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Welding Procedure Specification (WPS)

This document provides a welding procedure specification for single-V groove welds on 6 mm thick stainless steel (SS 400) plates using the shielded metal arc welding (SMAW) process with E7016 filler metal. The joint design calls for a 60 degree groove angle and a 1.6-3 mm root opening. The welding procedure consists of four passes - a root pass, two hot passes, and a capping pass - using E7016 2.6 mm diameter electrode with direct current of electrode negative polarity at specified currents, travel speeds, and resulting heat inputs. No preheat or postweld heat treatment is required.

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Ramadhan Aditya
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930 views2 pages

Welding Procedure Specification (WPS)

This document provides a welding procedure specification for single-V groove welds on 6 mm thick stainless steel (SS 400) plates using the shielded metal arc welding (SMAW) process with E7016 filler metal. The joint design calls for a 60 degree groove angle and a 1.6-3 mm root opening. The welding procedure consists of four passes - a root pass, two hot passes, and a capping pass - using E7016 2.6 mm diameter electrode with direct current of electrode negative polarity at specified currents, travel speeds, and resulting heat inputs. No preheat or postweld heat treatment is required.

Uploaded by

Ramadhan Aditya
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as DOCX, PDF, TXT or read online on Scribd
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Company Name : BALAI BESAR LOGAM DAN MESIN

Welding Process : SMAW WELDING PROCEDURE SPECIFICATION (WPS)


Supporting : BBLM/AWS D1.1 Identification : BBLM/AWS D1.1
Authorized By : Aditya Ramadhan
Date : 24/08/2020
JOINT DESIGN Type : Manual
Type : Single Weld Position : 1G
Backing Material : N/A
Root Opening : 1.6 – 3 mm ELECTRICAL CHARACTERISTICS
Groove Angle : 60° General Characteristics
Current : DCEN
BASE METALS Other :-
Material Specification : SS 400
Type or Grade : N/A
Thickness : 6 mm

FILLER METALS TECHNIQUE


Specification :AWS A 5.1 Stringer or Weave Bead : String and Weaving
E7016 Multhy or Single Pass (preside) : Multhy Pass
SHIELDING Number of Electrodes : Single
Flux :- Gas :- Inter Pass Cleaning : Brushing
Electo-Flux (Class) Composition :- Other :-
Flow Rate (Shielding) : -
Gas Cup Size :-

PREHEAT POSTWELD HEAT TREATMENT


Preheat Temperature, Min : -°C Temperature : -°C
Interpass Temperature, Min : -°C Time : - min

WELDING PROCEDURE

Filler Metals Current


Pass or Weld Travel Speed Heat Input
Process Volts
Layers Type and Wire Feed (mm/min) (KJ/mm)
Class Diameter Ampers
Polarity speed

1. Root Pass  SMAW  E7016  2.6 mm  DCEN 65  - 22 104.16 0.82

2. Hot Pass  SMAW  E7016  2.6 mm DCEN 80  - 22 378.78 0.27


3. Capping SMAW E7016 2.6 mm DCEN 80  - 22 500 0.21

4. Back Weld SMAW E7016 2.6 mm DCEN 80  - 22 757.57 0.13

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