Replacing Scrubbing Media Heater Jacket Setup: AS™-Series

REPLACING SCRUBBING MEDIA HEATER JACKET SETUP
When deposits are visible 75% of the way up the

housing, the scrubbing media needs to be replaced. SHOULDER
SCREW
1. Unscrew thumbscrew on bottom of housing.
2. Swing yoke to one side. JACKET AS™-Series

3. Separate housing and bottom cap as an assembly Ammonia Scrubber
YOKE
fro top cap.
4. Remove spring and top screw. User Manual

5. Remove old media and dispose of properly
(housing may be rinsed with soapy water to
clean).
6. Fill housing with 135cc of berl saddles (tap hous-

ing to allow material to settle).
7. Replace stainless steel screen on top of berl sad-

THUMB SCREW
dles.
8. Pour 65cc of scrubbing media.

Power supply connection for heater jacket
9. Replace stainless steel screen on top of media.
1. Connect 115/230 VAC power supply to wires on
10.Replace spring on top of screen. scrubber (note: white wire must be capped with
wire nut since voltage is present when heater is
11.Clean o-rings on shell and inside top manifold energized in 230 VAC operation).
(replace if necessary).
2. Allow heater jacket to run for 15-20 minutes be-
12.Place center tube into o-ring seal in top cap. fore starting sample flow (heater is equipped with
13.Push and twist to seal housing around o-ring. thermocouple and thermostat to regulate heater).
14.Replace yoke and tighten thumbscrew finger tight

(do not over-tighten).
PERMA PURE LLC
WARNING! P.O. Box 2105

8 Executive Dr
DO NOT over-tighten the thumbscrew. Doing Toms River, NJ 08754 USA
so may cause the housing to crack.
Phone: 732-244-0010
Goggles and Gloves should be worn when re- Fax: 732-244-8140
placing media E-mail: info@permapure.com
Website: www.permapure.com
CAUTION: Allow unit to cool before handling
AS™ is a trademark of Perma Pure LLC
Original Instructions ¦ Bulletin # 250 PERMA PURE
Principle of Operation Mounting Arrangement Performance
AS°-Series Ammonia Scrubbers remove ammonia
The ammonia scrubber performance varies de-
from a gas stream to protect analyzers and sample
pending on the concentration of ammonia and
lines from clogging due to the formation of ammo-
flowrate of the gas sample. At a flowrate of 1 lpm
nium salts.
and 1 ppm of ammonia, media should last 40,000
hours.
Ammonia reacts with phosphoric acid, forming
ammonium phosphate. This relatively high melting
point salt immediately deposits inside the ammonia
scrubber, removing it from the gas stream. The
reaction is quite selective, and does not affect the BURL
concentrations of other gases in the stream. SADDLES
& MEDIA
YOKE
Mount scrubber in a vertical orientation using the angle
bracket provided. Connect gas sample lines to the labeled
inlet and outlet ports. Be sure to connect sample inlet to
port marked “IN” on the scrubber housing
Ammonia Scrubber Specifications THUMB SCREW
Material of Polysulfone Stainless Steel

Phosphoric acid is very hydroscopic so it will draw Construction
water from the gas stream, creating some liquid Pressure 30 psig 100 psig
phosphoric acid solution in the bottom of the
REPLACEMENT PARTS
scrubber. To avoid excess liquid formation, the Temperature 120°C 150°C *
scrubber should be heated, either by installation in Port size 1/4” NPT 1/4” NPT
a heated enclosure or by using a heated scrubber. Part Number Description
Operating -20°C to 40°C Ambient Temp.
Environment 0-95% RH AS-200-08-PSH Stainless steel top & bottom
The AS-Series proprietary scrubber media has
Power 30W @ 115V ±10% with polysulfone shell
been formulated for continuous operation. Its life
or 230V ±10%
expectancy is dependent upon the sample flow AS-200-08-SSH Stainless steel top & bottom
with stainless steel shell
rate and ammonia concentration in the gas stream. * When thumbscrew is replaced with SST hex bolt.
It is very selective in its reactions with the gas, AS-200-3 O-ring replacement set
This equipment is to be installed & operated by trained personnel,
removing only ammonia, It is also a very safe, sta- AS-200-08-EB 1L (15 fillings) replacement burl
with sufficient command of the English language to clearly under-
ble chemical to handle and store. stand the instructions & safety warnings.
saddles and media

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REPLACING SCRUBBING MEDIA HEATER JACKET SETUP

When deposits are visible 75% of the way up the

2. Swing yoke to one side. JACKET AS™-Series

4. Remove spring and top screw. User Manual

6. Fill housing with 135cc of berl saddles (tap hous-

7. Replace stainless steel screen on top of berl sad-

8. Pour 65cc of scrubbing media.

14.Replace yoke and tighten thumbscrew finger tight

PERMA PURE LLC

WARNING! P.O. Box 2105

Ammonia Scrubber Specifications THUMB SCREW

Material of Polysulfone Stainless Steel

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