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Proposed WPS

This document proposes a welding procedure specification for welding dissimilar metals, specifically SA-36 steel to SA-240 type 316 stainless steel. It involves gas tungsten arc welding (GTAW) in the 2F position with ER 309L filler metal. Parameters are provided for root, hot, fill and cap passes including amperage, voltage, travel speed and heat input. Post weld heat treatment is not required. Shielding gas is 100% argon at a flow rate of 11-14 L/min. Welding must be completed in one cycle with surfaces clean, dry and preheated to a minimum of 50°C.

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Chisom Ikengwu
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2K views2 pages

Proposed WPS

This document proposes a welding procedure specification for welding dissimilar metals, specifically SA-36 steel to SA-240 type 316 stainless steel. It involves gas tungsten arc welding (GTAW) in the 2F position with ER 309L filler metal. Parameters are provided for root, hot, fill and cap passes including amperage, voltage, travel speed and heat input. Post weld heat treatment is not required. Shielding gas is 100% argon at a flow rate of 11-14 L/min. Welding must be completed in one cycle with surfaces clean, dry and preheated to a minimum of 50°C.

Uploaded by

Chisom Ikengwu
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
You are on page 1/ 2

PROPOSED WELDING PROCEDURE SPECIFICATION (pWPS) Page 1 of 2

STEVE INTEGRATED TECH SERVICES


LTD

PROJECT NAME OML 100 CAM BUOY WELDING OF DISSIMILAR METALS Rev: 2.0
WPS No.: SITSL19/CBD/WPS/03/18 Supporting PQR: SITSL19/CBD/PQR/03/18
Applicable Code/Spec: AWS D1.1, GS EP STR 301
Welding Process : GTAW Type: Manual
JOINT DETAILS(QW-402)
(See Attached Sketch) BASE METAL (QW-403)
Type: Fillet Weld Plate Material: SA-36 To SA-240 Type 316
Backing: NO P-No.: 1 Group: 1 To P-No.: 8 Group: 1
Root opening: 1.5 – 2.5mm Material Spec: SA-36 To SA-240 Type 316
Groove Angle: N/A Wall Thickness Range: 3.0mm – 10.0mm
Root Face: 1.0 - 1.5mm
FILLER METAL DETAILS (QW- 404)
Parameters Root Pass Hot Pass Filling Capping
SFA specification A 5.9 A 5.9 A 5.9 A 5.9
AWS
ER 309L ER 309L ER 309L ER 309L
Classification
F- No 6 6 6 6
A – No 8 8 8 8
Size 2.4mm 2.4mm 2.4mm 2.4mm
Trade Name Lincoln/ESAB Lincoln/ESAB Lincoln/ESAB Lincoln/ESAB
WELDING POSITION (QW-405) PREHEAT (WQ-406)
Position: 2F Preheat temperature: Ambient, Dry
Only
Welding Progression: Horizontal Inter-Pass temperature: 150ºC MAX

POST WELD HEAT TREATMENT (WQ-407)


PWHT: N/A Method: N/A
Temperature: N/A Holding Time: N/A
Heating and cooling rate: N/A Loading and unloading temp.: N/A
GAS (WQ-408)
Gases Mixture Flow Rate
Shielding Argon 100% 11-14 Lit/min
Trailing N/A N/A N/A
Backing N/A N/A N/A

ELECTRICAL CHARACTERISTICS (QW- 409)


Process Weld Pass Amps (Range) Volts(Range) Travel Speed Polarity Heat Input
A V mm/min KJ/cm
GTAW Root pass 120-170 15 - 18 30 - 60 DCEN 1.1-1.5
GTAW Filling/Capping 120-160 15 - 18 35 - 60 DCEN 0.8-1.2
PROPOSED WELDING PROCEDURE SPECIFICATION (pWPS) Page 2 of 2

PROJECT OML 100 CAM BUOY WELDING OF DISSIMILAR METALS Rev: 2.0
TECHNIQUE (QW – 410)
Band width restriction: Stringer beads only. Minor arc oscillation to ensure side wall fusion.
Orifice or Gas Cup size: N/A
Method of Interpass cleaning: Grinding/Power Brush (Stainless Steel)
Type of Heater To be Used: N/A

JOINT DESIGN

Alignment by by Bullet in the Groove Tack weld do not


have to melt the Root
Edge Max Misalignment= 1.5mm
Weld shall be completed in one cycle.
Surfaces to be welded must be clean and free from dirt, oil and must have a substrate temperature not less than 500C
Time lapse between the end of the root pass and the beginning of the hot pass shall be minimum of 10mins

SITSL CLIENT THIRD PARTY

NAME

SIGNATURE

DATE

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