InspectThis 2014-Summer PDF
InspectThis 2014-Summer PDF
InspectThis 2014-Summer PDF
“C
a rry a can as to why the coating did not cure. He
of MEK said he was out of the recommended
(methyl solvent so he used MEK because MEK will
ethyl ketone) and you work with any coating. A call to the coating
won’t have to worry manufacturer revealed that MEK was not
about having the right compatible with this coating and would
thinner because MEK will indeed interfere with the curing.
thin almost anything.” This was another example of the myth
We often hear someone make a remark of MEK as a universal solvent. As coating
similar to this regarding one thinner or inspectors, it is our responsibility to ensure
another. Many applicators believe these that the correct solvents are used and in the thinning
statements. proper amount. Unfortunately this project is required
I was inspecting some tanks that were was “hold point inspection” rather than on all coatings and is critical when mixing
being coated in a contractor’s facility before “full time inspection” and the material had and thinning co-reactant type coatings.
being shipped to their final destination. been mixed when I was not scheduled to be Co-reactant coatings must be mixed in
Things had been going pretty well with the on the job. The uncured coatings had to be the proper ratio as directed by the coating
specified degree of blast cleanliness and removed and the tanks repainted. This cost manufacturer. If the ratio is off, the coating
profile being achieved, and the coatings the contractor a percentage of his profit will not cure properly and will not have its
being applied properly with satisfactory and could have easily been prevented if the intended characteristics.
cure. Then I received a call from the shop applicator had received the proper training Even though mixing and thinning of
reporting that the last couple of tanks that on mixing and thinning of the coatings. I a coating may seem like a simple task that
had been topcoated three days ago were have experienced this same type of situa- is not all that important to the untrained
still tacky. I made the trip to the shop and tion on numerous projects over the years. If individual, it can make the difference
checked the tanks in question. Sure enough, applicators do not receive the proper train- between a successful outcome or a major
the topcoat was still tacky and had not ing, we cannot expect them to do the job problem for the contractor and owner.!
cured properly. In questioning the appli- correctly.
cator I asked if he had reduced the coating Most often it is the least trained appli-
as directed in the manufacturer’s product cator on the crew who is charged with the IN THIS ISSUE...
data sheet (PDS). He indicated that he had responsibility of mixing and thinning the
reduced it 10% as called for in the PDS. I coatings before application. Due to this lack From the Chairman........................................... 1
then asked if he used the solvent called for of training, mistakes are often made that can
in the PDS. His answer solved the mystery cause coatings failures. Proper mixing and Safety in Abrasive Blasting and Painting... 2
Coatings Resources........................................ 10
2 InspectThis! Summer 2014
I
do not often read about safe working user from breathing in harmful particulates within the blast hood keeps the particu-
practices in the protective coating indus- such as silica sand, coal slag, and copper lates out and provides clean, breathable air.
try but safety measures are critical when slag. Quartz and metal particulates can be Breathing air must meet Grade D require-
preparing and coating a substrate. present, depending on the selected abrasive, ments as defined by the Compressed Gas
Let’s start with the basics: compressed and all are pulverized into a fine dust Association.
air for breathing. Abrasive blasting requires capable of being ingested by the user and When using diesel- or gasoline-driven
an air supply and blast hood to prevent the those in close proximity. Positive pressure compressors, carbon monoxide (CO)
monitors and CO alarms are required to
be installed within the system to monitor
the quality of the air and warn the user
when excessive levels of CO are present.
Compressors should have high-temperature
alarms that sound when the unit is overheat-
ing, since overheating can produce CO.
The use of respirators is common,
but for them to be effective and safe, the
user must be tested for respirator fit and
pulmonary function. A respirator fit test
performed by a competent professional will
ensure that the user is wearing the correct
size and type of respirator for the task. Every
face is different and each user needs the best
fit available to keep out harmful vapors and
particulates. A pulmonary function test is
performed to ensure the individual has the
lung capacity to breathe through a respira-
tor. Cases are documented where deaths
are caused by breathing difficulty and resis-
tance during respirator use.
Hoses should always be in good condi-
tion and free of holes, dry rot, and weak
areas. Paint lines should be rated for the
pressures they carry, and fittings should
be checked for tightness prior to each use.
Air hoses should be used in combination
with whip checks and safety pins. Gaskets
need to be checked regularly during a visual
inspection prior to use. Since air hoses and
paint lines are used in combination with
valves, valves should be checked to ensure
they have handles in good condition and
function properly.
Summer 2014 InspectThis! 3
While abrasive blasting and painting, Training for operating equipment such Working at heights encompasses
long-sleeved shirts, pants, gloves, and steel- as manlifts, scissor lifts, forklifts, and cranes ladders, scaffolding, manlifts, and person-
toe shoes or boots are required in addition is a requirement. Personnel who operate nel baskets. Fall protection equipment and
to respirators and blast hoods. Painting and this equipment must be properly trained to training for its proper use are required
blasting involve high pressures and impact do so and able to demonstrate correct use for all personnel working at heights
with surfaces. Additionally, some paints and of each type of equipment. Manlifts and above 6 ft (1.8 m). Anchors must support
thinners can cause severe burns, so protec- forklifts are common in blasting and paint- a minimum specified weight, harnesses
tive clothing should always be worn to ing operations and can put personnel at risk must be positioned correctly on the wearer
EveryMission 1/18/07 9:47 PM Page 1
prevent contact with exposed skin. when used improperly. to prevent damage, and this equipment
a SPYfor
every mission
When working within a confined Inspect Any Metal Surface Coating
For pipes, tanks or any coated contoured
space that involves blasting and paint-
surface in the field or inside your manufacturing
ing, individuals must be familiar with the facility, we simplify coating integrity testing
associated hazards of this work. Limited with our full line of SPY® portable and
means of access and egress, explosive permanent Holiday Detectors.
atmospheres, and small, confined areas
are just a few possible hazardous scenarios. SPY® Model 780, 785 and 790
Portable Holiday Detectors
Lighting should be explosion proof, and
• New ergonomic design
adequate ventilation to exhaust harmful
vapors and introduce fresh air are absolute • Pipe coating inspections up to 60”
musts. Confined space training will help • Extremely durable
individuals understand the requirements • Infinite voltage setting on the fly
for working within such areas.
Workers must be familiar with who will
provide rescue if needed and how to contact
them. Response to emergency situations SPY® Wet Sponge Portable
should be planned in advance, with as much
Holiday Detectors
rescue equipment as possible available on
• No belts, lightweight, fast set up
site. Ropes, rescue harnesses, first aid kits, • Sponge roller speeds large flat
Compact,
and a backboard are some common items to lightweight surface area inspections
include. Continuous atmospheric monitor- wet sponge • Interchangeable flat or roller sponge
holiday
ing is crucial to determine dangerous and detectors
explosive levels of poisonous gas, toxic
vapors, and low oxygen content. A hole
watch must be provided at the entrance, and SPY® In-Plant
workers entering the area must be recorded Holiday Detector Systems
and maintained in real time so that every- • Custom designed to streamline
one is accounted for. manufacturing
Fire extinguishers should be readily • From pipecoating inspections to
Reliable continuous inspections
available near combustible materials and
on the assembly line
large flat surfaces
equipment that could produce a spark.
Workers should ensure that enough fire For more details on SPY® products and our complete line of SPY® Holiday
extinguishers are present, that they are Detection Equipment visit our website @ www.picltd.com.
inspected regularly, and that personnel are PIPELINE INSPECTION COMPANY, LTD.
PH: (713) 681-5837 • FAX: (713) 681-4838
trained in their use.
4 InspectThis! Summer 2014
should be inspected daily prior to each use and working beneath the elevated work area
to identify defects such as frayed stitching, since dropped objects are common during
tears, etc. When a worker is required to this work.
move around at heights above 6 ft, 100% Ladders should always be on level
tie-off should be maintained, which requires surfaces, and tied off or heeled when
two lanyards to comply. The lanyards workers are standing on them. Ladder selec-
should always be fastened and the anchor tion is equally important. Single, extension,
point checked to ensure it can support the and folding ladders all have different uses.
shock load. The area below should be barri- Scaffolding should be erected and inspected
caded to prevent personnel from walking by competent personnel, with inspections
C
oatings and cathodic protection unwarranted. Thus, under many condi- 1. Application of coatings needs to be
(CP) have often stood on opposite tions, the combination of both systems done in the best possible manner, with
sides of the fence as mutually actually provides better, more reliable, and, excellent surface preparation. Poor applica-
exclusive and opposing approaches to in many cases, less costly corrosion protec- tion and poor surface preparation can only
corrosion protection. Proponents of tion. lead to coating failure under the influence
coatings are often on one side discounting In the case of coatings for use with CP, of cathodic current by either hydrogen or
the advantages of CP and claiming that a it is necessary to use those coatings that are electroendosmotic blistering.
good, well-applied coating is the only neces- based on the impervious coating concept. 2. For the coatings to be effective, they must
sary protection for steel. On the other side This is because wherever coatings are used be highly dielectric and must maintain such
are proponents of CP, who often claim that in connection with CP, they generally must dielectric properties over their entire life.
any immersed or buried metal structure can be either immersed or in moist underground 3. Coatings must be highly chemical-resis-
best be protected by a well-engineered CP conditions. Without immersion or moisture, tant, particularly toward alkalies, because of
installation. In some conditions, both sides the CP mechanism will not operate properly. the strong buildup of hydroxyl ions by the
may be correct in their assertions. However, The impervious coating concept cathodic current. Any coatings that have
under many more commonly occurring requires the coating to be relatively imper- even a small tendency to saponify, or which
conditions, the ideal corrosion protection vious to the transfer of moisture, oxygen, contain pigments that are alkali reactive,
is actually a combination of both protection air, and the various ions that may be in should not be used.
concepts. contact with the coating. Also, it must 4. Coatings should have a low moisture
CP and coatings are both engineer- be resistant to the passage of electrons or absorption and a low moisture transfer rate,
ing disciplines with the primary purpose of electric current so that it forms an imper- in addition to being di-electric, in order
mitigating and preventing corrosion.1Each vious film over the surface to be protected. to prevent hydrogen blistering under the
process is different. CP prevents corrosion The coating is not fully impervious to cathodic current.
by introducing electrical currents from moisture vapor. Each coating material has 5. Optimum coating thickness is essential in
external sources to counteract the normal a moisture vapor transfer rate characteris- order to act as a longtime barrier and insula-
electrochemical corrosion reactions. tic of that particular material. Nevertheless, tor for the cathodic current. Each coating
Coatings form a barrier to prevent the the coatings used in connection with CP are has its own optimum thickness. However, in
flow of corrosion current between the much more impervious than those types of general, it can be stated that the thicker the
naturally occurring anodes and cathodes coatings used in atmospheric exposures. coating (based on its own inherent proper-
or within galvanic couples. Each of these ties), the better the results when used with
processes has been successful in its own CP.
right. Coatings by far represent the most 6. It is indicated that antifouling coatings
widespread method of general corrosion using alkali-resistant resins and pigments,
prevention. CP, however, has protected applied over a proper dielectric coating, are
hundreds of thousands of miles of pipe and not affected by the application of CP poten-
acres of steel surface subject to buried or tials.
immersion conditions. 7. From all evidence, indicated from actual
As corrosion protection has become tests as well as field installation, the cathodic
more critical, and all types of metal struc- potential, where used in connection with
tures more valuable, a marriage of the two coatings, should be below –1 V, and the
corrosion prevention systems has naturally optimum potential is –0.085 V.
The boot-topping of large tankers is an area
occurred. Experience has shown that If these factors are taken into consider-
where the combination of coatings and CP has
damage to organically coated structures is proven advantageous. ation, the results of both laboratory testing
almost unavoidable during construction and actual use of the combined system
and service. Breaks or holidays in coatings To obtain maximum corrosion resis- indicate that maximum corrosion protec-
expose metal surfaces to corrosion, particu- tance from the combination of coatings and tion can be obtained through the use of
larly in underground or immersion service. CP, a number of factors, which have a basic coatings and CP. !
Attempts to eliminate all coating holidays influence on their combined effectiveness,
drastically increases costs and are usually must be taken into consideration.
Reference
1. C.G. Munger, R.C. Robinson, “Coatings and Cathodic Protection,” MP 7 (1981).
6 InspectThis! Summer 2014
N
ACE International has announced environmental and physical impact of mented in partnership with the Services
the commencement of its new corrosion-related failure. This study will have offered a 40:1 return on investment,
global study on costs related to explore direct and indirect costs of corro- on average. The congressional study also
corrosion. The initiative seeks to deter- sion to several industry sectors around the spurred Congressional support for the
mine the financial and societal impact of world and identify ways to save as much as launch of the world’s first undergraduate
corrosion on industry sectors, including thirty percent of those costs.” degree in corrosion at The University of
infrastructure, manufacturing, utilities, A 2002 study funded by Akron in Akron, Ohio.
transportation, and government. Congress with oversight by the “This study is an essential study for
The two-year study, led by NACE and Federal Highway Administration and industry stakeholders and government
supported by industry partners worldwide, support from NACE provided broad worldwide,” says Bob Chalker, NACE
is now underway. Elaine Bowman, NACE research into direct and indirect costs for chief executive officer. “It will be the most
past president, is managing the effort. The U.S. industry sectors. The 2002 report, comprehensive study to look at costs associ-
U.S. DoD Corrosion Policy and Oversight titled “Corrosion Costs and Preventive ated with the impact of corrosion and the
Office will provide technical support for the Strategies in the United States,” includes resulting data will contribute to future
global study. results indicating that the annual estimated project plans, regulations, education, and
“Corrosion is an inevitable, but direct cost of corrosion in the United States more.”
controllable process that can result in was $276 billion. The study led Congress to NACE will provide periodic updates on
destructive, even catastrophic incidents develop a Corrosion Policy and Oversight the progress of the new global cost of corro-
when not properly prevented and managed,” Office within DoD. sion study in NACE publications, press
says Bowman. “Costs associated with corro- The DoD Corrosion Office has demon- releases, and at www.nace.org. !
sion control include direct expenses like strated that the technology demonstration
repair and replacement of assets, or the projects that it has funded and imple-
Get This!
C
harles Koenig of MCS Inspections
Group, a NACE International-
certified Coating Inspector, is the
winner of this issue’s drawing for a free
Coating Inspector Program (CIP) course.
Based in Paso Robles, California, Koenig is
currently certified to CIP Level 1.
NACE Members:
Download this standard for free at www.nace.org/nacestore!
10 InspectThis! Summer 2014
Coatings Resources
NACE International Technical Committees Need You!
• Help influence industry standards. • Exchange technical information. • Strengthen your leadership skills.
As a NACE International member, you can sign up online to join a committee—go to the NACE Committees section at www.nace.org to join an STG or
TEG. Contact the chair of a TG to indicate interest in that type of committee.
Types of Committees
• Specific Technology Groups (STGs) • Task Groups (TGs) • Technology Exchange Groups (TEGs)
TECHNICAL COMMITTEES
Committee Description Scope/Assignment
STG 02 Coatings and Linings, Protective: Atmospheric Scope: Determine uses, application, and performance of coatings for
atmospheric service. Atmospheric service denotes industrial and commer-
cial equipment, architectural structures, and bridges.
TG 030 Coating Conductance
TG 146 Coatings, Thermal-Spray Assignment: Review and revise joint standard NACE No. 12/AWS C2.23M/
SSPC-CS 23.00, “Specification for the Application of Thermal Spray
Coatings (Metalizing) of Aluminum, Zinc, and their Alloys and Composites
for the Corrosion Protection of Steel.”
TG 148 Threaded Fasteners: Coatings for Protection of Assignment: Revise NACE Publication 02107, “Coatings for Protection of
Threaded Fasteners Used with Structural Steel, Piping, Threaded Fasteners Used with Structural Steel, Piping, and Equipment.”
and Equipment
TEG 192X Coating Industry Problems Confronting Owners and Assignment: To provide a format for handling problems and issues that
Contractors affect the owner and contractor utilizing coatings. Problems and issues
may include hazardous waste, volatile organic compounds, applicator
training, federal and state regulations, and others that may develop.
TG 251 Review and Revise or Reaffirm SP0109-2009
TEG 255X Coatings, Thermal-Spray for Corrosion Protection Assignment: Exchange of information regarding thermal-spray coatings
(TSCs) used for corrosion protection.
TG 260 Review of NACE Standard TM0304-2004 Assignment: Review and revise as necessary the test methods in NACE
Standard TM0304.
TEG 311X Threaded Fasteners: Coatings and Methods of Assignment: Share information concerning, and discuss effective methods
Protection for Threaded Fasteners Used with for, corrosion control of fasteners used with structural, piping, and equip-
Structural Steel, Piping, and Equipment ment connections.
TG 312 Offshore Platform Coatings for Atmospheric and Assignment: Review and revise as necessary the test methods in NACE
Splash Zone New Construction Standard TM0404.
TG 340 Offshore Coating Condition Assessment for Assignment: Develop a standard practice addressing a standard method
Maintenance Planning and grading system to assess the in-service condition of offshore coatings.
Provide direction regarding the use of assessment data in managing
maintenance painting programs. The documented process will serve as
an aid in the planning, budget, and execution of offshore maintenance
programs.
TEG 346X Offshore Coatings: Laboratory Testing Criteria Assignment: Review and critique laboratory testing methods designed to
predict performance in an offshore environment. Assess test variables and
gather data needed to improve industry standard techniques.
TEG 399X Evaluation, Testing, and Specifying Coating Materials for Assignment: Exchange information, create a task group for state-of-the-art
Elevated Temperatures for Insulated and Uninsulated report, followed by formation of a task group to write a standard practice, and
Service sponsor symposium.
TG 415 Review and Revise as Necessary NACE Standard Assignment: Review and revise if necessary NACE Standard RP0281-2004,
RP0281-2004 “Method for Conducting Coating (Paint) Panel Evaluation Testing in
Atmospheric Exposures.”
TG 422 Coatings for Elevated-Temperature Insulated or Assignment: To write a state-of-the-art report.
Noninsulated Exterior Service
TEG 424X Liquid-Applied Insulative Coatings for Atmospheric Assignment: To discuss issues of spray-applied insulative coatings for
Service at 0 to 375 °F elevated-temperature exterior surfaces.
TEG 428X Hot-Dip Galvanizing for Steel Corrosion Protection Assignment: To discuss and furnish technical information on the process
of hot-dip galvanizing and its use as a corrosion protection system for steel
fabrications as well as the inspection of hot-dip galvanized coatings with
other corrosion protection systems.
TG 477 Test Methods for Determining True Insulation Value of Assignment: To write a standard to determine thermal conductivity of liquid
Liquid Insulative Materials Applied on Steel Surfaces from applied insulative materials.
80 °F to 275 °F
Summer 2014 InspectThis! 11
Coatings Resources
Committee Description Scope/Assignment
STG 03 Coatings and Linings, Protective: Immersion and Scope: Determine effectiveness, performance criteria, and quality needs
Buried Service of immersion coatings and lining materials used in immersion service.
TG 009 Fiberglass-Reinforced Plastic Linings for Aboveground Assignment: To develop a standard practice for installing fiberglass-reinforced
Storage Tank Floors plastic linings within aboveground storage tanks.
TG 031 Pipeline Coating, Plant-Applied Fusion-Bonded Epoxy: Assignment: To update and revise NACE Standard RP0394-2002,
Review of NACE Standard RP0394 “Application, Performance, and Quality Control of Plant-Applied, Fusion-
Bonded Epoxy External Pipe Coating.”
TG 034 Pipeline Coatings, External: Gouge Test Assignment: To write a test method and criteria for evaluation of gouge resis-
tance of a particular coating.
TG 037 Pipelines, Oilfield: Thermoplastic Liners Assignment: To review and revise NACE Standard RP0304-2004 as neces-
sary.
TG 141 Coatings and Linings over Concrete for Chemical Assignment: To update SP0892-2007 to incorporate current technologies
Immersion and Containment Service and practices to successfully protect concrete.
TG 246 Thin-Film Organic Linings Applied to Process Vessels and Assignment: Develop application technology for applying thin-film linings to
Tankages prevent corrosion, hydrogen-induced cracking, or other corrosion deteriora-
tion by internal corrosion mechanisms.
TG 247 Reaffirm NACE Standard RP0105-2005 Assignment: To reaffirm NACE Standard RP0105-2005, “External Repair,
Rehabilitation, and Weld Joints on Pipelines.”
TG 248 Coatings, Heat-Shrink Sleeves for External Repair, Assignment: To review and revise as needed NACE Standard RP0303-
Rehabilitations, and Weld Joints on Pipelines 2003, “Field-Applied Heat-Shrinkable Sleeves for Pipelines: Application,
Performance, and Quality Control.”
TG 249 Review and Revise as Necessary NACE Standard Assignment: Review and revise as necessary NACE Standard RP0402-2002,
RP0402-2002 “Field-Applied Fusion-Bonded Epoxy (FBE) Pipe Coating Systems for Girth
Weld Joints: Application, Performance, and Quality Control.”
TG 250 Coal-Tar Enamel Coatings for External Repair, Assignment: Review and revise/reaffirm as necessary NACE Standard
Rehabilitations, and Weld Joints on Pipelines RP0602-2002, “Field-Applied External Coal Tar Enamel Pipe Coating
Systems: Application, Performance, and Quality Control.”
TG 263 Review of NACE Standard TM0104-2004 Assignment: Review and revise as necessary the test methods in NACE
Standard TM0104-2004.
TG 264 Offshore Exterior Submerged Coatings: Standard Test Assignment: Review and revise as necessary the test methods in NACE
Methods Standard TM0204-2004.
TG 266 Coating and Lining Materials in Immersion Service: Assignment: Review and revise as necessary NACE Standard TM0174-2002,
Review of NACE Standard TM0174 “Laboratory Methods for the Evaluation of Protective Coatings and Lining
Materials in Immersion Service.”
TG 281 Coatings, Polyurethane for Field Repair, Rehabilitation, Assignment: To develop a standard practice for a minimal specification
and Girth Weld Joints on Pipelines for the field application, repair, and testing for a polyurethane coating to
be used on the exterior of buried pipelines.
TG 296 Coating Systems, Wax, for Underground Piping Assignment: To review and revise as necessary NACE Standard RP0375,
Systems: Review of NACE Standard RP0375 “Wax Coating Systems for Underground Piping Systems.”
TG 298 Review and Revise as Necessary NACE Standard Assignment: To review and revise as necessary NACE Standard RP0399-
RP0399-2004 2004, “Plant-Applied External Coal Tar Enamel Pipe Coating Systems:
Application, Performance, and Quality Control.”
TG 336 External Pipeline Coatings: Practices, Test Methods, Assignment: Develop a technical committee report that outlines state-of-
and/or Test Methodologies for High-Operating- the-art practices as described in the title.
Temperature Pipelines, Immersion and Buried Service
Only
TG 337 External Pipeline Coatings: Field Installation and Assignment: Develop a standard practice that identifies common aspects
Inspection Criteria for Maximum Performance of field installation pertaining to quality installation and long-term perfor-
mance.
TEG 351X Coatings Under Insulation Material Testing Procedure Assignment: Discussion of the development of a recommended test
Recommendations: Discussion procedure for qualification of coatings used under insulation service.
TG 352 Coating Systems (External) for Pipeline Directional Assignment: To develop a standard practice for minimum specifications
Drill Applications for external coatings for use in directional drill service.
TG 353 External Pipeline Coatings: Multi-Layer Polyolefin Assignment: Develop a standard to describe requirements for multi-
Coating Systems layer polyolefin coating systems for pipelines.
TEG 354X Pipeline Coatings: Underground Blistering Assignment: Discuss blistering of underground pipeline coatings, causes
of blistering, and prevention methods.
TG 425 State of the Art in CUI Coating Systems Assignment: Describe available systems, performance, and industry-
accepted criteria for coatings under insulation.
12 InspectThis! Summer 2014
Coatings Resources
Committee Description Scope/Assignment
TEG 435X Effects of Bioethanols on Fused Silica Containment Assignment: To hold technical information exchanges (TIEs) on the
Vessels in Immersion and Phase Change Exposures effects of bioethanols, aromatic ethanols, and sulfurous emissions on
fused silica containment vessels.
TG 470 Cathodic Disbondment Test for Coated Steel Structures Assignment: To develop a standard test method to conduct the cathodic
Under Cathodic Protection disbondment test.
TG 479 NACE Adoption of ISO 21809-3 Assignment: Review ISO 21809 with the goal to adopt or adopt with changes
(amendments) to the standard and create a NACE/ISO, possibly modified,
standard.
TG 490 Review and Adoption of API 5L2, “Recommended Practice Assignment: To review and modify (if and where necessary) API 5L2,
for Internal Coating of Line Pipe for Non-Corrosive Gas “Recommended Practice for Internal Coating of Line Pipe for Non-Corrosive
Transportation Service” Gas Transmission Service,” with input from NACE user community. The
standard will have a dual NACE/API number.
TG 507 Review and Revise as Necessary SP0188-2006 Assignment: To review and revise as necessary SP0188-2006, “Discontinuity
(Holiday) Testing of New Protective Coatings on Conductive Substrates.”
TG 508 Review and Revise as Necessary SP0490-2007 Assignment: To review and revise as necessary SP0490, “Holiday
Detection of Fusion-Bonded Epoxy External Pipeline Coatings of 250 to
760 µm (10 to 30 mils)
STG 04 Coatings and Linings, Protective: Surface Preparation Scope: Determine effectiveness, performance criteria, and quality needs
of various methods of surface preparation for the application of coatings
and linings.
TG 006 Blasting: Review of Joint Standards NACE 1-4/SSPC-SP Assignment: To review, revise, or reaffirm as necessary joint blasting
5, 10, 6, and 7, and NACE No. 8/SSPC-SP 14 standards NACE No. 1-4/SSPC-SP 5, 10, 6, 7: “White Metal Blast Cleaning,”
“Near-White Metal Blast Cleaning,” “Commercial Blast Cleaning,” and
“Brush-Off Blast Cleaning,” and NACE No. 8/SSPC-SP 14, “Industrial Blast
Cleaning.”
TG 320 Review and Revise as Necessary NACE No.
13SSPC-ACS-1
TG 323 Wet Abrasive Blast Cleaning Assignment: To review and update joint technical committee report NACE
6G198/SSPC-TR 2, “Wet Abrasive Blast Cleaning.”
TG 350 Surface Preparation by Wet Abrasive Blast Cleaning Assignment: Develop a standard for wet abrasive blast cleaning of steel
surfaces that will complement the existing NACE/SSPC joint standards
for dry abrasive blast cleaning.
TG 417 Review and Revise as Necessary Joint Surface Assignment: Review and revise as necessary joint standard NACE No. 6/
Preparation Standard NACE No. 6/SSPC-SP 13 SSPC-SP 13, “Surface Preparation of Concrete,” to reflect current industry
practices and to reflect proper reference to other industry publications.
TG 419 Review and Revise as Necessary NACE Standard Assignment: Review and revise as necessary RP0287-2002, “Field
RP0287-2002 Measurement of Surface Profile of Abrasive Blast-Cleaned Steel
Surfaces Using a Replica Tape,” and to include other methods of profile
measurement now being widely used throughout the industry.
TEG 423X Nonvisible, Nonwater-Soluble Contaminants Affecting Assignment: Discuss the effects of coating performance when applied
Corrosion Protection over nonvisible, nonwater-soluble contaminants and their effects on
coating performance.
TG 443 Field Testing for Soluble Salts: Commonly Used Assignment: Develop a technical committee report detailing commonly
Methods used soluble salts field test methods.
TEG 469X Surface Preparation Issues Assignment: To provide a forum to discuss various issues affecting surface
preparation.
STG 43 Transportation, Land Scope: To promote the development of techniques to extend the life of
land transportation equipment.
TG 061 Revision of NACE SP0592 (formerly RP0592), Assignment: To update and revise NACE SP0592 (formerly RP0592),
“Application of a Coating System to Interior Surfaces “Application of a Coating System to Interior Surfaces of New and Used
of New and Used Railway Tank Cars in Concentrated
Railway Tank Cars in Concentrated (90-98%) Sulfuric Acid Service.”
(90-98%) Sulfuric Acid Service”
TG 063 Railcars: Corrosion Protection and Control Program Assignment: Develop guidelines for railcar lining requalification.
TEG 064X Railcar Surface Preparation Assignment: To keep abreast of industry changes and techniques and
report findings annually.
Summer 2014 InspectThis! 13
Coatings Resources
Committee Description Scope/Assignment
TG 067 Review and Revise or Reaffirm NACE SP0302-2007 Assignment: To review and revise or reaffirm NACE SP0302-2007, “Selection
and Application of a Coating System to Interior Surfaces of New and Used Rail
Tank Cars in Molten Sulfur Service.”
TG 271 Removal Procedures for Nonvisible Contaminants on Assignment: To prepare a technical committee report describing surface
Railcar Surfaces decontamination for railcars prior to coating application.
TEG 291X Land Transportation: Information Exchange on Assignment: Technical information exchange in conjunction with an STG
Corrosion and Coating-Related Issues meeting.
TG 332 Review and Revise or Reaffirm as Necessary NACE Assignment: To review and revise as necessary NACE SP0386-2007
SP0386-2007 (formerly RP0386), “Application of a Coating System to Interior Surfaces
of Covered Steel Hopper Railcars in Plastic, Food, and Chemical Service.”
TG 333 Review and Revise or Reaffirm as Necessary NACE Assignment: To review and revise or reaffirm NACE SP0295-2008 (formerly
SP0295-2008 RP0295), “Application of a Coating System to Interior Surfaces of New and
Used Rail Tank Cars.”
TG 339 Railcars: Coating Application on Exterior Surfaces of Assignment: Review and revise as appropriate NACE Standard RP0692-
Steel Railcars 2003, “Application of a Coating System to Exterior Surfaces of Steel Rail
Cars.”
TG 366 Railcars: Corrosion Under Tank Car Insulation Assignment: Review and revise as appropriate NACE Publication 14C296
to ensure information is still relevant.
TG 378 Waterborne Coatings on Railcars Assignment: To prepare a state-of-the-art report on waterborne coatings
on railcars.
TG 379 Surface Preparation by Encapsulated Blast Media for Assignment: To prepare a state-of-the-art report on surface preparation
Repair of Existing Coatings on Railcars by encapsulated blast media for repair of existing coatings on railcars.
TG 394 Guidelines for Qualifying Personnel as Abrasive Blasters Assignment: To review and revise NACE Standard RP0495-2003.
and Coating and Lining Applicators in the Rail Industry
TG 406 Review of NACE SP0398-2006 Assignment: Review and revise as necessary NACE SP0398-2006
(formerly RP0398), “Recommendations for Training and Qualifying
Personnel as Railcar Coating and Lining Inspectors.”
TG 437 Maintenance Overcoating of Railcar Exteriors Assignment: To prepare a state-of-the-art report for the application of
maintenance overcoating of railcar exteriors.
TG 444 Guidelines for Data Collection and Analysis of Railroad Assignment: To produce a standard that provides guidelines for inspect-
Tank Car Interior Coating/Lining Condition ing, rating, and documenting the condition of interior coatings and
linings in railroad tank cars to comply with H-201.
TG 451 Corrosion-Resistant Non-Skid Surfaces for Railcar Assignment: Produce a standard that defines and addresses the essential
Exteriors properties and specifications for corrosion-resistant non-skid surfaces on
railcar exteriors.
TG 456 Coating Thickness Measurement, Methods, and Assignment: Prepare a state-of-the-art report outlining currently used
Recording—Specific to the Railcar Industry procedures for dry film thickness measurement and recording for
coatings on railcars.
STG 44 Marine Corrosion: Ships and Structures Scope: To study the corrosion mechanisms, causes, effects, and corrosion
control remedies for ships, structures, and equipment exposed to marine
environments and to disseminate information in the form of industry
standards and formal and informal technical information exchanges on
the research, development, and performance of materials, coatings, and
improved or innovative methods to mitigate problems related to marine
corrosion.
TEG 181X Marine Vessel Corrosion Assignment: To study the causes, effects, and remedies of corrosion in
various marine vessels.
TG 452 Testing of Coating Suitability, Anode Consumption, Assignment: To write a standard on evaluation of risk for damage to
and Corrosion Evaluation with Use of BWT Systems coatings, increased anode consumption, and corrosion in conjunction
with the use of ballast water treatment (BWT) systems.
TG 461 Standard for Hull Roughness Measurements on Ship Assignment: To develop a standard on how to perform both in-docking
Hulls in Dry Dock hull roughness readings (before blasting and cleaning in dry dock) and
before out-docking hull roughness readings.
TG 475 Standard for Underwater Evaluation of Degrees of Assignment: To develop a pictorial standard to be used to evaluate the
Fouling (1) extent, (2) location, and (3) type of fouling to ship hulls and propellers.
TG 476 Corrosion Protection of Offshore Wind Power Units Assignment: To write a standard practice that defines a life cycle of corrosion
protection for offshore wind power structures.
14 InspectThis! Summer 2014
Coatings Resources
STANDARDS & REPORTS
Atmospheric Service
Standards Item Number
SP0108-2008 Corrosion Control of Offshore Structures by Protective Coatings 21126
RP0281-2004 Method for Conducting Coating (Paint) Panel Evaluation Testing in Atmospheric Exposures 21026
SP0297-2012 (formerly RP0297) Maintenance Painting of Electrical Substation Apparatus Including Flow Coating of 21081
Transformer Radiators
NACE No. 12/AWS C2.23M/SSPC-CS Specification for the Application of Thermal Spray Coatings (Metallizing) of Aluminum, 21100
23.00
Zinc, and Their Alloys and Composites for the Corrosion Protection of Steel (RP0203-
2003)
TM0304-2004 Offshore Platform Atmospheric and Splash Zone Maintenance Coating System 21245
Evaluation
TM0404-2004 Offshore Platform Atmospheric and Splash Zone New Construction Coating System Evaluation 21246
Coatings Resources
Surface Preparation
Standards Item Number
SP0178-2007 (formerly RP0178) Design, Fabrication, and Surface Finish Practices for Tanks and Vessels to be Lined for 21022
Immersion Service
RP0287-2002 Field Measurement of Surface Profile of Abrasive Blast Cleaned Steel Surfaces Using a 21035
Replica Tape
TM0105-2012 Test Procedures for Organic-Based Conductive Coating Anodes for Use on Concrete Structures 21247
NACE No. 1/SSPC-SP 5 White Metal Blast Cleaning (SP0494-2007) 21065
NACE No. 2/SSPC-SP 10 Near-White Metal Blast Cleaning (SP0594-2007) 21066
NACE No. 3/SSPC-SP 6 Commercial Blast Cleaning (SP0694-2007) 21067
NACE No. 4/SSPC-SP 7 Brush-Off Blast Cleaning (SP0794-2007) 21068
WJ-1: SP0212-2012 Joint Surface Preparation Standard Waterjet Cleaning of Metals—Clean to Bare Substrate 21158
(WJ-1)
WJ-2: SP0312-2012 Joint Surface Preparation Standard Waterjet Cleaning of Metals—Very Thorough Cleaning 21155
(WJ-2)
WJ-3: SP0412-2012 Joint Surface Preparation Standard Waterjet Cleaning of Metals—Thorough Cleaning 21156
(WJ-3)
WJ-4: SP0512-2012 Joint Surface Preparation Standard Waterjet Cleaning of Metals—Light Cleaning (WJ-4) 21157
NACE No. 6/SSPC-SP 13 Surface Preparation of Concrete (RP0397-2003) 21082
NACE No. 8/SSPC-SP 14 Industrial Blast Cleaning (SP0299-2007) 21088
NACE No. 13/SSPC-ACS-1 Industrial Coating and Lining Application Specialist Qualification and Certification 21122
SP0508-2010 Methods of Validating Equivalence to ISO 8502-9 on Measurement of the Levels of 21134
Soluble Salts
SP0213-2013 Definition of Set Soluble Salt Levels by Conductivity Measurements 21172
Reports Item Number
NACE Publication 6A192/SSPC-TR 3 Dehumidification and Temperature Control During Surface Preparation, Application, 24083
and Curing for Coatings/Linings of Steel Tanks, Vessels, and Other Enclosed Spaces
NACE Publication 6G194/SSPC-TR 1 Thermal Precleaning 24183
NACE Publication 6G197/SSPC-TU Design, Installation, and Maintenance of Coating Systems for Concrete Used in 24193
2
Secondary Containment
NACE Publication 6G198/SSPC-TR 2 Wet Abrasive Blast Cleaning 24199
Land Transportation
Standards Item Number
SP0386-2007 (formerly RP0386) Application of a Coating System to Interior Surfaces of Covered Steel Hopper Rail Cars 21033
in Plastic, Food, and Chemical Service
SP0592-2006 (formerly RP0592) Application of a Coating System to Interior Surfaces of New and Used Rail Tank Cars in 21057
Concentrated (90 to 98%) Sulfuric Acid Service
RP0692-2003 Application of a Coating System to Exterior Surfaces of Steel Rail Cars 21058
SP0295-2008 (formerly RP0295) Application of a Coating System to Interior Surfaces of New and Used Rail Tank Cars 21070
RP0495-2003 Guidelines for Qualifying Personnel as Abrasive Blasters and Coating and Lining 21072
Applicators in the Rail Industries
SP0398-2006 (formerly RP0398) Recommendations for Training and Qualifying Personnel as Railcar Coating and Lining 21086
Inspectors
SP0302-2007 (formerly RP0302) Selection and Application of a Coating System to Interior Surfaces of New and Used 21095
Rail Tank Cars in Molten Sulfur Service
Reports Item Number
NACE Publication 14C296 Protective Coatings for Mitigating Corrosion Under Insulation on Rail Tank Cars 24191
NACE Publication 6G198/SSPC-TR 2 Wet Abrasive Blast Cleaning 24199
16 InspectThis! Summer 2014
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