 Piston seal
NZ-20724A-7-2 3
303 NZ-20724A-1 Cylinder 1
304 NZ-20724A-2 Shaft 1
305 RTW-85 Stopper ring 1
306 NZ-20724A-3 Cover cap 1
307 NZ-20724A-12 Bearing nut 1
308 NZ-20724A-13 Washer 1
309 NZ-20724A-4 Ball bearing 1
310 NZ-20724A-5 Ball bearing 1
311 G-65 O-ring 2
312 VR-120A Dust seal 1
Note) Resizing tool (Part No. 30648) is required for the seal kit replacement.

32
Parts list of speed valve

No. Part No. Part Description Q’ty

401 ES-13364-1A Valve Box 1
402 ES-13364-1B Valve Box 1
403 ES-13364-2A Plug 1
404 ES-13364-2B Plug 1
405 ES-13364-2C Plug 1
406 ES-13364-3A Spool 1
407 ES-13364-3B Spool 1
408 ES-13364-3C Poppet 1
409 ES-13364-3D Poppet 1
410 ES-13364-8A Valve Seat 1
411 ES-13364-8B Valve Seat 1
412 ES-13364-18 Lock Nut 1
413 ES-13364-20A Hexagonal Plug 1
414 ES-13364-20B Hexagonal Plug 1
415 ES-13364-20C Hexagonal Plug 2
416 ES-13364-34A Spring Shoe 2
417 ES-13364-34B Spring Shoe 1
418 ES-13364-35A Spring 1
419 ES-13364-35B Spring 1
420 ES-13364-35C Spring 1
421 ES-13364-35D Spring 1
422 ES-13364-35E Spring 1
423 ES-13364-46 Name Plate 1
424 ES-13364-63 Orifice 1
425 ES-13364-64 Push Rod 1
426 M18X130 Cap screw 4
427 ES-13364-105 Set Screw 1
428 ES-13364-114A Hexagonal Hole Plug 4
429 ES-13364-114B Hexagonal Hole Plug 12
430 ES-13364-114C Hexagonal Hole Plug 6
431 SUN-4BG-35 Back Up Ring 2
432 JIS B2407 T2 P16 Back Up Ring 2
433 JIS B2407 T2 P12 Back Up Ring 1
434 JASO 1016 T2 Back Up Ring 2
435 1BG-35 O-ring 2
436 1BG-32 O-ring 4
437 1BP-16 O-ring 1
438 1BP-24 O-ring 1
439 1BP-18 O-ring 4
440 1BP-21 O-ring 2
441 1BP-12 O-ring 1
442 1BP-14 O-ring 7
443 AS568-211 Hs90 O-ring 1
444 JASO F 404 1016 Hs90 O-ring 1
445 ES-13364-142 Rivet 2
446 RVB-K06-35-13 Relief valve 1
447 H3-016-11 Shuttle valve 1

33
CUT82HR (Applicable S/N is CR9Bxxxxx - )
Drawing of speed valve

34
CUT82HR (Applicable S/N is CR9Bxxxxx - )
Parts list of bracket unit-1

No. Part No. Part name Q’ty

200 CA11147-a Bracket unit 1
205 V-200A V-ring 1
206 CA43900 Lubrication plate 2
207 PT1/8 Grease nipple 1
208 M12X30CS Cap screw 2
209 12SWS Spring washer 2
210 12WS Washer 2
211 CA40628 Key plate 2
212 M16X45 Bolt 4
213 16SPW Spring washer 4
214 16WS Washer 4
215 625X900 Hyd. hose 2
216 CA43665-a-1 Hose clamp 2
217 CA43665-a-2 Hose clamp base 2
218 M12X65 Bolt 4
219 12SPW Spring washer 4
220 12WS Washer 4
221 CA43828 Hose guard 2
222 90NPF25PFO19 Adapter 2
223 90NPF25PFO25 Adapter 2
224 UNF25PFO25 Adapter 2
225 UNF25 Dust cap 2
226 CS30217 Hyd. motor 1
227 CS30217-1 Key 1
228 M12X40 Bolt 4
229 12WS Washer 4
230 CS43658 Pinion 1
231 CA43657-a Pinion fixing plate 1
232 M12X30 Bolt 1
233 PT1/2 Sunk plug 1
234 HC-PF1XPF1-48-a Hyd. connection 2
235 HC-PF1/2XPF3/8-49-a Hyd. connection 2
521 CS30206 HR valve 1
522 M12X60CS Cap screw 3
523 12SWS Spring washer 3
524 1BP-16 O-ring 2
525 CS30252-a Sub plate 1
526 CB41100 Special bolt 2
527 KP-C-05 Bonded seal 4
528 PFO09 Dust plug 3
530 NPF09PFO13 Adapter 2
531 45NPF09PFO09 Adapter 2
532 90NPF09NPF09 Union adapter 2
533 UNF13PFO13 Adapter 2
534 UNF13 Dust cap 2
535 609X420 Hyd. hose 2

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CUT82HR (Applicable S/N is CR9Bxxxxx - )
Drawing of bracket unit-1

36
CUT82HR (Applicable S/N is CR9Bxxxxx - )
Parts list of bracket unit-2

No. Part No. Part name Q’ty

590 206X750 Hyd. hose 1
591 NPF06PFO06 Adapter w/o O-ring 1
592 KP-C-02 Bonded seal 1
593 NPF06 Union tee 1
594 NPF06PFO09 Adapter 1
595 206X500 Hyd. hose 1
596 UNF13PFO13 Adapter 1
597 UNF13 Dust cap 1
598 90NPF06PFO09 Adapter 1
599 PFO13 Dust plug 1
*No.222 has an O-ring (1BP-24).
*No.223 & 224 has an O-ring (1BP-29).
*No.528, 531, 594 & 598 has an O-ring (1BP-14).
*No.530, 533, 596 & 599 has an O-ring (1BP-18).

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CUT82HR (Applicable S/N is CR9Bxxxxx - )
Parts list of bracket cover

No. Part No. Part name Q’ty

240 CA35457 Bracket cover 1
241 CA44250 Side cover 2
242 M14X45 Bolt 10
243 14SPW Spring washer 10
244 14WS Washer 10
245 CA44259 Back cover 1
246 M12X45 Bolt 4
247 12SPW Spring pin 4
248 12WS Washer 4

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Memo

39
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4-1-18, Minato-ku, Kaigan-dori, Osaka, 552-0022 Japan
Tel: 81-(0)6-6576-1268
Fax: 81-(0)6-6576-1280
Email: sales@aiyon.co.jp
http://www.okada-aiyon.com
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