WELDER QUALIFICATION TEST RECORD

(API 1104)
Doc. No. :
PLL/DAPL/QA/MS/020-F-02

CLIENT : GAIL/ MECON CONTRACTOR : PUNJ LLOYD LTD. WQT NO. : DAPL-QC-WQT-03-2

WELDER NAME : AMERJEET K PRASAD WPS NO. : DAPL-QC-WPS-02

WELDER I/D No. : W - 03 TEST COUPON NO.: DAPL-QC-WPS-02/
ADDRESS : DAPL SITE, JAJPUR DAPL-QC-PQR-02
PLACE FOR
PHOTOGRAPH WELDING M/C TYPE / SIZE : RECTIFIER
PASSPORT / I/C No. : DAPL/INPL003/W/27 LOCATION : DAPL CAMP
NATIONALITY : INDIAN WEATHER CONDITIONS : SUNNY
WELDING PROCESS : SMAW + FCAW TIE IN DATE OF TEST : 03.03.2018
PIPE AND FITTING MATERIALS : Linepipe API 5L Gr. X 70, PSL 2 TO API 5L Gr. X 70 , PSL 2
PIPE OUTSIDE DIAMETER : 914.4 MM Range Qualified : Ø > 323.85 MM
PIPE WALL THICKNESS : 19.1 MM Range Qualified : 4.8 MM ≤ T ≤ 19.1 MM
JOINT DESIGN
Make and Type of Diameter Current Voltage Travel Speed
Pass
Filler Material MM (Amps) (Volts) MM/Min

ROOT BOHLER ( E 6010) 3.2 56 - 92 21 - 33 125 - 133.33

HOT PASS BOHLER ( E 8010) 4.0 95 - 135 27 - 35 142.85 - 171.42
FILLER BOHLER (E 81T8-FD) 2.0 197 - 275 21 - 28 139.53 - 187.5
CAPPING BOHLER (E 81T8-FD) 2.0 176 - 267 20 - 28 171.42 - 206.89
ELECTRICAL CHARACTERISTICS : DCEP & DCEN ELECTRODE : R & HP - POSITIVE, F & C - NEGATIVE
WELD POSITION: 5G SHIELDING FLUX: CELLULOSIC
DIRECTION OF WELDING :
Root Pass: Vertical Uphill
Hot Pass : Vertical Down
Subsequent Passes : Vertical Down
Minimum Number of runs before joint as allowed to cool : Minimum 2 Pass
Maximum time between commencement and completion of weld : Not Applicable
TYPE OF LINE UP CLAMP : ( ) Internal ( ü ) External ( ) Tack Joints
Removal of clamp after : ( ) 100% / ( ü ) 50% of Root Deposition
CLEANING : Power Brushing, Grinding & Chipping
INEPSCTION / NON DESTRUCTIVE EXAMINATION Applicable Code Required Remarks
Visual Inspection API 1104 (Section 6) Yes ACCEPTABLE
Radiography (Rep. No. DAPL/QC/RT/005 Dtd 06.03.18) API 1104 (Section 8) Yes ACCEPTABLE

THE STATEMENTS IN THE RECORD ARE CORRECT. THE WELDER HAS COMPLETED THE W.Q.T.
IN ACCORDANCE WITH THE REQUIREMENTS OF THE W.P.S., API 1104 & MECON SPECIFICATION

PLL PLL GAIL / MECON

SIGN : SIGN : SIGN :

NAME : NAME : NAME :

DATE : DATE : DATE :

 WELDER QUALIFICATION TEST RECORD
(API 1104)
Doc. No. :
PLL/DAPL/QA/MS/020-F-02

CLIENT : GAIL/ MECON CONTRACTOR : PUNJ LLOYD LTD. WQT NO. : DAPL-QC-WQT-04-2

WELDER NAME : GULAB CHAUHAN WPS NO. : DAPL-QC-WPS-02

WELDER I/D No. : W - 04 TEST COUPON NO.: DAPL-QC-WPS-02/
ADDRESS : DAPL SITE, JAJPUR DAPL-QC-PQR-02
PLACE FOR
PHOTOGRAPH WELDING M/C TYPE / SIZE : RECTIFIER
PASSPORT / I/C No. : DAPL/INPL003/W/30 LOCATION : DAPL CAMP
NATIONALITY : INDIAN WEATHER CONDITIONS : SUNNY
WELDING PROCESS : SMAW + FCAW TIE IN DATE OF TEST : 03.03.2018
PIPE AND FITTING MATERIALS : Linepipe API 5L Gr. X 70, PSL 2 TO API 5L Gr. X 70 , PSL 2
PIPE OUTSIDE DIAMETER : 914.4 MM Range Qualified : Ø > 323.85 MM
PIPE WALL THICKNESS : 19.1 MM Range Qualified : 4.8 MM ≤ T ≤ 19.1 MM
JOINT DESIGN
Make and Type of Diameter Current Voltage Travel Speed
Pass
Filler Material MM (Amps) (Volts) MM/Min

ROOT BOHLER ( E 6010) 3.2 56 - 92 21 - 33 125 - 133.33

HOT PASS BOHLER ( E 8010) 4.0 95 - 135 27 - 35 142.85 - 171.42
FILLER BOHLER (E 81T8-FD) 2.0 197 - 275 21 - 28 139.53 - 187.5
CAPPING BOHLER (E 81T8-FD) 2.0 176 - 267 20 - 28 171.42 - 206.89
ELECTRICAL CHARACTERISTICS : DCEP & DCEN ELECTRODE : R & HP - POSITIVE, F & C - NEGATIVE
WELD POSITION: 5G SHIELDING FLUX: CELLULOSIC
DIRECTION OF WELDING :
Root Pass: Vertical Uphill
Hot Pass : Vertical Down
Subsequent Passes : Vertical Down
Minimum Number of runs before joint as allowed to cool : Minimum 2 Pass
Maximum time between commencement and completion of weld : Not Applicable
TYPE OF LINE UP CLAMP : ( ) Internal ( ü ) External ( ) Tack Joints
Removal of clamp after : ( ) 100% / ( ü ) 50% of Root Deposition
CLEANING : Power Brushing, Grinding & Chipping
INEPSCTION / NON DESTRUCTIVE EXAMINATION Applicable Code Required Remarks
Visual Inspection API 1104 (Section 6) Yes ACCEPTABLE
Radiography (Rep. No. DAPL/QC/RT/005 Dtd 06.03.18) API 1104 (Section 8) Yes ACCEPTABLE

THE STATEMENTS IN THE RECORD ARE CORRECT. THE WELDER HAS COMPLETED THE W.Q.T.
IN ACCORDANCE WITH THE REQUIREMENTS OF THE W.P.S., API 1104 & MECON SPECIFICATION

PLL PLL CLIENT AUTHORITY

SIGN : SIGN : SIGN :

NAME : NAME : NAME :

DATE : DATE : DATE :

 WELDER QUALIFICATION TEST RECORD
(API 1104)
Doc. No. :
PLL/DAPL/QA/MS/020-F-02

CLIENT : GAIL/ MECON CONTRACTOR : PUNJ LLOYD LTD. WQT NO. : DAPL-QC-WQT-06-1

WELDER NAME : JITENDRA KUMAR WPS NO. : DAPL-QC-WPS-02

WELDER I/D No. : W - 06 TEST COUPON NO.: DAPL-QC-WPS-02/
ADDRESS : DAPL SITE, JAJPUR DAPL-QC-PQR-02
PLACE FOR
PHOTOGRAPH WELDING M/C TYPE / SIZE : RECTIFIER
PASSPORT / I/C No. : DAPL/INPL003/W/37 LOCATION : DAPL CAMP
NATIONALITY : INDIAN WEATHER CONDITIONS : SUNNY
WELDING PROCESS : SMAW + FCAW TIE IN DATE OF TEST : 05.03.2018
PIPE AND FITTING MATERIALS : Linepipe API 5L Gr. X 70, PSL 2 TO API 5L Gr. X 70 , PSL 2
PIPE OUTSIDE DIAMETER : 914.4 MM Range Qualified : Ø > 323.85 MM
PIPE WALL THICKNESS : 19.1 MM Range Qualified : 4.8 MM ≤ T ≤ 19.1 MM
JOINT DESIGN
Make and Type of Diameter Current Voltage Travel Speed
Pass
Filler Material MM (Amps) (Volts) MM/Min

ROOT BOHLER ( E 6010) 3.2 56 - 92 21 - 33 125 - 133.33

HOT PASS BOHLER ( E 8010) 4.0 95 - 135 27 - 35 142.85 - 171.42
FILLER BOHLER (E 81T8-FD) 2.0 197 - 275 21 - 28 139.53 - 187.5
CAPPING BOHLER (E 81T8-FD) 2.0 176 - 267 20 - 28 171.42 - 206.89
ELECTRICAL CHARACTERISTICS : DCEP & DCEN ELECTRODE : R & HP - POSITIVE, F & C - NEGATIVE
WELD POSITION: 5G SHIELDING FLUX: CELLULOSIC
DIRECTION OF WELDING :
Root Pass: Vertical Uphill
Hot Pass : Vertical Down
Subsequent Passes : Vertical Down
Minimum Number of runs before joint as allowed to cool : Minimum 2 Pass
Maximum time between commencement and completion of weld : Not Applicable
TYPE OF LINE UP CLAMP : ( ) Internal ( ü ) External ( ) Tack Joints
Removal of clamp after : ( ) 100% / ( ü ) 50% of Root Deposition
CLEANING : Power Brushing, Grinding & Chipping
INEPSCTION / NON DESTRUCTIVE EXAMINATION Applicable Code Required Remarks
Visual Inspection API 1104 (Section 6) Yes ACCEPTABLE
Radiography (Rep. No. DAPL/QC/RT/005 Dtd 06.03.18) API 1104 (Section 8) Yes ACCEPTABLE

THE STATEMENTS IN THE RECORD ARE CORRECT. THE WELDER HAS COMPLETED THE W.Q.T.
IN ACCORDANCE WITH THE REQUIREMENTS OF THE W.P.S., API 1104 & MECON SPECIFICATION

PLL PLL CLIENT AUTHORITY

SIGN : SIGN : SIGN :

NAME : NAME : NAME :

DATE : DATE : DATE :

 WELDER QUALIFICATION TEST RECORD
(API 1104)
Doc. No. :
PLL/DAPL/QA/MS/020-F-02

CLIENT : GAIL/ MECON CONTRACTOR : PUNJ LLOYD LTD. WQT NO. : DAPL-QC-WQT-07-1

WELDER NAME : RAHUL KUMAR PANDEY WPS NO. : DAPL-QC-WPS-02

WELDER I/D No. : W - 07 TEST COUPON NO.: DAPL-QC-WPS-02/
ADDRESS : DAPL SITE, JAJPUR DAPL-QC-PQR-02
PLACE FOR
PHOTOGRAPH WELDING M/C TYPE / SIZE : RECTIFIER
PASSPORT / I/C No. : DAPL/INPL003/W/39 LOCATION : DAPL CAMP
NATIONALITY : INDIAN WEATHER CONDITIONS : SUNNY
WELDING PROCESS : SMAW + FCAW TIE IN DATE OF TEST : 05.03.2018
PIPE AND FITTING MATERIALS : Linepipe API 5L Gr. X 70, PSL 2 TO API 5L Gr. X 70 , PSL 2
PIPE OUTSIDE DIAMETER : 914.4 MM Range Qualified : Ø > 323.85 MM
PIPE WALL THICKNESS : 19.1 MM Range Qualified : 4.8 MM ≤ T ≤ 19.1 MM
JOINT DESIGN
Make and Type of Diameter Current Voltage Travel Speed
Pass
Filler Material MM (Amps) (Volts) MM/Min

ROOT BOHLER ( E 6010) 3.2 56 - 92 21 - 33 125 - 133.33

HOT PASS BOHLER ( E 8010) 4.0 95 - 135 27 - 35 142.85 - 171.42
FILLER BOHLER (E 81T8-FD) 2.0 197 - 275 21 - 28 139.53 - 187.5
CAPPING BOHLER (E 81T8-FD) 2.0 176 - 267 20 - 28 171.42 - 206.89
ELECTRICAL CHARACTERISTICS : DCEP & DCEN ELECTRODE : R & HP - POSITIVE, F & C - NEGATIVE
WELD POSITION: 5G SHIELDING FLUX: CELLULOSIC
DIRECTION OF WELDING :
Root Pass: Vertical Uphill
Hot Pass : Vertical Down
Subsequent Passes : Vertical Down
Minimum Number of runs before joint as allowed to cool : Minimum 2 Pass
Maximum time between commencement and completion of weld : Not Applicable
TYPE OF LINE UP CLAMP : ( ) Internal ( ü ) External ( ) Tack Joints
Removal of clamp after : ( ) 100% / ( ü ) 50% of Root Deposition
CLEANING : Power Brushing, Grinding & Chipping
INEPSCTION / NON DESTRUCTIVE EXAMINATION Applicable Code Required Remarks
Visual Inspection API 1104 (Section 6) Yes ACCEPTABLE
Radiography (Rep. No. DAPL/QC/RT/005 Dtd 06.03.18) API 1104 (Section 8) Yes ACCEPTABLE

THE STATEMENTS IN THE RECORD ARE CORRECT. THE WELDER HAS COMPLETED THE W.Q.T.
IN ACCORDANCE WITH THE REQUIREMENTS OF THE W.P.S., API 1104 & MECON SPECIFICATION

PLL PLL CLIENT AUTHORITY

SIGN : SIGN : SIGN :

NAME : NAME : NAME :

DATE : DATE : DATE :

 WELDER QUALIFICATION TEST RECORD
(API 1104)
Doc. No. :
PLL/DAPL/QA/MS/020-F-02

CLIENT : GAIL/ MECON CONTRACTOR : PUNJ LLOYD LTD. WQT NO. : DAPL-QC-WQT-14-1

WELDER NAME : KAILASH SENAPATI WPS NO. : DAPL-QC-WPS-02

WELDER I/D No. : W - 14
TEST COUPON NO.: KM120/FT-32
ADDRESS : DAPL SITE, JAJPUR PLACE FOR
PHOTOGRAPH WELDING M/C TYPE / SIZE : RECTIFIER
PASSPORT / I/C No. : DAPL/INPL003/W/ LOCATION : DAPL CAMP
NATIONALITY : INDIAN WEATHER CONDITIONS : SUNNY
WELDING PROCESS : SMAW TIE IN DATE OF TEST : 25.04.2018
PIPE AND FITTING MATERIALS : Linepipe API 5L Gr. X 70, PSL 2 TO API 5L Gr. X 70 , PSL 2
PIPE OUTSIDE DIAMETER : 914.4 MM Range Qualified : Ø > 323.85 MM
PIPE WALL THICKNESS : 15.9 MM Range Qualified : 4.8 MM ≤ T ≤ 19.1 MM
JOINT DESIGN
Make and Type of Diameter Current Voltage Travel Speed
Pass
Filler Material MM (Amps) (Volts) MM/Min

ROOT BOHLER ( E 6010) 3.2 75 - 94 32 - 40 206.89 - 214.28

HOT PASS BOHLER ( E 8010) 4.0 118 - 147 37 - 46 200.00 - 214.28

ELECTRICAL CHARACTERISTICS : DCEP & DCEN ELECTRODE : R & HP - POSITIVE, F & C - NEGATIVE
WELD POSITION: 5G SHIELDING FLUX: CELLULOSIC
DIRECTION OF WELDING :
Root Pass: Vertical Uphill
Hot Pass : Vertical Down
Subsequent Passes : Not Applicable
Minimum Number of runs before joint as allowed to cool : Minimum 2 Pass
Maximum time between commencement and completion of weld : Not Applicable
TYPE OF LINE UP CLAMP : ( ) Internal ( ü ) External ( ) Tack Joints
Removal of clamp after : ( ) 100% / ( ü ) 50% of Root Deposition
CLEANING : Power Brushing, Grinding & Chipping
INEPSCTION / NON DESTRUCTIVE EXAMINATION Applicable Code Required Remarks
Visual Inspection API 1104 (Section 6) Yes ACCEPTABLE
Radiography (Rep. No. DAPL/QC/RT/059 Dtd 25.04.18) API 1104 (Section 8) Yes ACCEPTABLE

THE STATEMENTS IN THE RECORD ARE CORRECT. THE WELDER HAS COMPLETED THE W.Q.T. IN ACCORDANCE
WITH THE REQUIREMENTS OF THE W.P.S., API 1104 & MECON SPECIFICATION

PLL PLL CLIENT AUTHORITY

SIGN : SIGN : SIGN :

NAME : NAME : NAME :

DATE : DATE : DATE :

 WELDER QUALIFICATION TEST RECORD
(API 1104)
Doc. No. :
PLL/DAPL/QA/MS/020-F-02

CLIENT : GAIL/ MECON CONTRACTOR : PUNJ LLOYD LTD. WQT NO. : DAPL-QC-WQT-41-1

WELDER NAME : MD. HUSSAIN WPS NO. : DAPL-QC-WPS-02

WELDER I/D No. : W - 41
TEST COUPON NO.: KM 81 / FT 21
ADDRESS : DAPL SITE, JAJPUR PLACE FOR
PHOTOGRAPH WELDING M/C TYPE / SIZE : RECTIFIER
PASSPORT / I/C No. : H. DEEP CONTRACTOR LOCATION : DAPL-1, CH. 81
NATIONALITY : INDIAN WEATHER CONDITIONS : SUNNY
WELDING PROCESS : FCAW TIE IN DATE OF TEST : 16.05.2018
PIPE AND FITTING MATERIALS : Linepipe API 5L Gr. X 70, PSL 2 TO API 5L Gr. X 70 , PSL 2
PIPE OUTSIDE DIAMETER : 914.4 MM Range Qualified : Ø > 323.85 MM
PIPE WALL THICKNESS : 15.9 MM Range Qualified : 4.8 MM ≤ T ≤ 19.1 MM
JOINT DESIGN
Make and Type of Diameter Current Voltage Travel Speed
Pass
Filler Material MM (Amps) (Volts) MM/Min

ROOT - - - - -
HOT PASS - - - - -
FILLER BOHLER (E 81T8-FD) 2.0 151 - 244 21 - 27 114.61 - 167.45
CAPPING BOHLER (E 81T8-FD) 2.0 201 - 264 21 - 26 184.61 - 197.88
ELECTRICAL CHARACTERISTICS : DCEP & DCEN ELECTRODE : ( Filler Wire) F & C - NEGATIVE
WELD POSITION: 5G SHIELDING FLUX: CELLULOSIC
DIRECTION OF WELDING :
Root Pass: -N.A-
Hot Pass : -N.A-
Subsequent Passes : Vertical Down
Minimum Number of runs before joint as allowed to cool : Not Applicable
Maximum time between commencement and completion of weld : Not Applicable
TYPE OF LINE UP CLAMP : ( ) Internal ( ü ) External ( ) Tack Joints
Removal of clamp after : ( ) 100% / ( ü ) 50% of Root Deposition
CLEANING : Power Brushing, Grinding & Chipping
INEPSCTION / NON DESTRUCTIVE EXAMINATION Applicable Code Required Remarks
Visual Inspection API 1104 (Section 6) Yes ACCEPTABLE
Radiography (Rep. No. DAPL/QC/RT/119 Dtd 16.05.18) API 1104 (Section 8) Yes ACCEPTABLE

THE STATEMENTS IN THE RECORD ARE CORRECT. THE WELDER HAS COMPLETED THE W.Q.T.
IN ACCORDANCE WITH THE REQUIREMENTS OF THE W.P.S., API 1104 & MECON SPECIFICATION

PLL PLL CLIENT AUTHORITY

SIGN : SIGN : SIGN :

NAME : NAME : NAME :

DATE : DATE : DATE :

 WELDER QUALIFICATION TEST RECORD
(API 1104)
Doc. No. :
PLL/DAPL/QA/MS/020-F-02

CLIENT : GAIL/ MECON CONTRACTOR : PUNJ LLOYD LTD. WQT NO. : DAPL-QC-WQT-42-1

WELDER NAME : MD. SHAMIM WPS NO. : DAPL-QC-WPS-02

WELDER I/D No. : W - 42
TEST COUPON NO.: KM 81 / FT 21
ADDRESS : DAPL SITE, JAJPUR PLACE FOR
PHOTOGRAPH WELDING M/C TYPE / SIZE : RECTIFIER
PASSPORT / I/C No. : H. DEEP CONTRACTOR LOCATION : DAPL-1, CH. 81
NATIONALITY : INDIAN WEATHER CONDITIONS : SUNNY
WELDING PROCESS : FCAW TIE IN DATE OF TEST : 16.05.2018
PIPE AND FITTING MATERIALS : Linepipe API 5L Gr. X 70, PSL 2 TO API 5L Gr. X 70 , PSL 2
PIPE OUTSIDE DIAMETER : 914.4 MM Range Qualified : Ø > 323.85 MM
PIPE WALL THICKNESS : 15.9 MM Range Qualified : 4.8 MM ≤ T ≤ 19.1 MM
JOINT DESIGN
Make and Type of Diameter Current Voltage Travel Speed
Pass
Filler Material MM (Amps) (Volts) MM/Min

ROOT - - - - -
HOT PASS - - - - -
FILLER BOHLER (E 81T8-FD) 2.0 193 - 290 21 - 29 150.00 - 193.54
CAPPING BOHLER (E 81T8-FD) 2.0 153 - 278 21 - 32 250.00 - 272.72
ELECTRICAL CHARACTERISTICS : DCEP & DCEN ELECTRODE : ( Filler Wire) F & C - NEGATIVE
WELD POSITION: 5G SHIELDING FLUX: CELLULOSIC
DIRECTION OF WELDING :
Root Pass: -N.A-
Hot Pass : -N.A-
Subsequent Passes : Vertical Down
Minimum Number of runs before joint as allowed to cool : Not Applicable
Maximum time between commencement and completion of weld : Not Applicable
TYPE OF LINE UP CLAMP : ( ) Internal ( ü ) External ( ) Tack Joints
Removal of clamp after : ( ) 100% / ( ü ) 50% of Root Deposition
CLEANING : Power Brushing, Grinding & Chipping
INEPSCTION / NON DESTRUCTIVE EXAMINATION Applicable Code Required Remarks
Visual Inspection API 1104 (Section 6) Yes ACCEPTABLE
Radiography (Rep. No. DAPL/QC/RT/119 Dtd 16.05.18) API 1104 (Section 8) Yes ACCEPTABLE

THE STATEMENTS IN THE RECORD ARE CORRECT. THE WELDER HAS COMPLETED THE W.Q.T.
IN ACCORDANCE WITH THE REQUIREMENTS OF THE W.P.S., API 1104 & MECON SPECIFICATION

PLL PLL CLIENT AUTHORITY

SIGN : SIGN : SIGN :

NAME : NAME : NAME :

DATE : DATE : DATE :

 WELDER QUALIFICATION TEST RECORD
(API 1104)
Doc. No. :
PLL/DAPL/QA/MS/020-F-02

CLIENT : GAIL/ MECON CONTRACTOR : PUNJ LLOYD LTD. WQT NO. : DAPL-QC-WQT-38-2

WELDER NAME : ASHIM CHANGMAI WPS NO. : DAPL-QC-WPS-02

WELDER I/D No. : W - 38
TEST COUPON NO.: KM120/FT-74
ADDRESS : DAPL SITE, JAJPUR PLACE FOR
PHOTOGRAPH WELDING M/C TYPE / SIZE : RECTIFIER
PASSPORT / I/C No. : DAPL/INPL003/W/140 LOCATION : DAPL -2 , CH. 120
NATIONALITY : INDIAN WEATHER CONDITIONS : SUNNY
WELDING PROCESS : SMAW TIE IN DATE OF TEST : 21.06.2018
PIPE AND FITTING MATERIALS : Linepipe API 5L Gr. X 70, PSL 2 TO API 5L Gr. X 70 , PSL 2
PIPE OUTSIDE DIAMETER : 914.4 MM Range Qualified : Ø > 323.85 MM
PIPE WALL THICKNESS : 15.9 MM Range Qualified : 4.8 MM ≤ T ≤ 19.1 MM
JOINT DESIGN
Make and Type of Diameter Current Voltage Travel Speed
Pass
Filler Material MM (Amps) (Volts) MM/Min

ROOT BOHLER ( E 6010) 3.2 85 - 106 31 - 38 187.50 - 200.00

HOT PASS BOHLER ( E 8010) 4.0 113 - 143 30 - 36 187.50 - 200.00
FILLER - - - - -
CAPPING - - - - -
ELECTRICAL CHARACTERISTICS : DCEP & DCEN ELECTRODE : R & HP - POSITIVE,
WELD POSITION: 5G SHIELDING FLUX: CELLULOSIC
DIRECTION OF WELDING :
Root Pass: Vertical Uphill
Hot Pass : Vertical Down
Subsequent Passes : Not Applicable
Minimum Number of runs before joint as allowed to cool : Minimum 2 Pass
Maximum time between commencement and completion of weld : Not Applicable
TYPE OF LINE UP CLAMP : ( ) Internal ( ü ) External ( ) Tack Joints
Removal of clamp after : ( ) 100% / ( ü ) 50% of Root Deposition
CLEANING : Power Brushing, Grinding & Chipping
INEPSCTION / NON DESTRUCTIVE EXAMINATION Applicable Code Required Remarks
Visual Inspection API 1104 (Section 6) Yes ACCEPTABLE
Radiography (Rep. No. DAPL/QC/RT/251 Dtd 25.06.18) API 1104 (Section 8) Yes ACCEPTABLE

THE STATEMENTS IN THE RECORD ARE CORRECT. THE WELDER HAS COMPLETED THE W.Q.T. IN ACCORDANCE
WITH THE REQUIREMENTS OF THE W.P.S., API 1104 & MECON SPECIFICATION

PLL PLL CLIENT AUTHORITY

SIGN : SIGN : SIGN :

NAME : NAME : NAME :

DATE : DATE : DATE :

 WELDER QUALIFICATION TEST RECORD
(API 1104)
Doc. No. :
PLL/DAPL/QA/MS/020-F-02

CLIENT : GAIL/ MECON CONTRACTOR : PUNJ LLOYD LTD. WQT NO. : DAPL-QC-WQT-38-2

WELDER NAME : ASHIM CHANGMAI WPS NO. : DAPL-QC-WPS-02

WELDER I/D No. : W - 38
TEST COUPON NO.: KM120/FT-74
ADDRESS : DAPL SITE, JAJPUR PLACE FOR
PHOTOGRAPH WELDING M/C TYPE / SIZE : RECTIFIER
PASSPORT / I/C No. : DAPL/INPL003/W/140 LOCATION : DAPL -2 , CH. 120
NATIONALITY : INDIAN WEATHER CONDITIONS : SUNNY
WELDING PROCESS : SMAW TIE IN DATE OF TEST : 21.06.2018
PIPE AND FITTING MATERIALS : Linepipe API 5L Gr. X 70, PSL 2 TO API 5L Gr. X 70 , PSL 2
PIPE OUTSIDE DIAMETER : 914.4 MM Range Qualified : Ø > 323.85 MM
PIPE WALL THICKNESS : 15.9 MM Range Qualified : 4.8 MM ≤ T ≤ 19.1 MM
JOINT DESIGN
Make and Type of Diameter Current Voltage Travel Speed
Pass
Filler Material MM (Amps) (Volts) MM/Min

ROOT BOHLER ( E 6010) 3.2 74 - 108 27 - 34 193.54 - 200.00

HOT PASS BOHLER ( E 8010) 4.0 119 - 153 31 - 38 187.50 - 200.00
FILLER - - - - -
CAPPING - - - - -
ELECTRICAL CHARACTERISTICS : DCEP & DCEN ELECTRODE : R & HP - POSITIVE,
WELD POSITION: 5G SHIELDING FLUX: CELLULOSIC
DIRECTION OF WELDING :
Root Pass: Vertical Uphill
Hot Pass : Vertical Down
Subsequent Passes : Not Applicable
Minimum Number of runs before joint as allowed to cool : Minimum 2 Pass
Maximum time between commencement and completion of weld : Not Applicable
TYPE OF LINE UP CLAMP : ( ) Internal ( ü ) External ( ) Tack Joints
Removal of clamp after : ( ) 100% / ( ü ) 50% of Root Deposition
CLEANING : Power Brushing, Grinding & Chipping
INEPSCTION / NON DESTRUCTIVE EXAMINATION Applicable Code Required Remarks
Visual Inspection API 1104 (Section 6) Yes ACCEPTABLE
Radiography (Rep. No. DAPL/QC/RT/251 Dtd 25.06.18) API 1104 (Section 8) Yes ACCEPTABLE

THE STATEMENTS IN THE RECORD ARE CORRECT. THE WELDER HAS COMPLETED THE W.Q.T. IN ACCORDANCE
WITH THE REQUIREMENTS OF THE W.P.S., API 1104 & MECON SPECIFICATION

PLL PLL CLIENT AUTHORITY

SIGN : SIGN : SIGN :

NAME : NAME : NAME :

DATE : DATE : DATE :

 WELDER QUALIFICATION TEST RECORD
(API 1104)
Doc. No. :
PLL/DAPL/QA/MS/020-F-02

CLIENT : GAIL/ MECON CONTRACTOR : PUNJ LLOYD LTD. WQT NO. : DAPL-QC-WQT-05-2

WELDER NAME : PATI RAM WPS NO. : DAPL-QC-WPS-02

WELDER I/D No. : W - 05
TEST COUPON NO.: KM120/FT-08
ADDRESS : DAPL SITE, JAJPUR PLACE FOR
PHOTOGRAPH WELDING M/C TYPE / SIZE : RECTIFIER
PASSPORT / I/C No. : DAPL/INPL003/W/38 LOCATION : DAPL -2 , CH. 120
NATIONALITY : INDIAN WEATHER CONDITIONS : SUNNY
WELDING PROCESS : SMAW TIE IN DATE OF TEST : 29.04.2018
PIPE AND FITTING MATERIALS : Linepipe API 5L Gr. X 70, PSL 2 TO API 5L Gr. X 70 , PSL 2
PIPE OUTSIDE DIAMETER : 914.4 MM Range Qualified : Ø > 323.85 MM
PIPE WALL THICKNESS : 15.9 MM Range Qualified : 4.8 MM ≤ T ≤ 19.1 MM
JOINT DESIGN
Make and Type of Diameter Current Voltage Travel Speed
Pass
Filler Material MM (Amps) (Volts) MM/Min

ROOT BOHLER ( E 6010) 3.2 66 - 97 32 - 42 157.89 - 166.66

HOT PASS BOHLER ( E 8010) 4.0 117 - 157 37 - 47 166.66 - 176.47
FILLER - - - - -
CAPPING - - - - -
ELECTRICAL CHARACTERISTICS : DCEP ELECTRODE : R & HP - POSITIVE
WELD POSITION: 5G SHIELDING FLUX: CELLULOSIC
DIRECTION OF WELDING :
Root Pass: Vertical Uphill
Hot Pass : Vertical Down
Subsequent Passes : Not Applicable
Minimum Number of runs before joint as allowed to cool : Minimum 2 Pass
Maximum time between commencement and completion of weld : Not Applicable
TYPE OF LINE UP CLAMP : ( ) Internal ( ü ) External ( ) Tack Joints
Removal of clamp after : ( ) 100% / ( ü ) 50% of Root Deposition
CLEANING : Power Brushing, Grinding & Chipping
INEPSCTION / NON DESTRUCTIVE EXAMINATION Applicable Code Required Remarks
Visual Inspection API 1104 (Section 6) Yes ACCEPTABLE
Radiography (Rep. No. DAPL/QC/RT/73 Dtd 30.04.18) API 1104 (Section 8) Yes ACCEPTABLE

THE STATEMENTS IN THE RECORD ARE CORRECT. THE WELDER HAS COMPLETED THE W.Q.T. IN ACCORDANCE
WITH THE REQUIREMENTS OF THE W.P.S., API 1104 & MECON SPECIFICATION

PLL PLL GAIL / MECON

SIGN : SIGN : SIGN :

NAME : NAME : NAME :

DATE : DATE : DATE :

 WELDER QUALIFICATION TEST RECORD
(API 1104)
Doc. No. :
PLL/DAPL/QA/MS/020-F-02

CLIENT : GAIL/ MECON CONTRACTOR : PUNJ LLOYD LTD. WQT NO. : DAPL-QC-WQT-20-2

WELDER NAME : PRADEEP K YADAV WPS NO. : DAPL-QC-WPS-02

WELDER I/D No. : W - 20
TEST COUPON NO.: KM81/FT-15
ADDRESS : DAPL SITE, JAJPUR PLACE FOR
PHOTOGRAPH WELDING M/C TYPE / SIZE : RECTIFIER
PASSPORT / I/C No. : H.DEEP CPNTRACTOR LOCATION : DAPL -1 , CH. 81
NATIONALITY : INDIAN WEATHER CONDITIONS : SUNNY
WELDING PROCESS : FCAW TIE IN DATE OF TEST : 20.05.2018
PIPE AND FITTING MATERIALS : Linepipe API 5L Gr. X 70, PSL 2 TO API 5L Gr. X 70 , PSL 2
PIPE OUTSIDE DIAMETER : 914.4 MM Range Qualified : Ø > 323.85 MM
PIPE WALL THICKNESS : 15.9 MM Range Qualified : 4.8 MM ≤ T ≤ 19.1 MM
JOINT DESIGN
Make and Type of Diameter Current Voltage Travel Speed
Pass
Filler Material MM (Amps) (Volts) MM/Min

ROOT - - - - -
HOT PASS - - - - -
FILLER BOHLER (E 81T8-FD) 2.0 212 - 286 23 - 30 187.50 - 193.54
CAPPING BOHLER (E 81T8-FD) 2.0 216 - 283 23 - 30 193.54 - 206.89
ELECTRICAL CHARACTERISTICS : DCEN ELECTRODE : F & C - NEGATIVE
WELD POSITION: 5G SHIELDING FLUX: CELLULOSIC
DIRECTION OF WELDING :
Root Pass: N. A.
Hot Pass : N.A.
Subsequent Passes : DOWNHILL
Minimum Number of runs before joint as allowed to cool : N.A.
Maximum time between commencement and completion of weld : Not Applicable
TYPE OF LINE UP CLAMP : ( ) Internal ( ü ) External ( ) Tack Joints
Removal of clamp after : ( ) 100% / ( ü ) 50% of Root Deposition
CLEANING : Power Brushing, Grinding & Chipping
INEPSCTION / NON DESTRUCTIVE EXAMINATION Applicable Code Required Remarks
Visual Inspection API 1104 (Section 6) Yes ACCEPTABLE
Radiography (Rep. No. DAPL/QC/RT/140 Dtd 21.05.18) API 1104 (Section 8) Yes ACCEPTABLE

THE STATEMENTS IN THE RECORD ARE CORRECT. THE WELDER HAS COMPLETED THE W.Q.T. IN ACCORDANCE
WITH THE REQUIREMENTS OF THE W.P.S., API 1104 & MECON SPECIFICATION

PLL PLL GAIL / MECON

SIGN : SIGN : SIGN :

NAME : NAME : NAME :

DATE : DATE : DATE :

 WELDER QUALIFICATION TEST RECORD
(API 1104)
Doc. No. :
PLL/DAPL/QA/MS/020-F-02

CLIENT : GAIL/ MECON CONTRACTOR : PUNJ LLOYD LTD. WQT NO. : DAPL-QC-WQT-21-2

WELDER NAME : LALIT RAM WPS NO. : DAPL-QC-WPS-02

WELDER I/D No. : W - 21
TEST COUPON NO.: KM81/FT-15
ADDRESS : DAPL SITE, JAJPUR PLACE FOR
PHOTOGRAPH WELDING M/C TYPE / SIZE : RECTIFIER
PASSPORT / I/C No. : H.DEEP CPNTRACTOR LOCATION : DAPL -1 , CH. 81
NATIONALITY : INDIAN WEATHER CONDITIONS : SUNNY
WELDING PROCESS : FCAW TIE IN DATE OF TEST : 20.05.2018
PIPE AND FITTING MATERIALS : Linepipe API 5L Gr. X 70, PSL 2 TO API 5L Gr. X 70 , PSL 2
PIPE OUTSIDE DIAMETER : 914.4 MM Range Qualified : Ø > 323.85 MM
PIPE WALL THICKNESS : 15.9 MM Range Qualified : 4.8 MM ≤ T ≤ 19.1 MM
JOINT DESIGN
Make and Type of Diameter Current Voltage Travel Speed
Pass
Filler Material MM (Amps) (Volts) MM/Min

ROOT - - - - -
HOT PASS - - - - -
FILLER BOHLER (E 81T8-FD) 2.0 208 - 284 23 - 30 176.47 - 200.00
CAPPING BOHLER (E 81T8-FD) 2.0 221 - 286 23 - 30 187.50 - 193.54
ELECTRICAL CHARACTERISTICS : DCEN ELECTRODE : F & C - NEGATIVE
WELD POSITION: 5G SHIELDING FLUX: CELLULOSIC
DIRECTION OF WELDING :
Root Pass: N. A.
Hot Pass : N.A.
Subsequent Passes : DOWNHILL
Minimum Number of runs before joint as allowed to cool : N.A.
Maximum time between commencement and completion of weld : Not Applicable
TYPE OF LINE UP CLAMP : ( ) Internal ( ü ) External ( ) Tack Joints
Removal of clamp after : ( ) 100% / ( ü ) 50% of Root Deposition
CLEANING : Power Brushing, Grinding & Chipping
INEPSCTION / NON DESTRUCTIVE EXAMINATION Applicable Code Required Remarks
Visual Inspection API 1104 (Section 6) Yes ACCEPTABLE
Radiography (Rep. No. DAPL/QC/RT/140 Dtd 21.05.18) API 1104 (Section 8) Yes ACCEPTABLE

THE STATEMENTS IN THE RECORD ARE CORRECT. THE WELDER HAS COMPLETED THE W.Q.T. IN ACCORDANCE
WITH THE REQUIREMENTS OF THE W.P.S., API 1104 & MECON SPECIFICATION

PLL PLL GAIL / MECON

SIGN : SIGN : SIGN :

NAME : NAME : NAME :

DATE : DATE : DATE :

 WELDER QUALIFICATION TEST RECORD
(API 1104)
Doc. No. :
PLL/DAPL/QA/MS/020-F-02

CLIENT : GAIL/ MECON CONTRACTOR : PUNJ LLOYD LTD. WQT NO. : DAPL-QC-WQT-51-1

WELDER NAME : RATAN SINGH WPS NO. : DAPL-QC-WPS-02

WELDER I/D No. : W - 51
TEST COUPON NO.: KM130/FT-38
ADDRESS : DAPL SITE, JAJPUR PLACE FOR
PHOTOGRAPH WELDING M/C TYPE / SIZE : RECTIFIER
PASSPORT / I/C No. : DAPL/INPL003/W/ LOCATION : DAPL SITE, CH 113
NATIONALITY : INDIAN WEATHER CONDITIONS : SUNNY
WELDING PROCESS : FCAW TIE IN DATE OF TEST : 28.09.2018
PIPE AND FITTING MATERIALS : Linepipe API 5L Gr. X 70, PSL 2 TO API 5L Gr. X 70 , PSL 2
PIPE OUTSIDE DIAMETER : 914.4 MM Range Qualified : Ø > 323.85 MM
PIPE WALL THICKNESS : 15.9 MM Range Qualified : 4.8 MM ≤ T ≤ 19.1 MM
JOINT DESIGN
Make and Type of Diameter Current Voltage Travel Speed
Pass
Filler Material MM (Amps) (Volts) MM/Min

ROOT - - - - -
HOT PASS - - - - -
FILLER BOHLER (E 81T8-FD) 2.0 116 - 158 22 - 28 193.54 - 214.28
CAPPING BOHLER (E 81T8-FD) 2.0 114 - 152 22 - 29 206.89 - 222.22
ELECTRICAL CHARACTERISTICS : DCEN ELECTRODE : F & C - NEGATIVE
WELD POSITION: 5G SHIELDING FLUX: CELLULOSIC
DIRECTION OF WELDING :
Root Pass: N. A.
Hot Pass : N.A.
Subsequent Passes : DOWNHILL
Minimum Number of runs before joint as allowed to cool : N.A.
Maximum time between commencement and completion of weld : Not Applicable
TYPE OF LINE UP CLAMP : ( ) Internal ( ü ) External ( ) Tack Joints
Removal of clamp after : ( ) 100% / ( ü ) 50% of Root Deposition
CLEANING : Power Brushing, Grinding & Chipping
INEPSCTION / NON DESTRUCTIVE EXAMINATION Applicable Code Required Remarks
Visual Inspection API 1104 (Section 6) Yes ACCEPTABLE
Radiography (Rep. No. DAPL/QC/RT/344 Dtd 23.09.18) API 1104 (Section 8) Yes ACCEPTABLE

THE STATEMENTS IN THE RECORD ARE CORRECT. THE WELDER HAS COMPLETED THE W.Q.T. IN ACCORDANCE
WITH THE REQUIREMENTS OF THE W.P.S., API 1104 & MECON SPECIFICATION

PLL PLL GAIL / MECON

SIGN : SIGN : SIGN :

NAME : NAME : NAME :

DATE : DATE : DATE :