SURFACE J636

REAF.
DEC2001
VEHICLE
400 Commonwealth Drive, Warrendale, PA 15096-0001
STANDARD Issued 1915-08
Reaffirmed 2001-12

Superseding J636 AUG1997

V-Belts and Pulleys

Foreword—This Document has not changed other than to put it into the new SAE Technical Standards Board
Format.

1. Scope—This specification covers standard dimensions, tolerances, and methods of measurement of V-belts
and pulleys for automotive V-belt drives.

2. References—There are no referenced publications specified herein.

3. V-Belt Types—Automotive V-belts are produced in a variety of constructions in a basic trapezoidal shape.
The inside circumference of the V-belt can be a plain straight line or corrugated by means of cogs or notches
for the purpose of increasing the belt(s) flexibility for use with pulleys in the lower proposed diameter. Belts
are to be dimensioned in such a way that they are functional in pulleys dimensioned as described in
subsequent sections.

4. Pulleys—Pulleys are to conform to requirements of Figure 1 and Tables 1A, 1B, 2A, and 2B.

SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely
voluntary, and its applicability and suitability for any particular use, including any patent infringement arising therefrom, is the sole responsibility of the user.”

SAE reviews each technical report at least every five years at which time it may be reaffirmed, revised, or cancelled. SAE invites your written comments and suggestions.

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 SAE J636 Reaffirmed DEC2001

FIGURE 1—V-BELT PULLEY DIMENSIONS

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TABLE 1A—V-BELT PULLEY DIMENSIONS, mm

A
Groove W D d S
Angle Effective Groove Ball or 2K Groove (4)
SAE Recommended(1) Min (deg) Groove Depth Rod Dia 2X Ball(2) Spacing
Size Effective Dia ±0.5 Width Min (±0.013) Extension 2X (3) (±0.38)
6A 57 36 6.3 7 5.558 4.16 1.0 8.00
8A 57 36 8.0 9 7.142 5.63 1.3 10.49
10A 61 36 9.7 11 7.938 3.77 1.5 13.74
11A 70 36 11.2 13 9.525 5.88 1.8 15.01
13A 76 36 12.7 14 11.113 7.99 2.0 16.79
15A 76 34 6.42
Over 102 36 15.2 14 12.700 7.02 0 19.76
Over 152 38 7.56
17A 76 34 8.21
Over 102 36 16.8 15 14.288 8.82 0.5 21.36
Over 152 38 9.38
20A 89 34 11.77
Over 114 36 20.0 18 17.463 12.42 1.0 24.54
Over 152 38 13.02
23A 102 34 15.67
Over 152 36 23.1 21 20.638 16.33 1.5 27.71
Over 203 38 16.94
1. Pulley effective diameters below those recommended should be used with caution, because power transmission and belt
life may be reduced.
2. 2K dimensions are calculated in millimeters.
3. 2X is to be subtracted from the effective diameter to obtain "pitch diameter" for speed ratio calculation.
4. These values are intended for adjacent grooves of the same effective width (W). Choice of pulley manufacture or belt
design parameter may justify variance from these values. The S dimension shall be the same on all multiple groove pul-
leys in a drive using matched belts.

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 SAE J636 Reaffirmed DEC2001

TABLE 1B—V-BELT PULLEY DIMENSIONS, in

A
Groove W D d S
Angle Effective Groove Ball or 2K Groove(3)
SAE Recommended(1) Min (deg) Groove Depth Rod Dia 2X Ball Spacing
Size Effective Dia ±0.5 Width Min (±0.0005) Extension 2X (2) (±0.015)
0.250 2.25 36 0.248 0.276 0.2188 0.164 0.04 0.315
0.315 2.25 36 0.315 0.354 0.2812 0.222 0.05 0.413
0.380 2.40 36 0.380 0.433 0.3125 0.154 0.06 0.541
0.440 2.75 36 0.441 0.512 0.3750 0.231 0.07 0.591
0.500 3.00 36 0.500 0.551 0.4375 0.314 0.08 0.661
11/16 (0.600) 3.00 34 0.597 0.551 0.500 0.258 0.00 0.778
Over 4.00 36 0.280
Over 6.00 38 0.302
3/4 3.00 34 0.660 0.630 0.5625 0.328 0.02 0.841
(0.660) Over 4.00 36 0.352
Over 6.00 38 0.374
7/8 3.50 34 0.785 0.709 0.6875 0.472 0.04 0.966
(0.790) Over 4.50 36 0.496
Over 6.00 38 0.520
1 4.00 34 0.910 0.827 0.8125 0.616 0.06 1.091
(0.910) Over 6.00 36 0.642
Over 8.00 38 0.666
1. Pulley effective diameters below those recommended should be used with caution, because power transmission and belt life
may be reduced.
2. 2X is to be subtracted from the effective diameter to obtain "pitch diameter" for speed ratio calculation.
3. These values are intended for adjacent grooves of the same effective width (W). Choice of pulley manufacture or belt design
parameter may justify variance from these values. The S dimension shall be the same on all multiple groove pulleys in a drive
using matched belts.
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TABLE 2A—MEASURING PULLEY DIMENSIONS, mm

A
d1 Groove W D d d2
Effective Effective Angle Effective Groove Ball or Dia (1) Over
SAE Dia Pulley (deg) Groove Depth Rod Dia Balls or Rods
Size (±0.05) Circumference ±0.15 Width Min (±0.013) (±0.05)
6A 97.03 304.8 36 6.3 7 5.558 101.18
8A 97.03 304.8 36 8.0 9 7.142 102.66
10A 97.03 304.8 36 9.7 11 7.938 100.80
11A 97.03 304.8 36 11.2 13 9.525 102.91
13A 97.03 304.8 36 12.7 14 11.113 105.02
15A 97.03 304.8 34 15.2 14 12.700 103.45
17A 97.03 304.8 34 16.8 16 14.288 105.24
20A 121.29 381.0 34 20.0 18 17.463 133.06
23A 121.29 381.0 34 23.1 21 20.638 136.96
1. d 2 dimensions are calculated in millimeters.

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 SAE J636 Reaffirmed DEC2001

TABLE 2B—MEASURING PULLEY DIMENSIONS, in

A
d1 Groove W D d d2
SAE Effective Effective Angle Effective Groove Ball or Dia Over
Size Dia Pulley (deg) Groove Depth Rod Dia Balls or Rods
US (±0.002) Circumferenc ±0.15 Width Min (±0.0005) (±0.002)
e
0.250 3.820 12.000 36 0.248 0.276 0.2188 3.984
0.315 3.820 12.000 36 0.315 0.354 0.2812 4.042
0.380 3.820 12.000 36 0.380 0.433 0.3125 3.974
0.440 3.820 12.000 36 0.441 0.512 0.3750 4.051
0.500 3.820 12.000 36 0.500 0.551 0.4375 4.134
11/16 (0.600) 3.820 12.000 34 0.597 0.551 0.5000 4.078
3/4 (0.660) 3.820 12.000 34 0.660 0.630 0.5625 4.148
7/8 (0.790) 4.775 15.000 34 0.785 0.709 0.6875 5.247
1 (0.910) 4.775 15.000 34 0.910 0.827 0.8125 5.391

5. V-Belt Measurement—Belt length and SAE size are defined by using effective length and rideout as
measured in standard pulleys. These are determined by use of a measuring fixture comprised of two pulleys
of equal diameter, a method of applying force, and a means of measuring the center distance between the two
pulleys. One of the two pulleys is fixed in position while the other is movable along a graduated scale. The
fixture is shown schematically in Figure 2. Specifications for measuring pulley dimensions are given in Tables
2A and 2B and Figure 3.

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FIGURE 2—DIAGRAM OF A FIXTURE FOR MEASURING V-BELTS

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FIGURE 3—MEASURING PULLEY DIMENSIONS

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5.1 Length—To measure the length, the belt is placed on the measuring fixture at the force shown in Tables 3A
and 3B, and rotated around the pulleys at least two revolutions of the belt to seat the belt properly in the pulley
grooves and to divide the total force equally between the two strands of the belt. The mid-point of the center
distance travel of the movable pulley defines the center distance and will be measured through one revolution
of the belt minimum after the two seating revolutions. The belt effective length is equal to two times the center
distance plus the effective pulley circumference. Standard belt center distance tolerances are shown in Tables
4A and 4B.

TABLE 3A—MEASURING CONDITIONS AND RIDEOUT, SI UNITS

Total Rideout (1)
SAE Size Measuring Rideout(1) Tolerance
Metric Force, N mm mm
6A 222 0.8 ±0.8
8A 222 0.8 ±0.8
10A 267 1.5 ±1.1
11A 267 1.0 ±1.1
13A 267 1.5 ±1.1
15A 267 2.3 ±1.1
17A 356 2.3 ±1.1
20A 445 2.3 ±1.1
23A 534 2.3 ±1.1
1. The belt rideout, as measured along the circumference of the belt, must fall
within the specified tolerance at all points with the exception of measurements
at points of dimension variations inherent to the manufacturing process or prod-
uct such as material splices, belt identifications, etc.

TABLE 3B—MEASURING CONDITIONS AND RIDEOUT, U.S. CUSTOMARY UNITS

Total Rideout (1)
SAE Size Measuring Rideout (1) Tolerance
In Force, lb in in
0.250 50 0.031 ±0.031
0.315 50 0.031 ±0.031
0.380 60 0.060 ±0.045
0.440 60 0.040 ±0.045
0.500 60 0.060 ±0.045
11/16 (0.600) 60 0.090 ±0.045
3/4 (0.660) 80 0.090 ±0.045
7/8 (0.790) 100 0.090 ±0.045
1 (0.910) 120 0.090 ±0.045
1. The belt rideout, as measured along the circumference of the
belt, must fall within the specified tolerance at all points with the
exception of measurements at points of dimension variations
inherent to the manufacturing process or product such as mate-
rial splices, belt identifications, etc.

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TABLE 4A—STANDARD BELT CENTER DISTANCE TOLERANCES, mm

Belt Length Tolerance on Center Distance
1270 and less ±3.0
Over 1270–1524, incl. ±4.1
Over 1524–2032, incl. ±4.8
Over 2032–2540, incl. ±5.6

TABLE 4B—STANDARD BELT CENTER DISTANCE TOLERANCES, in

Belt Length Tolerance on Center Distance
50 and less ±0.12
Over 50–60, incl. ±0.16
Over 60–80, incl. ±0.19
Over 80–100, incl. ±0.22

5.2 Rideout—The rideout standard and rideout tolerance are shown in Table 3. The rideout of a belt section is
determined by measuring from a straight edge across the top of the belt to the rim of the measuring pulley, as
shown in Figure 4.

FIGURE 4—MEASURING BELT RIDE

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5.3 Matched Belt Sets—For V-belts used in sets of two or more for a general application, the difference in center
distance between the belts cannot exceed the values shown in Table 5.

TABLE 5A—MAXIMUM CENTER DISTANCE

DIFFERENCE FOR BELTS IN A SET, mm
SAE Size
6A 0.8
8A 0.8
10A 1.0
11A 1.0
13A 1.0
15A 1.5
17A 1.5
20A 1.5
23A 1.5

TABLE 5B—MAXIMUM CENTER DISTANCE

DIFFERENCE FOR BELTS IN A SET, in
SAE Size
0.250 0.03
0.315 0.03
0.380 0.04
0.440 0.04
0.500 0.04
11/16 (0.600) 0.06
3/4 (0.660) 0.06
7/8 (0.790) 0.06
1 (0.910) 0.06

6. Standard Lengths—Standard lengths up to and including 2032 mm (80 in) are to be 12.7 mm (1/2 in)
increments. Standard lengths over 2032 mm (80 in) up to and including 2540 mm (100 in) are to be 25.4 mm
(1 in) increments without fractions.

PREPARED BY THE SAE BELT DRIVE COMMITTEE

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Rationale—The changes to this document are those made to comply with the SAE Electronic Capture
Guidelines Format.

Relationship of SAE Standard to ISO Standard—Not applicable.

Application—This SAE Standard covers standard dimensions, tolerances, and methods of measurement of
V-belts and pulleys for automotive V-belt drives.

Reference Section—There are no referenced publications specified herein.

Developed by the SAE Belt Drive Committee

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