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    PQR Gmaw

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    Er Sumant Kumar Singh
    This document is a Procedure Qualification Record (PQR) from Pranjal Projects Pvt. Ltd. documenting welding procedure qualification tests for the gas metal arc welding (GMAW) process using ER70S-6 filler metal on 20mm thick IS 2062 E 350 GR. B steel. The tests included guided bend tests, tensile tests, and macro examinations which all met the requirements of ASME Section IX. Welding parameters like current, voltage and travel speed are provided. The PQR qualifies welder Jakir Hussain to use the GMAW procedure on single V-groove butt joints in the 1G position on the specified material up to 22mm weld thickness.

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    PQR Gmaw

    Uploaded by

    Er Sumant Kumar Singh
    829 views4 pages
    This document is a Procedure Qualification Record (PQR) from Pranjal Projects Pvt. Ltd. documenting welding procedure qualification tests for the gas metal arc welding (GMAW) process using ER70S-6 filler metal on 20mm thick IS 2062 E 350 GR. B steel. The tests included guided bend tests, tensile tests, and macro examinations which all met the requirements of ASME Section IX. Welding parameters like current, voltage and travel speed are provided. The PQR qualifies welder Jakir Hussain to use the GMAW procedure on single V-groove butt joints in the 1G position on the specified material up to 22mm weld thickness.

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    PQR of GMAW

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    PQR GMAW

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    This document is a Procedure Qualification Record (PQR) from Pranjal Projects Pvt. Ltd. documenting welding procedure qualification tests for the gas metal arc welding (GMAW) process using ER70S-6 filler metal on 20mm thick IS 2062 E 350 GR. B steel. The tests included guided bend tests, tensile tests, and macro examinations which all met the requirements of ASME Section IX. Welding parameters like current, voltage and travel speed are provided. The PQR qualifies welder Jakir Hussain to use the GMAW procedure on single V-groove butt joints in the 1G position on the specified material up to 22mm weld thickness.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    829 views4 pages

    PQR Gmaw

    Uploaded by

    Er Sumant Kumar Singh
    This document is a Procedure Qualification Record (PQR) from Pranjal Projects Pvt. Ltd. documenting welding procedure qualification tests for the gas metal arc welding (GMAW) process using ER70S-6 filler metal on 20mm thick IS 2062 E 350 GR. B steel. The tests included guided bend tests, tensile tests, and macro examinations which all met the requirements of ASME Section IX. Welding parameters like current, voltage and travel speed are provided. The PQR qualifies welder Jakir Hussain to use the GMAW procedure on single V-groove butt joints in the 1G position on the specified material up to 22mm weld thickness.

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    You are on page 1of 4

    QW-483 FORMAT FOR PROCEDURE QUALIFICATION RECORDS (PQR)

    (See QW-200.2, Section IX, ASME Boiler and Pressure Vessel Code)

    Company Name: Pranjal Projects Pvt. Ltd.


    Procedure Qualification Record No.: PPPL/PQR-001 Date: 25-04-2018
    Welding Procedure Specification No.: PPPL/PQR-001 Revision:0 Date: 29-09-2018
    Welding Process (es): GMAW Type(s): Semi-Automatic
    JOINTS (QW-402) (Groove Design of Test Coupon)
    Joints Design : SINGAL ‘V’
    Root Spacing :2-3 MM
    Backing : NA
    Backing Material (Type):NA
    BASE METALS (QW-403)
    Material Specification
    Type / Grade, or UNS No.: IS 2062 E 350 GR. B R
    P- No. 1 Group No. 1 to P-No. 1 Group No. 1
    Thickness of the Test Coupon :20 MM
    Diameter of the Test Coupon: NA
    Max. Pass thickness : ≤40 mm
    Other: NIL
    *FILLER METALS (QW-404)
    Process GMAW
    Spec. No. (SFA) 5.18
    AWS No. (Class) ER70S6
    Filler Metal F-No. 6
    Weld Metal Analysis A-No. 1
    Size of Filler Metals Ø 1.2
    Filler Metal Product Form NA
    Supplemental Filler Metal NA
    Electrode-Flux (Class) NA
    Flux type NA
    Flux Trade Name NA
    Weld Metals Thickness 22 MM
    Others NIL

    Form No. FQ/062 Rev. 3 Page 1 of 4


    Procedure Qualification Record No.: PPPL/PQR-001 Date: 25-04-2018
    POSITIONS (QW-405) POSTWELD HEAT TREATMENT (QW-407)
    Position of Groove : 1G Temperature : NA
    Welding Progression : NA Time : NA
    Other : NIL Other : NIL

    PREHEAT (QW-406) GAS (QW-408) Percent composition


    Preheat Temperature, : NA Gas Mixture Flow rate

    Inter pass Temperature : NA CO2 NA 22LPM

    Others : NIL Shielding: CO2


    Trailing : NA
    Backing : NA
    ELCTRICAL CHARACTERISTICS (QW-409)
    Current : DC
    Polarity : DCEP
    Amps. :140,160,165,150,175
    Volts. : 25,26,24,27,26
    Tungsten Electrode Size and Type : NA
    Mode of Metal Transfer for GMAW :
    Heat Input :
    Travel Speed : 150 MM/MIN (ROOT), 135MM/MIN FILLING & CAPPING.
    Other : NIL
    TECHNIQUE (QW-410)
    String or Weave Bead : String & Weave Bead (3 X Día of filler).
    Orifice, Nozzle, or Gas Cup Size : NA
    Initial and Interpass Cleaning (Brushing, Grinding, etc.) : Grinding
    Method of Back Gouging / Back Grooving : Grinding
    Oscillation : NA
    Use of Thermal Processes : NA
    Multiple or Single Pass (per side) : Multiple
    Multiple or Single Electrodes : Single
    Peening : NA
    Other : NIL

    Form No. FQ/062 Rev. 3 Page 2 of 4


    Procedure Qualification Record No.: PPPL/PQR-001 Date: 25-04-2018
    Tensile Test (QW-150) Reference No. 00478/NTH(ER)/NDT/12/02/2017
    Ultimate Ultimate Type of
    Specimen Width Thickness Area
    Total Load Unit Stress Failure &
    No. (mm) (mm) (mm2)
    (Kn) (psi or MPa) Location
    01 492.6 MPA *BOW

    02 492.6 MPA *BOW


    …

    * BOW: Broken outside the Weld


    Guided Bend Tests (QW-160)
    Type and Figure No. Results
    SIDE BEND NO CRACKS, SATIFACTORY
    SIDE BEND NO CRACKS, SATIFACTORY
    SIDE BEND NO CRACKS, SATIFACTORY
    SIDE BEND NO CRACKS, SATIFACTORY

    Toughness Tests (QW-170):


    Test Impact Values
    Specimen Notch Specimen Drop weight
    Temp. Mils (in)
    No. Location Size (mm) Ft-lb or J % Shear Break(Y/N)
    (0 C) or mm

    Comments: TENSILE AND BEND TEST FOUND SATISFACTORY


    Fillet Weld Test (QW-180): NA
    Result - Satisfactory: Yes ………. No…………… Penetration into Parent Metal: Yes ……. No……….
    Macro - Results ………………………………………………………………………………………………….
    OTHER TESTS:
    Type of Test:
    Deposit Analysis: NA
    Other : NIL
    Welder's Name: JAKIR HUSSAIN Welder No. PPPL/WQT-001 Stamp No:
    Tests conducted by: Pranjal Projects Pvt. Ltd. Laboratory Test No: Reference No.
    00478/NTH(ER)/NDT/12/02/2017.
    We certify that the statements in this record are correct and that the test welds were prepared, welded and
    tested in accordance with the requirements of Section IX of ASME Boiler and Pressure Vessel Code – Edition
    2013
    Pranjal Projects Pvt. Ltd.
    Signature

    Name
    Date

    Form No. FQ/062 Rev. 3 Page 3 of 4


    Form No. FQ/062 Rev. 3 Page 4 of 4

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