Schedule of Technical Data For Belt Conveyors: Description Unit BC-001 BC-002

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COAL RECLAIMING SYSTEM Rev-0 Dt.

03-10-2017
Ref. No: AEIN/ESSAE/RO/142
A.E AUTOMOTION PVT. LTD.

SCHEDULE OF TECHNICAL DATA FOR BELT CONVEYORS


DESCRIPTION UNIT BC-001 BC-002
GENERAL DATA
Horiz.Distance Mts 200.00 11.50
Belt Width mm 1600 1600
Conv. Lift Mts 27.00 2.40
Tripper Lift Mts 0.00 0.00
Belt Inclination - Max Deg 16.00 16.00
Belt Speed M/Sec 6 6
Capacity (Rated / Design) TPH 4000.00 4000.00
Material Handled - Coal Coal
Max. Lump Size mm Max.50 mm Max.50 mm
Min Bulk Density Kg/m³ 800 800
Max Bulk Density Kg/m³ 1000 1000
Surch. Angle Deg 20 20

MOTOR:
Type Of Motor TEFC SQUIREEL CAGE INDUCTION MOTOR

Selected Motor Power KW 550 160

Voltage V 6600 415


Frame size - During Detailing
Speed RPM 1480 1480
Type of Starting - DOL DOL
Protection Class - IP:55 IP:55
Insulation Class - F F
Driven Equipment -
Type of Driven Equipment - Drive Pulley Drive Pulley
Ambient Temp. °C 40 40
Duty - 24Hrs/Day 24Hrs/Day
Holdback Requirement - Yes YES
Gear Ratio - 8 8
Type of Lubrication - OIL OIL
Qty No. 1 1

BELT:
Belt Width mm 1600 1600
Type - EP EP
No.of Ply - 4 4
Belt Rating - 1250 1250
Top cover Thk. mm 5 5
Bottom cover Thk. mm 2 2
Grade - FR FR

DRIVE / HEAD PULLEY:


Shell Dia mm 630 630
Face width mm 1800 1800
Shell Thickness mm 16 12
Angle of Wrap Deg 210 210
Bearing type - SELF-ALIGINING SPHERICAL ROLLER BEARING
Bearing centers m 1.05 1.05
Shaft Material - C-40 / EQUIVALENT
Pulley Material - CARBON STEEL
Bearing Life Hrs 30000 30000
Lagg-Thk. mm 12 10
Lagg-type HERRINGBONE GROVE RUBBER
Pulley Crowning - N.A. N.A.
Qty- Pulley No. 1 1
P.Block - DOUBLE LABYRNTH SEAL
Bearing Dia mm 200 125

Page 1 of 3
COAL RECLAIMING SYSTEM Rev-0 Dt. 03-10-2017
Ref. No: AEIN/ESSAE/RO/142
A.E AUTOMOTION PVT. LTD.

SCHEDULE OF TECHNICAL DATA FOR BELT CONVEYORS


DESCRIPTION UNIT BC-001 BC-002
Qty - Bearings No. 2 2

TAIL PULLEYS/TAKE UP PULLEY:


Shell Dia mm 500 500
Face width mm 1800 1800
Shell Thickness mm 12 10
Angle of Wrap Deg - -
Bearing centers mm 1.05 1.05
Shaft Material - 0
Bearing Life Hrs 30000 30000
Lagg-Thk. mm 10 6
Lagg-type PLAIN RUBBER LAGGING
Pulley Crowning - N.A. N.A.
Qty- Pulley No. 2 1
Bearing - FAG / DODGE / NTN EQUAL MAKE
P.Block - DOUBLE LABYRNTH SEAL
Bearing Dia mm 135 110
Qty - Bearings No. 4 2

SNUB PULLEYS:/BEND PULLEYS


Shell Dia mm 500 500
Face width mm 1800 1800
Shell Thickness mm 10 10
Angle of Wrap Deg 30 30
Bearing centers mm 1.05 1.05
Shaft Material - EN-8 / EQUIVALENT EN-8 / EQUIVALENT
Bearing Life Hrs 30000 30000
Lagg-Thk. mm 10 10
Lagg-type PLAIN LAGGING PLAIN LAGGING
Pulley Crowning - N.A. N.A.
Qty- Pulley No. 3 1
DOUBLE LIP SEAL / DOUBLE LIP SEAL /
P.Block -
LABYRINTH SEAL LABYRINTH SEAL
Bearing Dia mm 125 100
Qty - Bearings No. 6 1

IDLERS:
CARRYING IDLERS
No.of Rolls No. 3 3
Troughing Angle Deg 45 45
Roll dia mm 152.4 152.4
Bearing dia mm 30 30
Spacing mm 1500 1500

IMPACT IDLERS
No.of Rolls No. 3 3
Troughing Angle Deg 45 45
Roll dia mm 152.4 152.4
Bearing dia mm 30 30
Spacing mm 400 400

SA CARRYING IDLERS
No.of Rolls No. 3 3
Troughing Angle Deg 45 45
Roll dia mm 152.4 152.4
Bearing dia mm 30 30
Spacing mm 30000 30000

RETURN IDLERS
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COAL RECLAIMING SYSTEM Rev-0 Dt. 03-10-2017
Ref. No: AEIN/ESSAE/RO/142
A.E AUTOMOTION PVT. LTD.

SCHEDULE OF TECHNICAL DATA FOR BELT CONVEYORS


DESCRIPTION UNIT BC-001 BC-002
No.of Rolls No. 1 1
Troughing Angle Deg 0 0
Roll dia mm 152.4 152.4
Bearing dia mm 30 30
Spacing mm 3000 3000

SA RETURN IDLERS
No.of Rolls No. 1 1
Troughing Angle Deg 0 0
Roll dia mm 152.4 152.4
Bearing dia mm 30 30
Spacing mm 30000 30000

SCRAPERS:
Primary Head Scraper - Sprung bladed type
Secondary Head Scraper - Sprung bladed type
Return Belt Scraper - AE OWN MAKE V-PLOUGH SCRAPER

SAFETY SWITCHES:

PULL WIRE SWITCH:


Type - 2NO + 2NC 2NO + 2NC
Span Mts 30 30
Pull cord Wire Mts Provided Provided
Qty No. 2 2

BELT DRIFT SWITCH:


Type - 2NO + 2NC 2NO + 2NC
Span Mts 30 30
Qty No. 2 2

ZERO SPEED SWITCH:


Type - Proximity type Proximity type
Qty No. 1 1

CHUTE BLOCK SWITCH:


Type - Limit switch type
Qty No. 1 1

Provided at Feed Points 10 mm THK with 8mm Sailhard /


SKIRT BOARD:
Tiscral Liner
Length of Skirt Board per feeding point Mts 3 3
No of Loading Points Nos. 2 1

HOOD COVER: NA

At sliding surfaces: 8 mm thick Sailhard / Tiscral Liner / At Non-


CHUTE & CURTAIN:
sliding surfaces: 10 mm thick MS Plate as per IS: 2062

TAKE UP ARRGT VGTU SCREW

DESIGN BASIS IS / ISO / BS

WALKWAYS Double side 800mm walkway

GANTRY TYPE Open Open

STRINGER & SHORT POSTS Provided as per design requirment


PAINTING As Per industrial standard
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