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    Welding Inspection Report: Contract #: 04-0120F4 Cty: SF/ALA Rte: 80 PM: 13.2/13.9 File #: 69.28

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    The welding inspection report summarizes ultrasonic testing performed by CALTRANS Quality Assurance Inspector Erik Prue on welds during fabrication of the San Francisco Oakland Bay Self Anchored Suspension Bridge at the Zhenhua Port Machinery Company facility in Shanghai, China. Prue performed UT verification testing on complete joint penetration butt welds in the tower bay and side panel welds in multiple bays, finding all welds inspected were in compliance with AWS D1.5-2002 standards and contract documents. No significant conversations occurred. The report is to determine contract conformance and not for repair recommendations.

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    Welding Inspection Report: Contract #: 04-0120F4 Cty: SF/ALA Rte: 80 PM: 13.2/13.9 File #: 69.28

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    bacabacabaca
    24 views2 pages
    The welding inspection report summarizes ultrasonic testing performed by CALTRANS Quality Assurance Inspector Erik Prue on welds during fabrication of the San Francisco Oakland Bay Self Anchored Suspension Bridge at the Zhenhua Port Machinery Company facility in Shanghai, China. Prue performed UT verification testing on complete joint penetration butt welds in the tower bay and side panel welds in multiple bays, finding all welds inspected were in compliance with AWS D1.5-2002 standards and contract documents. No significant conversations occurred. The report is to determine contract conformance and not for repair recommendations.

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    Welding Inspection Report

    Original Title

    WIR-002511

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    The welding inspection report summarizes ultrasonic testing performed by CALTRANS Quality Assurance Inspector Erik Prue on welds during fabrication of the San Francisco Oakland Bay Self Anchored Suspension Bridge at the Zhenhua Port Machinery Company facility in Shanghai, China. Prue performed UT verification testing on complete joint penetration butt welds in the tower bay and side panel welds in multiple bays, finding all welds inspected were in compliance with AWS D1.5-2002 standards and contract documents. No significant conversations occurred. The report is to determine contract conformance and not for repair recommendations.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    24 views2 pages

    Welding Inspection Report: Contract #: 04-0120F4 Cty: SF/ALA Rte: 80 PM: 13.2/13.9 File #: 69.28

    Uploaded by

    bacabacabaca
    The welding inspection report summarizes ultrasonic testing performed by CALTRANS Quality Assurance Inspector Erik Prue on welds during fabrication of the San Francisco Oakland Bay Self Anchored Suspension Bridge at the Zhenhua Port Machinery Company facility in Shanghai, China. Prue performed UT verification testing on complete joint penetration butt welds in the tower bay and side panel welds in multiple bays, finding all welds inspected were in compliance with AWS D1.5-2002 standards and contract documents. No significant conversations occurred. The report is to determine contract conformance and not for repair recommendations.

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    © All Rights Reserved
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    STATE OF CALIFORNIA--BUSINESS,TRANSPORTACTION AND HOUSING AGENCY Arnold Schwarzenegger, Governor

    DEPARTMENT OF TRANSPORTATION
    DIVISION OF ENGINEERING SERVICES
    Office of Structural Materials
    Quality Assurance and Source Inspection
    Contract #: 04-0120F4
    Bay Area Branch
    690 Walnut Ave.St. 150 Cty: SF/ALA Rte: 80 PM: 13.2/13.9
    Vallejo, CA 94592-1133
    File #: 69.28
    (707) 649-5453
    (707) 649-5493

    WELDING INSPECTION REPORT


    Resident Engineer:Pursell, Gary Report No: WIR-002511
    Address: 333 Burma Road Date Inspected: 27-Apr-2008
    City: Oakland, CA 94607

    Project Name: SAS Superstructure OSM Arrival Time: 1400


    Prime Contractor: American Bridge/Fluor Enterprises, a JV OSM Departure Time: 2330
    Contractor: Zhenhua Port Machinery Company, Ltd (ZPMC), Changxing Island Location: Shanghai, China

    CWI Name: N/A CWI Present: Yes No


    Inspected CWI report: Yes No N/A Rod Oven in Use: Yes No N/A
    Electrode to specification: Yes No N/A Weld Procedures Followed: Yes No N/A
    Qualified Welders: Yes No N/A Verified Joint Fit-up: Yes No N/A
    Approved Drawings: Yes No N/A Approved WPS: Yes No N/A
    Delayed / Cancelled: Yes No N/A
    Bridge No: 34-0006 Component: OBG/Tower
    Summary of Items Observed:
    CALTRANS Quality Assurance (QA) Inspector, Erik Prue was present for the fabrication scheduled for this
    project at the ZPMC facility in Shanghai, China for the San Francisco Oakland Bay Self Anchored Suspension
    Bridge.

    Tower Bay 1: QA Inspector performed ultrasonic verification testing of skin plate Complete Joint Penetration
    (CJP) butt joint after ZPMC QC UT acceptance. QA Inspector UT tested plate ESD1 SA216 A/K 13b side "B".
    QA Ultrasonic Testing (UT) was performed to verify that a minimum of 10% of the weld meets the requirements
    of the contract documents and AWS D1.5-2002. The weld and base metal were scanned utilizing a Krautkramer
    Branson USN 60 #01RN5T. QA Inspector performed a base metal lamination check using a 25mm diameter 2.25
    MHz transducer and a shear wave scan using a 20mm x 15mm 2.25 MHz transducer on a 70 and 45 degree angle
    wedges from face A. For details please see the ultrasonic testing report TL-6027 dated April 27, 2008. QA
    Inspector found the welds inspected to be in compliance with AWS D1.5- 2002 Table 6.3 and the contract
    documents.

    Bay 3: QA Inspector performed ultrasonic (UT) verification testing of Side Panels Complete Joint Penetration
    (CJP) welds at joints SP121-001-001, SP148-001-001, SP361-001-001, SP334-001-001, and SP307-001-008 after
    ZPMC QC acceptable UT inspection. The Ultrasonic Testing (UT) was performed to verify that 10% of the weld
    meets the requirements of the contract documents and AWS D1.5-2002. The weld and base metal were scanned
    utilizing a Krautkramer Branson USN 60 #01RN5T. QA Inspector performed a base metal lamination check using
    a 25mm diameter 2.25 MHz transducer and a shear wave scan using a 20mm x 15mm 2.25 MHz transducer on a
    70 degree angle wedge from face A. For details please see the ultrasonic testing report TL-6027 dated April 27,

    TL-6031,Welding Inspection Report Page 1 of 2


    WELDING INSPECTION REPORT
    ( Continued Page 2 of 2 )

    2008. QA Inspector found the welds inspected to be in compliance with AWS D1.5- 2002 Table 6.3 and the
    contract documents.

    Bay 1:QA Inspector performed ultrasonic (UT) verification testing of Deck Panel U Rib Complete Joint
    Penetration (CJP) welds at joint DP113-001-157 after ZPMC QC acceptable UT inspection. The Ultrasonic
    Testing (UT) was performed to verify that 10% of the weld meets the requirements of the contract documents and
    AWS D1.5-2002. The weld and base metal were scanned utilizing a Krautkramer Branson USN 60 #01RN5T.
    QA Inspector performed a base metal lamination check using a 25mm diameter 2.25 MHz transducer and a shear
    wave scan using a 20mm x 15mm 2.25 MHz transducer on a 70 degree angle wedge from face A. For details
    please see the ultrasonic testing report TL-6027 dated April 27, 2008. QA Inspector found the welds inspected to
    be in compliance with AWS D1.5- 2002 Table 6.3 and the contract documents.

    Summary of Conversations:
    No significant conversations this day.
    Comments
    This report is for the purpose of determining conformance with the contract documents and is not for the purpose
    of making repair or fit for purpose recommendations. Should you require recommendations concerning repairs or
    remedial efforts please contact Patrick Lowry, 858 344-2712, who represents the Office of Structural Materials for
    your project.

    Inspected By: Prue,Erik Quality Assurance Inspector


    Reviewed By: Carreon,Albert QA Reviewer

    TL-6031,Welding Inspection Report Page 2 of 2

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