Die Cast PDF

D-M-E Die Cast Die Assemblies, Unit Dies & Components
Die Cast
2
Table of Contents
Die Cast Die Assemblies INCH Pins, Sleeves, Blades

Terms and Conditions of Sale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 INCH Ejector Pins – H13 Nitrided – Straight . . . . . . . . . . . . . . . . 67
Sales and Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 INCH Ejector Pins – H13 Nitrided – Shoulder . . . . . . . . . . . . . . . 68
Die Makers and Die Casters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 INCH High-Hardness Ejector Pins –
Die Cast Die Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 H13 Nitrided – Straight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Die Cast Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Keyed Ejector Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Standard Unit Dies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10
Single Unit Die Holders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-12 INCH Close Tolerance M-2
Double Unit Die Holders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-14 Through-Hardened Ejector Pins. . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Single Heavy-Duty Unit Die Holders . . . . . . . . . . . . . . . . . . . . . . . 15 INCH Ejector Sleeves – Nitrided O.D. . . . . . . . . . . . . . . . . . . . . . . 72
Double Heavy-Duty Unit Die Holders. . . . . . . . . . . . . . . . . . . . . . . 16 INCH Ejector Sleeves – Nitrided O.D. & I.D.. . . . . . . . . . . . . . . . . 73
Replacement Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 INCH Ejector Blades. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74-75
Heavy-Duty Replacement Units . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 INCH Core Pins – H13 – Standard Medium Hardness . . . . . . . . 76
Master Layouts for Die Cast Die Designers . . . . . . . . . . . . . . . . . 19 INCH Core Pins – High Hardness. . . . . . . . . . . . . . . . . . . . . . . . . . 77
Sprue Spreaders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 INCH Return Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Constant Area Sprue Spreaders and Sprue Bushings. . . . . . . . 21 Custom Pins and Sleeves – Faxable Quote Form . . . . . . . . . . . . 79
Constant Area Sprue Spreaders
and Sprue Bushings (Small Size). . . . . . . . . . . . . . . . . . . . . . . . 22
and Sprue Bushings (Medium Size) . . . . . . . . . . . . . . . . . . . . . 23
Constant Area Sprue Spreaders DIN Pins, Sleeves, Blades
and Sprue Bushings (Large Size) . . . . . . . . . . . . . . . . . . . . . . . 24
Runner Spreaders and Bushings . . . . . . . . . . . . . . . . . . . . . . . . . . 25 DIN Ejector Pins – Nitrided . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Runner Spreaders and Bushings (Small Size) . . . . . . . . . . . . . . . 26 DIN Ejector Pins – Hardened . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Runner Spreaders and Bushings (Medium Size) . . . . . . . . . . . . 27 DIN Shoulder Ejector Pins – Nitrided . . . . . . . . . . . . . . . . . . . . . . 82
Runner Spreaders and Bushings (Large Size). . . . . . . . . . . . . . . 28 DIN Shoulder Ejector Pins – Hardened. . . . . . . . . . . . . . . . . . . . . 83
Die Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 DIN Ejector Sleeves – Nitrided. . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Die Cast Chill Vents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29.1-29.4 DIN Ejector Sleeves – Hardened . . . . . . . . . . . . . . . . . . . . . . . . . . 85
DIN Ejector Blades – Nitrided. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Slide Action Components DIN Ejector Blades – Hardened . . . . . . . . . . . . . . . . . . . . . . . . . . .
DIN Core Pins – Hardened . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
87
88
Angle Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Special DIN Sleeves – Faxable Quote Form. . . . . . . . . . . . . . . . . 89
Angle Pin Inserts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30.1
Metric Angle Pins (Guide Pins). . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Table of Contents
Cooling
Brass Pressure Plugs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Jiffy-Tite® Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
32
33
JIS Pins, Sleeves, Blades
Jiffy-Tite® Plugs and Extension Plugs . . . . . . . . . . . . . . . . . . . . . . 34 JIS Ejector Pins – Straight. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
SV-Series Jiffy-Matic® Connectors. . . . . . . . . . . . . . . . . . . . . . . . 35-36 JIS Ejector Sleeves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Jiffy-Lok® Connector Sockets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 JIS Ejector Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Jiffy-Tite® Connector Seals, Quick Custom Pins – Faxable Quote Form . . . . . . . . . . . . . . . . . . 93
Seal Removal Tool Kit & Wrenches . . . . . . . . . . . . . . . . . . . . . 38 D-M-E Ejector and Core Pin Diameters Table . . . . . . . . . . . . . . . 94
Jiffy-Tite® and Jiffy-Matic® Coolant Bridges . . . . . . . . . . . . . . . . 39
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Bubbler Tubes and Brass Diverting Plugs & Rods . . . . . . . . . . . 40

Die Cast
Jiffy-Tite® Cascade Water Junctions . . . . . . . . . . . . . . . . . . . . . . 41

Cascade Water Junctions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Straight Brass Plug Baffles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Spiral Brass Plug Baffles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Die Assembly
Socket Head Cap Screws – Inch . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Die Components – Inch Socket Head Cap Screws – Metric . . . . . . . . . . . . . . . . . . . . . . . . 96
Lock Washers (Spring Washers) – Metric. . . . . . . . . . . . . . . . . . 96
Guide Pins – Hardened and Precision Ground . . . . . . . . . . . . . . 45
Shoulder Guide Pins – Hardened Socket Head Stripper Bolts – Inch . . . . . . . . . . . . . . . . . . . . . . . . 97
and Precision Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Keys and Key Kits – Inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Shoulder Bushings and Straight Bushings Keys – Metric. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Hardened and Precision Ground . . . . . . . . . . . . . . . . . . . . . . . . 47 Shoulder Bolts (Stripper Bolts) – Metric . . . . . . . . . . . . . . . . . . . 98
Guide Pins and Shoulder Bushings Flat Head Screws – Metric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
2”, 2.5” and 3” Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Set Screws with Spring Loaded Ball
Self-Lubricating Bushings for Guide Pins. . . . . . . . . . . . . . . . . . . 49 Plunger (High Temperature) – Metric . . . . . . . . . . . . . . . . . . . 99
Bronze-Plated Shoulder and Straight Bushings . . . . . . . . . . . . . 50 Set Screws with Flat Point
Guided Ejection Guide Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 (Grub Screws) – Metric. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Guided Ejection Bushings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Set Screws with Dog Point (Allen Head) – Metric . . . . . . . . . . . 100
Support Pillars and Stop Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53-54 Dowel Pins and Tubular Dowels – Inch . . . . . . . . . . . . . . . . . . . . 101
Guide Pins for Special Die Tooling Needs . . . . . . . . . . . . . . . . . . 55 Dowel Pins – Metric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Special Guide Pins – Faxable Quote Form . . . . . . . . . . . . . . . . . . 56 Dowel Pins with Internal Thread (Pull Dowels). . . . . . . . . . . . . . 102
Tubular Dowels; Washer/Tubular Dowel
Die Components – Euro-Series (Disk for Tubular Dowels) – Metric . . . . . . . . . . . . . . . . . . . . . . 103
Stop Disk (for Ejector Plates) – Metric . . . . . . . . . . . . . . . . . . . . . 103
Guide Pins (with Collar) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57-59
Die Springs Medium Duty (Blue) . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Angle Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Guide Pins (without Collar) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61-62 Die Springs Medium Heavy Duty (Red). . . . . . . . . . . . . . . . . . . . . 105
Guide Pin Bushings (with Collar) and Self-Lube Die Springs Heavy Duty (Gold) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Guide Pin Bushings (with Collar) . . . . . . . . . . . . . . . . . . . . . . . . 63 Die Springs Extra Heavy Duty (Green). . . . . . . . . . . . . . . . . . . . . . 107
Guide Pin Bushings (without Collar) and Self-Lube Belleville Washers
Guide Pin Bushings (without Collar) . . . . . . . . . . . . . . . . . . . . . 64 (Disc Springs) – Metric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Centering Bushing – Locating Sleeves . . . . . . . . . . . . . . . . . . . . . 65 Hoist Rings – Inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109-110
Support Pillars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Hoist Rings – Metric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
U.S. 800-626-6653 ■ Canada 800-387-6600 ■ www.dme.net

Die Cast
3
Index
Angle Pin Inserts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30.1 Guided Ejection Guide Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Angle Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30, 60 Heavy Duty Die Springs (Gold) . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Angle Pins (Guide Pins) – Metric . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Heavy Duty Replacement Units . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Belleville Washers (Disc Springs) – Metric . . . . . . . . . . . . . . . . 108 Hoist Rings – Inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109-110
Brass Pressure Plugs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Hoist Rings – Metric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Bronze-Plated Shoulder and Straight Bushings . . . . . . . . . . . . . 50 Jiffy-Lok® Connector Sockets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Bubbler Tubes and Brass Diverting Plugs & Rods . . . . . . . . . . . 40 Jiffy-Tite® and Jiffy-Matic® Coolant Bridges . . . . . . . . . . . . . . . . 39
Cascade Water Junctions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Jiffy-Tite® Cascade Water Junctions . . . . . . . . . . . . . . . . . . . . . . 41
Centering Bushing – Locating Sleeves . . . . . . . . . . . . . . . . . . . . . 65 Jiffy-Tite® Connector Seals,
Constant Area Sprue Spreaders and Sprue Bushings. . . . . . . . 21 Seal Removal Tool Kit & Wrenches. . . . . . . . . . . . . . . . . . . . . . 38
Constant Area Sprue Spreaders and Jiffy-Tite® Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Sprue Bushings (Large Size). . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Jiffy-Tite® Plugs and Extension Plugs . . . . . . . . . . . . . . . . . . . . . . 34
Constant Area Sprue Spreaders and
JIS Ejector Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Sprue Bushings (Medium Size) . . . . . . . . . . . . . . . . . . . . . . . . . 23
JIS Ejector Pins – Straight. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
JIS Ejector Sleeves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
and Sprue Bushings (Small Size) . . . . . . . . . . . . . . . . . . . . . . . . 22
Keyed Ejector Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Core Pins – DIN Hardened . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Keys – Metric. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Core Pins – INCH – H13 – Standard Medium Hardness. . . . . . . 76
Keys and Key Kits – Inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Core Pins – INCH High Hardness. . . . . . . . . . . . . . . . . . . . . . . . . . 77
Custom Pins and Sleeves – Faxable Quote Form . . . . . . . . . . . . 79 Lock Washers (Spring Washers) – Metric. . . . . . . . . . . . . . . . . . 96
Die Cast Chill Vents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29.1-29.4 Master Layouts for Die Cast Die Designers . . . . . . . . . . . . . . . . . 19
Die Cast Die Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Medium Duty Die Springs (Blue) . . . . . . . . . . . . . . . . . . . . . . . . . 104
Die Cast Die Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Medium Heavy Duty Die Springs (Red). . . . . . . . . . . . . . . . . . . . 105
Die Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Quick Custom Pins – Faxable Quote Form . . . . . . . . . . . . . . . . . . 93
Die Makers and Die Casters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Replacement Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Die Springs – Extra Heavy Duty (Green) . . . . . . . . . . . . . . . . . . . 107 Return Pins – INCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Die Springs – Heavy Duty (Gold) . . . . . . . . . . . . . . . . . . . . . . . . . 106 Runner Spreaders and Bushings . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Die Springs – Medium Duty (Blue). . . . . . . . . . . . . . . . . . . . . . . . 104 Runner Spreaders and Bushings (Large Size). . . . . . . . . . . . . . . 28
Die Springs – Medium Heavy Duty (Red) . . . . . . . . . . . . . . . . . . 105 Runner Spreaders and Bushings (Medium Size) . . . . . . . . . . . . 27
Die Cast
Double Heavy-Duty Unit Die Holders. . . . . . . . . . . . . . . . . . . . . . . 16 Runner Spreaders and Bushings (Small Size) . . . . . . . . . . . . . . . 26
Double Unit Die Holders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-14 Self-Lubricating Bushings for Guide Pins. . . . . . . . . . . . . . . . . . . 49
Dowel Pins – Metric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 Self-Lubricating Guide Pin Bushings (with Collar) . . . . . . . . . . . 63
Dowel Pins and Tubular Dowels – Inch . . . . . . . . . . . . . . . . . . . 101 Self-Lubricating Guide Pin Bushings (without Collar) . . . . . . . . 64
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Dowel Pins with Internal Thread (Pull Dowels). . . . . . . . . . . . . 102 Set Screws with Dog Point (Allen Head) – Metric . . . . . . . . . . 100
Index
Ejector and Core Pin Diameters Table . . . . . . . . . . . . . . . . . . . . . 94 Set Screws with Flat Point (Grub Screws) – Metric. . . . . . . . . 100
Ejector Blades – DIN Hardened . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 Set Screws with Spring Loaded Ball Plunger
Ejector Blades – DIN Nitrided. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 (High Temperature) – Metric . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Ejector Blades – INCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74-75 Shoulder Bolts (Stripper Bolts) – Metric . . . . . . . . . . . . . . . . . . . 98
Ejector Pins – DIN Hardened . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 Shoulder Bushings and Straight Bushings
Ejector Pins – DIN Nitrided . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 Hardened and Precision Ground . . . . . . . . . . . . . . . . . . . . . . . . 47
Ejector Pins – INCH – H13 Nitrided – Shoulder . . . . . . . . . . . . . . 68 Shoulder Ejector Pins – DIN Hardened. . . . . . . . . . . . . . . . . . . . . 83
Ejector Pins – INCH – H13 Nitrided – Straight . . . . . . . . . . . . . . . 67 Shoulder Ejector Pins – DIN Nitrided . . . . . . . . . . . . . . . . . . . . . . 82
Ejector Pins – INCH High-Hardness H13
Shoulder Guide Pins – Hardened and Precision Ground. . . . . . 46
Nitrided – Straight. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Single Heavy Duty Unit Die Holders. . . . . . . . . . . . . . . . . . . . . . . . 15
Ejector Pins – INCH Close Tolerance M2
Single Unit Die Holders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-12
Through-Hardened . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Socket Head Cap Screws – Inch . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Ejector Sleeves – DIN Hardened . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Socket Head Cap Screws – Metric . . . . . . . . . . . . . . . . . . . . . . . . 96
Ejector Sleeves – DIN Nitrided. . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Socket Head Stripper Bolts – Inch . . . . . . . . . . . . . . . . . . . . . . . . 97
Ejector Sleeves – INCH Nitrided O.D. . . . . . . . . . . . . . . . . . . . . . . 72
Ejector Sleeves – INCH Nitrided O.D. & I.D.. . . . . . . . . . . . . . . . . 73 Special DIN Sleeves – Faxable Quote Form. . . . . . . . . . . . . . . . . 89
Extra Heavy Duty Die Springs (Green) . . . . . . . . . . . . . . . . . . . . 107 Special Guide Pins – Faxable Quote Form . . . . . . . . . . . . . . . . . . 56
Flat Head Screws – Metric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 Spiral Brass Plug Baffles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Guide Pin Bushings (with Collar) . . . . . . . . . . . . . . . . . . . . . . . . . . 63 Sprue Spreaders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Guide Pin Bushings (without Collar) . . . . . . . . . . . . . . . . . . . . . . . 64 Stop Disk (for Ejector Plates) – Metric . . . . . . . . . . . . . . . . . . . . 103
Guide Pins – Hardened and Precision Ground . . . . . . . . . . . . . . 45 Straight Brass Plug Baffles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Guide Pins (with Collar) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57-59 Support Pillars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Guide Pins (without Collar) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61-62 Support Pillars and Stop Pins . . . . . . . . . . . . . . . . . . . . . . . . . . 53-54
Guide Pins and Shoulder Bushings SV-Series Jiffy-Matic® Connectors. . . . . . . . . . . . . . . . . . . . . 35-36
2”, 2.5” and 3” Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Tubular Dowels; Washer/Tubular Dowel
Guide Pins for Special Die Tooling Needs . . . . . . . . . . . . . . . . . . 55 (Disk for Tubular Dowels) – Metric . . . . . . . . . . . . . . . . . . . . . 103
Guided Ejection Bushings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Unit Dies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10

Die Cast
4
Terms and Conditions of Sale
1. FOB POINT / PRICES: Products are sold F.O.B. point of origin. “Returned Goods”: No goods are returnable without prior approval,
Any taxes are in addition to the prices and may be invoiced later. prepaid transportation and an issued RMA number. All items are
2. SHIPPING SCHEDULE: The shipping schedule is our current estimate subject to our inspection before credit will be allowed. Special mold
of delivery dates and we agree to use reasonable efforts to comply bases or steel, items involving custom work, or items not shown
with the schedule. in our catalog are considered non-returnable. A minimum service
charge of 10% will be made on all returned goods.
3. WARRANTY: NO GOODS ARE RETURNABLE LATER THAN THIRTY DAYS AFTER
(a) Any D-M-E trademarked or tradenamed product or part thereof RECEIPT OF MERCHANDISE.
manufactured by or for us which, under normal operating conditions
in the plant of the Buyer thereof, proves defective in material or 9. PATENT INDEMNITY: We shall defend any suit or proceeding
workmanship, as determined by our inspection, within 12 months brought against Buyer and pay all costs and damages awarded
from the date of shipment will be replaced or repaired free of charge against Buyer provided that:
to Buyer. (a) The suit or proceeding is based upon a claim that the product or
part thereof is an infringement of any claim of a presently existing
This warranty is contingent upon the following conditions: that we U.S. patent;
promptly receive notice of the defect; that Buyer establish that the (b) The claim of infringement is not based, directly or indirectly,
product has been properly installed, maintained, and operated upon (i) the manufacture, use, or sale of any product furnished by
within the limits of related and normal usage as specified by us; us which has been modified without our consent; or, (ii) the manu-
and that, upon our request, Buyer will return to us at our expense facture, use, or sale of any combination of a product furnished by us
the defective product or part thereof. with products not furnished by us; or (iii) performance of a patented
(b) The terms of this warranty do not in any way extend to any process using a product furnished by us or production thereby of a
product or part thereof which have a life, under normal usage, patented product; and,
inherently shorter than 12 months. (c) We are notified promptly and given information and assistance
(c) The conditions of actual production in each end user’s plant (at our expense) and the authority to defend the suit or proceeding.
vary considerably. Therefore, descriptions of the production or We shall not be responsible hereunder for any settlement made
performance capabilities of any product or software materials without our written consent nor shall we be responsible for costs
Terms and Conditions of Sales
are estimates only and are not warranted. or expenses incurred without our written consent. If our product is
4. EXCLUSIONS OF WARRANTIES: THE WARRANTIES TO REPAIR adjudicated to be an infringement and its use in the U.S. by Buyer is
OR REPLACE DEFECTIVE PRODUCTS OR PARTS AS SET FORTH IN enjoined, we shall, at our own expense, either:
PARAGRAPH 3, AND ANY ADDITIONAL WARRANTY EXPRESSLY (i) procure for Buyer the right to continue using our product;
STATED TO BE A WARRANTY AND SET FORTH IN WRITING AS (ii) replace it with a noninfringing product;
PART OF THESE TERMS HEREIN ARE IN LIEU OF ALL OTHER (iii) modify it so it becomes noninfringing;
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT (iv) remove the product or part thereof and refund Buyer’s net
LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY book value and transportation costs attributable to it.
OR FITNESS FOR A PARTICULAR PURPOSE. The foregoing states our entire liability with respect to any patent
5. LIMITATION OF REMEDIES AND LIABILITIES: infringement by our products or any parts thereof. To the extent that
UNDER NO CIRCUMSTANCES SHALL WE OR ANY AFFILIATE OF our product or any part thereof is supplied according to specifica-
OURS HAVE ANY LIABILITY WHATSOEVER FOR INCIDENTAL OR tions and designs furnished by Buyer, Buyer agrees to indemnify us
CONSEQUENTIAL DAMAGES HOWSOEVER CAUSED OR ARISING in the manner and to the extent set forth above insofar as the terms
(INCLUDING CONTRACT, NEGLIGENCE, STRICT LIABILITY OR thereof are appropriate.
OTHERWISE), such as, but not limited to, loss of profit or revenue; 10. FORCE MAJEURE: We shall not be liable for any delay in perfor-
loss of use of the product, part thereof; cost of capital; cost of mance or nonperformance which is due to war, fire, flood, acts of
replacement equipment; or claims resulting from contracts between God, acts of third parties, acts of governmental authority or any
|
Buyer, its customers and/or suppliers. Unless expressly provided agency or commission thereof, accident, breakdown of equipment,
differences with employees or similar or dissimilar causes beyond
Die Cast
for herein, in no event shall we or any affiliate of ours assume

responsibility or liability for (a) penalties, penalty clauses or our reasonable control, including but not limited to, those interfering
liquidated damages clauses of any description, (b) certifications or with production, supply or transportation of products, raw materials
(c) indemnification of Buyer or others for costs, damages or or components or our ability to obtain, on terms we deem reason-
expenses arising out of or related to the product or part thereof. able, material, labor, equipment or transportation.
6. CANCELLATION: Unless otherwise agreed, Buyer may cancel all 11. ACCEPTANCE OF ORDERS: Buyer agrees that all orders, including
or any part of the order by written notice received by us before our any arising from our Proposal, shall include these terms and condi-
completion of the order or applicable portion of the order. On receipt tions only, notwithstanding any different or additional terms that
of such notice, all work on the order or part thereof canceled will be may be embodied in Buyer’s order. All orders are subject to our
stopped as promptly as is reasonably possible. Buyer will then be acceptance and we reserve the right to reject orders as, in our
invoiced for and will pay to us a cancellation charge. For completed sole judgement, mandated by business conditions. We reserve the
items, the charge will be equal to their established prices. For items right to not proceed with any order until all necessary information
not completed, the charge will be equal to our full cost plus a is received from Buyer.
premium in addition to a charge for any packing and storage 12. MERGER CLAUSE: This Agreement entirely supersedes any prior
and less a credit for the balance of the material as scrap. oral representations, correspondence, proposal, quotation, or
7. PAYMENT TERMS: Payment is due in accordance with any agreement. This writing constitutes the final and total expression
applicable progress, advance or other agreed upon payment of such agreement between the parties, and it is a complete and
schedule, or, if no such schedule has been agreed to, upon exclusive statement of the terms of that agreement.
Acceptance as specified in Paragraph 8, but in no event later than 13. ASSIGNMENT: Neither party may assign this Agreement without
30 days from the date of invoice. No cash discount is provided. If, the written consent of the other party, except that we may assign
in our judgment, Buyer’s financial condition changes, we may stop this Agreement to a third party that acquires substantially all of
work until financial arrangements satisfactory to us are made. our assets or we may assign the flow of funds arising out of
8. ACCEPTANCE OF PRODUCT: Each such product shall be deemed to this Agreement.
be accepted within seven days after delivery of the product to the 14. GOVERNING LAW: This Agreement shall be governed by and
Buyer, unless we receive written notification of rejection for cause construed in accordance with the laws of the State of Michigan.
from Buyer within the seven day period.

Die Cast
5
Sales and Ordering Information
U.S.A.
TERMS AND CONDITIONS OF SALE: See previous page.
PHONE ORDERS – TOLL FREE: 800-626-6653. D-M-E’s Customer Service Dept. operates Monday through Friday from
8 a.m. to 8 p.m. E.S.T. Calls can be made from anywhere in the continental U.S. and Puerto Rico (Puerto Rico: use “137” prefix
instead of “1”). Our Customer Service Representatives will be happy to answer your questions on D-M-E products or services,
provide on-the-spot feedback on product availability and shipping details, or take any messages you wish relayed to your local
D-M-E sales, manufacturing or technical service representatives.
MAIL ORDERS: If you prefer to order by mail, please address your order to:
■ D-M-E Company, 29111 Stephenson Highway, Madison Heights, Michigan 48071-2330
ATTN: Customer Service Dept.
FAX: You may fax your order to:
■ D-M-E Customer Service
248-398-6174 • 888-808-4363
Die Cast
CHECKS OR MONEY ORDERS: When paying invoices by check or money order, please make payable to D-M-E Company.
Include remittance copy of invoice and mail to:
■ D-M-E Company, Department Lock Box 78242, P.O. Box 78000, Detroit, Michigan 48278-0242
|
WALK-IN ORDERS, PICK-UPS AND RETURNS: If desired, ordered products in stock at your nearest D-M-E Service Center
Sales and Ordering Information

can be picked up rather than shipped. Walk-in orders at Service Center locations can also be processed while you wait.
Products being returned for repair or exchange should be processed through Customer Service prior to being returned.
SPECIAL MACHINING SERVICES: Prints for quotation on special machining work can be sent by EDI to dme_cad@dme.net
or mailed to the Estimating Department of the D-M-E manufacturing location nearest you. Call our toll-free number if desired
to clarify location which serves your area.
Estimating locations are:
■ 70 East Hillis Street, Youngwood, Pa 15697, FAX: 724-925-2424
■ 1117 Fairplains Street, Greenville, MI 48338, Tel. 616-754-4601, FAX: 616-225-3924
■ 3275 Deziel Drive, Windsor, Ont N8W 5A5, Tel. 519-948-5001, FAX: 519-948-4652
■ 464-466 Windy Point Drive, Glendale Heights, IL 60139, Tel. 630-469-4280, FAX: 630-469-4740 (estimating only)
Please add “D-M-E Company” and “Attn: Estimating Dept.” to above addresses when mailing prints. To obtain prices and
delivery on special mold base orders or to check status of special work in progress please contact Customer Service.
CANADA
TERMS AND CONDITIONS OF SALE: See previous page.
PHONE ORDERS: Contact our Mississauga, Ontario office at 800-387-6600, FAX: 800-461-9965.
MAIL ORDERS: Send to: D-M-E of Canada, Ltd., 6210 Northwest Drive, Mississauga, Ontario L4V 1J6.
CHECK OR MONEY ORDERS: Make payable to D-M-E of Canada, Ltd. Include remittance copy of invoice and mail to
Mississauga address above.
WALK-IN ORDERS, PICK-UPS, RETURNS, AND SPECIAL MACHINING: Contact our Mississauga office.

Die Cast
6
For Die Makers and Die Casters
Three Ways to Increase Your Productivity
1. USE D-M-E STANDARD "A" OR "B" SERIES MOLD BASES.

With the appropriate sprue spreader and bushing installed,
or a shot-sleeve hole bored to your specifications, D-M-E
Standard "A" or "B" Series Bases are readily adapted for zinc
and aluminum die casting. See page 7.
2. USE D-M-E STANDARD DIE BLOCKS, PLATES AND OTHER

COMPONENTS. With D-M-E's wide range of plates, die
blocks, retainer sets, ejector pins and other die components
you can design a complete die buildup to suit your specific
needs and still retain the full benefits of D-M-E quality,
For Die Makers and Die Casters
standardization and service. See page 8.
3. USE D-M-E STANDARD UNIT DIES. For both long and short
runs, for zinc or aluminum D-M-E offers both single and
DIE BLOCKS,
PLATES AND COMPONENTS double unit dies in a variety of sizes. Replacement units
are available in D-M-E No. 2, No. 3 and No. 5 Steel.
See pages 10-19.
STANDARD Unit Die Replacement Parts .............................................. page 19

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UNIT DIES
Die Cast
Replacement Sprue Spreaders (previous style) ................ page 20
Sprue and Runner Spreaders and

Bushings (for Zinc) ....................................................pages 20-28
DIE CLAMPS
Die Clamps ......................................................................... page 29
Information available on
D-M-E Standard Unit Die Holders and Replacement Units
To assist designers in saving time on laying out cavities and cores
within D-M-E Standard Unit Dies, CAD Data can be downloaded
from www.dme.net. The general dimensions of D-M-E’s complete
line of Standard Unit Dies for zinc and aluminum are shown on
page 19.
SPRUE SPREADERS AND BUSHINGS

Die Cast
7
Die Cast Die Assemblies
For Zinc and Aluminum Die Casting
The economy of using standard mold assemblies for zinc and

aluminum die casting has been well established over the years.
Standard "A" and "B" Series Mold Bases are both widely used.
For zinc die casting, a D-M-E Standard Water-cooled Sprue
Spreader and Bushing are installed in place of the sprue bushing
and sprue puller pin used in plastics molds. For aluminum, a
shot-sleeve hole is bored to customer specifications.
ALUMINUM DIE CAST DIES

When ordering, please specify:
1. Item Number of "A" or "B" Series Mold Base.
2. No. 2 or No. 3 Steel (No. 5 Steel available on special order).
Provide a dimensioned drawing with diameter and location of shot-sleeve
Die Cast
hole. Prices will be quoted per your drawing.
ZINC DIE CAST DIES
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When ordering, please specify:
Die Cast Die Assemblies

1. Item Number of "A" or "B" Series Mold Base.
2. No. 2 or No. 3 Steel (No. 5 Steel available on special order).
3. Item numbers of Spreader and Bushing required.
4. If Spreader location is off-center, please supply a
dimensioned drawing.
See pages 21-28 for Spreaders and Bushings. Installation costs for
Spreader and Bushing will be quoted per your drawing or specifications.
D-M-E Standard "A" Series Mold Base FOR ZINC OR ALUMINUM DIES
with D-M-E Standard Water-cooled
Sprue Spreader and Bushing installed Prices can also be quoted per your drawing for the following
for zinc die casting.
additional work:
■ cavity and core insert pockets
■ core slide pockets
■ shot plugs (furnish and install)
■ runners and kicker pads
■ knock-out holes
■ ejector pin installation
■ pipe clearance holes
■ water lines and eye bolt holes
■ special clamp slots

D-M-E Standard "B" Series Mold Base with a
shot-sleeve hole for aluminum die casting.

Die Cast
8
Die Cast Die Components
In addition to the use of "A" and "B" Series Mold Bases for die casting as
outlined on the previous page, die cast die assemblies can be constructed
using D-M-E Standard Components. The drawing below illustrates a
"two-plate" die cast die designed entirely with standard components.
Complete specifications and prices for the components can be found on
the pages listed below.
CAVITY RETAINER SETS
PAGES 11-18
CAVITY RETAINER SET SPRUE BUSHING SPRUE SPREADER
EJECTOR HOUSINGS
PAGES 11-14
Die Cast Die Components
EJECTOR PIN EJECTOR PLATE
EJECTOR HOUSING EJECTOR RETAINER PLATE

MISCELLANEOUS PLATES
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Die Cast
ADDITIONAL DIE CAST DIE COMPONENTS FROM D-M-E
Cascade Water Junctions..............................................................41-42

Cooling Items .................................................................................32-44
Core Pins ..................................................................................76-77, 88
Die Clamps .......................................................................................... 29
SPREADERS AND BUSHINGS Die Springs .................................................................................104-107
PAGES 20-28 Dowel Pins (solid and tubular)...................................................101-103
Ejector Pins .................................................................. 67-71, 80-83, 90
Ejector Sleeves ............................................................ 72-73, 84-85, 91
Ejector Blades .............................................................. 74-75, 86-87, 92
Guided Ejection System .................................................................51-52
Guide Pins and Bushings ................................................... 45-50, 55-65
Hoist Rings .................................................................................109-111
Jiffy-Tite and Jiffy-Matic Connectors ...........................................33-37
Socket Head Cap Screws ..............................................................95-96
Support Pillars and Stop Pins ..................................................53-54, 66
EJECTOR PINS, CORE PINS AND SLEEVES
PAGES 67-73, 76-77, 80-85, 88

Die Cast
9
Standard Unit Dies

How long does it take to remove a die from a press and
replace it (die changeover)? “For small dies,” die casters say,
“it can take one and a half to two hours. For large dies…two
days, three days, sometimes four days.” Downtime like this is
unacceptable for die casters. That's why so many of them are
now investing in D-M-E Standard Unit Die Holders for both
long and short run zinc and aluminum die casting.
20-MINUTE DIE CHANGEOVERS

D-M-E Standard Unit Die Holders and Replacement Units
are “made for each other.” They’re designed and ground
to such close tolerances that die casters can remove
Replacement Units from the Holders and put new ones in
within 20 minutes or less. This cuts downtime and enables
a die caster to increase productivity and profitability on
both long- and short-run jobs.
Die Cast
FOUR TYPES OF HOLDERS
You can get four types of Standard Unit Die Holders from
D-M-E: Single Unit; Double Unit; Single Heavy-Duty Unit;
|
Double Heavy-Duty Unit. They are precision engineered
Standard Unit Dies

and constructed of high quality die steels to withstand the
increasingly higher pressures and injection speeds of today’s
die casting machines.
STANDARD REPLACEMENT UNITS

D-M-E Standard and Standard Heavy-Duty Replacement Units are precision made and completely interchangeable when used
with their matching Standard and Standard Heavy-Duty Unit Die Holders. Replacement Units are available in D-M-E No. 2,
No. 3, or No. 5 Steel. The more popular sizes are carried in stock for immediate delivery.
D-M-E NO. 2 STEEL D-M-E NO. 3 STEEL D-M-E NO. 5 STEEL

An AISI 4130 type steel. It is An exceptionally clean P-20 AISI A thermal-shock resistant, hotwork die
pre-heat treated to approximately 4130 (modified) type cavity steel, steel (H-13 type). Supplied fully annealed,
302 Bhn (32 HRC) to withstand the pre-heat treated to 277-321 Bhn approx. 200 Bhn (93 HRB), for easy
peening effects of flash. Its high- (28-35 HRC). It provides high machinability, it can be subsequently
strength steel is ideal for applications hardness, good machinability, heat treated to the desired hardness
where cavity inserts will be used and exceptional polishability. with a minimum of deformation. Ideal for
in the Replacement Units. It also provides excellent tool life, aluminum and most long run die casting
especially for zinc die cast dies. applications. D-M-E No. 5 Steel meets
or exceeds the acceptance criteria
established by the NADCA as
REPLACEMENT UNITS IN ANY STEEL OR HARDNESS detailed in Technical Digest
REQUIRED ARE AVAILABLE ON SPECIAL ORDER Number 01-80-01 D.

Die Cast
10
Standard Unit Dies
Pre-Engineered Design Features

■ Maximum Cavity Area for Greater Range of Jobs
Three sides of Replacement Units are open for
placement of core slides or water lines
■ Rigid Center Section for Longer Die Life

Center Section is made from D-M-E No. 5 Steel (H-13
type) heat treated to 42-46 Rockwell C. Upper and
lower halves are recessed for added rigidity
■ Accurate Alignment for Minimum Wear

D-M-E STANDARD SINGLE UNIT DIE HOLDER Six Leader Pins and six Return Pins (four of each in
WITH REPLACEMENT UNIT Single Unit Holders) provide better alignment and
permit uniform control of Ejector Plate
■ Positive Locking of Interchangeable Units

Precision made center section has solid horizontal and
vertical keys for positive locking of Replacement Units.
Standard Unit Dies
Pry-bar slots facilitate removal of units
■ Wedge Clamps and Solid Steel Wedge Locks

"Beef Up" Safety
To "beef up" safety and speed die changeovers, D-M-E
Single and Double Unit Die Holders are equipped with
wedge clamps with heavy-duty socket screws. D-M-E
Single and Double Heavy-Duty Unit Die Holders have
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Die Cast
solid steel wedge locks for the same purposes
D-M-E STANDARD DOUBLE UNIT DIE HOLDER On the smaller D-M-E Single and Double Unit Die
WITH REPLACEMENT UNITS Holders a specially developed "space-saver" design
with heavy-duty socket screws makes equally fast
die changeovers possible
■ Designed for Zinc or Aluminum Applications

Available with Water-cooled Sprue Spreader and
Bushing installed for zinc or with shot-sleeve hole
bored to specifications for aluminum die casting
D-M-E STANDARD HEAVY-DUTY DOUBLE UNIT DIE

HOLDER WITH REPLACEMENT UNITS

Die Cast
11
Single Unit Die Holders

Designed for smaller die casting machines (50-150 ton)
13.875
9.875
U.S. Pat. No. 2956321

Can. Pat. No. 620895 VIEW Y-Y 5.875
1.875
Die Cast
2.875
12.875
|
Y Y

2.875
1.3125
5.25 4.375
ITEM NUMBERS SHOWN ARE FOR UNIT HOLDERS ONLY AND DO NOT
DCS-108 SINGLE UNIT DIE HOLDERS INCLUDE THE REPLACEMENT UNITS, SEE PAGE 17.
CENTER SECTION
FOR OTHER REPLACEMENT PARTS, SEE PAGE 19.
No. 5 Steel (H-13 type), heat treated to 42-46 Rockwell C
ITEM NET REPLACEMENT
TOP CLAMPING PLATE NUMBER WEIGHT UNIT SIZE
No. 2 Steel (AISI 4130 type), pre-heat treated to 271-321 Bhn DCS-108-A
300 8.000 x 9.875
DCS-108-Z
EJECTOR HOUSING
High Carbon Steel, pre-heat treated to approx. 300 Bhn
FOR ZINC
Spreader and Bushing specified will be installed. Cost of Spreader,
Bushing and installation included in List Prices.
WHEN ORDERING FROM PAGES 11-12, PLEASE SPECIFY:
FOR ALUMINUM 1. Quantity and Item Number
Straight shot sleeve hole bored to your specifications included in 2. Bushing and Spreader Item Numbers (for Zinc) See pages 20-28
List Prices. (Please supply a dimensioned drawing.) 3. Shot-Sleeve Diameter and Location (for Aluminum)
4. Method of Shipment

Die Cast
12
U.S. Pat. No. 2956321

For Zinc and Aluminum Die Casting Can. Pat. No. 620895
X
VIEW Y-Y
2.375
A
Y Y
H B
C S
DCS-1012, DCS-1215 and DCS-1518 SINGLE UNIT DIE HOLDERS

|
CENTER SECTION
Die Cast
No. 5 Steel (H-13 type), pre-heat treated to approx. 200 Bhn (94 HRB)
TOP CLAMPING PLATE
No. 2 Steel (AISI 4130 type), pre-heat treated to 369-321 Bhn (28-34 HRC)
EJECTOR HOUSING
1012 and 1215: High Carbon Steel, pre-heat treated to approx. 300 Bhn (32 HRC)
1518: No. 2 Steel (AISI 4130 type), pre-heat treated to 271-321 Bhn (28-34 HRC)
FOR ZINC
Spreader and Bushing specified will be installed. Cost of Spreader, Bushing and installation included in List Prices.
FOR ALUMINUM
Straight shot sleeve hole bored to your specifications included in List Prices. (Please supply a dimensioned drawing.)
W L H N C S X A B
NUMBER WEIGHT UNIT SIZE
DCS-1012-A
11.875 17.875 15.125 6.000 5.125 2.0625 8.000 3.375 3.375 535 9.875 x 11.875
DCS-1012-Z
DCS-1215-A
14.875 21.000 16.250 6.125 5.250 2.0625 9.125 3.875 3.875 835 11.875 x 14.875
DCS-1215-Z
DCS-1518-A
17.875 24.000 18.125 7.000 5.625 2.3125 9.125 4.375 4.375 1296 14.875 x 17.875
DCS-1518-Z
ITEM NUMBERS SHOWN ARE FOR UNIT HOLDERS ONLY AND DO NOT INCLUDE THE REPLACEMENT UNITS, SEE PAGE 17.

Die Cast
13
Double Unit Die Holders

Designed for smaller die casting machines (50-150 ton)
19.750
9.875
U.S. Pat. No. 2956321

Can. Pat. No. 620895 3.750 8
VIEW Y-Y
1.875
Die Cast
2.875
12.875
Y Y
|
2.875

1.3125
5.250 4.375
6.875
DC -108 DOUBLE UNIT DIE HOLDERS ITEM NUMBERS SHOWN ARE FOR UNIT HOLDERS ONLY AND
DO NOT INCLUDE THE REPLACEMENT UNITS, SEE PAGE 17.
CENTER SECTION
TOP CLAMPING PLATE ITEM NET REPLACEMENT
No. 2 Steel (AISI 4130 type), pre-heat treated to 271-321 Bhn
DC-108-A
340 8.000 x 9.875
EJECTOR HOUSING DC-108-Z
High Carbon Steel, pre-heat treated to approx. 300 Bhn
FOR ZINC
Spreader and Bushing specified will be installed. Cost of Spreader,
Bushing and installation included in List Prices.
FOR ALUMINUM WHEN ORDERING FROM PAGES 13-14, PLEASE SPECIFY:
Straight shot sleeve hole bored to your specifications included in 1. Quantity and Item Number
List Prices. (Please supply a dimensioned drawing.) 2. Bushing and Spreader Item Numbers (for Zinc) See pages 20-28
3. Shot-Sleeve Diameter and Location (for Aluminum)

Die Cast
14
U.S. Pat. No. 2956321

VIEW Y-Y
2.375
Y H
Y B
C S
DC-1012, DC-1215 and DC-1518 DOUBLE UNIT DIE HOLDERS

CENTER SECTION
|
Die Cast
TOP CLAMPING PLATE

EJECTOR HOUSING
1012 & 1215: High Carbon Steel, pre-heat treated to approx. 300 Bhn
1518: No. 2 Steel (AISI 4130 type), pre-heat treated to 269-321 Bhn
FOR ZINC
FOR ALUMINUM

W L H N C S X A B
DC-1012-A
11.875 25.0625 15.125 6.000 5.125 2.0625 5.3125 3.375 3.375 645 9.875 x 11.875
DC-1012-Z
DC-1215-A
14.875 29.750 16.250 6.125 5.250 2.0625 6.000 3.875 3.875 935 11.875 x 14.875
DC-1215-Z
DC-1518-A
17.875 35.750 18.125 7.000 5.875 2.3125 6.000 4.375 4.375 1554 14.875 x 17.875
DC-1518-Z

Die Cast
15
Single Heavy-Duty Unit Die Holders

L
X VIEW Y-Y
U.S. Pat. No. 2956321
Can. Pat. No. 620895
3.375
Die Cast
A
Y Y
H H
B
|
Single Heavy-Duty Unit Die Holders
C
S
DCS-1215 AND DCS-1518 HEAVY-DUTY SINGLE UNIT DIE HOLDERS

CENTER SECTION
TOP CLAMPING PLATE AND EJECTOR HOUSING
FOR ZINC
FOR ALUMINUM
W L H N C S X A B
DCS-1215-A-HD
14.875 25.000 22.250 9.125 7.250 2.5625 9.125 4.875 4.875 1442 11.875 x 14.875
DCS-1215-Z-HD
DCS-1518-A-HD
17.875 28.500 24.625 9.500 7.625 2.8125 9.125 5.875 5.875 2399 14.875 x 17.875
DCS-1518-Z-HD
ITEM NUMBERS SHOWN ARE FOR UNIT HOLDERS ONLY AND
DO NOT INCLUDE THE REPLACEMENT UNITS, SEE PAGE 18. WHEN ORDERING FROM PAGES 15-16, PLEASE SPECIFY:
FOR OTHER REPLACEMENT PARTS, SEE PAGE 19. 1. Quantity and Item Number
2. Bushing and Spreader Item Numbers (for Zinc) See pages 20-28
3. Shot-Sleeve Diameter and Location (for Aluminum)

Die Cast
16
Double Heavy-Duty Unit Die Holders
U.S. Pat. No. 2956321

VIEW Y-Y X
3.375
Double Heavy-Duty Unit Die Holders
Y
H
B
S
C
DC-1215 and DC-1518 HEAVY-DUTY DOUBLE UNIT DIE HOLDERS

|
CENTER SECTION
Die Cast

TOP CLAMPING PLATE AND EJECTOR HOUSING
FOR ZINC
Spreader and Bushing specified will be installed. Cost of Spreader, Bushing and
installation included in List Prices.
FOR ALUMINUM
Straight shot sleeve hole bored to your specifications included in List Prices.
(Please supply a dimensioned drawing.)

W L H N C S X A B
DC-1215-A-HD
14.875 37.750 22.250 9.125 7.250 2.5625 6.000 4.875 4.875 1794 11.875 x 14.875
DC-1215-Z-HD
DC-1518-A-HD
17.875 44.750 24.625 9.500 7.625 2.8125 6.000 5.875 5.875 2635 14.875 x 17.875
DC-1518-Z-HD

Die Cast
17
Replacement Units
For Zinc and Aluminum Unit Dies
D D
W
W
U.S. Pat. No. 2956321

VIEW Y-Y
VIEW Y-Y
A
A
Die Cast
Y Y
Y Y B B
|
Replacement Units
M M
U-108-D STANDARD REPLACEMENT UNIT U-1012-D, U-1215-D AND U-1518-D
STANDARD REPLACEMENT UNITS
STANDARD REPLACEMENT UNITS ARE AVAILABLE IN:

D-M-E No. 2 Steel (AISI 4130 type), pre-heat treated to 269-321 Bhn
D-M-E No. 3 Steel (P-20 type), pre-heat treated to 277-321 Bhn
D-M-E No. 5 Steel (H-13 type), annealed – approximately 200 Bhn
Thickness of “A” and “B” Plates are finished .040" oversize (.020" per side) to permit finish grinding after heat treatment.
D-M-E No. 5 Steel meets or exceeds the acceptance criteria established by the NADCA as detailed in
Technical Digest Number 01-80-01 D.
ITEM NET
D W A B M
NUMBER WEIGHT
U-108-D 8.000 9.875 2.875 2.875 6.875 154
U-1012-D 9.875 11.875 3.375 3.375 8.375 264
U-1215-D 11.875 14.875 3.875 3.875 11.000 462
U-1518-D 14.875 17.875 4.375 4.375 13.000 765
WHEN ORDERING, PLEASE SPECIFY:

1. Quantity and Item Number
2. No. 2, No. 3 or No. 5 Steel

Die Cast
18
Heavy-Duty Replacement Units
For Zinc and Aluminum Unit Dies U.S. Pat. No. 2956321
D
VIEW Y-Y
Heavy-Duty Replacement Units
Y Y
B
M
|
Die Cast
STANDARD HEAVY-DUTY REPLACEMENT UNITS ARE AVAILABLE IN:

D-M-E No. 2 Steel (AISI 4130 type), pre-heat treated to 271-321 Bhn (28-34 HRC)
D-M-E No. 3 Steel (P-20 type), pre-heat treated to 271-321 Bhn (28-34 HRC)
D-M-E No. 5 Steel (H-13 type), annealed – approximately 200 Bhn
Thickness of “A” and “B” Plates are finished 040" oversize (.020" per side) to permit finish grinding after heat treatment.
D-M-E No. 5 Steel meets or exceeds the acceptance criteria established by the NADCA as detailed in
Technical Digest Number 01-80-01 D.
ITEM NET
D W A B M
NUMBER WEIGHT
U-1215-HD 11.875 14.875 4.875 4.875 10.250 562
U-1518-HD 14.875 17.875 5.875 5.875 12.000 990
WHEN ORDERING, PLEASE SPECIFY:

1. Quantity and Item Number
2. No. 2, No. 3 or No. 5 Steel

Die Cast
19
Master Layouts for Die Cast Die Designers
Information available on D-M-E Standard Unit Die Holders and Replacement Units
To assist designers in saving time on laying out cavities and cores within D-M-E Standard Unit Dies, CAD Data can be
downloaded from www.dme.net. The general dimensions of D-M-E’s complete line of Standard Unit Dies for zinc and
aluminum are shown below.
General dimensions - General dimensions -

Single Unit Die Holders Double Unit Die Holders
D
L
S W
Die Cast
X
S
D X
D
W L
|
D
Master Layouts for Die Cast Die Designers

General Dimensions and Item Numbers of D-M-E Standard Unit Dies
REPLACEMENT UNIT SIZE DOUBLE UNIT DIE HOLDERS SINGLE UNIT DIE HOLDERS
ITEM ITEM ITEM
D W XD LD XS LS
NUMBER NUMBER NUMBER
U-108-D 8.000 9.875 DC-108 3.750 19.750 DCS-108 5.875 13.875
U-1012-D 9.875 11.875 DC-1012 5.3125 25.0625 DCS-1012 8.000 17.875
U-1215-D 11.875 14.875 DC-1215 6.000 29.750 DCS-1215 9.125 21.000
U-1518-D 14.875 17.875 DC-1518 6.000 35.750 DCS-1518 9.125 24.000
U-1215-HD 11.875 14.875 DC-1215-HD 6.000 37.750 DCS-1215-HD 9.125 25.000
U-1518-HD 14.875 17.875 DC-1518-HD 6.000 44.750 DCS-1518-HD 9.125 28.500
Replacement Parts for Unit Holders & Replacement Units

REPLACEMENT PARTS FOR UNIT HOLDERS Ejector Assemblies (Ejector Plate and
ITEM USED WITH Ejector Return Pins) with Return Pins
DESCRIPTION
NUMBER UNIT HOLDERS REPLACEMENT PARTS FOR REPLACEMENT UNITS
DCR0001 WEDGE CLAMP WITH LATCH (UPPER) ITEM USED WITH NET
DCS-1012
DCR0002 WEDGE CLAMP WITH LATCH (LOWER, LEFT) and NUMBER REPLACEMENT UNIT WEIGHT
DC-1012 EA-108-D U-108-D 26
DCR0003 WEDGE CLAMP WITH LATCH (LOWER, RIGHT)
DCR0005 WEDGE CLAMP WITH LATCH (UPPER) EA-1012-D U-1012-D 36
DCS-1215 and DC-1215
DCR0006 WEDGE CLAMP WITH LATCH (LOWER) EA-1215-D U-1215-D 62
DCR0008 WEDGE CLAMP WITH LATCH (UPPER) EA-1518-D U-1518-D 98
DCS-1518 and DC-1518
DCR0009 WEDGE CLAMP WITH LATCH (LOWER) EA-1215-HD U-1215-HD 68
DCR0011 WEDGE CLAMP DC and DCS-1215-HD EA-1518-HD U-1518-HD 103
DCR0013 WEDGE CLAMP DC and DCS-1518-HD
For other replacement items, contact D-M-E.

Die Cast
20
Sprue Spreaders
For Replacement Purposes in Existing Zinc Die Cast Dies

(Not for use with aluminum, magnesium, brass, lead or other non-zinc materials)
STRAIGHT SPRUE SPREADERS

(Cascade and Baffle Types)
D
BAFFLE TYPE
(VARIOUS NPT)
BAFFLE TYPE ONLY A B
TAPERED SPRUE SPREADERS

(Cascade and Baffle Types)
4º
Sprue Spreaders
BAFFLE TYPE ONLY A B

|
CASCADE TYPE
Die Cast
(1/4 NPT)
ITEM NUMBER SIZE/TYPE (STYLE) ØD A B

DC-10 Small/Baffle 1.45 1.25 1.50
DC-15 Small/Baffle 1.50 1.25 1.50
DC-18 Small/Cascade 1.50 1.25 1.50
DC-20 Medium/Baffle 1.68 1.37 2.25
DC-25 Medium/Baffle 1.87 1.37 2.25
DC-28 Medium/Cascade 1.87 1.37 2.25
DC-110 Large/Baffle (Short) 2.06 1.37 2.19
DC-113 Large/Cascade (Short) 2.06 1.37 2.19
DC-115 Large/Baffle (Short) 2.12 1.37 2.19
DC-118 Large/Cascade (Short) 2.12 1.37 2.19
DC-210 Large/Baffle (Long) 2.06 1.37 3.69
DC-213 Large/Cascade (Long) 2.06 1.37 3.69
DC-215 Large/Baffle (Long) 2.12 1.37 3.69
DC-218 Large/Cascade (Long) 2.12 1.37 3.69
FOR MATING BUSHINGS, SEE PAGES 21-24

Die Cast
21
Constant Area Sprue Spreaders and Sprue Bushings
Exclusively for Zinc Die Casting

MORE QUALITY PARTS PER HOUR!
■ Constant cross-sectional area reduces turbulence and porosity…

IMPROVES PART QUALITY
■ Permits faster cavity fill…INCREASES PRODUCTIVITY
■ Reduces shot pressure and clamp tonnage requirements
■ Can be used with either baffle or cascade type cooling
SPRUE SPREADERS
D-M-E Constant Area Sprue Spreaders for zinc die casting were developed after
Die Cast
extensive laboratory research. The results of this investigation proved that the metal
TYPICAL APPLICATION feed system should be designed with a constant cross-sectional area through the
WITH BAFFLE TYPE COOLING runner system to the gate. This cross-sectional area should be equal to or less than
the minimum die inlet area.
|
D-M-E Sprue Spreaders are contoured to provide constant area* and control metal
flow through the bushing to within .002 in.2. This improved metal flow permits faster
cavity fill, while reducing both shot pressure and clamp tonnage requirements. Lower
shot pressure combined with constant cross-sectional flow reduces turbulence and
porosity. The result: Increased productivity and improved part quality.
Precision made of heat treated AISI H-13 steel, D-M-E Sprue Spreaders are available in
three sizes (small, medium and large) and two styles (short and long). All Sprue Spreaders
are designed to provide two types of cooling, no longer requiring separate body styles.
All spreaders are supplied with baffles installed for baffle type cooling (FIGURE 1).
If cascade type cooling is preferred, simply replace the baffle with a cascade water
junction** (FIGURE 2). Either way, the spreader's uniform center cooling design
provides ample water flow for faster cycles.
FIGURE 1
WITH CASCADE TYPE COOLING
*The constant cross-sectional area at any given point will be:
.330 in.2 for the small spreader and bushing assemblies (DC-30 and 40 series);
.450 in.2 for the medium spreader and bushing assemblies (DC-50 and 60 series); and
.780 in.2 for the large spreader and bushing assemblies (DC-300 and 400 series).
**See Cascade Water Junctions on page 42.

(WATER) OUT
(WATER) IN
SPRUE BUSHINGS
D-M-E Sprue Bushings for zinc die casting are also precision made of heat treated AISI
H-13 steel. They are designed for maximum water cooling capacity and are hermetically
brazed and 100 percent leak-tested at 1800 psi. The spherical seat is precision ground
and polished to provide a positive seal with the machine nozzle.
FIGURE 2

Die Cast
22
(Small Size)
For Zinc Die Casting
Sprue Spreaders (Small) CROSS SECTIONAL AREA = .330 in.2

1.25 1.370 1.25 1.900
.2500 .2500 “X”

DIA (4) DIA (4)
1/4-20 x .62 (2)
.0005 .0005
1.6240 1.6240
DIA DIA
.500 R
PARTING PARTING LINE
Constant Area Sprue Spreaders and Sprue Bushings (Small Size)
.100 LINE 1/8-27 .100

1/8-27 N.P.T. (3) 45º
N.P.T. (3) TYP. “X”
.75 .75
1.71 1.85
SECTION “X-X” SHORT STYLE SECTION “X-X” LONG STYLE VIEW “X-X”
NOTES:
1. Both short and long style runner spreaders
may be used with baffle type or cascade
type cooling.
2. To maintain constant area for metal flow, SPRUE SPREADERS (SMALL)
always use short style spreaders with ITEM NUMBER STYLE REPLACES
short style bushings and long style
spreaders with long style bushings. DC-30 Short DC-31, DC-32
3. Inlet diameter of the sprue bushing DC-40 Long DC-41, DC-42
should be equal to or smaller than the
outlet diameter of the gooseneck.
4. Sprue Spreaders are premachined for
ejector pins.
Sprue Bushings (Small)

1.750 2.125
.56 .68 1/8-27 N.P.T. (2) “X”
.000 .000
|
.002 5º 2.123 .002 5º 2.123

1.500 .687 DIA 1.500 .625 DIA
Die Cast
DIA DIA
DIA R DIA R
1.250 1.625 “X”

SPRUE BUSHINGS (SMALL - SHORT STYLE) SPRUE BUSHINGS (SMALL - LONG STYLE)
ITEM NUMBER R REPLACES ITEM NUMBER R REPLACES
DC-33 .750 DC-3 DC-44 .750 DC-4
DC-35 1.000 DC-5 DC-46 1.000 DC-6
DC-37 1.515 DC-7 DC-48 1.515 DC-8

Die Cast
23
(Medium Size)

Sprue Spreaders (Medium) CROSS SECTIONAL AREA = .450 in.2

1.375 2.163 1.375 2.643
.2500 “X”
.2500
DIA (4) DIA (4)
5/16-18 x .75 (2)

.0005 .0005
1.8740 1.8740
DIA DIA
Die Cast
.625 R
PARTING PARTING
.100 LINE 1/8-27 .100 LINE
1/8-27 45º
N.P.T. (3) TYP.
N.P.T. (3)
“X”
|
.81 .81
Constant Area Sprue Spreaders and Sprue Bushings (Medium Size)

2.55 3.03
NOTES:
1. Both short and long style runner spreaders
type cooling.
2. To maintain constant area for metal flow, SPRUE SPREADERS (MEDIUM)
always use short style spreaders with ITEM NUMBER STYLE REPLACES
short style bushings and long style
spreaders with long style bushings. DC-50 Short DC-55, DC-58
3. Inlet diameter of the sprue bushing DC-60 Long DC-65, DC-68
should be equal to or smaller than the
4. Sprue Spreaders are premachined for
ejector pins.
Sprue Bushings (Medium)

2.500 3.125
.88 1.00 1/4-18 N.P.T. (2) “X”
.000 .000
.002 5º 2.373 .002
.687 DIA 5º 2.373
1.750 .718 DIA 1.750 DIA
DIA
DIA R DIA R
1.750 2.375 “X”

SPRUE BUSHINGS (MEDIUM - SHORT STYLE) SPRUE BUSHINGS (MEDIUM - LONG STYLE)
DC-51 .750 DC-21 DC-64 .750 DC-24
DC-52 1.000 DC-22 DC-66 1.000 DC-26
DC-57 1.515 DC-27 DC-69 1.515 DC-29

Die Cast
24
(Large Size)

(Not for use with aluminum, magnesium, brass, lead or other non-zinc materials) CROSS SECTIONAL AREA = .780 in.2
Sprue Spreaders (Large) DIMENSIONS ON SHORT STYLE SAME AS LONG STYLE EXCEPT AS SHOWN
2.048 1.375 3.798 “X”
.3750
DIA (4)
3/8-16 x .75 (2)
.0005
2.4990
DIA
.750 R
Constant Area Sprue Spreaders and Sprue Bushings (Large Size)
PARTING PARTING LINE

.100 LINE .100 45º
.81 1/4-18 TYP.
N.P.T. (3) .81 “X”
2.26
3.95
NOTES:
1. Both short and long style sprue spreaders
type cooling.
2. To maintain constant area for metal flow,
always use short style spreaders with
short style bushings and long style SPRUE SPREADERS (LARGE)
spreaders with long style bushings.
3. Inlet diameter of the sprue bushing ITEM NUMBER STYLE REPLACES
should be equal to or smaller than the DC-310 Short DC-315, DC-318
4. Sprue Spreaders are premachined for DC-410 Long DC-415, DC-418
ejector pins.
Sprue Bushings (Large) DIMENSIONS ON SHORT STYLE SAME AS LONG STYLE EXCEPT AS SHOWN
“X”
2.500 4.000
1.00 1/4-18 N.P.T. (2) .50 TYP.
1.00
.000
5º .002 5º
1.031 DIA 2.500 1.000 DIA 3.123
|
DIA DIA
R
Die Cast
1.875 3.000 “X”
SPRUE BUSHINGS (LARGE - SHORT STYLE) SPRUE BUSHINGS (LARGE - LONG STYLE)
DC-300 1.000 DC-100 DC-400 1.000 DC-200
DC-301 1.250 DC-101 DC-401 1.250 DC-201
DC-302 1.515 DC-102 DC-402 1.515 DC-202
DC-303 1.750 DC-103 DC-403 1.750 DC-203
DC-304 1.875 DC-104 DC-404 1.875 DC-204

Die Cast
25
Runner Spreaders and Bushings

■ Production proven for casting of thin wall parts

■ Eliminates turbulence and reduces porosity…IMPROVES PART QUALITY
■ Permits faster cavity fill and sprue cooling…
REDUCES CYCLE TIME…INCREASES PRODUCTIVITY
■ Reduces volume of metal in sprue by 75%…
OPTIMIZES MACHINE CAPACITY…LOWERS ENERGY COSTS
TYPICAL APPLICATIONS
■ Can be used with either cascade or baffle cooling
WITH BAFFLE TYPE COOLING RUNNER SPREADERS

D-M-E WATER COOLED
RUNNER BUSHING
D-M-E Runner Spreaders for zinc die casting were developed after extensive laboratory
and field research. The results of this research proved the metal feed system could be
improved by extending the runner into the spreader area.
Die Cast
D-M-E Runner Spreaders are manufactured to permit the die maker to machine one or
more runners into the spreader. This improved metal feed system provides faster cavity
fill, decreased cycle time, reduced porosity, improved part quality, less shot weight and
|
optimization of machine capacity. In some cases, thin wall parts that cannot be produced
Runner Spreaders and Bushings

by other means can be successfully die cast by using Runner Spreaders.
D-M-E
Precision made of AISI H-13 steel, D-M-E Runner Spreaders are available in three sizes
RUNNER SPREADER
(small, medium and large) and two styles (short and long). All Runner Spreaders are
designed to provide two types of cooling, without the need for separate body styles.
They are supplied with baffles installed for baffle type cooling (FIGURE 1). If cascade type
cooling is preferred, simply replace the baffle with a cascade water junction* (FIGURE 2).
Either way, the Spreader’s uniform center cooling design provides ample water flow for
FIGURE 1
faster cycles.
WITH CASCADE TYPE COOLING The Runner Spreader is supplied at 40-46 Rc to allow the die maker to mill or EDM the
D-M-E WATER COOLED
RUNNER BUSHING runner(s) in the spreader. For optimum die performance, the runner in the spreader should
have a cross-sectional area 8% to 10% larger than the runner in the die. This will cause
the velocity of the zinc to increase as it enters the parting line of the die…permitting a
faster cavity fill and reducing cycle time.
**See Cascade Water Junctions on page 42.
(WATER) OUT
RUNNER BUSHINGS
(WATER) IN
D-M-E
D-M-E STANDARD D-M-E Runner Bushings for zinc die casting are also precision made of heat treated
CASCADE WATER
RUNNER SPREADER JUCTION AISI H-13 steel. They are designed for maximum water cooling capacity and are
hermetically brazed and 100% leak tested at 1800 psi. The spherical seat is ground
to provide a positive seal with the machine nozzle.
FIGURE 2

Die Cast
26
Runner Spreaders and Bushings (Small Size)

RUNNER SPREADERS (SMALL)

ITEM NUMBER STYLE
ZRS-3000 Short
ZRS-4000 Long
Runner Spreaders (Small) DIMENSIONS ON SHORT STYLE SAME AS LONG STYLE EXCEPT AS SHOWN
1.535 1.350 1.910 “X”
1/4-20 TAP
ON A 1.000
10º DIE. BOLT
CIRCLE (4)
.0005
.587
Runner Spreaders and Bushings (Small Size)
.648 1.6240
DIA DIA DIA
SECTION “X-X”
1/8-27
N.P.T. (3)
45º
.75
TYP. “X”
NOTE: MAXIMUM RUNNER
1.87 2.25 DEPTH = .150
NOTES:
1. Both short and long style runner spreaders may be used with baffle type or cascade type cooling. See page 25.
2. Always use short style spreaders with short style bushings and long style spreaders with long style bushings.
3. Inlet diameter of the runner bushing should be equal to or smaller than the outlet diameter of the gooseneck.
Runner Bushings (Small) DIMENSIONS ON SHORT STYLE SAME AS LONG STYLE EXCEPT AS SHOWN
1.750 2.125
“X”
.56 .68 1/8-27 N.P.T. (2)
|
Die Cast
.000
.660 DIA
.002 10º 2.247
1.625 .600 DIA
DIA.
DIA R
1.250 1.625
“X”
RUNNER BUSHINGS (SMALL - SHORT STYLE) RUNNER BUSHINGS (SMALL - LONG STYLE)
ITEM NUMBER R ITEM NUMBER R
ZRB-3034 .750 ZRB-4034 .750
ZRB-3100 1.000 ZRB-4100 1.000
ZRB-3151 1.515 ZRB-4151 1.515

Die Cast
27
Runner Spreaders and Bushings (Medium Size)

RUNNER SPREADERS (MEDIUM)

ITEM NUMBER STYLE
ZRS-5000 Short
ZRS-6000 Long
Runner Spreaders (Medium) DIMENSIONS ON SHORT STYLE SAME AS LONG STYLE EXCEPT AS SHOWN
2.060 1.475 2.685
“X”
1/4-20 TAP
10º ON A 1.250
DIE. BOLT
.0005 CIRCLE (4)
1.8740 .731
Die Cast
DIA DIA
SECTION “X-X”
1/8-27 45º
N.P.T. (3) TYP.
|
“X”
Runner Spreaders and Bushings (Medium Size)

.81 NOTE: MAXIMUM RUNNER
2.48
DEPTH = .225
3.10
SECTION “X-X” SHORT STYLE SECTION “X-X” MEDIUM STYLE VIEW “X-X”
NOTES:
1. Both short and long style runner spreaders may be used with baffle type or cascade type cooling.
Runner Bushings (Medium) DIMENSIONS ON SHORT STYLE SAME AS LONG STYLE EXCEPT AS SHOWN
2.500 3.125
.88 1.00 “X”

1/4-18 N.P.T. (2)
.000
.002 10º 2.263
2.000 .700 DIA
DIA R
DIA
1.750 2.375
“X”
SECTION “X-X” SHORT STYLE SECTION “X-X” MEDIUM STYLE VIEW “X-X”
RUNNER BUSHINGS (MEDIUM - SHORT STYLE) RUNNER BUSHINGS (MEDIUM - LONG STYLE)
ZRB-5034 .750 ZRB-6034 .750
ZRB-5100 1.000 ZRB-6100 1.000
ZRB-5151 1.515 ZRB-6151 1.515

Die Cast
28
Runner Spreaders and Bushings (Large Size)

RUNNER SPREADERS (LARGE)

ITEM NUMBER STYLE
ZRS-7000 Short
ZRS-8000 Long
Runner Spreaders (Large) DIMENSIONS ON SHORT STYLE SAME AS LONG STYLE EXCEPT AS SHOWN
“X”
2.050 1.475 3.550
3/8-16 TAP
ON A 1.500
10º DIA BOLT
CIRCLE (4)
.0005
2.4990 .914
DIA
Runner Spreaders and Bushings (Large Size)
DIA
1/4-18 45º
N.P.T. (3) TYP.
.81 “X”
2.25 3.75 NOTE: MAXIMUM RUNNER
DEPTH = .300
NOTES:
1. Both short and long style runner spreaders may be used with baffle type or cascade type cooling. See page 25.
Runner Bushings (Large) DIMENSIONS ON SHORT STYLE SAME AS LONG STYLE EXCEPT AS SHOWN
2.500 4.000 “X”
1/4-18 N.P.T. (2) .50 TYP.
1.00
|
Die Cast
.000
.002 10º
2.750 .900 DIA 3.623
DIA DIA
R
1.875 3.000 “X”

RUNNER BUSHINGS (LARGE - SHORT STYLE) RUNNER BUSHINGS (LARGE - LONG STYLE)
ZRB-7100 1.000 ZRB-8100 1.000
ZRB-7125 1.250 ZRB-8125 1.250
ZRB-7151 1.515 ZRB-8151 1.515

Die Cast
29
Die Clamps
For Die Cast Dies

Forged from Hi-tensile steel and thru-hardened. The design features a
hardened, no-turn washer and a shape and range of sizes that permit
universal application for any die. Other features include an adjusting
screw large enough to span the “T” slot in platens with ample bearing
surface on either side and a standard T-bolt long enough to satisfy
clamping heights up to 2.250.
DIE CLAMP ASSEMBLY CONSISTS OF:

1-DIE CLAMP
1-CLAMP WASHER
1-CLAMP T-BOLT
1-DIE CLAMP ADJUSTING SCREW
1-CLAMP NUT
Item No’s. DMCA-5-5 to DMCA-6-7 DIMENSIONS Item No. DMCA-8-95

9.500
L
5..3125 1.625
SLOT LENGTH
Die Cast
W 2.625
|
Die Clamps
ADJUSTING SCREW CLAMP NUT ADJUSTING SCREW CLAMP NUT
STORES HERE STORES HERE
WHEN CLAMPING CLAMP WASHER WHEN CLAMPING CLAMP WASHER
HEIGHT IS .875 HEIGHT IS 1.375
DIE CLAMP DIE CLAMP
1.625
.875 2.09375
1.375
.750
.875
DIE CLAMP CLAMP T-BOLT
ADJUSTING SCREW DIE CLAMP
ADJUSTING CLAMP T-BOLT
SCREW
CLAMP DIMENSIONS REPLACEMENT PARTS QUANTITY

DIE CLAMP
CLAMP T-BOLT SIZE DISCOUNTS:
ASSEMBLY L W
SLOT LENGTH THD. x LENGTH T-BOLT, NUT & ADJUSTING
ITEM NUMBER LENGTH WIDTH Standard sizes may
WASHER KIT SCREW
be mixed for quantity
DMCA-5-5 5.1875 1.875 3.375 .625 - 11 x 4.500 discounts. Discounts
DCK-5
DMCA-5-7 7.000 1.875 5.000 .625 - 11 x 4.500 apply to current
DMCAS-6 Net Prices.
DMCA-6-5 5.1875 2.000 3.375 .750 - 10 x 4.500
DCK-6 60 to 99 ................Less 5%
DMCA-6-7 7.000 2.000 5.000 .750 - 10 x 4.500 100 or more.......Less 10%
DMCA-8-95 9.500 2.625 5.3125 1.000 - 8 x 6 DCK-8 DMCAS-8

Die Cast Chill Vents
29.1
FEATURES AND BENEFITS
Chill Vent Features & Benefits

• Chill vents are often used with permanent molds for die casting light
metals such as aluminum and magnesium. The chill vent functions
as a means of efficiently exhausting residual air and/or gas from the
inside to the outside of a die cast mold cavity.
• Chill vents minimize the spouting of molten metal and reduce
flashing when charging molten metal into the die cavity.
• If residual air and/or gas remains in the die cavity, the result may be
gas holes in the castings that degrade product quality.
• Gas exhaust passage design is generally shaped in a zigzag manner
to ensure that after the gas has been exhausted outside of the chill
vent, the molten metal will be chilled in the zigzag passage before
it is flashed outside of the permanent mold. However, since molten
metal flows under high pressure, it is difficult to completely prevent
flashing even by increasing the length of the chill vent.
Features & Benefits
Why Chill Vents?

• Tool steels, although high in hardness, have low thermal conductivity, and, therefore, cannot rapidly remove heat from non-
solidified molten metal before flashing occurs.
• Since both high hardness and superior thermal conductivity are critical requisites in achieving accelerated cooling of molten
metal under high pressure, it has been considered that copper alloys would provide superior thermal conductivity. However,
few copper alloys provide both thermal conductivity and hardness in combination sufficient to withstand the pressure that
results in die casting molten metal.
|
• Additionally, copper alloys are generally difficult to use for molds brought into contact with molten metal because they are
easily dissolved by light metal alloys compared to tool steel.
• Conventional chill vent material has been predominantly made of tool steel, typically the same as the permanent mold cavity.
It is necessary that the chill vent be as hard as the permanent mold cavity due to the high-pressure condition that develops
when the molten metal is charged into the chill vent.
Why Beryllium Copper?

• Only one alloy, beryllium copper, can provide both the hardness
and thermal conductive properties required for use as a chill vent
in aluminum and/or magnesium die casting.
• Beryllium copper also provides the benefit of causing a passive-
state oxide film to be formed on the surface of the chill vent,
thereby preventing dissolution by light metal alloys.
• These factors provide an effective means of exhausting air and
gases outside the mold without being dissolved while chilling the
molten metal before flashing occurs.
• As a further consideration, the addition of water cooling pipes
in the chill vent will serve to improve the overall cooling power
which can result in a shortening of the length of the gas exhaust
passage, leading to a smaller chill vent, thus increasing die space.

29.2
Reduces Porosity
• Large vent gap promotes better venting
(3-8 times better than conventional H13)
• Longer effective vacuum time since the metal always freezes in
the vent (Avoids the time lag caused by the vacuum valve)
Cuts Downtime & Maintenance Costs

with Vacuum Machine
D-M-E Chill Vents can be used with a vacuum machine in place of
the vacuum valve, reducing maintenance cost, downtime and porosity.
• Protects vacuum system from molten aluminum
D-M-E Chill-Vent installed
– Vacuum valve can be replaced with a D-M-E chill vent in place of vacuum valve
– High solidification rate prevents aluminum from entering the vacuum equipment Vacuum System
Vacuum Pump
• Easy to use
– Its simple structure requires no special knowledge or technique

Overflow
Minimizes Sticking Casting

• Copper doesn’t promote a chemical reaction with aluminum compared with H13 Product
• The thicker waffle from the large vent gap is easily removed, and is higher
quality scrap
(Plunger)
• Low surface temperature due to high conductivity further avoids sticking (Die)
Compatible with Vacuum Machine

Saves Die Space
|Features & Benefits

The size of vent area can be half that needed for H13 due to higher solidification performance. This reduce the total die area.
Why D-M-E Chill Vents?

Solidify Eruption!
1) Made of Hard Copper Alloy (Beryllium Copper)
• No reaction with aluminum No “Sticking”
• *H13 reacts with aluminum Causes “Sticking”
2) High Thermal Conductivity

* Beryllium copper is seven times more conductive than H13 for faster D-M-E C/V H13 C/V
chilling and faster solidification of the molten alloy.
* Allows a larger vent gap (1.4 to 1.8 times larger than H13) for better gas Product Availability
exhaustibility (3 to 8 times more than H13) to reduce porosity!
• Copper Alloy (Beryllium Copper)
supplied by NGK Beryl Co./
NGK Metals Corp.
Vent gap Air
• All copper alloy recommended
for A390, zinc and all alloys
H13 0.020”(0.5 mm) • Vacuum/non-vacuum type
D-M-E
0.028”– 0.043” (0.7–1.1 mm) • Custom designs are welcome

29.3
INSTALLATIONS INSTRUCTIONS
IMPORTANT SAFETY INFORMATION
DANGER
BEFORE USING THIS PRODUCT, REFER TO IMPORTANT SAFETY INFORMATION AT MANUFACTURER’S WEBSITE:
http://www.ngkmetals.com/index.cfm/m/19
ADDITIONAL INFORMATION MAY BE FOUND AT:
http://www.osha.gov/dts/hib/hib_data/hib19990902.html
READ ALL INSTRUCTIONS BEFORE HANDLING THIS PRODUCT INCLUDING THE MSDS.
THIS INSTRUCTION IS TO BE PROVIDED TO THE END USER.
INSTALLATION INSTRUCTIONS
POCKET NOTES:
POCKET DIMENSIONS • Perpendicularity and parallelism of pockets must be machined such that Chill
“Xp” “Yp” Vent insert halves mate after installation without gaps between insert halves.
Item
+ 0.030 / + 0.010 + 0.030 / + 0.010 “Zp” • Corner radii of Chill Vent insert pockets are to be machined to suit
Installation Instructions
NUMBER
(+ 0.0012 / + 0.0004”) (+ 0.0012 /+ 0.0004”) dimensions shown.
• All surfaces of pocket to have a surface finish no greater than 0.8 μm
VSCL7US 135.000 (5.3150”) 80.000 (3.1496”) (micrometers). Check for burrs.
SEE
VLCL7US 175.000 (6.8998”) 90.000 (3.5433”) POCKET • For Zp, use shim pack to accommodate flushness. Flushness tolerance must
NOTES be + 0.05/– 0 (+ 0.002/– 0”). Zp must be greater than Z (applies to both insert
VECL7US 185.000 (7.2835”) 100.000 (3.9370”) halves and pockets).
Dimensions shown are in millimeters (inches).
CHILL VENT DIMENSIONS

“x“ “Y” ”z” Ø D1 ”K” ”F1 “
Item SCREW
+ 0 / – 0.06 + 0 / – 0.05 + 0.05 / – 0 + 0.02 / – 0 ”p” +/– 0.046 ”B” “L1” × THREAD Ø D2 “T”
NUMBER THREAD
(+ 0 / – 0.003”) (+ 0 / – 0. 02”) (+ 0.002 / – 0”) (+ 0.00 / – 0”) (+/– 0.0018”) DEPTH
|
135.00 80.00 50.00 10.00 26.0 55.00 40.0 5/16 – 18 20.00 1/2 – 14 NPT 18.00 45.00
VSCL7US
(5.315”) (3.150”) (1.968”) (0.394”) (1.02”) (2.165”) (1.575”) UNC (0.787”) × 10.0 (0.39) (0.709”) (1.772”)
175.00 90.00 50.00 10.00 30.0 65.00 60.0 1/2 – 13 25.00 3/4 – 14 NPT 23.00 45.00
VLCL7US
(6.890”) (3.543”) (1.968”) (0.394”) (0.18”) (2.559”) (2.36”) UNC (0.984”) × 12.0 (0.47) (0.906”) (1.772”)
185.00 100.00 50.00 10.00 35.0 65.00 60.0 1/2 – 13 25.00 3/4 – 14 NPT 23.00 50.00
VECL7US
(7.283”) (3.937”) (1.968”) (0.394”) (1.38”) (2.559”) (2.36”) UNC (0.984”) × 12.0 (0.47) (0.906”) (1.968”)
CHILL VENT POCKET DETAIL
Zp Xp
Yp
Yp
(Example pocket for

one half of Chill Vent
Insert Assembly)

29.4
CHILL VENT DETAILS & INSTALLATION NOTES
CHILL VENT INSERT – DETAIL

K
TOP HALF B 20.00 ± 0.08
(.787 ± .002)
NOTE: Dimensions shown are in T SCREW
millimeters (inches). THREAD
(.79)
20.0
F1
(.73)
18.6
Z
SHARP
CORNER
Ø D2
1/4 – 18 NPT
13.6 (2) Thread Depth
X
(.54) – 8.0 (.32)
(2)

Y
P
L1
INSTALLATION NOTES: BOTTOM HALF X
|
• 10mm DIN Ejector Pin to be used with this
Product Details
product
• Key slots provided on product as shown. 5.00 REF
(.197)
(.79)
Customer is responsible for keying product.

20.0
• Tap threads are provided in product for

retaining screws. Customer to supply
P
screws.
(.87)
22.0
• Customer to supply NPT pipe fittings.

High temperature pipe thread sealant is Y
P
recommended to be used with this product.

• Once installed, Chill Vent insert halves R3.0
must align properly to achieve good (.12)
seal-off between mating surfaces. Use a
blue-off compound to check for proper
fit. Adjust shim pack accordingly during 0.5 (Max) × 45 DEG (.12)
SHARP
(.79)
20.0
installation until desired mating seal-off is

CORNER Ø D1
achieved.
NOTICE:
1.0 x 45 DEG
D-M-E shall not be liable for misuse

(.197)
5.00
(.236)
Z
(. 04)
6.00
or failure to follow the enclosed

(.79)
20.0
instructions and specifications.

D-M-E hereby disclaims all implied 15.00 ± 00.06
R0.51
warranties, including merchantability (.591 ± .002)
(. 020)
20.00±0.06 1/4 –18 NPT
(.787±002) Thread Depth
and fitness for a particular purpose. In – 8.0 (.32)
T (2)
no event shall D-M-E be responsible B
for loss of use, revenue or profit, or for K
SCREW
THREAD
incidental or consequential damages.

Slide Action Components
30
Angle Pins
D-M-E Angle Pins are supplied with a

pre-machined spherical radius on the head
to eliminate angle grinding usually required
on the pin head.
M
MAX
+.000
–.005 M AND P DIMENSIONS SPECIFY
K PRESS FIT AREA ON ANGLE PINS
+.000 +.0000
–.010 –.0005
ØH ØD
R
+.0000
–.0005
P +.50
DIA –.00
L
LENGTH
Angle Pins– APD Die Machining and

Material: H-13 Type Steel, 65-74 HRC Nitrided Surface, 30-35 HRC Core Installation Dimensions
ITEM L M K R ITEM
Angle Pins
NUMBER ØD LENGTH MAX ØH HD THK ØP SPH RAD NUMBER Ø A* B C ØD

APD-0305 5.00 .87 10° .256
.3740 .500 .250 .3765 .375 APD-0305
APD-0307 7.00 1.37 AND *.3765 15° .264 .562
APD-0307
APD-0405 5.00 .87 20° .275
|
APD-0407 .4990 7.00 1.37 .625 .250 .5015 .500 10° .258
APD-0405
APD-0410 10.00 1.37 THRU *.5015 15° .268 .688

APD-0410
APD-0505 5.00 .87 20° .283
APD-0507 .6240 7.00 1.37 .750 .250 .6265 .625 10° .260
APD-0505
APD-0510 10.00 1.37 THRU *.6265 15° .273 .812
APD-0510
APD-0607 7.00 1.37 20° .291
APD-0610 .7490 10.00 1.37 .875 .312 .7515 .750 10° .324
APD-0607
APD-0614 14.00 1.37 THRU *.7515 15° .339 .938
APD-0614
APD-0807 7.00 1.37 20° .361
APD-0810 .9990 10.00 1.37 1.125 .312 1.0015 1.000 10° .328
APD-0807
APD-0814 14.00 1.37 THRU *1.0015 15° .348 1.188
APD-0814
20° .377
See D-M-E Standard Angle Pin Inserts, pre-machined for 10°, 15° or 20° angles.
*Refer to Installation Note #1.
Installation Notes +.010

1. Ø A dimensions specified for hole will provide approximately Ø H–.000 C’BORE
.000 to .001 clearance with the Ø P or press fit area of the angle pins. +.001
Diemaker to adjust Ø A hole dimensions to obtain specific fit required. –.000
C B ANGLE
2. Cut angle pin to length as required to achieve desired travel on slide.
Typically, a spherical radius or cone shape with a spherical radius is
machined on end of angle pin (opposite the head).
3. Spherical radius on head is suitable for angles up to and including 20°.
Additional machining and installation data is available. Contact D-M-E.
+.0005
Ø A –.0000
All items in stock.
HOW TO ORDER: Use Item Numbers in charts for ordering.

30.1
Angle Pin Inserts
(U.S. Patent No. 5,234,329)

D-M-E Angle Pin Inserts are pre-machined with 10°, 15° or 20° angle holes and are supplied
with a flat machined to facilitate keying to prevent rotation. They are sized to accommodate
D-M-E standard angle pins.
B ANGLE
■ Pre-machined with 10°, 15° or 20° angle hole …
F .375 HEAD
eliminates costly angle set-ups and machining OFFSET THICKNESS
■ 51 size/angle combinations to suit most applications

+.010
G –.000
C
Typical Application
Material: AISI 420 Type Stainless Steel, 32-38 HRC Hardness: 32-38 HRC
+.0005
ØA –.0000
KEY
ANGLE PIN*
INSERT FOR ANGLE PIN* +.0000
–.0005
HEEL BLOCK ØD
SLIDE
GIB*
STOP BLOCK H FLAT

WEAR PLATE* ON HEAD
(MOLDMAKER
SLIDE RETAINER* TO SUPPLY KEY OR
+.000
MACHINE KEYING
DOWEL PIN* –.010 FLAT IN PLATE
ØE TO PREVENT
*AVAILABLE FROM D-M-E
HEAD ROTATION)
F
ITEM ØA OFF H
NUMBER HOLE B C ØD ØE SET G FLAT
API-3101 .875 .6250 .812 .062 .332 NOTE: Mold machining and installation data is
available. Contact D-M-E.
API-3102 10° 1.375 .7500 .938 .125 .256 .395
API-3103 1.875 .7500 .938 .156 .395
|
API03151 .875 .7500 .938 .125 .395 F
Angle Pin Inserts

ITEM ØA OFF H
API-3152 .3765 15° 1.375 .8750 1.062 .188 .264 .457
NUMBER HOLE B C ØD ØE SET G FLAT
API-3153 1.875 1.0000 1.188 .250 .520
API-3201 .875 .8750 1.062 .156 .457 API-6102 1.375 1.1250 1.312 .125 .582
API-3202 20° 1.375 1.0000 1.188 .250 .275 .520 API-6103 10° 1.875 1.2500 1.438 .156 .324 .650
API-3203 1.875 1.2500 1.438 .312 .650 API-6104 2.375 1.3750 1.562 .188 .710
API-4101 .875 .7500 .938 .094 .395 API-6152 1.375 1.2500 1.438 .188 .650
API-4102 10° 1.375 .8750 1.062 .125 .258 .457 API-6153 .7515 15° 1.875 1.3750 1.562 .250 .339 .710
API-4103 1.875 1.0000 1.188 .156 .520 API-6154 2.375 1.5000 1.688 .312 .770
API-4151 .875 .8750 1.062 .125 .457 API-6202 1.375 1.3750 1.562 .250 .710
API-4152 .5015 15° 1.375 1.0000 1.188 .188 .268 .520 API-6203 20° 1.875 1.6250 1.812 .365 .361 .830
API-4153 1.875 1.1250 1.312 .250 .582 API-6204 2.375 1.7500 1.938 .438 .890
API-4201 .875 1.0000 1.188 .156 .520 API-8102 1.375 1.3750 1.562 .125 .710
API-4202 20° 1.375 1.1250 1.312 .250 .283 .582 API-8103 1.875 1.5000 1.688 .188 .770
10° .328
API-4203 1.875 1.3750 1.562 .312 .710 API-8104 2.375 1.6250 1.812 .2119 .830
API-5101 .875 .8750 1.062 .062 .457 API-8105 2.875 1.7500 1.938 .250 .890
API-5102 1.375 1.0000 1.188 .125 .520 API-8152 1.375 1.5000 1.688 .188 .770
10° .260 API-8153 1.875 1.7500 1.938 .250 .890
API-5103 1.875 1.1250 1.312 .188 .582 1.0015 15° .348
API-5104 2.375 1.2500 1.438 .219 .650 API-8154 2.375 1.8750 2.062 .312 .960
API-5151 .875 1.0000 1.188 .125 .520 API-8155 2.875 2.0000 2.188 .375 1.020
API-5152 1.375 1.1250 1.312 .188 .582 API-8202 1.375 1.7500 1.938 .250 .890
.6265 15° .273 API-8203 1.875 1.8750 2.062 .344 .960
API-5153 1.875 1.2500 1.438 .250 .650 20° .377
API-5154 2.375 1.3750 1.562 .312 .710 API-8204 2.375 2.0000 2.188 .438 1.020
API-5201 .875 1.1250 1.312 .156 .582 API-8205 2.875 2.2500 2.438 .531 1.145
API-5202 1.375 1.2500 1.438 .250 .650 All items in stock.
20° .291
API-5203 1.875 1.5000 1.688 .344 .770
HOW TO ORDER: Use Item Number in charts for ordering.
API-5204 2.375 1.6250 1.812 .438 .830

30.2
page content
page content
|

31
Metric Angle Pins (Guide Pins)
2
Can be used as angle (CAM) pins or as straight leader pins. 800-1100 N/mm (Ref. Only ~27±5 HRC)
60 ± 2 HRC R4
Ra3.2 R1.6
Ra0.8
g6
ØH ØD
15°
K N
Material: DIN 1.7131 (AISI 5115 Type) Steel js15
Type: APD L
ITEM ITEM ITEM

ØD ØH K N L ØD ØH K N L ØD ØH K N L
NUMBER NUMBER NUMBER
40 APD 10-40 40 APD 18-40 140 APD 24-140
60 APD 10-60 60 APD 18-60 160 APD 24-160
80 APD 10-80 80 APD 18-80 180 APD 24-180
10 12 3 5
100 APD 10-100 100 APD 18-100 200 APD 24-200
110 APD 10-110 110 APD 18-110 24 28 15 8 210 APD 24-210

120 APD 10-120 120 APD 18-120 220 APD 24-220
40 APD 12-40 18 22 8 8 140 APD 18-140 230 APD 24-230
60 APD 12-60 160 APD 18-160 240 APD 24-240
80 APD 12-80 180 APD 18-180 270 APD 24-270
100 APD 12-100 200 APD 18-200 180 APD 30-180
12 16 6 5
110 APD 12-110 210 APD 18-210 200 APD 30-200
120 APD 12-120 220 APD 18-220 210 APD 30-210
140 APD 12-140 230 APD 18-230 30 34 15 8 220 APD 30-220
160 APD 12-160 60 APD 20-60 240 APD 30-240
40 APD 14-40 80 APD 20-80 270 APD 30-270
60 APD 14-60 100 APD 20-100 300 APD 30-300
80 APD 14-80 110 APD 20-110 100 APD 34-100
100 APD 14-100 120 APD 20-120 120 APD 34-120
110 APD 14-110 140 APD 20-140 170 APD 34-170
20 24 8 8 34 38 15 8
|
120 APD 14-120 160 APD 20-160 190 APD 34-190
14 18 8 6 140 APD 14-140 180 APD 20-180 210 APD 34-210
Metric Angle Pins (Guide Pins)

160 APD 14-160 200 APD 20-200 250 APD 34-250
180 APD 14-180 210 APD 20-210 160 APD 40-160
200 APD 14-200 220 APD 20-220 200 APD 40-200
40 48 15 10
210 APD 14-210 230 APD 20-230 240 APD 40-240
220 APD 14-220 80 APD 22-80 300 APD 40-300
230 APD 14-230 100 APD 22-100 160 APD 42-160
40 APD 16-40 110 APD 22-110 200 APD 42-200
42 48 15 10
60 APD 16-60 120 APD 22-120 240 APD 42-240
80 APD 16-80 140 APD 22-140 300 APD 42-300
100 APD 16-100 22 26 15 8 160 APD 22-160 160 APD 50-160
110 APD 16-110 180 APD 22-180 200 APD 50-200
120 APD 16-120 200 APD 22-200 50 58 15 10 240 APD 50-240
16 20 8 7 140 APD 16-140 210 APD 22-210 300 APD 50-300
160 APD 16-160 220 APD 22-220 360 APD 50-360
180 APD 16-180 230 APD 22-230
200 APD 16-200 80 APD 24-80
210 APD 16-210 All items in stock.
100 APD 24-100
24 28 15 8
220 APD 16-220 110 APD 24-110 HOW TO ORDER: Use Item Numbers
230 APD 16-230 120 APD 24-120
in charts for ordering.
Metric ISO Tolerances
NOMINAL SIZE (mm) TOLERANCE (mm)
OVER TO g6 h8 k6 m6 H5 H7
0 3 -.002 -.008 0 -.014 +.006 0 +.008 +.002 +.004 0 +.010 0
3 6 -.004 -.012 0 -.018 +.009 +.001 +.012 +.004 +.005 0 +.012 0
6 10 -.005 -.014 0 -.022 +.010 +.001 +.015 +.006 +.006 0 +.015 0
10 18 -.006 -.017 0 -.027 +.012 +.001 +.018 +.007 +.008 0 +.018 0
18 30 -.007 -.020 0 -.033 +.015 +.002 +.021 +.008 +.009 0 +.021 0
30 50 -.009 -.025 0 -.039 +.018 +.002 +.025 +.009 +.011 0 +.025 0
50 80 -.010 -.029 0 -.046 +.021 +.002 +.030 +.011 +.013 0 +.030 0
80 120 -.012 -.034 0 -.054 +.025 +.003 +.035 +.013 +.015 0 +.035 0
120 180 -.014 -.039 0 -.063 +.028 +.003 +.040 +.015 +.018 0 +.040 0

Cooling
32
Brass Pressure Plugs
Threadless Brass Pressure Plugs (Inch) – TBP S L

■ Seals even in rough or corroded holes
■ No tapping required
■ Withstands pressures up to 72 psi D
D-M-E Threadless Brass Pressure Plugs employ a time-saving

expandable O-ring design. As the plug’s socket head screw is
O-RING
tightened, the O-ring expands to provide a positive seal. No tapping
is required and installation or removal is quick and easy. The smaller
diameters are ideal for use in cavity inserts or slide blocks where TYPICAL APPLICATIONS
space is limited. (Not recommended for use in oil lines.)

VITON
HEX DRILL REPLACEMENT
ITEM NOMINAL LENGTH SIZE SIZE O-RINGS
NUMBER SIZE L S D (PKG. OF 10)
TBP-10 1/ .50 5/ 11 / RCV0009
8 64 32 Threadless Brass Pressure Plugs
TBP-10-0S 1/ .50 5/ 23 / RCV0009
8 64 64
TBP-20 1/ .56 1/ 7/ RCV0011

4 8 16
TBP-20-0S 1/ .56 1/ 29 / RCV0011

4 8 64
Brass Pressure Plugs
TBP-40 3/ .62 1/ 9/ RCV0110

8 8 16 Brass
TBP-40-0S 3/ .62 1/ 37 / RCV0110 Pressure
8 8 64
Plugs
TBP-60 1/ .62 1/ 11 / RCV0112
2 8 16
TBP-60-0S 1/ .62 1/ 45 / RCV0112

2 8 64
Note: O-ring material is suitable for use with temperatures up to 200°F.

L
Brass Pressure Plugs (Inch) – BP

■ For steam, water or oil lines S
|
■ Positive tapered seal

Cooling
■ Withstands pressures up to 600 psi

HIGH-PRESSURE SEAL
D-M-E Brass Pressure Plugs give a high-pressure seal through a Dryseal thread form with 7/8 taper
per foot. Install in standard 3/4 TPF
deliberate difference of taper between the plug and the tapped tapped hole.
hole. Flush seating is achieved through closer control of thread
forms, sizes and taper.
Brass Pressure Plugs (Metric) – AN
HEX THREADS
ITEM NOMINAL LENGTH SIZE TAP TAP 1:16
NUMBER SIZE (NPT) L S INCH DRILL
BP-10 1/
8 .250 3/
16 27 21 /
64
R
BP-20 1/ .406 1/ 18 27 /
4 4 64
BP-40 3/ .406 5/ 18 9/
8 16 16
L SW
BP-60 1/ .531 3/ 14 11 /
2 8 16
BP-100 3/
4 .531 9/
16 14 57 /
64
ITEM NUMBER R L SW
BP-140 1 .656 5/
8 111 / 2 11 / 8
AN-8 1/8" BSPT 8 5
AN-4 1/4" BSPT 10 7
AN-3 3/8" BSPT 10 8
QUANTITY DISCOUNTS: Threadless and Threaded Brass Pressure
Plugs. Sizes may be mixed for quantity discounts. Discounts apply to AN-10 M 10 X 1 8 5
current Net Prices. 50 to 99…Less 15%; 100 or more…Less 20% AN-2 1/2" BSPT 10 10

Cooling
33
Jiffy-Tite® Connectors
D-M-E Jiffy-Tite plugs used with D-M-E Jiffy-Tite (flow-thru type) Sockets
and D-M-E Jiffy-Matic (automatic shut-off type) Sockets are designed for
use with die-cast dies in water, air or oil lines. They feature a combination
brass and stainless steel leakproof construction; have a maximum rated
SOCKET PLUG
capacity of 200 psi; and withstand temperatures up to 400°F, with supplied
Viton seals. D-M-E Jiffy-Tite and Jiffy-Matic Sockets can be used interchangeably with the same Jiffy-Tite Plugs
already in your die. Comparable sizes of both type sockets have the same O.D., permitting interchangeability even
when the plugs are flush mounted.
Jiffy-Tite® Sockets – JS Jiffy-Matic® Sockets – JS

(Flow-Thru Type) (Automatic Shut-Off Type)
D-M-E Jiffy-Matic
Sockets open
automatically when
connected and shut
VALVE CLOSED off automatically
D-M-E Jiffy-Tite Sockets have a large thru hole to provide unrestricted flow. when disconnected.
These quick-connection couplers are available with either straight, 45° or 90° Unlike most valve-
hose stems, or standard female or male NPT threads. type connectors,
Jiffy-Matic Sockets
D-M-E Jiffy-Tite and Jiffy-Matic Sockets have the same O.D., permitting
are designed to
complete interchangeability with Jiffy-Tite Plugs installed in your die.
VALVE OPEN keep flow restriction
The Jiffy-Tite or Jiffy-Matic Sockets can be used with either male, female to a minimum.
Cooling
or extension plugs.
JIFFY-TITE SOCKETS JIFFY-MATIC SOCKETS

USED WITH STD
|
ITEM FITS HOSE I.D. HOSE STEM I.D. MALE, FEMALE OR ITEM
DESCRIPTION NUMBER OR PIPE THREAD OR THRU HOLE EXTENSION PLUGS NUMBER DESCRIPTION
Jiffy-Tite® Connectors
JS-204 1/ 3/ JP-(F/B) 250 TO 253 JS-204-V
4 16
JS-205 5/ 1/ JP-(F/B) 250 TO 253 JS-205-V
16 4
JS-206 3/ 1/ JP-(F/B) 250 TO 253 JS-206-V
8 4
JS-306 3/ 1/ JP-(F/B) 351 TO 354 JS-306-V
8 4
JS-308 1/ 3/ JP-(F/B) 351 TO 354 JS-308-V
2 8
JS-504 1/ 3/ JP-(F) 553 TO 556 JS-504-V
2 8
STRAIGHT STEM JS-506 3/ 5/ JP-(F) 553 TO 556 JS-506-V STRAIGHT STEM
4 8
JS-214 1/ 3/ JP-(F/B) 250 TO 253 JS-214-V
4 16
JS-215 5/ 1/ JP-(F/B) 250 TO 253 JS-215-V
16 4
JS-216 3/ 1/ JP-(F/B) 250 TO 253 JS-216-V
8 4
JS-316 3/ 1/ JP-(F/B) 351 TO 354 JS-316-V
8 4
JS-318 1/ 3/ JP-(F/B) 351 TO 354 JS-318-V
2 8
JS-514 1/ 3/ JP-(F) 553 TO 556 JS-514-V
2 8
90° STEM JS-516 3/ 9/ JP-(F) 553 TO 556 JS-516-V 90° STEM
4 16
JS-224 1/ 3/ JP-(F/B) 250 TO 253 JS-224-V
4 16
JS-225 5/ 1/ JP-(F/B) 250 TO 253 JS-225-V
16 4
JS-226 3/ 1/ JP-(F/B) 250 TO 253 JS-226-V
8 4
JS-326 3/ 1/ JP-(F/B) 351 TO 354 JS-326-V
8 4
JS-328 1/ 3/ JP-(F/B) 351 TO 354 JS-328-V
2 8
JS-524 1/ 3/ JP-(F) 553 TO 556 JS-524-V
2 8
45° STEM JS-526 3/ 9/ JP-(F) 553 TO 556 JS-526-V 45° STEM
4 16
JS-200 1 / NPT 1/ JP-(F/B) 250 TO 253 JS-200-V
8 4
JS-300 1 / NPT 3/ JP-(F/B) 351 TO 354 JS-300-V
4 8
FEMALE NPT THREAD JS-500 1 / NPT 5/ JP-(F) 553 TO 556 JS-500-V FEMALE NPT THREAD
2 8
JS-201-M 1 / NPT 1/ JP-(F/B) 250 TO 253 JS-201-MV
8 4
JS-302-M 1 / NPT 3/ JP-(F/B) 351 TO 354 JS-302-MV
4 8
MALE NPT THREAD JS-504-M 1 / NPT 9/ JP-(F) 553 TO 556 JS-504-MV MALE NPT THREAD
2 16
QUANTITY DISCOUNTS: Jiffy Sockets or Plugs. Discounts apply to current Net Prices. See List Price Adjustment. Standard sizes may be
combined on one order for quantity discounts. 50 to 99…Less 15%; 100 or more…Less 20%

Cooling
34
Jiffy-Tite® Plugs and Extension Plugs
Jiffy-Tite® Plugs – JP
Male Plug Mounting Information
FLUSH MOUNTED PLUG ITEM NUMBER NPT HEX SIZE A B C H
JP-250 1/ 7/ 11 / 11 / 1" 5/
16 16 16 16 8
A JP-251 1/ 7/ 11 / 11 / 1" 5/
8 16 16 16 8
JP-252-(SV) 1/ 9/ 27 / 15 / 13 /16 7/
4 16 32 16 8
B 3/ 11 / 15 /
C JP-253-(SV) 8 16 1.000 16 11 /4 29 /
32
JP-351 1/ 9/ 1.000 15 / 11 /4 7/
H 8 16 16 8
JP-352-(SV) 1/ 9/ 1.000 13 /32 17 /16 11 /32
4 16
JP-353-(SV) 3/ 11 / 1.000 11 /8 17 /16 11 /16
8 16
JP-354-(SV) 1/ 7/ 13 /16 11 /4 19 /16 13 /16
2 8
EXTERNALLY JP-553 3/
8
7/
8 11 /4 13 /16 15 /8 11 /8
MOUNTED PLUG JP-554 1/
2
7/
8 11 /4 11 /2 113 /16 17 /16
JP-556 3/ 11 /8 11 /2 19 /16 17 /8 11 /2
4
Jiffy-Tite Male – JP and Female Plugs – JPF

For Use with Jiffy-Tite or Jiffy-Matic Sockets (Including SV Series)
DESCRIPTION LENGTH L PIPE THREAD Ø HOLE HEX SIZE ITEM NUMBER USED WITH SOCKETS
59 / 1 / NPT 3/ 7/ JP-250
64 16 16 16
59 / 1 / NPT 1/ 7/ JS-204-(V/SV)
64 8 4 16 JP-251
TO
15 /32 1 / NPT
4
1/
4
9/
16 JP-252
JS-226-(V/SV) Male Plug
Jiffy-Tite® Plugs and Extension Plugs
13 /16 3 / NPT
8
1/
4
11 /
16 JP-253
13 /16 1 / NPT
8
1/
4
9/
16 JP-351
JS-306-(V/SV)
125 /64 1 / NPT
4
3/
8
9/
16 JP-352
TO
125 /64 3 / NPT
8
3/
8
11 /
16 JP-353
L JS-328-(V/SV)
137 /64 1 / NPT
2
3/
8
7/
8 JP-354
19 /16 3 / NPT
8
7/
16
7/
8 JP-553 JS-504-(V)
MALE PLUG 13 /4 1 / NPT 5/ 7/ JP-554 TO
(BRASS) 13 /4
2
3 / NPT
4
5/
8
8 11 /8
8
JP-556 JS-526-(V)
Female Plug
1" 1 / NPT 1/ 1/ JPF-0250
16 4 2
1 / NPT 1/ 1/ JS-204-(V/SV)
1" 8 4 2 JPF-0251 All Male Plugs (including
TO
19 /32 1 / NPT
4
1/
4
5/
8 JPF-0252 SV-Series) and Extension
JS-226-(V/SV)
113 /32 3 / NPT
8
1/
4
3/
4 JPF-0253 Plugs are now supplied with
19 /32 1 / NPT
8
11 /
32
5/
8 JPF-0351 Jiffy-Seal™ thread sealant.
JS-306-(V/SV) Eliminating the initial need
131 /64 1 / NPT
4
3/
8
5/
8 JPF-0352
TO for joint tape or compound,
137 /64 3 / NPT
8
3/
8
3/
4 JPF-0353
L JS-328-(V/SV) the sealant will withstand
149 /64 1 / NPT
2
3/
8
15 /
16 JPF-0354
111 /16 3 / NPT 9/ 15 / JPF-0553 JS-504-(V) temperatures up to 400°F
FEMALE 8 16 16
149 /64 1 / NPT 5/ 15 / JPF-0554 TO and pressures up to 200 psi.
PLUG** 2 8 16
(BRASS) 149 /64 3 / NPT
4
5/
8 11 /8 JPF-0556 JS-526-(V)
|
Jiffy-Tite® Extension Plugs* – JPB

Cooling
For Use with Jiffy-Tite or Jiffy-Matic Sockets

(Including SV Series)
PIPE HEX ITEM USED WITH
Threaded area with Jiffy-Seal Thread THREAD* SIZE O.A.L. NUMBER SOCKETS
Sealant pre-applied. 1/ 7/ 4" JPB-2514
8 16
1/ 7/ 6" JPB-2516
2-3/8 8 16
1/ 7/ 8" JPB-2518
8 16 JS-204-(V/SV)
1/ 9/ 4" JPB-2524
4 16
1/ 9/ 6" JPB-2526 TO
4 16
1/ 9/ 8" JPB-2528
4 16
3/
8
11 /
16 4" JPB-2534 JS-226-(V/SV)
O.A.L. 3/ 11 /
8 16 6" JPB-2536
**Designed for use with existing or new NPT tapered 3/
8
11 /
16 8" JPB-2538
pipe-tapped hole in die. Straight threaded area 1/
8
9/
16 4" JPB-3514
allows easy length adjustment. Cut to suit. 1/
8
9/
16 6" JPB-3516
No tapering or re-tapping necessary. 1/ 9/ 8" JPB-3518
8 16 JS-306-(V/SV)
1/ 9/ 4" JPB-3524
4 16
1/ 9/ 6" JPB-3526 TO
4 16
1/ 9/ 8" JPB-3528
4 16
QUANTITY DISCOUNTS: Jiffy Sockets or Plugs. Discounts apply to current 3/
8
11 /
16 4" JPB-3534 JS-328-(V/SV)
Net Prices. See List Price Adjustment. Standard sizes may be combined on 3/
8
11 /
16 6" JPB-3536
one order for quantity discounts. 50 to 99…Less 15%; 100 or more…Less 20% 3/
8
11 /
16 8" JPB-3538

Cooling
35
SV-Series Jiffy-Matic® Connectors
SV-Series Jiffy-Matic® Connectors – JS

Two-Way Automatic Shut-Off Type
SOCKET PLUG
The D-M-E line of SV-Series Jiffy-Matic Connectors features D-M-E SV-Series Jiffy-Matic Sockets can be used
a male plug and socket, each with an automatic shut-off interchangeably with the Jiffy-Tite plugs already in your
stemmed valve. These connectors are designed for use die. However, the SV-Series Jiffy-Matic Male Plugs can
with die-cast dies in water, air or heat transfer oil lines. ONLY be used with the SV-Series Jiffy-Matic Sockets.
They feature a combination of brass and stainless steel in a Comparable sizes of both types of sockets and plugs have
leakproof construction, have a maximum rated capacity of the same O.D., permitting interchangeability even when
200 psi and will withstand temperatures up to 400°F with the plugs are flush-mounted.
supplied Viton seals.
The SV-Series Male Plugs are now supplied with Jiffy Seal®
The SV-Series Jiffy-Matic Male Plugs adds the capability thread sealant. Eliminating the initial need for joint tape or
of automatic shut-off at the die, thereby minimizing compound, the sealant will withstand temperatures up to
coolant loss. 400°F and pressures up to 200 psi.
Cooling
SV-Series Jiffy-Matic® Male Plugs SV-Series Jiffy-Matic® Sockets
(Automatic Shut-Off Type with Stemmed Valve) (Automatic Shut-Off Type with Stemmed Valve)
|
STEMMED VALVE (SV) STEMMED VALVE (SV)
The D-M-E SV-Series Jiffy-Matic Male Plugs feature an automatic The D-M-E SV-Series Jiffy-Matic Sockets feature an automatic
shut-off stemmed valve. This plug design adds the capability of shut-off stemmed valve that is designed to work with the SV-Series
automatic shut-off at the die. The plug’s shut-off stemmed valve Jiffy-Matic Male Plugs, as well as the standard male, female and
minimizes coolant loss, thereby decreasing clean-up time and the extension plugs. The sockets open automatically when connected
possibility of rust occurring on the die surface. The SV-Series and shut-off automatically when disconnected. The SV-Series Jiffy-
Jiffy-Matic Male Plug can ONLY be used with the SV-Series Matic Sockets are designed to keep flow restriction to a minimum
Jiffy-Matic Socket. and are available with either straight, 45° or 90° hose stems.
Operating Combinations
Two-Way Shut-Off* One-Way Shut-Off
SV-SERIES STD. MALE, FEMALE SV-SERIES
SV-SERIES*
WITH SOCKETS OR EXTENSION WITH SOCKETS
MALE PLUGS
(EQUIVALENT SIZE) PLUGS (EQUIVALENT SIZE)
VALVES CLOSED VALVE CLOSED
VALVES OPEN VALVE OPEN

*The SV-Series Jiffy-Matic Male Plugs can only be used for two-way shut-offs and must be used with the SV-Series Jiffy-Matic Sockets.

Cooling
36
SV-Series Jiffy-Matic Male Plugs* – JS

(Automatic Shut-Off Type with Stemmed Valve)
LENGTH PIPE Ø HEX ITEM USED WITH
DESCRIPTION L THREAD HOLE SIZE NUMBER SOCKETS* SOCKET PLUG
15 /32
1/
4 NPT 1/
4
9/
16 JP-252-SV JS-204-SV TO **The SV-Series Jiffy-Matic Male Plugs operate only
JS-226-SV with the SV-Series Jiffy-Matic Sockets. All SV-Series
13 /16 3/
8 NPT
1/
4
11 /
16 JP-253-SV Jiffy-Matic Male Plugs are supplied with Viton seals
125 /64 1/
4 NPT 3/
8
9/
16 JP-352-SV** for use in water, air and heat transfer oil applications
L JS-306-SV TO that do not exceed 400°F and 200 psi.
125 / 64
3/
8 NPT 3/
8
11 /
16 JP-353-SV
JS-328-SV **The JP-352-SV male plug has a stepped valve-seat due
(BRASS) 137 /64 1/
2 NPT 3/
8
7/
8 JP-354-SV to the internal space limitations of the 1 /4 NPT thread.
Even so, it has a greater flow rate than the JP-252-SV
male plug, which also has the 1 /4 NPT thread.
SV-Series Jiffy-Matic Sockets – JS

(Automatic Shut-Off Type with Stemmed Valve)
ITEM FITS HOSE I.D. HOSE STEM I.D. USED WITH SV-MALE, STD MALE,
DESCRIPTION NUMBER OR PIPE THREAD OR THRU HOLE FEMALE OR EXTENSION PLUGS
JS-204-SV 1/ 3/ JP-(F/B) 250 TO 253 (SV)
4 16
JS-205-SV 5/ 1/ JP-(F/B) 250 TO 253 (SV)

16 4
JS-206-SV 3/ 1/ JP-(F/B) 250 TO 253 (SV)

8 4
JS-306-SV 3/ 1/ JP-(F/B) 351 TO 354 (SV)

8 4
STRAIGHT STEM JS-308-SV 1/ 3/ JP-(F/B) 351 TO 354 (SV)

2 8
JS-214-SV 1/ 3/ JP-(F/B) 250 TO 253 (SV)

4 16
JS-215-SV 5/ 1/ JP-(F/B) 250 TO 253 (SV)

16 4
JS-216-SV 3/ 1/ JP-(F/B) 250 TO 253 (SV)

8 4
JS-316-SV 3/ 1/ JP-(F/B) 351 TO 354 (SV)

8 4
90° STEM JS-318-SV 1/ 3/ JP-(F/B) 351 TO 354 (SV)

2 8
JS-224-SV 1/ 3/ JP-(F/B) 250 TO 253 (SV)

4 16
JS-225-SV 5/ 1/ JP-(F/B) 250 TO 253 (SV)

16 4
JS-226-SV 3/ 1/ JP-(F/B) 250 TO 253 (SV)

8 4
JS-326-SV 3/ 1/ JP-(F/B) 351 TO 354 (SV)

8 4
45° STEM JS-328-SV 1/ 3/ JP-(F/B) 351 TO 354 (SV)

|
2 8
Cooling
JS-200-SV 1/ NPT 1/ JP-(F/B) 250 TO 253 (SV)

8 4
JS-300-SV 1/ NPT 3/ JP-(F/B) 351 TO 354 (SV)

FEMALE NPT THREAD 4 8
JS-201-MSV 1/ 1/
8 NPT 4 JP-(F/B) 250 TO 253 (SV)
JS-302-MSV 1/ NPT 3/ JP-(F/B) 351 TO 354 (SV)
MALE NPT THREAD 4 8
90° and 45° NPT Elbows

(For Female and Male NPT Sockets Only)
DESCRIPTION ITEM NUMBER PIPE THREAD THRU HOLE USED WITH SOCKETS
200-90 1/ NPT 7/ JS-200 (-V/SV) TO JS-201M (V/SV)
8 32
300-90 1/ NPT 5/ JS-300 (-V/SV) TO JS-302M (V/SV)

4 16
90° NPT ELBOW 500-90 1/ NPT 9/ JS-500 (-V) TO JS-504M (-V)

2 16
1/ 7/
These 90° and 45° NPT
200-45 8 NPT 32 JS-200 (-V/SV) TO JS-201M (-V/SV) elbows can be used with
300-45 1/
4 NPT 5/
16 JS-300 (-V/SV) TO JS-302M (-V/SV) either Jiffy-Tite or Jiffy-
Matic, V or SV, female or
45° NPT ELBOW 500-45 1/ NPT 9/ JS-500 (-V) TO JS-504M (-V)
2 16 male NPT sockets only.
QUANTITY DISCOUNTS: Jiffy Sockets or Plugs. Discounts apply to current Net Prices. See List Price Adjustment. Standard sizes may be
combined on one order for quantity discounts. 50 to 99…Less 15%; 100 or more…Less 20%

Cooling
37
Jiffy-Lok® Connector Sockets
Jiffy-Lok Flow-Thru Style (Jiffy-Tite)

FITS HOSE USED WITH: STD.
ITEM HOSE STEM MALE, FEMALE OR
DESCRIPTION NUMBER I.D. I.D. EXTENSION PLUGS
JSL0204 1/ 3/ JP-(F/B) 250 TO 253
4 16
JSL0206 3/ 1/ JP-(F/B) 250 TO 253
8 4
JSL0306 3/ 1/ JP-(F/B) 351 TO 354
8 4
JSL0308 1/ 3/ JP-(F/B) 351 TO 354
2 8
STRAIGHT JSL0504 1/
2
3/
8 JP-(F) 553 TO 556
With Clampless Hose Stems for use STEM JSL0506 3/
4
5/
8 JP-(F) 553 TO 556
with “Push-To-Lock” Type Hose JSL0214 1/
4
3/
16 JP-(F/B) 250 TO 253
JSL0216 3/ 1/ JP-(F/B) 250 TO 253
8 4
JSL0316 3/ 1/ JP-(F/B) 351 TO 354
■ For use with “Push-to-Lock” type hose only 8 4
JSL0318 1/ 3/ JP-(F/B) 351 TO 354
2 8
■ Saves set-up time by eliminating the need for hose clamps JSL0514 1/
2
3/
8 JP-(F) 553 TO 556
90° STEM JSL0516 3/ 5/ JP-(F) 553 TO 556
4 8
■ Hose stem barbs mate with “Push-to-Lock” JSL0224 1/
4
3/
16 JP-(F/B) 250 TO 253
style rubber hose JSL0226 3/
8
1/
4 JP-(F/B) 250 TO 253
JSL0326 3/ 1/ JP-(F/B) 351 TO 354
8 4
■ Popular sizes for interchangeability with existing Jiffy-Tite, JSL0328 1/
2
3/
8 JP-(F/B) 351 TO 354
Cooling
JSL0524 1/ 3/ JP-(F) 553 TO 556
Jiffy-Matic and Jiffy-Matic SV Sockets 45° STEM
2 8
JSL0526 3/ 5/ JP-(F) 553 TO 556
4 8
■ More compact and consistently sized than
competitive sockets
|
■ Leakproof brass and stainless steel construction
Jiffy-Lok® Connector Sockets

Jiffy-Lok One-Way Valve Style (Jiffy-Matic)
■ Replaceable seals and valves for long service life FITS HOSE USED WITH: STD.
ITEM HOSE STEM MALE, FEMALE OR
■ Socket connector seals are Viton DESCRIPTION NUMBER I.D. I.D. EXTENSION PLUGS
JSL0204-V 1/ 3/ JP-(F/B) 250 TO 253
4 16
JSL0206-V 3/ 1/ JP-(F/B) 250 TO 253
8 4
Jiffy-Lok SV-Series Valve Style* – JSL JSL0306-V 3/
8
1/
4 JP-(F/B) 351 TO 354
JSL0308-V 1/ 3/ JP-(F/B) 351 TO 354
FITS HOSE USED WITH: SV-MALE, 2 8
ITEM HOSE STEM STD. MALE, FEMALE OR STRAIGHT JSL0504-V 1/

2
3/
8 JP-(F) 553 TO 556
DESCRIPTION NUMBER I.D. I.D. EXTENSION PLUGS STEM JSL0506-V 3/ 5/ JP-(F) 553 TO 556
4 8
JSL0204-SV 1/ 3/ JP-(F/B) 250 TO 253 (SV) JSL0214-V 1/ 3/ JP-(F/B) 250 TO 253
4 16 4 16
8 4 8 4
STRAIGHT 8 4 8 4
STEM JSL0308-SV 1/ 3/ JP-(F/B) 351 TO 354 (SV) JSL0318-V 1/ 3/ JP-(F/B) 351 TO 354
2 8 2 8
JSL0214-SV 1/ 3/ JP-(F/B) 250 TO 253 (SV) JSL0514-V 1/ 3/ JP-(F) 553 TO 556
4 16 2 8
3/ 1/ 90° STEM JSL0516-V 3/ 5/ JP-(F) 553 TO 556
JSL0216-SV 8 4 JP-(F/B) 250 TO 253 (SV) 4 8
8 4 4 16
90° STEM JSL0318-SV 1/ 3/ JP-(F/B) 351 TO 354 (SV) JSL0226-V 3/ 1/ JP-(F/B) 250 TO 253
2 8 8 4
4 16 8 4
8 4 2 8
JSL0326-SV 3/ 1/ JP-(F/B) 351 TO 354 (SV) JSL0524-V 1/ 3/ JP-(F) 553 TO 556
8 4 2 8
1/ 3/ 45° STEM JSL0526-V 3/ 5/ JP-(F) 553 TO 556
45° STEM JSL0328-SV 2 8 JP-(F/B) 351 TO 354 (SV) 4 8
*SV-Series male plugs must be used to obtain two-way shutoff. NOTE: Use “Push-to-Lock” type hose only. Jiffy-Lok Connector
Installation data available. Contact D-M-E. Sockets are for use with water and water-based coolants
only. Although Jiffy-Lok Connector Sockets are suitable for
temperatures to 400°F, observe the temperature ratings of
your “push-to-lock” hose. Most “push-to-lock” hoses have
a temperature rating of 175°F or less. Never exceed 200 psi.
QUANTITY DISCOUNTS: Jiffy Sockets or Plugs. Discounts apply to current Net Prices. Standard sizes may be combined on one order
for quantity discounts. 50 to 99…Less 15%; 100 or more…Less 20%

Cooling
38
Jiffy-Tite® Connector Seals,
Seal Removal Tool Kit & Wrenches
Jiffy-Tite® Connector Seals

MAXIMUM OPERATING TEMPERATURE/PRESSURE = 400°F/200 PSI
For Replacement in Either Jiffy-Tite
SEAL
or Jiffy-Matic Sockets FOR USE MATERIAL ITEM
Jiffy-Tite and Jiffy-Matic Sockets are supplied with WITH (I.D. COLOR) NUMBER* USED WITH SOCKETS
Viton seals for use with air, water or heat transfer oil AIR, WATER P200-8 JS-204-(V/SV) TO 226-(V/SV)
OR HEAT VITON
applications that do not exceed 400°F and 200 psi. P300-8 JS-306-(V/SV) TO 328-(V/SV)
TRANSFER (GREEN)
OIL P500-8 JS-504-(V) TO 526-(V)
Seals should be replaced periodically as required to
ensure leak-free connections. *Packs of 10 (sold in packs of 10 only).
Jiffy-Tite® Connector Seals, Seal Removal Tool Kit & Wrenches
Jiffy-Tite® Seal Removal Tool Kit – JSTK

The Jiffy-Tite Seal Removal Tool Kit can be used for removal
of connector seals from Jiffy-Matic Sockets (including SV
Series). Can also be used with Jiffy-Tite Sockets to provide
easier seal removal.
ITEM NUMBER Note: This tool kit is not required for “the original”
or current line of Jiffy-Matic Sockets with
Includes handle, interchangeable tools for all socket sizes, JSTK-235 removable hose stems.
seal pick and vinyl storage pouch.
Jiffy-Tite® Wrenches – SJP

For Jiffy-Tite Male, Female and Extension Plugs
and Jiffy-Matic SV Series Male Plugs
D-M-E Jiffy-Tite wrenches are accurately made from selected alloy
steel, heat-treated and chrome-plated. They are specially designed for
servicing flush-mounted plugs.
| Cooling
JIFFY-TITE WRENCHES JIFFY-TITE WRENCHES

FOR MALE AND EXTENSION PLUGS FOR FEMALE PLUGS
SQUARE ITEM SQUARE ITEM
HEX SIZE DRIVE NUMBER FITS PLUGS HEX SIZE DRIVE NUMBER FITS PLUGS
7/ 3/ SJP-251 JP(B)-250, 251 1/ 3/ SJP-251F JPF-0250, 0251
16 8 2 8
9/ 3/ JP(B)-252(SV) 5/ 3/ JPF-0252
16 8 SJP-252 8 8 SJP-252F
JP(B)-351, 352(SV) JPF-0351, 0352
11 / 3/ JP(B)-253(SV) 3/ 3/ JPF-0253
16 8 SJP-253 4 8 SJP-253F
JP(B)-353(SV) JPF-0353
7/ 3/ SJP-354 JP-354(SV) JPF-0354
8 8 15 / 1/
16 2 SJP-554F
7/ 1/
JPF-0553, 0554
8 2 SJP-554 JP-553, 554
1 1 /8 1/
2 SJP-556F JPF-0556
11 /8 1/
2 SJP-556 JP-556

Cooling
39
Jiffy-Tite® and Jiffy-Matic® Coolant Bridges
For Compact Die Connection

of Adjacent Plugs without Use
of Conventional Hose Loop
■ Provides more compact port-to-port connections
than conventional hose methods
■ Coolant Bridge socket adapters allow quick
connections to Jiffy-Tite (flow thru) or
Jiffy-Matic (one- or two-way shutoff) plugs
■ Socket adapter marked with cut-line groove for 18"
SUPPLIED LENGTH
quick sizing of brass tube length
■ Leakproof socket adapters have replaceable
seals and valves for long service life
■ Socket connector seals and O-ring seals are Viton
Cooling
USE CENTERLINE OF NOTES:
CUT-LINE GROOVE 1. Coolant Bridge consists of two socket adapters (including O-rings)
FOR ACCURATE BRASS L and one chamfered brass tube that are sold separately.
TUBE LENGTH SIZING
|
O-RING 2. Tubes are 18" long. Cut to suit for specific application using
Jiffy-Tite® and Jiffy-Matic® Coolant Bridges

cut-line grooves. Then, chamfer and deburr tube as indicated
in installation data.
3. Coolant Bridge Jiffy-Matic socket adapters will provide one-way
shutoff when used with standard male, female and extension
O.D. I.D.
plugs and two-way shutoff when used with SV-Series Male Plugs.
A
B 4. Maximum temperature rating is 400°F. Maximum PSI rating is 200.
C
Installation data available. Contact D-M-E.
Jiffy-Tite® and Jiffy-Matic® Coolant Bridges – JCB, JBT

COOLANT BRIDGE SOCKET ADAPTERS
(TWO REQUIRED PER ASSEMBLY) BRASS TUBE 18" LONG
USED WITH
ITEM STD. MALE, FEMALE OR ITEM
STYLE NUMBER A B C L EXTENSION PLUGS NUMBER I.D. O.D.
JCB0200 1.74 1.47 1.20 18" MAX. JP(F/B)-250 TO 253 JBT0450 .214 .312
JIFFY-TITE
FLOW-THRU
JCB0300 2.26 1.94 1.63 18" MAX. JP(F/B)-351 TO 354 JBT0570 .307 .437
JIFFY-MATIC ONE- JCB0200-SV 1.74 1.47 1.20 18" MAX. JP(F/B)-250 TO 253 (SV) JBT0450 .214 .312
OR TWO-WAY*
SHUTOFF JCB0300-SV 2.26 1.94 1.63 18" MAX. JP(F/B)-351 TO 354 (SV) JBT0570 .307 .437
*SV-Series male plugs must be used to obtain two-way shutoff.
REPLACEMENT O-RINGS FOR SOCKET ADAPTERS

ITEM
NUMBER DESCRIPTION BAG
VITON O-RING FOR 200 SERIES
JCB0011 10/PKG.
SOCKET ADAPTER
VITON O-RING FOR 300 SERIES
JCB0013 10/PKG.
SOCKET ADAPTER

Cooling
40
Bubbler Tubes and Brass Diverting Plugs & Rods
Bubbler Tubes
Available in brass or 304 stainless steel
D-M-E Bubbler Tubes are used for cooling

cores in dies. They are supplied threaded
at both ends, thus permitting two threaded tubes
to be cut from the 18" length supplied. They can be used
as replacement tubes in Cascade Water Junctions. THREAD O.D. I.D.
Brass Bubbler Tubes – BT

ITEM Ø
NUMBER O.D. I.D. THREAD CHANNEL 1/4 2 PLACES
+.000
BT-105 .125 -.004 .069 NO. 5-44 .144 18"
+.000
BT-210 .190 -.004 .126 NO. 10-32 .228
Bubbler Tubes and Brass Diverting Plugs & Rods
+.000
BT-340 .250 -.005 .170 1/
4-28 .302 Typical Applications
+.000 5 / -24
BT-450 .312 -.006 .214 16 .377
+.000 7/
BT-570 .437 -.006 .307 16-20 .531
304 Stainless Steel Bubbler Tubes – BTS

ITEM Ø
NUMBER O.D. I.D. THREAD CHANNEL
BTS-100 .093 +.000
-.004 .078 NONE* .120
BTS-105 .125 +.000
-.004 .069 NO. 5-44 .144
BTS-210 .190 +.000

-.004 .126 NO. 10-32 .228
+.000 1 / -28
BTS-340 .250 -.005 .170 4 .302
+.000 5/
BTS-450 .312 -.006 .214 16-24 .377
+.000 7/
BTS-570 .437 -.006 .307 16-20 .531
*Press fit
Brass Diverting Plugs and Rod

for Steam and Waterlines
|
Cooling
D-M-E Brass Diverting Plugs and

Typical Application Brass Diverting Plugs – BF
Rods are used to redirect water
flow through waterlines drilled in ITEM DIA
NUMBER ±.002 LENGTH
a mold or die. 5/
BF-50 16 .62
BF-70 7/ .62
The plugs are pushed into the 16
waterline, and the rods are cut BF-90 9/

16 .75
to appropriate lengths to serve BF-110 11 /

16 .87
as spacers or stops between the IN OUT
BF-150 15 /
16 1.25
plugs. All plugs are proportionately

longer than their diameter to ensure Brass Rod – BFR
(1/8 dia. x 18" long)
that they will pass by intersecting
ITEM NUMBER
waterlines without twisting
BFR-18
into them.

Cooling
41
Jiffy-Tite® Cascade Water Junctions
■ Compact design
■ 360° seal – leak proof
■ Accurate predetermination of port locations
■ Easy “one-piece” installation and removal
SLOT FOR ROTATION
For cascade-type cooling applications, the Jiffy-Tite Cascade
Water Junctions provide the utmost in versatility and ease
of use. Their compact design makes them ideal for cooling
inserted cores or spot cooling in hard to reach areas.
They can be rotated a full 360° without affecting their
positive Jiffy-Tite seal and are easily connected and D N C H T
disconnected – even when installed internally. L
Final location of the ports on the body of the Water Junction can be
accurately predetermined, thus ensuring proper lateral alignment J
with pipe clearance holes. Waterlines may be connected to the same
side or opposing sides of the Water Junction. A slot on the end of the
Cooling
Water Junction body indicates port position and can be turned with a
screwdriver to align the ports with pipe clearance holes.
K
The brass tube has the rigidity to maintain uniform spacing inside
|
the water channel and is threaded into the body for firm support.
Jiffy-Tite® Cascade Water Junctions

REFERENCE DIMENSIONS FOR PORT
Jiffy-Tite® Cascade Water Junctions (JW) LOCATION
N T 18" LONG TUBE SUPPLIED WATER MATING
ITEM N.P.T.
NUMBER D L C H (3 PLACES) O.D. I.D. THREAD JUNCTION JIFFY-TITE
ITEM NO PLUG J K
JW-220 .70 2.12 .69 .77 1/ .190 .126 NO. 10-32
8
JP-251 .99 .21
JW-320 .96 2.38 .69 1.03 1/ .250 .170 1/
8 4-28
JW-220 JP-252 1.24 .46
JW-321 .96 2.69 1.00 1.03 1/ .250 .170 1/
8 4-28
JP-253 1.28 .50
JW-541 1.19 3.13 1.00 1.28 1/ .437 .307 7 / -20
4 16
JP-352 1.48 .42
JW-320
NOTES:
AND JP-353 1.51 .45
1. Bubbler Tubes may be used as replacements in Water Junctions above.
JW-321
2. The 200, 300 and 500 Series Water Junctions are equipped with 200, 300 and 500 series JP-354 1.63 .56
Viton seals respectively, rated at 200 psi and suitable for temperatures up to 400°F. JP-554 1.96 .66
JW-541
JP-556 2.02 .72
Typical Applications
OU
T
OUT
IN
OUT OUT IN
IN IN

Cooling
42
Cascade Water Junctions
D-M-E Cascade Water Junctions are ideal

for cooling die-cast dies where drilled
NIPPLE TYPE
waterlines through the block are not
possible due to interference with ejector Nipple Type – DC (Includes pipe nipple and brass bubbler tube)
pins, sprue puller pins, etc.
STD PIPE TAP (3 PLACES)
The brass tube has the rigidity to maintain 18"

1/4-28-UNF ➀ 1/4 NPT x 2" GAL
uniform spacing inside the water channel PIPE NIPPLE ➁
and is threaded into the body for firm
support. Waterlines may be connected 1"
to the same side or opposing sides of the

1/4 O.D.-.040 WALL
brass hexagonal body. BRASS TUBE ➂
E C A B
The Nipple Type Water Junction provides M
low-cost rigid installation. The 2" long pipe
nipple can be replaced with a longer pipe
nipple to suit the application. JIFFY-TITE SOCKET TYPE
The Jiffy-Tite Socket Type is more easily Jiffy-Tite Socket Type – JSC (Includes brass bubbler tube)
Cascade Water Junctions
connected and disconnected when die is

set-up, transported or stored. The socket
is equipped with internal Viton seals
MATES WITH JIFFY-TITE
(P300-8). PLUGS JP-352(F), JP-353(F)
M OR JP-354(F).
NOTE: Bubbler Tubes may be used as B
replacements in Water Junctions. L
NIPPLE TYPE JIFFY-TITE SOCKET TYPE

STD. PIPE TAP
ITEM NUMBER (3 PLACES) M E A B C L ITEM NUMBER
DC-131 1/ 1.34 .33 .33 .22 .69 — —
|
8
Cooling
DC-131-A 1/ 1.34 .33 .33 .22 .69 3.29 JSC-304

4
DC-132 1/ 1.84 .34 .50 .25 1.00 — —

8
DC-132-A 1/ 1.84 .34 .50 .25 1.00 3.82 JSC-314

4
DC-136-A* 1/ 1.84 .34 .50 .25 1.00 — —

4
*SPECIFICATIONS for DC-136-A (see drawing above): 1 5/16-24 UNF 2 3/8 NPT x 2” 3 5/16 O.D. - .040 WALL
Typical Applications
OUT IN
OUT
IN
OUT IN

Cooling
43
Straight Brass Plug Baffles
D-M-E Brass Plug Baffles, available in both straight and spiral The function of the baffle is to split the drilled waterline into
styles, are constructed entirely of high-quality brass with two equal channels. As the heating or cooling medium enters,
blades brazed to the plugs for long, dependable service. They the baffle diverts the flow to travel up to and over the end of
provide a high-pressure seal through a deliberate difference the baffle and down the other side.
of taper between the plug and the tapped hole.
Clearance must be provided between the end of the baffle
and the end of the drilled channel to provide adequate flow.
See Dimension “C” for approximate clearances.
7/8 TAPER PER FOOT T
Straight
B
Baffles
L1 S
L
Straight Brass Plug Baffles (Inch) – BB

B
L BAFFLE
S NOMINAL T WIDTH
ITEM NOMINAL HEX LENGTH BAFFLE DRILL -.005
NUMBER PLUG SIZE SIZE OVERALL THICKNESS SIZE C -.015 L1
BB-05-4 1/ 5/ 4" .050 1/ .10 .245 .250
16 32 4
Cooling
BB-05-8 1/ 5/ 8" .050 1/ .10 .245 .250
16 32 4
BB-10-4 1/ 3/ 4" 1/ 5/ .12 .307 .250
8 16 16 16
BB-10-8 1/ 3/ 8" 1/ 5/ .12 .307 .250
8 16 16 16
BB-20-5 1/ 1/ 5" 3/ 7/ .17 .432 .406
4 4 32 16
|
BB-20-10 1/ 1/ 10" 3/ 7/ .17 .432 .406
4 4 32 16
Thread Size
Straight Brass Plug Baffles

BB-40-6 3/ 5/ 6" 3/ 9/ .21 .557 .406
8 16 32 16
BB-40-12 3/
8
5/
16 12" 3/
32
9/
16 .21 .557 .406 THREAD LENGTHS
BB-60-8 1/ 3/ 8" 3/ 11 / .26 .682 .531
2 8 32 16 NOMINAL THREAD +.000
BB-60-16 1/
2
3/
8 16" 3/
32
11 /
16 .26 .682 .531 PLUG SIZE LENGTH -.015
BB-100-12 3/ 9/ 12" 1/ 15 / .35 .932 .531 1/ & 1 /8 .250
4 16 8 16 16
BB-100-20 3/ 9/ 20" 1/ 15 / .35 .932 .531 1/ & 3/ .406
4 16 8 16 4 8
BB-140-16 1 5/ 16" 1/ 11 /8 .42 1.120 .656 1/ & 3 / .531
8 8 2 4
BB-140-24 1 5/ 24" 1/ 11 /8 .42 1.120 .656 1" .656
8 8
B 2 0.1 A 2
T
1:13.7
R B
L1 0.1 A 0.1 B SW
L
Note: A drilled hole (finish dH13) is adequate. Don’t ream the hole.
Straight Brass Plug Baffles (Metric) – BB Typical Applications

ITEM NUMBER R SW B L L1 T d APPROX. CLEARANCE “C”
BB-100-18 1/8" BSP 5 8.2 100 8 2.0 8.5
BB-200-18 1/8" BSP 5 8.2 200 8 2.0 8.5
BB-125-14 1/4" BSP 6 11.2 125 10 2.5 11.5
BB-250-14 1/4" BSP 6 11.2 250 10 2.5 11.5
BB-150-38 3/8" BSP 8 14.7 150 10 2.5 15.0
BB-300-38 3/8" BSP 8 14.7 300 10 2.5 15.0
BB-200-12 1/2" BSP 10 18.2 200 10 2.5 18.5
BB-400-12 1/2" BSP 10 18.2 400 10 2.5 18.5
BB-300-34 3/4" BSP 12 23.2 300 12 3.0 23.5
BB-500-34 3/4" BSP 12 23.2 500 12 3.0 23.5

Cooling
44
Spiral Brass Plug Baffles
Spiral Baffles
Spiral baffles improve cooling balance by creating turbulent action in the
channel, reducing laminar or straight-layered flow patterns and providing
efficient coolant movement. STRAIGHT
T LENGTH
7/8 TAPER PER FOOT
L1 S
G
L
Spiral Brass Plug Baffles (Inch) – BBS

B
L BAFFLE
S NOMINAL G T WIDTH
ITEM NOMINAL HEX LENGTH STRAIGHT BAFFLE DRILL -.005
NUMBER PLUG SIZE SIZE OVERALL LENGTH THICKNESS SIZE C -.015 L1
BBS-05-04 1/ 5/ 4" 2" .050 1/ .10 .245 .250
16 32 4
BBS-05-08 1/ 5/ 8" 4" .050 1/ .10 .245 .250
16 32 4
BBS-10-04 1/ 3/ 4" 2" 1/ 5/ .12 .307 .250
8 16 16 16
BBS-10-08 1/ 3/ 8" 4" 1/ 5/ .12 .307 .250
8 16 16 16
BBS-20-05 1/ 1/ 5" 2" 3/ 7/ .17 .432 .406
4 4 32 16
Spiral Brass Plug Baffles
BBS-20-10 1/ 1/ 10" 4" 3/ 7/ .17 .432 .406

4 4 32 16
BBS-40-06 3/ 5/ 6" 2" 3/ 9/ .21 .557 .406
8 16 32 16
BBS-40-12 3/ 5/ 12" 4" 3/ 9/ .21 .557 .406
8 16 32 16
BBS-60-08 1/ 3/ 8" 3" 3/ 11 / .26 .682 .531
2 8 32 16
BBS-60-16 1/ 3/ 16" 5" 3/ 11 / .26 .682 .531
2 8 32 16
BBS-100-12 3/ 9/ 117 /8 4" 1/ 15 / .35 .932 .531
4 16 8 16
BBS-100-20 3/ 9/ 197 /8 6" 1/ 15 / .35 .932 .531
4 16 8 16
BBS-140-16 1 5/ 157 /8 5" 1/ 11 /8 .42 1.120 .656
8 8
BBS-140-24 1 5/ 237 /8 8" 1/ 11 /8 .42 1.120 .656
8 8
2
B 2 0.1 A T
1:13.7
|
Cooling
R B
±0.2
L1 0.1 A 0.1 B SW
G
L
Spiral Brass Plug Baffles (Metric) – BBS Note: A drilled hole (finish d1H13) is adequate. Don’t ream the hole.
ITEM NUMBER R G SW B L L1 T d1
BBS-100-116 1/16” 51 4 6.5 101 8 1.6 6.8
BBS-200-116 1/16” 102 4 6.5 203 8 1.6 6.8
BBS-100-18 1/8” 51 5 8.5 101 8 1.6 8.8
BBS-200-18 1/8” 102 5 8.5 203 8 1.6 8.8
BBS-125-14 1/4” 51 7 11.5 127 10 2.4 11.8
BBS-250-14 1/4” 102 7 11.5 254 10 2.4 11.8
BBS-150-38 3/8” 51 8 15.0 152 10 2.4 15.3
BBS-300-38 3/8” 102 8 15.0 305 10 2.4 15.3
BBS-200-12 1/2” 76 10 18.5 203 10 2.4 18.8
BBS-400-12 1/2” 127 10 18.5 406 10 2.4 18.8
BBS-300-34 3/4” 102 12 23.5 305 12 3.2 23.8
BBS-500-34 3/4” 153 12 23.5 508 12 3.2 23.8
BBS-400-1 1” 127 12 28.5 406 12 3.2 28.8
BBS-600-1 1” 203 12 28.5 610 12 3.2 28.8

Die Components – INCH
45
Guide Pins – Hardened and Precision Ground
Guide Pins – GL
Hardened and Precision Ground
S
General Dimensions K
NOMINAL
DIA Ø D +.0000
-.0005 Ø H +.000
-.030 K Ø E +.0005
-.0000
3/ .749 .990 3/ .751

4 16
7/ 1/
ØH ØD
8 .874 1.115 4 .876
1" .999 1.240 1/ 1.001
4
11 / 4 1.249 1.490 5/
16 1.251
ØE
11 /2 1.499 1.740 5/
16 1.501
L
Ø D = 3 /4 DIA Ø D = 7 /8 DIA Ø D = 1" DIA Ø D = 11 /4 DIA Ø D = 11 /2 DIA

+.0000 +.0000 +.0000 +.0000 +.0000
.749 -.0005 .874 -.0005 .999 -.0005 1.249 -.0005 1.499 -.0005
L L
LENGTH LENGTH
+.00 ITEM ITEM ITEM ITEM ITEM +.00
-.06 S NUMBER S NUMBER S NUMBER S NUMBER S NUMBER -.06
13 / 4
7/
8 5000-GL 7/
8 5099-GL 7/
8 5198-GL — — — — 13 /4
21 /4 7/ 5001-GL 7/ 5100-GL 7/ 5199-GL — — — — 21 /4

8 8 8
23 /4 7/
8 5002-GL 7/
8 5101-GL 7/
8 5200-GL 7/
8 5300-GL — — 23 /4
31 /4 7/
8 5003-GL 7/
8 5102-GL 7/
8 5201-GL 7/
8 5301-GL — — 31 /4
33 / 4
7/
8 5004-GL 7/
8 5103-GL 7/
8 5202-GL 7/
8 5302-GL 13 / 8 5402-GL 33 /4
41 /4 13 /8 5005-GL 13 /8 5104-GL 13 /8 5203-GL 7/
8 5303-GL 13 /8 5403-GL 41 /4
43 / 4 13 /8 5006-GL 13 / 8 5105-GL 13 / 8 5204-GL 13 / 8 5304-GL 13 / 8 5404-GL 43 /4
51 /4 13 /8 5007-GL 13 /8 5106-GL 13 /8 5205-GL 1 3 /8 5305-GL 13 /8 5405-GL 51 /4
53 /4 17 /8 5008-GL 13 /8 5107-GL 13 /8 5206-GL 1 3 /8 5306-GL 13 /8 5406-GL 53 /4
61 / 4 17 /8 5009-GL 17 / 8 5108-GL 13 / 8 5207-GL 13 / 8 5307-GL 13 / 8 5407-GL 61 /4
63 /4 17 /8 5010-GL 17 /8 5109-GL 17 /8 5208-GL 17 /8 5308-GL 13 /8 5408-GL 63 /4
|
Guide Pins
71 / 4 17 /8 5011-GL 17 / 8 5110-GL 17 / 8 5209-GL 17 / 8 5309-GL — — 71 /4
73 /4 17 /8 5012-GL 17 /8 5111-GL 17 /8 5210-GL 17 /8 5310-GL 17 /8 5410-GL 73 /4
81 /4 — — 17 /8 5112-GL 17 /8 5211-GL 17 /8 5311-GL — — 81 /4
83 / 4 — — 17 / 8 5113-GL 17 / 8 5212-GL 17 / 8 5312-GL 17 / 8 5412-GL 83 /4
91 /4 17 /8 5015-GL — — 17 /8 5213-GL 17 /8 5313-GL — — 91 /4
93 / 4 — — — — 17 / 8 5214-GL 17 / 8 5314-GL 17 / 8 5414-GL 93 /4
101 /4 — — — — 17 /8 5215-GL 17 /8 5315-GL — — 101 /4
103 /4 — — 17 /8 5117-GL 17 /8 5216-GL 17 /8 5316-GL 17 /8 5416-GL 103 /4
111 / 4 — — — — 17 / 8 5217-GL 17 / 8 5317-GL — — 111 /4
113 /4 — — — — 17 /8 5218-GL 17 /8 5318-GL 17 /8 5418-GL 113 /4
121 / 4 — — 17 / 8 5120-GL 17 / 8 5219-GL 17 / 8 5319-GL — — 121 /4
123 /4 — — — — — — 1 7 /8 5320-GL 17 /8 5420-GL 123 /4
133 /4 — — — — — — 1 7 /8 5322-GL 17 /8 5422-GL 133 /4
143 / 4 — — — — — — 17 / 8 5324-GL 17 / 8 5424-GL 143 /4
153 /4 — — — — — — 1 7 /8 5326-GL 17 /8 5426-GL 153 /4
NOTE: Grooved guide pins also available on special order. All items in stock.
QUANTITY DISCOUNTS: Leader Pins and Bushings. Discounts apply to current Net Prices. Any combination of pins and bushings
may be mixed for quantity discounts. 16 to 27…Less 10%; 28 or more…Less 15%

46
Shoulder Guide Pins – Hardened and Precision Ground
Shoulder Guide Pins – A-GL, C-GL, D-GL

D-M-E Standard Shoulder Pins are precision made of
high-quality steel and are hardened and finished ground
to close tolerances. This combination enables diemakers S N
to line-bore the guide pin and bushing hole. 5/16

3/32 R
MAXIMUM
General Dimensions
NOMINAL ØH ØD
DIA Ø D +.0000
-.0005 Ø E +.0005
-.0000 Ø H +.000
-.010
3/ .749 1.126 1.228

4
1" .999 1.376 1.510

ØE
11 /4 1.249 1.626 1.791
L
Ø D = 3 /4 DIA Ø D = 1" DIA Ø D = 11 /4 DIA Ø D = 3 /4 DIA Ø D = 1" DIA Ø D = 11 /4 DIA

Shoulder Guide Pins
S N L ITEM ITEM ITEM S N L ITEM ITEM ITEM

+.00 +.00 +.00 +.00 +.00 +.00
-.03 -.03 -.06 NUMBER NUMBER NUMBER -.03 -.03 -.06 NUMBER NUMBER NUMBER
7/
8 13 /4 A-0707-GL — — 13 /8 41 /4 A-2713-GL C-2713-GL —
13 / 8 21 / 4 A-0713-GL C-0713-GL — 17 / 8 43 /4 A-2717-GL C-2717-GL D-2717-GL
7/
8 17 /8 23 /4 A-0717-GL C-0717-GL — 23 /8 51 /4 A-2723-GL C-2723-GL D-2723-GL
23 / 8 31 / 4 A-0723-GL — — 27 / 8 27 / 8 53 /4 A-2727-GL C-2727-GL D-2727-GL
27 /8 33 /4 A-0727-GL C-0727-GL — 33 /8 61 /4 — C-2733-GL D-2733-GL
7/
8 21 /4 A-1307-GL C-1307-GL — 37 /8 63 /4 A-2737-GL C-2737-GL D-2737-GL
13 /8 23 /4 A-1313-GL C-1313-GL D-1313-GL 43 /8 71 /4 — C-2743-GL D-2743-GL
|
17 /8 31 /4 A-1317-GL C-1317-GL — 17 / 8 51 /4 A-3317-GL C-3317-GL D-3317-GL

13 /8
23 /8 33 /4 A-1323-GL C-1323-GL D-1323-GL 23 /8 53 /4 A-3323-GL C-3323-GL D-3323-GL
27 /8 41 /4 A-1327-GL C-1327-GL — 33 /8 2 7 /8 61 /4 — C-3327-GL D-3327-GL
7/
8 23 /4 A-1707-GL C-1707-GL — 43 /8 73 /4 — C-3343-GL D-3343-GL
17 /8 33 /4 A-1717-GL C-1717-GL D-1717-GL 2 7 /8 63 /4 A-3727-GL C-3727-GL D-3727-GL
17 /8 23 /8 41 /4 A-1723-GL C-1723-GL D-1723-GL 37 /8 33 /8 71 /4 — — D-3733-GL
7/
8 31 /4 A-2307-GL — — 33 /8 73 /4 — — D-4333-GL
13 /8 33 /4 A-2313-GL C-2313-GL D-2313-GL 43 /8 37 /8 81 /4 — C-4337-GL D-4337-GL
17 / 8 41 / 4 A-2317-GL C-2317-GL D-2317-GL 43 /8 83 /4 — C-4343-GL —
23 /8 23 / 8 43 /4 A-2323-GL C-2323-GL D-2323-GL 47 /8 91 /4 — — D-4347-GL
33 / 8 53 /4 — C-2333-GL D-2333-GL 43 / 8 91 /4 — C-4743-GL D-4743-GL
47 /8
57 /8 103 /4 — — D-4757-GL
NOTE: Grooved guide pins also available on special order.
37 /8 93 /4 — C-5737-GL D-5737-GL
All items in stock. 43 / 8 101 /4 — — D-5743-GL
57 /8
47 /8 103 /4 — C-5747-GL D-5747-GL
57 / 8 113 /4 — C-5757-GL D-5757-GL
QUANTITY DISCOUNTS: Shoulder Guide Pins. Discounts apply to current Net Prices. Any combination of pins and bushings

47
Shoulder Bushings and Straight Bushings
Shoulder Bushings
2 X I.D.
General Dimensions
NOMINAL
Ø D +.0005 +.0005 +.000
I.D. -.0000 ØE -.0000 ØH -.030
3/
4 .7505 1.1255 1.302 ØE ØD ØH
7/ .8755 1.2505 1.427
8
1" 1.0005 1.3755 1.552

11 / 4 1.2505 1.6255 1.802
3/16
11 /2 1.5005 2.0005 2.177
L
Surface Treatment: Case-hardened .030 to .040 deep
Ø D = 3 /4 DIA Ø D = 7 /8 DIA Ø D = 1" DIA Ø D = 11 /4 DIA Ø D = 11 /2 DIA

+.0005 +.0005 +.0005 +.0005 +.0005
.7505 -.0000 .8755 -.0000 1.0005 -.0000 1.2505 -.0000 1.5005 -.0000
L L
LENGTH LENGTH
+.00 ITEM ITEM ITEM ITEM ITEM +.00
-.06 NUMBER NUMBER NUMBER NUMBER NUMBER -.06
7/ 5700 5710 5730 5750 5770 7/

8 8
13 /8 5701 5711 5731 5751 5771 13 /8

17 /8 5702 5712 5732 5752 5772 17 /8
23 /8 5703 5713 5733 5753 5773 23 /8
27 /8 5704 5714 5734 5754 5774 27 /8
33 /8 5705 5715 5735 5755 5775 33 /8
37 /8 5706 5716 5736 5756 5776 37 /8
|
Shoulder Bushings and Straight Bushings
43 /8 5707 5717 5737 5757 5777 43 /8
47 /8 5708 5718 5738 5758 5778 47 /8
57 /8 5709 5720 5740 5760 5780 57 /8
Straight Bushings
Surface Treatment: Case-hardened .030 to .040 deep
NOMINAL L +.00 ITEM

Ø D +.0005 -.06
I.D. -.0000 LENGTH Ø H +.0005
-.0000 NUMBER
7/ 1.1255 5500
8
3/
4 .7505 ØD ØH
13 / 8 1.1255 5501
7/ .8755 13 /8 1.2505 5502
8
1" 1.0005 13 /8 1.3755 5503

13 / 8 1.6255 5504 L
11 /4 1.2505
17 /8 1.6255 5505
13 / 8 2.0005 5506
11 /2 1.5005
17 /8 2.0005 5507
2" 2.0005 37 /8 2.5005 5508
21 / 2 2.5005 47 / 8 3.2505 5509
3" 3.0005 47 /8 3.7505 5510
All items in stock.
QUANTITY DISCOUNTS: Shoulder and Straight Bushings. Discounts apply to current Net Prices. Any combination of pins and bushings

48
Guide Pins and Shoulder Bushings
2", 2.5" and 3" Diameter
Guide Pins – GL
Designed to satisfy the requirements of larger die-cast dies.
They are made of the finest quality alloy steels and are hardened
and precision ground. General Dimensions
Ø D = 2" DIA Ø D = 21 /2 DIA Ø D = 3" DIA NOMINAL
+.0000 +.0000 +.0000 DIA Ø D +.0000
-.0005 Ø H +.000
-.030 Ø E +.0005
-.0000 K
1.999 -.0005 2.499 -.0005 2.999 -.0005
L 2" 1.999 2.240 2.001 5/
16
LENGTH
+.00 ITEM ITEM ITEM
-.06 S NUMBER S NUMBER S NUMBER 21 /2 2.499 2.740 2.501 5/
16
3" 2.999 3.365 3.001 1/

53 /4 17 /8 5606-GL 23 /8 5806-GL — — 2
63 /4 17 /8 5608-GL 23 /8 5808-GL — —
S
73 /4 17 /8 5610-GL 23 /8 5810-GL — —
83 /4 17 /8 5612-GL 23 /8 5812-GL 27 /8 6012-GL K
93 /4 17 / 8 5614-GL 23 / 8 5814-GL — —
Guide Pins and Shoulder Bushings
103 /4 17 /8 5616-GL 23 /8 5816-GL 27 /8 6016-GL

113 /4 17 /8 5618-GL 23 /8 5818-GL — —
123 /4 17 /8 5620-GL 23 /8 5820-GL 27 /8 6020-GL ØH ØD
133 /4 17 /8 5622-GL 23 /8 5822-GL — —
143 /4 17 /8 5624-GL 23 /8 5824-GL 27 /8 6024-GL
153 /4 17 / 8 5626-GL 23 / 8 5826-GL — —
163 /4 23 /8 5628-GL 23 /8 5828-GL 27 /8 6028-GL
ØE
183 /4 23 /8 5632-GL 23 /8 5832-GL 27 /8 6032-GL
L
NOTE: Grooved guide pins also available on special order.
Shoulder Bushings
Made of the finest quality alloy steel. They are hardened and precision ground to reduce wear
|
and give longer life under severe die-casting conditions. The I.D. is ground to close tolerances in
order to maintain a smooth, but firm, running fit with D-M-E’s Standard Guide Pins.
General Dimensions Surface Treatment: Case-hardened .030 to .040 deep
NOMINAL Ø D = 2" I.D. Ø D = 21 /2" I.D. Ø D = 3" I.D.

I.D. Ø D +.0005
-.0000 Ø E +.0005
-.0000 Ø H +.000
-.030 K +.0005 +.0005 +.0005
2.0005 -.0000 2.5005 -.0000 3.0005 -.0000
2" 2.0005 2.5005 2.677 3/
16
L
LENGTH
+.00 ITEM ITEM ITEM
21 /2 2.5005 3.2505 3.427 3/
16 -.06 NUMBER NUMBER NUMBER
3" 3.0005 3.7505 3.990 1/
2 13 /8 5901 5951 —
17 / 8 5902 5952 —
2 x I.D.
23 /8 5903 5953 —
27 /8 5904 5954 —
33 /8 5905 5955 —
37 / 8 5906 5956 5976
ØE ØD ØH 43 /8 5907 5957 —
47 /8 5908 5958 5978
57 /8 5910 5960 5980
77 /8 — — 5984
All items in stock.

K
L

49
Self-Lubricating Bushings for Guide Pins
D-M-E Self-Lubricating Bushings can save time and money in the design, construction Shoulder
and operation of injection molds. They are ideal for clean-room conditions or any Style
applications where the parts being die-cast prohibit the use of external lubricants,
such as medical, electronic and food-related products. Their built-in lubrication
capability also makes them a good choice for fast-cycling, high-production dies.
Self-Lubricating Straight Bushings – GBS Straight

Style
NOMINAL L +.00 ITEM
Ø D +.0005 -.06
I.D. -.0000 LENGTH Ø H +.0005
-.0000 NUMBER
7/ 1.1255 GBS-06-07
8
3/ .7505
4
13 /8 1.1255 GBS-06-13
ØD ØH NOTE: These bushings
7/ .8755 13 /8 1.2505 GBS-07-13
8 are interchangeable
1" 1.0005 13 /8 1.3755 GBS-08-13 with comparably
sized D-M-E steel
13 /8 1.6255 GBS-10-13

11 /4 1.2505 or bronze-plated
17 /8 1.6255 GBS-10-17 bushings.
13 /8 2.0005 GBS-12-13
11 /2 1.5005 L
17 /8 2.0005 GBS-12-17
2" 2.0005 37 /8 2.5005 GBS-16-37
■ Aluminum-bronze alloy with
21 / 2 2.5005 47 /8 3.2505 GBS-20-47 oil-impregnated graphite plugs
3" 3.0005 47 /8 3.7505 GBS-24-47 All items in stock. ■ Saves design and moldmaking costs
for lubrication and fittings
Self-Lubricating Shoulder Bushings – GBF ■ Reduces wear and galling
General Dimensions ■ Lowers maintenance and repair costs
|
NOMINAL
I.D. Ø E +.0005 Ø H +.000 K ■ Eliminates contamination…
Self-Lubricating Bushings for Guide Pins

-.0000 -.030
3/
4 1.1255 1.302 ideal for “clean-room” environments
7/ 1.2505 1.427
8
ØE ØD ØH
1" 1.3755 1.552 QUANTITY DISCOUNTS:
Self-Lubricating Bushings.
11 / 4 1.6255 1.802 3/
16
Discounts apply to current
11 /2 2.0005 2.177 Net Prices. Any combination
2" 2.5005 2.677 of pins and bushings may be
K mixed for quantity discounts.
21 /2 3.2505 3.427 16 to 27…Less 10%;
L
3" 3.7505 3.990 1/
2 28 or more…Less 15%
Ø D = 3 /4 I.D. Ø D = 7 /8 I.D. Ø D = 1" I.D. Ø D = 11 /4 I.D. Ø D = 11 /2 I.D. Ø D = 2" I.D. Ø D = 21 /2 I.D. Ø D = 3" I.D.
+.0005 +.0005 +.0005 +.0005 +.0005 +.0005 +.0005 +.0005
.7505 -.0000 .8755 -.0000 1.0005 -.0000 1.2505 -.0000 1.5005 -.0000 2.0005 -.0000 2.5005 -.0000 3.0005 -.0000
L L
LENGTH LENGTH
+.00 ITEM ITEM ITEM ITEM ITEM ITEM ITEM ITEM +.00
-.06 NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER -.06
7/ GBF-06-07 GBF-07-07 GBF-08-07 GBF-10-07 GBF-12-07 — — — 7/

8 8
13 /8 GBF-06-13 GBF-07-13 GBF-08-13 GBF-10-13 GBF-12-13 GBF-16-13 GBF-20-13 — 13 /8

37 /8 GBF-06-37 GBF-07-37 GBF-08-37 GBF-10-37 GBF-12-37 GBF-16-37 GBF-20-37 GBF-24-37 37 /8
43 / 8 GBF-06-43 GBF-07-43 GBF-08-43 GBF-10-43 GBF-12-43 GBF-16-43 GBF-20-43 — 43 /8
77 /8 — — — — — — — GBF-24-77 77 /8

50
Bronze-Plated Shoulder and Straight Bushings
Bronze-Plated Shoulder Bushings – LBB

Precision Ground
D-M-E Standard Shoulder and Straight Bushings feature internal oil
grooves and bronze-plating for smooth, non-galling operation.
General Dimensions
NOMINAL
I.D. Ø E +.0005
-.0000 Ø H +.000
-.030 K
3/ 1.1255 1.302
4
7/ 1.2505 1.427
8
1" 1.3755 1.552 ØE ØD ØH
11 /4 1.6255 1.802 3/
16
Bronze-Plated Shoulder and Straight Bushings
11 /2 2.0005 2.177
2" 2.5005 2.677
21 / 2 3.2505 3.427 K
3" 3.7505 3.990 1/
2 L
Ø D = 3 /4 I.D. Ø D = 7 /8 I.D. Ø D = 1" I.D. Ø D = 11 /4 I.D. Ø D = 11 /2 I.D. Ø D = 2" I.D. Ø D = 21 /2 I.D. Ø D = 3" I.D.
+.0005 +.0005 +.0005 +.0005 +.0005 +.0005 +.0005 +.0005
.7505 -.0000 .8755 -.0000 1.0005 -.0000 1.2505 -.0000 1.5005 -.0000 2.0005 -.0000 2.5005 -.0000 3.0005 -.0000
L
LENGTH
+.00 ITEM ITEM ITEM ITEM ITEM ITEM ITEM ITEM
-.03 NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER
7/ LBB-06-07 LBB-07-07 LBB-08-07 LBB-10-07 LBB-12-07 — — —
8
13 / 8 LBB-06-13 LBB-07-13 LBB-08-13 LBB-10-13 LBB-12-13 LBB-16-13 LBB-20-13 —

17 /8 LBB-06-17 LBB-07-17 LBB-08-17 LBB-10-17 LBB-12-17 LBB-16-17 LBB-20-17 —
37 / 8 LBB-06-37 LBB-07-37 LBB-08-37 LBB-10-37 LBB-12-37 LBB-16-37 LBB-20-37 LBB-24-37
47 /8 LBB-06-47 LBB-07-47 LBB-08-47 LBB-10-47 LBB-12-47 LBB-16-47 LBB-20-47 LBB-24-47
57 /8 LBB-06-57 LBB-07-57 LBB-08-57 LBB-10-57 LBB-12-57 LBB-16-57 LBB-20-57 LBB-24-57
|
77 / — — — — — — — LBB-24-77
Bronze-Plated Straight Bushings – STB NOMINAL L +.00 ITEM

Ø D +.0005 -.03
I.D. -.0000 LENGTH Ø H +.0005
-.0000 NUMBER
Precision Ground 7/
8 1.1255 STB-06-07
3/ .7505
4
13 /8 1.1255 STB-06-13
7/ .8755 13 /8 1.2505 STB-07-13
8
1" 1.0005 13 /8 1.3755 STB-08-13

ØD ØH 13 /8 1.6255 STB-10-13
11 /4 1.2505
17 /8 1.6255 STB-10-17
13 /8 2.0005 STB-12-13
11 /2 1.5005
17 /8 2.0005 STB-12-17
L 2" 2.0005 37 /8 2.5005 STB-16-37
21 /2 2.5005 47 /8 3.2505 STB-20-47
3" 3.0005 47 /8 3.7505 STB-24-47
All items in stock.
QUANTITY DISCOUNTS: Bronze-Plated Shoulder and Straight Bushings. Discounts apply to current Net Prices. Any combination of
pins and bushings may be mixed for quantity discounts. 16 to 27…Less 10%; 28 or more…Less 15%

51
Guided Ejection Guide Pins
Guided Ejection Guide Pins – GL

■ Short press fit lengths for use in guided ejection applications
■ Pins are hardened and precision ground
SYSTEM 1
S
When pins are installed in the support plate,
ejector housing can be removed from die without K
removing ejector plates, permitting easy access
to service the ejector system.
ØH ØD
SYSTEM 2
Pins installed in the ejector housing permit fast,
low-cost installation. When ejector housing
ØE
is removed from the die, the complete ejector
assembly is removed. L

It is recommended that a minimum of four pins
and bushings be installed. Size of the pins and
System 1 System 2
bushings should be determined by the size
of the die. The Guided Ejection System is an
inexpensive method to protect against wear and
GUIDE GUIDE
costly damage to a die in production. PIN PIN
Properly installed, the D-M-E Guided Ejection

System holds the ejector assembly in alignment
|
SUPPORT SUPPORT
EJECTOR EJECTOR
Guided Ejection Guide Pins

PLATE PLATE
and supports the weight of the ejector assembly HOUSING HOUSING
throughout the entire machine cycle. This greatly EJECTOR PLATE EJECTOR PLATE
reduces wear on ejection components and EJECTOR RETAINER PLATE EJECTOR RETAINER PLATE
prevents possible cocking of the ejector plates.

General Dimensions
NOMINAL ØH Ø D = 3 /4 I.D. Ø D = 7 /8 I.D. Ø D = 1" I.D. Ø D = 11 /4 I.D. Ø D = 11 /2 I.D.
Ø D +.0000 +.0005
DIA -.0005 (MAX) K ØE -.0000 +.0000 +.0000 +.0000 +.0000 +.0000
.749 -.0005 .874 -.0005 .999 -.0005 1.249 -.0005 1.499 -.0005
3/ .749 .990 3/ .751 L
4 16 LENGTH
+.00 ITEM ITEM ITEM ITEM ITEM
7/ .874 1.115 1/ .876 -.06 S NUMBER S NUMBER S NUMBER S NUMBER S NUMBER
8 4
1" .999 1.240 1/ 1.001 33 /4 7/ 5004-GL 7/ 5103-GL 7/ 5202-GL 7/ 5302-GL 13 /8 5402-GL

4 8 8 8 8
11 / 4 1.249 1.490 5/
16 1.251 41 / 4
7/
8 PF-5005-GL 7/
8 PF-5104-GL 7/
8 PF-5203-GL 7/
8 5303-GL 13 / 8 5403-GL
11 /2 1.499 1.740 5/
16 1.501 43 / 4
7/
8 PF-5006-GL 7/
8 PF-5105-GL 7/
8 PF-5204-GL 13 /8 5304-GL 13 / 8 5404-GL
51 /4 7/
8 PF-5007-GL 7/
8 PF-5106-GL 7/
8 PF-5205-GL 13 /8 5305-GL 13 /8 5405-GL
NOTES: 1. Select corresponding bronze-
plated guided ejection bushings 53 / 4
7/
8 PF-5008-GL 7/
8 PF-5107-GL 7/
8 PF-5206-GL 13 /8 5306-GL 13 / 8 5406-GL
or self-lubricating guided ejection
bushings in proper diameter for 61 /4 — — — — — — 13 /8 5307-GL 13 /8 5407-GL
the application.
All items in stock.
2. D-M-E Guided Ejection Systems are
available installed in standard dies.
For additional information and prices,
contact D-M-E.
QUANTITY DISCOUNTS: Guide Pins. Discounts apply to current Net Prices. Any combination of pins and bushings may be mixed for
quantity discounts. 16 to 27…Less 10%; 28 or more…Less 15%

52
Guided Ejection Bushings
■ Holds the ejector assembly in alignment

■ Supports the weight of the ejector assembly
throughout the entire cycle
■ Reduces wear on ejection components
■ Prevents cocking of the ejector plates
Bronze-Plated Guided Ejection Bushings – GEB

The Bronze-Plated Guided Ejection Bushings feature the strength of steel D-M-E Guided Ejection Systems are
plus the nonscoring lubricity of bronze plating. Internal oil grooves and a available installed in standard dies.
lubrication hole help to ensure smoother die operation. For additional information
and prices, contact D-M-E.
It is recommended that a minimum of four bushings be installed. The size
of the bushings should be determined by the size of the die. The Guided
Guided Ejection Bushings
Ejection System is inexpensive protection against wear and possible B
costly damage to a die in production.

3/16
NOMINAL ØD ØE ØA ØH L ITEM
+.0005 +.0005 +.000 +.000 +.00
I.D. -.0000 -.0000 -.001 -.010 -.03 B K NUMBER
3/ .751 1.1255 1.1240 1.302 1.50 1.00 .56 GEB-750
4
7/ .876 1.2505 1.2490 1.427 1.50 1.00 .56 GEB-875
8
ØE ØD ØA ØH
1" 1.001 1.3755 1.3740 1.552 1.75 1.12 .62 GEB-100
11 /4 1.251 1.6255 1.6240 1.802 1.75 1.12 .62 GEB-125
11 / 2 1.501 2.0005 1.9990 2.177 1.75 1.12 .62 GEB-150
|
NOTE: Select corresponding guide pin in proper diameter

and length for application. K
Self-Lubricating Guided Ejection Bushings – GBE L
It is recommended that a minimum of four bushings be installed. Bushing size should

be determined by the size of the die. The Guided Ejection System is inexpensive B
protection against wear and possible costly damage to a die in production.
3/16
NOMINAL ITEM
Ø D +.0005 +.0005 +.000 +.000 +.00
I.D. -.0000 ØE -.0000 ØA -.001 ØH -.030 L -.06 B NUMBER
3/ .751 1.1255 1.1240 1.302 1.50 1.00 GBE-0750
4
7/ .876 1.2505 1.2490 1.427 1.50 1.00 GBE-0875

8
1" 1.001 1.3755 1.3740 1.552 1.75 1.12 GBE-1000 ØE ØD ØA ØH

11 / 4 1.251 1.6255 1.6240 1.802 1.75 1.12 GBE-1250
11 /2 1.501 2.0005 1.9990 2.177 1.75 1.12 GBE-1500
2" 2.001 2.5005 2.4990 2.687 2.25 1.62 GBE-2000
All items in stock. NOTES:

1. Select corresponding guide pin in
proper diameter and length
QUANTITY DISCOUNTS: Guided Ejection L
for application.
Bushings. Discounts apply to current Net Prices. 2. These bushings are interchangeable
Any combination of pins and bushings may be with comparably sized D-M-E bronze-
mixed for quantity discounts. plated guided ejection bushings.
16 to 27…Less 10%; 28 or more…Less 15% 2" I.D. size (GBE-2000) is available
only in self-lubricating style.

53
Support Pillars and Stop Pins
Support Pillars
S.A.E. 1040 Steel
Pillar height (C dimension) is finished flat and parallel.
Support pillars should be used liberally since they greatly increase
the capacity of the die to support the projected area of the cavities,
runner and sprue. By providing additional support, they prevent
deflection of the die. The absolute necessity of using support pillars
is demonstrated by using standard strength of materials formulas.
For example, an 117/8 x 15" die without support pillars and with a
maximum permissible load on the support plate, will permit 14 square
inches of cavity area without deflecting enough to cause flash. The use
of one row of support pillars on center will quadruple this permissible
cavity area to 56 square inches. Two rows will give nine times the area
or 126 square inches. Please refer to the drawings below.

Cap Screw Application No support pillars
G – S.H.C.S
LOAD
F – TAPPED HOLE
C
ØD
One row of support pillars
|
E increases the permissible

Threaded Locating Pin Application cavity area 4 times
C LOAD
3/8 DIA x 1" LG

THREADED LOCATING PIN
ITEM NO. TLP-38
3/8-16 TAPPED HOLE
C
ØD
Two rows of support pillars

increase the permissible
3/8 5/8
Socket Set Screw Application cavity area 9 times
LOAD
C C
J – SOCKET
SET SCREW C
F – TAPPED HOLE
ØD Material: S.A.E. 1040 Steel

H J
ØD E F (APPROX) SOCKET SET SCREW
1", 11 /4, 11 /2, 2" 5/
8
3/
8– 16 1/
2 ITEM NO. SSS-38114
E H
3", 4" 11 /4 5/ –
8 11 3/
8 ITEM NO. SSS-582
C NOTES: Order S.H.C.S. separately.
Please reference page 95 for Socket Head Cap Screw information.

54
Support Pillars
Support pillars are universally adaptable for cap screw, threaded locating pin,
ØD or socket set screw applications.
Order pillars from chart at left and required “fasteners” as listed below.
C
Cap Screw (S.H.C.S.) Applications

3 / 8 -16 or 5 / 8 -11 socket head cap screws can be ordered in length required.
Material: S.A.E. 1040 Steel Please reference page 95 for Socket Head Cap Screw information.
Ø D +.000
-.060 C +.001
-.000 ITEM
DIAMETER HEIGHT NUMBER Threaded Locating Pin Applications
2.500 6090 Locating pins unavailable for 3" and 4" diameter pillars.
3.000 6091
ØD ITEM
1" 3.500 6092 PILLAR NUMBER
4.000 6093 1" to 2" TLP-38

4.500 6094
2.500 6130
3.000 6131 Socket Set Screw Applications
3.500 6132 Order pins and screws in package lots only. QUANTITY DISCOUNTS:
Support Pillars. Discounts
11 /4 4.000 6133 ØD ITEM QTY PER apply to current Net Prices.
4.500 6134 PILLAR NUMBER PACKAGE Sizes may be mixed for
1" to 2" SSS-38114 10 quantity discounts.
5.000 6135
9 to 16…Less 10%;
6.000 6136 3" and 4" SSS-582 5 17 or more…Less 20%
2.500 6140
3.000 6141
|
3.500 6142
11 /2 4.000 6143
4.500 6144 Stop Pins
5.000 6145
Although every D-M-E Die assembly has Typical Installation
6.000 6146
2.500 6150
flat stop pins welded to the underside of
3.000 6151 the ejector plate, many diemakers require
3.500 6152 these dowel-type Stop Pins for special 3/16
2" 4.000 6153 assemblies.
4.500 6154
5.000 6155
6.000 6156
5.000 6235
3" 6.000 6236 Ø 5/16 Ø 5/8
8.000 6238 Order pins in package lots only.
5.000 6245 ITEM QTY PER
4" 6.000 6246 NUMBER PACKAGE
5/8 13/64*
8.000 6248 7100 50
*Head thickness .020 oversize to
permit fitting at assembly.

55
Guide Pins for Special Die Tooling Needs
D-M-E Special Straight and Shoulder Guide Pins can Straight Guide Pins
be custom-ordered in a wide range of diameters and S
lengths to suit almost any die tooling requirement.
Made with case-hardened steel for dependable K
performance and long service life, D-M-E Special
Guide Pins feature:
3/16" R
■ Diameters up to 3"
ØH ØD
■ Lengths up to 33-1/2"
■ Case-hardened steel (HRC 58-64)
■ Close tolerances of .0005" on critical diameters Ø E Press Fit Diameter

D-M-E operates a state-of-the-art manufacturing L
facility to ensure that your quality and delivery
goals are met. Extensive resources and efficient
Shoulder Guide Pins
processes provide rapid order fulfillment. Advanced
manufacturing techniques and trained, dedicated A B
K 3/32" R
personnel ensure quality.
Maximum
Contact D-M-E for your special guide pin needs.
1/8" R
We can quote your application and process your order ØH ØD
|
immediately (see faxable quote form on next page).
Guide Pins for Special Die Tooling Needs

Ø E Press Fit Diameter
Shoulder
Guide Pins
Straight
Guide Pins

56
Special Guide Pins – Faxable Quote Form
QUOTE FAX HOTLINES or visit www.dme.net

United States 888-808-4363 • Canada 800-461-9965 • International 248-398-7394
Company name: D-M-E account #: Shipping method:

Contact name: P.O. #: ■ UPS Ground
■ UPS 2nd Day Air
Phone: FAX:
■ UPS Next Day
Address: E-mail: ■ FedEx
■ Other___________
City: State/Province:
ZIP/Postal Code: Country:

Special Guide Pins – Faxable Quote Form
Straight Guide Pins

Standard Inch
S
Dimensions Requested Tolerances
(Circle Yes or No) Dimensions* (Standard)
+.0000
K ØD Yes No –.0005
+.0005
ØE Yes No –.0000
3/16" R +.00
S Yes No –.06
ØH ØD +.00
ØH Yes No –.03
+.00
L Yes No –.06
+.003
Ø E Press Fit Diameter K Yes No –.005
L *All requested dimensions must be specified for quoting.

|
Quantity: ________ Pieces
Shoulder Guide Pins

Standard Inch
Dimensions Requested Tolerances
(Circle Yes or No) Dimensions* (Standard)
A B +.0000
K 3/32" R
ØD Yes No –.0005
Maximum +.0005
ØE Yes No –.0000
1/8" R +.00
ØH ØD A Yes No –.03
+.00
B Yes No –.03
+.00
Ø E Press Fit Diameter ØH Yes No –.01
+.00
L L Yes No –.06
+.003
K Yes No –.005
*All requested dimensions must be specified for quoting.
Quantity: ________ Pieces

Die Components – Euro-Series
57
Guide Pins (with Collar)
Guide Pins (with Collar) – GDP-EC

Pernos guia con collar | Guias principais | Colonnes de guidage (avec épaulement) | Führungsbolzen (mit Bund)
INFORMATION KEY:
2
D = Pin Body Diameter 800-1100 N/mm (Ref. Only ~27±5 HRC)
E = Shoulder Diameter
H = Head Diameter K 60 ± 2 HRC
K = Head Thickness
N = Pin Body Length
S = Shoulder Length Ø E k6 g6
ØH ØD
e7
T = Collar Length ØE
Standard: Euro-Series
Material: 1.7131 (AISI 5115 Type) Steel 4 (Ø D = 9-15)
Surface Treatment: Case Hardened T -0.5
-1
Surface Finish Definitions: See Appendix E* S N
Fit Tolerances: See Appendix F*
Dimensions: Shown in Millimeters (mm)
*See Technical Reference Information at www.dme.net

ITEM N
PREFIX D E H K T S 020 025 030 035 045 050 055 060 065 070 075 085 090 095 105 110 125 135 145 150 155 165
012
017
09 022
GDP-EC
OR 14 16 3 3 027
(R02)*
10 036
046
056
017
022
027
|
036

14 046
GDP-EC
OR 20 25 6 9 056
(R02)*
15 066
076
086
096
116
* “(R02)” is only a cross-reference to current D-M-E Europe Catalog item prefix numbers.
HOW TO ORDER: Specify Item Number with prefix, D diameter, S length, and N length. Include zeros KEY TO CHART
and dashes but omit decimals, as shown. Items in stock
Example: Example:
Prefix D S N 2-3 week delivery
Prefix D S N Prefix D S N
GDP-EC - - - GDP-EC-09-027-020 GDP-EC-14-066-055
Contact D-M-E
for quote
For Surface Finish Definitions and Fit Tolerances, see Appendices E and F
from the Technical Reference Information PDF found at www.dme.net

58

INFORMATION KEY:
D = Pin Body Diameter 2
E = Shoulder Diameter 800-1100 N/mm (Ref. Only ~27±5 HRC)
H = Head Diameter
K 60 ± 2 HRC
K = Head Thickness
N = Pin Body Length
S = Shoulder Length k6
ØE
T = Collar Length ØH Ø D g6
Standard: Euro-Series Ø E e7
Material: 1.7131 (AISI 5115 Type) Steel
Surface Treatment: Case Hardened 7 (Ø D = 18-42)
Surface Finish Definitions: See Appendix E* T -0.5
S -1 N
ITEM N
PREFIX D E H K T S 035 045 055 065 075 085 095 105 115 120 125 130 135 145 155 165 205 225 245 255 285
017
022
027
036
046
18 056
GDP-EC
OR 26 31 6 9
|
(R02)* 066
20
076
086
096
116
136
017
022
027
036
046
22 056
GDP-EC
OR 30 35 6 9 066
(R02)*
24 076
086
096
116
136
156
HOW TO ORDER: Specify Item Number with prefix, D diameter, S length, and N length. Include zeros and KEY TO CHART
dashes but omit decimals, as shown.
Example: Example: Items in stock
Prefix D S N Prefix D S N Prefix D S N 2-3 week delivery
Contact D-M-E
for quote

59

INFORMATION KEY:
2
K = Head Thickness
N = Pin Body Length k6
S = Shoulder Length ØE g6
ØH ØD
e7
Surface Treatment: Case Hardened T -0.5
-1
Surface Finish Definitions: See Appendix E* S N

ITEM N
PREFIX D E H K T S 045 055 065 075 085 095 105 115 125 135 155 165 175 185 195 205 215 225 235 245 285 295
027
036
046
056
066
30 076
GDP-EC
OR 42 47 6 9 086
(R02)*
32 096
116
136
|
156

196
046
056
066
076
086
40 096
GDP-EC
OR 54 60 10 12
(R02)* 116
42
136
156
196
246
dashes but omit decimals, as shown. Items in stock
Example: Example:
Contact D-M-E
for quote

60
Angle Pins
Angle Pins – APD

Pernos de ángulo | Guias de movimentos | Epingles anglees | Winkelstifte
2
800-1100 N/mm (Ref. Only ~27±5 HRC)
INFORMATION KEY: R4
60 ± 2 HRC
D = Pin Body Diameter
Ra3.2 R1.6
H = Head Diameter Ra0.8
K = Head Thickness
L = Pin Length g6
N = Lead in Taper Length ØH ØD
Standard: DIN Type 15°
Surface Treatment: Case Hardened
Surface Finish Definitions: See Appendix E*
K N
Dimensions: Shown in Millimeters (mm) js15
*See Technical Reference Information at www.dme.net L
Angle Pins
ITEM L
PREFIX D H K N 40 60 80 100 120 140 160 180 200 210 220 230 240 250 270 300 360
10 12 3 5
12 16 6 5
14 18 8 6
|
16 20 8 7
18 22 8 8
APD 20 24 8 8
22 26 15 8
24 28 15 8
30 34 15 8
40 48 15 10
50 58 15 10
HOW TO ORDER: Specify Item Number with prefix, D diameter and L length. Include zeros as shown, KEY TO CHART
but omit all spaces (spaces are only shown here for easier reading). Items in stock
Prefix D L Example: Example:
2-3 week delivery
APD Prefix D L Prefix D L
APD 10 40 APD 50 360 Contact D-M-E
for quote

61
Guide Pins (without Collar)
Guide Pins (without Collar ) – GDP-ES

Pernos guia | Guias | Colonnes de guidage (sans épaulement) | Führungsbolzen (ohne Bund)
INFORMATION KEY: 2
800-1100 N/mm (Ref. Only ~27±5 HRC)
E = Shoulder Diameter K 60 ± 2 HRC
H = Head Diameter
K = Head Thickness
N = Pin Body Length Ø E k6
ØH Ø D g6
S = Shoulder Length
-0.5
Surface Treatment: Case Hardened -1 7 (Ø D = 18-42)
S N

ITEM N
PREFIX D E H K
S 020 025 030 035 040 045 050 055 060 065 070 075 080 085 090 095 105 110 115 125 135 165
017
09 022
GDP-ES
or 14 16 3 027
(RO1)*
10 036
046
022
027
036
14 046
GDP-ES
or 20 25 6
(RO1)* 056
15
066
|
076

086
022
027
036
046
18 056
GDP-ES
or 26 31 6
(RO1)* 066
20
076
086
096
116
Example: Example:
GDP-ES - - - GDP-ES-14-036-035 GDP-ES-18-046-165
Contact D-M-E
for quote

62
Guide Pins (without Collar) – GDP-ES

Pernos guia | Guias | Colonnes de guidage (sans épaulement) | Führungsbolzen (ohne Bund)
INFORMATION KEY:
2
K = Head Thickness
N = Pin Body Length
S = Shoulder Length Ø E k6
Standard: Euro-Series ØH Ø D g6
Surface Treatment: Case Hardened 7 (Ø D = 18-42)
Surface Finish Definitions: See Appendix E* -0.5
-1
Fit Tolerances: See Appendix F* S N
ITEM N
PREFIX D E H K S 025 045 050 055 060 065 070 075 080 085 095 105 115 125 135 155 165 175 195 215 235
027
036
046
056
22 066
GDP-ES
or 30 35 6
(RO1)* 076
24
086
096
116
136
|
027
036
046
056
066
30 076
GDP-ES
or 42 47 6
(RO1)* 086
32
096
116
136
156
196
056
066
076
40 086
GDP-ES
or 54 60 10 096
(RO1)*
42 116
136
156
196
Example: Example:
GDP-ES - - - GDP-ES-22-027-045 GDP-ES-40-115-156 Contact D-M-E
for quote

63
Guide Pin Bushings (with Collar)
Self-Lube Guide Pin Bushings (with Collar)
Guide Pin Bushings (with Collar) – GDB-ECS
Bujes guia con collar | Casquilhos | Douilles de guidage (avec épaulement) | Führungsbuchse (mit Bund)
INFORMATION KEY: K 60 ± 2 HRC
D = Inside Diameter
E = Outside Diameter
H = Head Diameter
K = Head Thickness
ØH
N = Bushing Length from Head e7 ØD
H7 Ø E k6
T = Collar Length ØE 60 ± 2 HRC
Surface Treatment: Case Hardened –0.5
Surface Finish Definitions: See Appendix E* T N –1
Fit Tolerances: See Appendix F* 800-1100 N/mm 2 (Ref. only ~27±5 HRC)
ITEM N
PREFIX D E H K T 017 022 027 036 046 056 066 076 086 096 116 136 156 196 246

14 OR 15 20 25 6 9
18 OR 20 26 31 6 9
GDB-ECS
22 OR 24 30 35 6 9
(R04)*
30 OR 32 42 47 6 9
40 OR 42 54 60 10 12
HOW TO ORDER: Specify Item Number with prefix, D diameter, and N length. Include zeros and dashes KEY TO CHART
but omit decimals, as shown. Items in stock
Example: Example:
Prefix D N
Prefix D N Prefix D N 2-3 week delivery
GDB-ECS - -
GDB-ECS-18-036 GDB-ECS-32-116
Contact D-M-E
for quote
Self-Lube Guide Pin Bushings (with Collar) – GDB-ECL
|
Bujes guia autolubricados, con collar | Casquilhos auto-lubrificantes con guiamento |
Guide Pin Bushings (with Collar)

Douilles de Guidage autolubrifiantes à collerette | Selbstschmierende Führungsbuchsen (mit Bund)
INFORMATION KEY:
D = Inside Diameter K
H = Head Diameter
K = Head Thickness +0.3
ØH
N = Bushing Length from Head e7 Ø D +0.1 Ø DH7 Ø E k6
Material: 2.0975 with Graphite Plugs 200HB
Surface Finish Definitions: See Appendix E* 3xØD
T –0.5
Fit Tolerances: See Appendix F* –1
N
ITEM N
PREFIX D E H K T 017 022 027 036 046 056 066 076 086 096 116 136 156
09 OR 10 14 16 3 3
14 OR 15 20 25 6 9
GDB-ECL 18 OR 20 26 31 6 9
(R04W)* 22 OR 24 30 35 6 9
30 OR 32 42 47 6 9
40 OR 42 51 60 10
* “(R04W)” is only a cross-reference to current D-M-E Europe Catalog item prefix numbers.
KEY TO CHART
HOW TO ORDER: Specify Item Number with prefix, D diameter, and N length. Include zeros and dashes
Example: Example:
Prefix D N
Prefix D N Prefix D N 2-3 week delivery
GDB-ECL - -
GDB-ECL-09-036 GDB-ECL-30-096 Contact D-M-E
for quote

64
Guide Pin Bushings (without Collar)
Self-Lube Guide Pin Bushings (without Collar)
Guide Pins Bushings (without Collar ) – GDB-ESS
Bujes guia | Casquilhos | Douilles de guidage (sans épaulement) | Führengsbuchse (ohne Bund)
INFORMATION KEY:
D = Inside Diameter K 60 ± 2 HRC
H = Head Diameter
K = Head Thickness
L = Bushing Length
Standard: Euro-Series ØH ØE
k6

60 ± 2 HRC Ø DH7
Fit Tolerances: See Appendix F* –0.5 800-1100 N/mm 2 (Ref. only ~27±5 HRC)
Dimensions: Shown in Millimeters (mm) –1
L
ITEM L
PREFIX D E H K 009 012 017 022 027 036 046 056 066 076 086 096 116 136 156 246
Guide Pin Bushings (without Collar)
09 OR 10 14 16 6
14 OR 15 20 25 6
GDB-ESS 18 OR 20 26 31 6
(R03)* 22 OR 24 30 35 6
30 OR 32 42 47 6
40 OR 42 54 60 10
HOW TO ORDER: Specify Item Number with prefix, D diameter, and L length. Include zeros and dashes KEY TO CHART
Example: Example:
Prefix D L
Prefix D L Prefix D L 2-3 week delivery
GDB-ESS - -
GDB-ESS-09-022 GDB-ESS-32-136
Contact D-M-E
for quote
Self-Lube Guide Pin Bushings (without Collar) – GDB-ESL

Bujes guia autolubricados | Casquilhos auto-lubrificantes | Douilles de Guidage autolubrifiantes sans collerette |
|
Selbstschmierende Führungsbuchsen (ohne Bund)

INFORMATION KEY: K
D = Inside Diameter
H = Head Diameter +0.3
ØH
K = Head Thickness Ø D+0.1 Ø D H7 Ø E k6
L = Bushing Length
Material: 2.0975 with Graphite Plugs 200HB
Fit Tolerances: See Appendix F* 3xØD
–0.5
Dimensions: Shown in Millimeters (mm) –1
*See Technical Reference Information at www.dme.net L
ITEM L
PREFIX D E H K 017 022 027 036 046 056 066 076 086 096 116 136
09 OR 10 14 16 3
14 OR 15 20 25 6
GDB-ESL 18 OR 20 26 31 6
(R03W)* 22 OR 24 30 35 6
30 OR 32 42 47 6
40 OR 42 54 60 10
* “(R03W)” is only a cross-reference to current D-M-E Europe Catalog item prefix numbers.
Example: Example:
Prefix D L
Prefix D L Prefix D L 2-3 week delivery
GDB-ESL - -
GDB-ESL-10-036 GDB-ESL-32-096
Contact D-M-E
for quote

65
Centering Bushing – Locating Sleeve
Centering Bushing (Locating Sleeves) – R05

Buje centrador | Casquilho central | Fourrure au centre | Mittelbuchse
60 ± 2 HRC
INFORMATION KEY:
D = Outside Diameter 2.5
F = Inside Diameter
G = Inside Clearance Diameter
L = Length g6
N = Inside Length ØD ØG ØF Ø D K6
Surface Finish Definitions: See Appendix E* -0.5 N
Fit Tolerances: See Appendix F* -1

L
ITEM L
PREFIX D F G N 020 030 040 050 060 070 080 100 120 140 160 180 200 240 280 300
14 6 11 8
20 8 16 13
26 10 21 13
R05
30 12 25 13
42 16 33 13
54 20 43 13
|
Centering Bushing – Locating Sleeve

2-3 week delivery
R05 Prefix D L Prefix D L
R05 20 040 R05 42 140 Contact D-M-E
for quote

66
Support Pillars
Load • Carga • Charge

• Carga • Druck
Support Pillars with Drilled 640 N/mm 2 (Ref. only ~91 HRB)
& Counterbored Hole – FW28 K
Pilares de apoyo | Suportes |
Colonnes de support | Stützbolzen
0 ØH ØG
–0.2
ØD
INFORMATION KEY:
D = Outside Diameter Ra0.8
• No support pillars G = Through Hole Diameter Ra0.8 +0.15
• Sin pilares de apoyo H = Counterbore Diameter +0.05
• Sans colonnes de support K = Counterbore Depth L
• Sem colunas de suporte L = Length
• Ohne Stutzbolzen Standard: DIN Type
Material: 1.1730 Steel
Load • Carga • Charge Surface Treatment: None
• Carga • Druck Surface Finish Definitions: See Appendix E*
Dimensions: Shown in Millimeters (mm) L
*See Technical Reference Information at
www.dme.net
L KEY TO CHART
ITEM
Support Pillars
PREFIX D G H K 046 056 076 096 116 136 Items in stock

• One row of support pillars increases 32 9 15 9
2-3 week delivery
the permissible cavity area 4 times. 40 11 18 11
• Una fila de pilares de apoyo aumenta FW28 Contact D-M-E
50 13 20 13
el area permisible de la cavidad for quote
63 13 20 13
cuatro veces.
• Une rangee de colonnes de support
augmente la surface d’empreinte
admissible de 4 fois. Support Pillars with Tapped 640 N/mm 2 (Ref. only ~91 HRB)
|
• Uma fileira de colunas de suporte

Hole and Hole for Dowel – FW29
aumenta em 4 vezes a area de

cavidade permitida.
• Eine Reihe Stutzbolzen erhoht die Pilares de apoyo | Suportes |
Belastbarkeit der Kavitatflache um Colonnes de support | Stützbolzen H7
das 4-Fache. 0 ØF ØG
– 0.2
Load • Carga • Charge ØD
INFORMATION KEY:
• Carga • Druck Ra0.8
D = Outside Diameter
F = Tap Diameter Ra0.8 N M
G = Dowel Locating Hole Diameter +0.15
L = Length L +0.05
M = Locating Hole Depth (minimum)
N = Tap Depth (minimum)
Standard: DIN Type
Material: 1.1730 Steel
Surface Treatment: None
• Two rows of support pillars increase Surface Finish Definitions: See Appendix E*
L
the permissible cavity area 9 times. Fit Tolerances: See Appendix F*
• Una fila de pilares de apoyo aumenta Dimensions: Shown in Millimeters (mm)
el area permisible de la cavidad *See Technical Reference Information at
nueve veces. www.dme.net
• Deux rangees de colonnes de
support augmentent la surface L KEY TO CHART
d’empreinte admissible de 9 fois. ITEM
• Duas fileiras de colunas de suporte PREFIX D G M F N 046 056 076 096 116 Items in stock
aumentam em 9 vezes a area de 32 8 14 M8 14 2-3 week delivery
cavidade permitida. 40 10 18 M10 18
• Zwei Reihen Stutzbolzen erhohen die FW29 Contact D-M-E
50 10 18 M10 18 for quote
Belastbarkeit der Kavitatsflache um
das 9-Fache. 63 10 18 M10 18
HOW TO ORDER: Specify Item Number with prefix, D diameter and L length. Include zeros as
shown, but omit all spaces (spaces are only shown here for easier reading).
Prefix D L Prefix D L
FW28 32 076 FW29 63 096

INCH Pins, Sleeves, Blades
67
INCH Ejector Pins – H13 Nitrided – Straight
■ Precision made of superior quality H13 type

.031 R MAXIMUM thermal shock resisting hotwork die steel
■ Hot-forged heads provide uniform grain
flow, higher tensile strength
ØH Ø D†
■ Core hardness 40-45 HRC
■ Outside diameter nitrided to 65-74 HRC
K hardness and finished to minimize wear
L ■ Heads annealed for easy machining
INCH Ejector Pins – EX ■ Centerless ground D diameter
L = LENGTH
6 10 14 18 25 36 45
Ø D† D D D D ØD -.0003
ITEM PIN ØH K .005 .005 .005 .005 PIN DIA TOL-.0008

NUMBER ØD DIA HEAD HEAD D OVER D OVER D OVER D OVER D D D
PREFIX PIN DIA TOL DIA THK STD SIZE STD SIZE STD SIZE STD SIZE STD STD STD
EX3M _*_NS 3/64 (.0468) .250 .125
EX5M _*_NS 1/16 (.0625) .250 .125
-.0003
EX6M _*_NS 5/64 (.0781) .250 .125
-.0006
EX7M _*_NS 3/32 (.0937) .250 .125
EX8M _*_NS 7/64 (.1093) .250 .125
EX9M _*_ 1/8 (.1250) .250 .125
EX10M _*_ 9/64 (.1406) .250 .125
EX11M _*_ 5/32 (.1562) .281 .156
EX12M _*_ 11/64 (.1718) .343 .187
EX13M _*_ 3/16 (.1875) .375 .187
EX14M _*_ 13/64 (.2031) .375 .187
EX15M _*_ 7/32 (.2187) .406 .187
| INCH Ejector Pins – H13 Nitrided – Straight

EX16M _*_ 15/64 (.2343) .406 .187
EX17M _*_ 1/4 (.2500) .437 .187
EX18M _*_ 17/64 (.2656) .437 .250
EX19M _*_ 9/32 (.2812) .437 .250
EX20M _*_ 19/64 (.2968) -.0003 .500 .250
EX21M _*_ 5/16 (.3125) -.0006 .500 .250
EX22M _*_ 21/64 (.3281) .562 .250
EX23M _*_ 11/32 (.3437) .562 .250
EX24M _*_ 23/64 (.3593) .625 .250
EX25M _*_ 3/8 (.3750) .625 .250
EX26M _*_ 25/64 (.3906) .625 .250
EX27M _*_ 13/32 (.4062) .687 .250
EX28M _*_ 27/64 (.4218) .687 .250
EX29M _*_ 7/16 (.4375) .687 .250
EX30M _*_ 29/64 (.4531) .687 .250
EX31M _*_ 15/32 (.4687) .750 .250
EX32M _*_ 31/64 (.4843) .750 .250
EX33M _*_ 1/2 (.5000) .750 .250
EX34M _*_ 17/32 (.5312) .750 .250
EX35M _*_ 9/16 (.5625) .812 .250
EX37M _*_ 5/8 (.6250) -.0003 .875 .250
EX39M _*_ 11/16 (.6875) -.0008 .937 .250
EX41M _*_ 3/4 (.7500) 1.000 .250
EX45M _*_ 7/8 (.8750) 1.125 .250
EX47M _*_ 1” (1.0000) 1.250 .250
KEY TO CHART
*HOW TO ORDER: Specify Item Number by combining Item Number Prefix with the length (L dimension) desired.
Items in stock
■ Omit spaces and dashes, as shown. Examples: EX9M10, EX33M10
2-3 week
■ Add “OS” at end of Item Number for .005" oversize diameters. Examples: EX3M6NSOS, EX25M14OS, EX33M10OS delivery
NOTE: NS suffix shown in chart for No Shoulder for items EX3M through EX8M. Examples: EX3M6NS, EX7M10NS Contact D-M-E
for quote

68
INCH Ejector Pins – H13 Nitrided – Shoulder
+.000
–.001 –.0003
.031 R MAXIMUM Ø .125
Ø D –.0006
■ Precision made of superior quality
H13 type thermal shock resisting
Ø .250
hotwork die steel
.125
.25 R ■ Hot-forged heads provide uniform
.50
grain flow, higher tensile strength
L
■ Core hardness 40-45 HRC
■ Outside diameter nitrided to
1/2" Shoulder Length – EX 65-74 HRC hardness and finished
L = LENGTH
6 10 14
to minimize wear
D D ■ Heads annealed for easy machining
ITEM .005 .005
NUMBER ØD D OVER D OVER D ■ Centerless ground D diameter
INCH Ejector Pins – H13 Nitrided – Shoulder
PREFIX PIN DIA STD SIZE STD SIZE STD

EX2M_*_12SH 1/32 (.0312) KEY TO CHART
EX3M_*_12SH 3/64 (.0468) Items in stock
EX5M_*_12SH 1/16 (.0625) 2-3 week
delivery
EX6M_*_12SH 5/64 (.0781) Contact D-M-E
EX7M_*_12SH 3/32 (.0937) for quote
EX8M_*_12SH 7/64 (.1093)
*HOW TO ORDER: Specify Item Number by combining Item Number Prefix and the length (L dimension) desired.
■ Omit spaces and dashes, as shown. Examples: EX2M612SH, EX8M1412SH
■ Add “OS” for .005" oversize diameters. Examples: EX3M612SHOS, EX3M612SHOS
NOTE: 12SH suffix shown in chart for 1/2" Shoulder length. Examples: EX3M612SH, EX7M1012SH
+.000
–.001 –.0003
.031 R MAXIMUM Ø .125 Ø D –.0006
Ø .250
|
.25 R
.125
2.0
L
2" Shoulder Length – EX
L = LENGTH
6 10 14
D D QUANTITY DISCOUNTS:
ITEM .005 .005 Ejector pins, core pins, return
NUMBER ØD D OVER D OVER D pins and sprue puller pins.
PREFIX PIN DIA STD SIZE STD SIZE STD
Discounts apply to current Net
EX2M_*_ 1/32 (.0312) Prices. Standard sizes may
EX3M_*_ 3/64 (.0468) be combined on one order for
EX5M_*_ 1/16 (.0625) quantity discounts.
EX6M_*_ 5/64 (.0781) 300 to 599 . . . . . . . . . . Less 5%
EX7M_*_ 3/32 (.0937) 600 or more . . . . . . . Less 10%
EX8M_*_ 7/64 (.1093)
NOTE: For 2" Shoulder Length, no suffix should be used (see example below).
KEY TO CHART
*HOW TO ORDER: Specify Item Number by combining Item Number Prefix and the length (L dimension) desired. Items in stock
■ Omit spaces and dashes, as shown. Examples: EX2M6, EX8M14 2-3 week
■ Add “OS” for .005" oversize diameters. Examples: EX2M6OS, EX5M10OS, EX8M10OS delivery
NOTE: For 2" Shoulder, no suffix is used. Examples: EX3M6, EX7M10 Contact D-M-E
for quote

69
INCH High-Hardness Ejector Pins –
H13 Nitrided – Straight
.031 R MAXIMUM ■ Higher core hardness makes the THX pins ideal for use
in die cast dies or other high temperature applications
ØH Ø D† ■ Core hardness of 50-55 HRC minimizes nicking, dishing and bending
■ Non-chipping surface treatment of 65-74 HRC alleviates flashing
K ■ Annealed and finished heads permit easy machining
L ■ Centerless ground D diameter
■ Final finish minimizes wear and prolongs pin life
INCH High-Hardness Ejector Pins – THX
L = LENGTH
06 10 14 18

D D D
ITEM D† H K .005 .005 .005
NUMBER ØD PIN DIA HEAD HEAD D OVER- D OVER- D OVER- D
PREFIX PIN DIA TOLERANCES DIA THICK STD SIZE STD SIZE STD SIZE STD
THX03_*_NS 3/64 (.0468) .250 .125
THX05_*_NS 1/16 (.0625) .250 .125
–.0003
THX06_*_NS 5/64 (.0781) .250 .125
–.0006
THX07_*_NS 3/32 (.0937) .250 .125
THX08_*_NS 7/64 (.1093) .250 .125
THX09_*_ 1/8 (.1250) .250 .125
THX10_*_ 9/64 (.1406) .250 .125
THX11_*_ 5/32 (.1562) .281 .156
THX12_*_ 11/64 (.1718) .343 .187
|
THX13_*_ 3/16 (.1875) .375 .187
INCH High-Hardness Ejector Pins – H13 Nitrided – Straight

THX14_*_ 13/64 (.2031) .375 .187
THX15_*_ 7/32 (.2187) .406 .187
THX16_*_ 15/64 (.2343) .406 .187
THX17_*_ 1/4 (.2500) .437 .187
THX18_*_ 17/64 (.2656) .437 .250
THX19_*_ 9/32 (.2812) .437 .250
THX20_*_ 19/64 (.2968) –.0003 .500 .250
THX21_*_ 5/16 (.3125) –.0006 .500 .250
THX22_*_ 21/64 (.3281) .562 .250
THX23_*_ 11/32 (.3437) .562 .250
THX24_*_ 23/64 (.3593) .625 .250
THX25_*_ 3/8 (.3750) .625 .250
THX26_*_ 25/64 (.3906) .625 .250
THX27_*_ 13/32 (.4062) .687 .250
THX28_*_ 27/64 (.4218) .687 .250
THX29_*_ 7/16 (.4375) .687 .250
THX30_*_ 29/64 (.4531) .687 .250
THX31_*_ 15/32 (.4687) .750 .250
THX32_*_ 31/64 (.4843) .750 .250
THX33_*_ 1/2 (.5000) .750 .250
THX34_*_ 17/32 (.5312) .750 .250
THX35_*_ 9/16 (.5625) .812 .250
THX37_*_ 5/8 (.6250) –.0003 .875 .250
THX39_*_ 11/16 (.6875) –.0008 .937 .250
THX41_*_ 3/4 (.7500) 1.000 .250
THX45_*_ 7/8 (.8750) 1.125 .250
THX47_*_ 1” (1.0000) 1.250 .250
*HOW TO ORDER: Specify Item Number by combining Item Number Prefix and the length (L dimension) desired. KEY TO CHART
■ Omit spaces & dashes, as shown. Examples: THX0910, THX4118 Items in stock
■ Precede 6" length with a zero. Examples: THX0906, THX3306 2-3 week
delivery
■ Add “OS” for .005" oversize diameters. Examples: THX0306NSOS, THX0906OS, THX2514OS, THX3310OS Contact D-M-E
NOTE: NS suffix shown in chart for No Shoulder for items THX03 through THX08. Examples: THX306NS, THX710NS for quote

70
Keyed Ejector Pins
.031 R ±.002
50-55 HRC .004
MAXIMUM FLAT ON HEAD
FROM Ø D
ØH ØD
K
L
Keyed Ejector Pins – THXK

Keyed Ejector Pins
ØD ØH ØK INFORMATION KEY:
ØD ITEM L
PIN DIAMETER HEAD HEAD
TOLERANCE NUMBER LENGTH D = Pin Diameter
FRAC./DEC. DIA THICKNESS
H = Head Diameter
-.0003 THXK0906 6.00
(1/8) .1250 .250 .125 K = Head Thickness
-.0006
THXK0914 14.00 L = Length
-.0003 Material: H-13 / 1.2344 / SKD61
(9/64) .1406 -.0006 THXK1014 14.00 .250 .125
Surface Treatment: Nitrided
-.0003
(5/32) .1562 -.0006 THXK1114 14.00 .281 .156 Surface Hardness: 65 min. HRC
Core Hardness: 50-55 HRC
-.0003 THXK1306 6.00
(3/16) .1875 -.0006 .375 .187
|
THXK1314 14.00
-.0003
(7/32) .2187 -.0006 THXK1514 14.00 .406 .187 ■ Precision-machined flat on head keeps
-.0003 THXK1706 6.00 pin from rotating
(1/4) .2500 -.0006 .437 .187
THXK1714 14.00 ■ Made from superior quality thermal
THXK2106 6.00
(5/16) .3125
-.0003
-.0006 .500 .250 shock-resisting hotwork steel
THXK2114 14.00
-.0003 THXK2506 6.00 ■ Core hardness of 50-55 HRC makes
(3/8) .3750
-.0006
THXK2514 14.00 .625 .250 these pins ideal for use in die-cast dies
-.0003
-.0008 THXK2525 25.00 or other high temperature applications
(7/16) .4375
-.0003
THXK2914 14.00 .687 .250
■ Annealed hot-forged heads provide
-.0006
-.0003 uniform grain flow while allowing for
(1/2) .5000 THXK3314 14.00 .750 .250
-.0008
easier machining
-.0003
(5/8) .6250 -.0008 THXK3714 14.00 .875 .250
-.0003 THXK4114 14.00
(3/4) .7500 -.0008 1.000 .250
THXK4125 25.00
-.0003 THXK4714 14.00
(1”) 1.000 -.0008 1.250 .250
THXK4725 25.00

71
INCH Close Tolerance M-2
Through-Hardened Ejector Pins
INFORMATION KEY:
■ Industry-leading .0002" tolerance band
D = Pin Body Diameter ■ Centerless ground D diameter
H = Head Diameter
K = Head Thickness ■ Precision made of superior quality M-2 high-speed tool steel
L = Length
S = Shoulder Length ■ Superior wear resistance
Tolerance on Ø D: -.0003/-.0005
Material: M2 / 1.3343 / SKH51 ■ Exceptional performance at elevated temperatures
Heat Treat: Hardened 58-62 HRC
Surface Treatment: None (Through-Hard) ■ Hot-forged heads provide uniform grain flow, higher tensile strength

Straight Ejector Pins – EJP-IMH .031 R 58-62 HRC
MAXIMUM
ITEM NUMBER ØD ØH K L = 06 L = 10
PREFIX PIN BODY HEAD HEAD LENGTH LENGTH
(WITH DIAMETER) DIAMETER DIAMETER THICKNESS (Inches) (Inches) –.0003
EJP-IMH-0062-_*_ 1/16 (0.0625) .250 .125 ØH Ø D –.0005
EJP-IMH-0093-_*_ 3/32 (0.0937) .250 .125
|
EJP-IMH-0125-_*_ 1/8 (0.1250) .250 .125 K
INCH Close Tolerance M-2 Through-Hardened Ejector Pins

EJP-IMH-0187-_*_ 3/16 (0.1875) .375 .187 L
EJP-IMH-0250-_*_ 1/4 (0.2500) .437 .187
KEY TO CHART
*HOW TO ORDER: Specify Item Number by adding L length in inches (06 or 10) after Item Number Prefix.
Items in stock
■ Include zeros and dashes, as shown.
2-3 week
Examples: EJP-IMH-0062-06; EJP-IMH-0125-10; EJP-IMH-0250-10 delivery
Contact D-M-E
for quote
2" Shoulder Ejector Pins – EJP-IMH .031 R 58-62 HRC

MAXIMUM +.0000 –.0003
–.0010 –.0005
ITEM NUMBER ØD L = 06 S Ø .125 ØD
(WITH DIAMETER, LENGTH PIN BODY LENGTH SHOULDER Ø .250
& SHOULDER LENGTH) DIAMETER (Inches) LENGTH
EJP-IMH-0062-06-200 1/16 (0.0625) 2.00 .25 R
.125
EJP-IMH-0078-06-200 5/64 (0.0781) 2.00 S
EJP-IMH-0093-06-200 3/32 (0.0937) 2.00 L = 06 "
*HOW TO ORDER: Specify Item Number including zeros and dashes, as shown.
Examples: EJP-IMH-0062-06-200; EJP-IMH-0093-06-200
KEY TO CHART QUANTITY DISCOUNTS:

All dimensions are specified in inches.
Items in stock Ejector pins, core pins, return
2-3 week pins and sprue puller pins.
delivery Discounts apply to current Net
Contact D-M-E Prices. Standard sizes may
for quote
be combined on one order for
quantity discounts.
300 to 599 . . . . . . . . . . Less 5%
600 or more . . . . . . . Less 10%

72
INCH Ejector Sleeves – Nitrided O.D.
Ejector sleeve applications Fig. A Fig. B

Figure A shows a typical Ejector Sleeve ■ Precision made of superior
application for die casting where the quality thermal shock resisting
sleeve is used to eject the piece part. hotwork die steel
■ Hot-forged heads provide
Figure B shows an application where uniform grain flow, higher
the sleeve serves as a bushing for the tensile strength
ejector pin. This allows replacement
without machining if wear occurs.
■ Outside diameter nitrided
This practice is also desirable where EX/THX/MB EX/THX/MB to 65-74 HRC hardness and
PIN PIN
the ejector pin is located between finished to minimize wear
cavity inserts. Using a sleeve as a ■ Centerless ground and
bushing provides a full bearing polished outer diameter
INCH Ejector Sleeves – Nitrided O.D.
diameter for the pin. ■ Inside bearing diameter

Note generous lead-in
for interference-free entry. is 30-35 HRC hardness and
finished honed
■ Lead-in taper designed to
allow interference-free entry
of the ejector pin into the sleeve
.047 x 45º CHAMFER GENEROUS LEAD-IN +.0000
APPROXIMATELY 1º/SIDE Ø E –.0010 QUANTITY DISCOUNTS:
+.0005 Ejector pins, sleeves, core pins,
ØH Ø D+.0000 return pins and sprue puller
pins. Discounts apply to current
.50 Net Prices. Standard sizes may
be combined on one order for
Ø D + .015 .031 R MAXIMUM
K 2.25 † quantity discounts.
|
L 300 to 599 . . . . . . . . . . Less 5%

600 or more . . . . . . . Less 10%

INCH Ejector Sleeves – S
ITEM ØH K L = LENGTH
NUMBER ØD ØE HEAD HEAD
PREFIX I.D. O.D. DIA THICK 3 4 5 6 7 8 9 10 11 12 14
† 3/32 (.0937) 3/16 (.1875) .375 .187
S13M_*_
† 1/8 (.1250) 7/32 (.2187) .406 .187
S15M_*_
S17M_*_ 5/32 (.1562) 1/4 (.2500) .437 .187
S21M_*_ 3/16 (.1875) 5/16 (.3125) .500 .250
S23M_*_ 7/32 (.2187) 11/32 (.3437) .562 .250
S25M_*_ 1/4 (.2500) 3/8 (.3750) .625 .250
S29M_*_ 5/16 (.3125) 7/16 (.4375) .687 .250
S33M_*_ 3/8 (.3750) 1/2 (.5000) .750 .250
S37M_*_ 7/16 (.4375) 5/8 (.6250) .875 .250
S39M_*_ 1/2 (.5000) 11/16 (.6875) .937 .250
S41M_*_ 9/16 (.5625) 3/4 (.7500) 1.000 .250
S45M_*_ 5/8 (.6250) 7/8 (.8750) 1.125 .250
S47M_*_ 3/4 (.7500) 1 (1.0000) 1.250 .250
†
S13 and S15 have a 1.75 bearing length.
All sleeves are for use with D-M-E Inch Ejector Pins. KEY TO CHART
Items in stock
*HOW TO ORDER: Combine Item Prefix and the length (L dimension) desired. 2-3 week
delivery
Examples: S15M6, S39M10
Contact D-M-E
for quote

73
INCH Ejector Sleeves – Nitrided O.D. & I.D.
.047 x 45º CHAMFER GENEROUS LEAD-IN +.0000

APPROXIMATELY 1º/SIDE Ø E –.0010
+.0005
ØH Ø D+.0000
.50
Ø D + .015 .031 R MAXIMUM
K 2.25 †
L

■ Precision made of superior quality thermal shock ■ Inside bearing diameter is nitrided to 65-74 HRC
resisting hotwork die steel hardness and finished honed
■ Hot-forged heads provide uniform grain flow, ■ Lead-in taper designed to allow interference-free
higher tensile strength entry of the ejector pin into the sleeve
■ Outside diameter nitrided to 65-74 HRC hardness ■ SND sleeve I.D. is nitrided for prolonged wear
and finished to minimize wear resistance and improved lubricity
■ Centerless ground and polished outer diameter
INCH Ejector Sleeves – SND
|
INCH Ejector Sleeves – Nitrided O.D. & I.D.
ITEM ØH K L = LENGTH
NUMBER ØD ØE HEAD HEAD
PREFIX I.D. O.D. DIA THICK 3 4 5 6 7 8 9 10 11 12
† 3/32 (.0937) 3/16 (.1875) .375 .187
SND13_*_
† 1/8 (.1250) 7/32 (.2187) .406 .187
SND15_*_
SND17_*_ 5/32 (.1562) 1/4 (.2500) .437 .187
SND21_*_ 3/16 (.1875) 5/16 (.3125) .500 .250
SND23_*_ 7/32 (.2187) 11/32 (.3437) .562 .250
SND25_*_ 1/4 (.2500) 3/8 (.3750) .625 .250
SND29_*_ 5/16 (.3125) 7/16 (.4375) .687 .250
SND33_*_ 3/8 (.3750) 1/2 (.5000) .750 .250
SND37_*_ 7/16 (.4375) 5/8 (.6250) .875 .250
SND39_*_ 1/2 (.5000) 11/16 (.6875) .937 .250
SND41_*_ 9/16 (.5625) 3/4 (.7500) 1.000 .250
SND45_*_ 5/8 (.6250) 7/8 (.8750) 1.125 .250
SND47_*_ 3/4 (.7500) 1 (1.0000) 1.250 .250
†
S13 and S15 have a 1.75 bearing length.
All sleeves are for use with D-M-E Inch Ejector Pins.
KEY TO CHART
*HOW TO ORDER: Combine Item Prefix and the length (L dimension) desired.
Items in stock
■ Precede single digit lengths with a zero.
2-3 week
Examples: SND2506, SND1710 delivery
Contact D-M-E
for quote
QUANTITY DISCOUNTS:
Ejector pins, sleeves, core pins, return pins and sprue puller pins. Discounts apply to
current Net Prices. Standard sizes may be combined on one order for quantity discounts.
300 to 599 . . . . . . . . . . Less 5%
600 or more . . . . . . . Less 10%

74
INCH Ejector Blades
■ Blade thickness and width are held to close

tolerance: +.0000/-.0003
■ Precision made of superior quality M2 high-
speed tool steel
■ Through-hardened to 58-62 HRC for superior
wear resistance
RADIUS (2) ■ Heads annealed for easy machining
FOR STRENGTH
■ One-piece construction for increased strength
L
and rigidity
INFORMATION KEY:
4.50 +.0000
.031 R MAX W –.0003 D = Shoulder Diameter
A H = Head Diameter
K = Head Thickness
ØH L = Overall Length
58-62 HRC SHARP CORNERS +.0000 T = Blade Thickness
–.0003 BLADE ON ALL EDGES T –.0003
K W = Blade Width
ØD –.0008 OF BLADE (4)
RADIUS (2) A Material: M2 / 1.3343 / SKH51
SHOULDER
FOR STRENGTH Surface Treatment: None
(Through-Hard)
INCH Ejector Blades – EJB-IMH
T W ØD ØH K L
INCH Ejector Blades
ITEM
BLADE BLADE SHOULDER HEAD HEAD OVERALL
NUMBER
THICKNESS WIDTH DIAMETER DIAMETER THICKNESS LENGTH
EJB-IMH-024-100-065 0.0240 0.1000 0.1250 0.250 0.125 6.50
EJB-IMH-032-100-065 0.0320 0.1000 0.1250 0.250 0.125 6.50
EJB-IMH-032-100-075 0.0320 0.1000 0.1250 0.250 0.125 7.50
EJB-IMH-046-100-065 0.0460 0.1000 0.1250 0.250 0.125 6.50
EJB-IMH-046-100-075 0.0460 0.1000 0.1250 0.250 0.125 7.50
EJB-IMH-024-140-065 0.0240 0.1400 0.1562 0.281 0.156 6.50
EJB-IMH-032-140-065 0.0320 0.1400 0.1562 0.281 0.156 6.50
EJB-IMH-046-140-075 0.0320 0.1400 0.1562 0.281 0.156 7.50
|
EJB-IMH-032-140-085 0.0320 0.1400 0.1562 0.281 0.156 8.50

EJB-IMH-046-140-065 0.0460 0.1400 0.1562 0.281 0.156 6.50

EJB-IMH-046-140-075 0.0460 0.1400 0.1562 0.281 0.156 7.50
EJB-IMH-046-140-085 0.0460 0.1400 0.1562 0.281 0.156 8.50
EJB-IMH-024-172-065 0.0240 0.1720 0.1875 0.375 0.187 6.50
EJB-IMH-032-172-065 0.0320 0.1720 0.1875 0.375 0.187 6.50
EJB-IMH-032-172-075 0.0320 0.1720 0.1875 0.375 0.187 7.50
EJB-IMH-032-172-085 0.0320 0.1720 0.1875 0.375 0.187 8.50
EJB-IMH-046-172-065 0.0460 0.1720 0.1875 0.375 0.187 6.50
EJB-IMH-046-172-075 0.0460 0.1720 0.1875 0.375 0.187 7.50
EJB-IMH-046-172-085 0.0460 0.1720 0.1875 0.375 0.187 8.50
EJB-IMH-062-172-065 0.0620 0.1720 0.1875 0.375 0.187 6.50
EJB-IMH-062-172-075 0.0620 0.1720 0.1875 0.375 0.187 7.50
EJB-IMH-062-172-085 0.0620 0.1720 0.1875 0.375 0.187 8.50
EJB-IMH-032-234-065 0.0320 0.2340 0.2500 0.437 0.187 6.50
EJB-IMH-032-234-075 0.0320 0.2340 0.2500 0.437 0.187 7.50
EJB-IMH-032-234-085 0.0320 0.2340 0.2500 0.437 0.187 8.50
EJB-IMH-046-234-065 0.0460 0.2340 0.2500 0.437 0.187 6.50
EJB-IMH-046-234-075 0.0460 0.2340 0.2500 0.437 0.187 7.50
EJB-IMH-046-234-085 0.0460 0.2340 0.2500 0.437 0.187 8.50
EJB-IMH-062-234-065 0.0620 0.2340 0.2500 0.437 0.187 6.50
EJB-IMH-062-234-075 0.0620 0.2340 0.2500 0.437 0.187 7.50
EJB-IMH-062-234-085 0.0620 0.2340 0.2500 0.437 0.187 8.50
EJB-IMH-062-234-095 0.0620 0.2340 0.2500 0.437 0.187 9.50
EJB-IMH-032-296-065 0.0320 0.2960 0.3125 0.500 0.250 6.50
EJB-IMH-032-296-075 0.0320 0.2960 0.3125 0.500 0.250 7.50
EJB-IMH-032-296-085 0.0320 0.2960 0.3125 0.500 0.250 8.50
EJB-IMH-032-296-095 0.0320 0.2960 0.3125 0.500 0.250 9.50
All items in stock. Specify item number and quantity.

75
INCH Ejector Blades
T W ØD ØH K L
ITEM
BLADE BLADE SHOULDER HEAD HEAD OVERALL
NUMBER
THICKNESS WIDTH DIAMETER DIAMETER THICKNESS LENGTH
EJB-IMH-046-296-065 0.0460 0.2960 0.3125 0.500 0.250 6.50
EJB-IMH-046-296-075 0.0460 0.2960 0.3125 0.500 0.250 7.50
EJB-IMH-046-296-085 0.0460 0.2960 0.3125 0.500 0.250 8.50
EJB-IMH-046-296-095 0.0460 0.2960 0.3125 0.500 0.250 9.50
EJB-IMH-062-296-065 0.0620 0.2960 0.3125 0.500 0.250 6.50
EJB-IMH-062-296-075 0.0620 0.2960 0.3125 0.500 0.250 7.50
EJB-IMH-062-296-085 0.0620 0.2960 0.3125 0.500 0.250 8.50
EJB-IMH-062-296-095 0.0620 0.2960 0.3125 0.500 0.250 9.50
EJB-IMH-078-296-065 0.0780 0.2960 0.3125 0.500 0.250 6.50
EJB-IMH-078-296-075 0.0780 0.2960 0.3125 0.500 0.250 7.50
EJB-IMH-078-296-085 0.0780 0.2960 0.3125 0.500 0.250 8.50
EJB-IMH-078-296-095 0.0780 0.2960 0.3125 0.500 0.250 9.50
EJB-IMH-032-359-065 0.0320 0.3590 0.3750 0.625 0.250 6.50
EJB-IMH-032-359-075 0.0320 0.3590 0.3750 0.625 0.250 7.50
EJB-IMH-032-359-085 0.0320 0.3590 0.3750 0.625 0.250 8.50
EJB-IMH-032-359-095 0.0320 0.3590 0.3750 0.625 0.250 9.50
EJB-IMH-046-359-065 0.0460 0.3590 0.3750 0.625 0.250 6.50

EJB-IMH-046-359-075 0.0460 0.3590 0.3750 0.625 0.250 7.50
EJB-IMH-046-359-085 0.0460 0.3590 0.3750 0.625 0.250 8.50
EJB-IMH-046-359-095 0.0460 0.3590 0.3750 0.625 0.250 9.50
EJB-IMH-062-359-065 0.0620 0.3590 0.3750 0.625 0.250 6.50
EJB-IMH-062-359-075 0.0620 0.3590 0.3750 0.625 0.250 7.50
EJB-IMH-062-359-085 0.0620 0.3590 0.3750 0.625 0.250 8.50
EJB-IMH-062-359-095 0.0620 0.3590 0.3750 0.625 0.250 9.50
EJB-IMH-078-359-065 0.0780 0.3590 0.3750 0.625 0.250 6.50
EJB-IMH-078-359-075 0.0780 0.3590 0.3750 0.625 0.250 7.50
EJB-IMH-078-359-085 0.0780 0.3590 0.3750 0.625 0.250 8.50
EJB-IMH-078-359-095 0.0780 0.3590 0.3750 0.625 0.250 9.50
EJB-IMH-094-422-065 0.0940 0.4220 0.4375 0.687 0.250 6.50
EJB-IMH-094-422-075 0.0940 0.4220 0.4375 0.687 0.250 7.50
|
EJB-IMH-094-422-085 0.0940 0.4220 0.4375 0.687 0.250 8.50
INCH Ejector Blades

EJB-IMH-094-422-095 0.0940 0.4220 0.4375 0.687 0.250 9.50
EJB-IMH-078-484-065 0.0780 0.4840 0.5000 0.750 0.250 6.50
EJB-IMH-078-484-075 0.0780 0.4840 0.5000 0.750 0.250 7.50
EJB-IMH-078-484-085 0.0780 0.4840 0.5000 0.750 0.250 8.50
EJB-IMH-078-484-095 0.0780 0.4840 0.5000 0.750 0.250 9.50
EJB-IMH-094-484-065 0.0940 0.4840 0.5000 0.750 0.250 6.50
EJB-IMH-094-484-075 0.0940 0.4840 0.5000 0.750 0.250 7.50
EJB-IMH-094-484-085 0.0940 0.4840 0.5000 0.750 0.250 8.50
EJB-IMH-094-484-095 0.0940 0.4840 0.5000 0.750 0.250 9.50
EJB-IMH-078-547-065 0.0780 0.5470 0.5625 0.812 0.250 6.50
EJB-IMH-078-547-075 0.0780 0.5470 0.5625 0.812 0.250 7.50
EJB-IMH-078-547-085 0.0780 0.5470 0.5625 0.812 0.250 8.50
EJB-IMH-078-547-095 0.0780 0.5470 0.5625 0.812 0.250 9.50
EJB-IMH-094-547-065 0.0940 0.5470 0.5625 0.812 0.250 6.50
EJB-IMH-094-547-075 0.0940 0.5470 0.5625 0.812 0.250 7.50
EJB-IMH-094-547-085 0.0940 0.5470 0.5625 0.812 0.250 8.50
EJB-IMH-094-547-095 0.0940 0.5470 0.5625 0.812 0.250 9.50
EJB-IMH-078-609-065 0.0780 0.6090 0.6250 0.875 0.250 6.50
EJB-IMH-078-609-075 0.0780 0.6090 0.6250 0.875 0.250 7.50
EJB-IMH-078-609-085 0.0780 0.6090 0.6250 0.875 0.250 8.50
EJB-IMH-078-609-095 0.0780 0.6090 0.6250 0.875 0.250 9.50
EJB-IMH-094-609-065 0.0940 0.6090 0.6250 0.875 0.250 6.50
EJB-IMH-094-609-075 0.0940 0.6090 0.6250 0.875 0.250 7.50
EJB-IMH-094-609-085 0.0940 0.6090 0.6250 0.875 0.250 8.50
EJB-IMH-094-609-095 0.0940 0.6090 0.6250 0.875 0.250 9.50

76
INCH Core Pins – H13 – Standard Medium Hardness
.031 R MAXIMUM
+.0008
+.0003
ØH ØD
L
INCH Core Pins – H13 – Standard Medium Hardness
■ Precision made of superior quality hotwork die steel

standard hardness 30-35 HRC
■ Heads are hot-forged for uniform grain flow, higher tensile
strength, then annealed to permit easier machining and stamping
■ +.0008"/+.0003" tolerance on pin diameter ensures a close fit
Typical application
for coring purposes
■ Pin body and head are finish ground
■ Centerless ground and polished outer diameter
INCH Core Pins – C

ØH K L = LENGTH
ITEM ØD HEAD HEAD
†
PREFIX PIN DIA DIA THICK 3 6 10 14
C7M_*_ 3/32 (.0937) .250 .125
C8M_*_ 7/64 (.1093) .250 .125
C9M_*_ 1/8 (.1250) .250 .125
C10M_*_ 9/64 (.1406) .250 .125 Hardness checking guidelines
C11M_*_ 5/32 (.1562) .281 .156
C12M_*_ 11/64 (.1718) .343 .187
C13M_*_ 3/16 (.1875) .375 .187 60 Kg. A
scale load.
|
C14M_*_ 13/64 (.2031) .375 .187 150 Kg. C

C15M_*_
C17M_*_
7/32 (.2187)
1/4 (.2500)
.406
.437
.187
.187
scale load. NO YES
C19M_*_ 9/32 (.2812) .437 .250 If checking hardness of core pins, do not
C21M_*_ 5/16 (.3125) .500 .250 use method “NO” above, since it will provide
C23M_*_ 11/32 (.3437) .562 .250 an inaccurately low reading. The preferred
C25M_*_ 3/8 (.3750) .625 .250 method is to stand the pin on its head and
C27M_*_ 13/32 (.4062) .687 .250
check the cut end using the A scale, 60 Kg.
C29M_*_ 7/16 (.4375) .687 .250
load as shown above.
C31M_*_ 15/32 (.4687) .750 .250 PRECAUTIONS:
C33M_*_ 1/2 (.5000) .750 .250 The cut end must be parallel to head end, with
C35M_*_ 9/16 (.5625) .812 .250 stem length of 2" minimum. Use cutting fluid to
C37M_*_ 5/8 (.6250) .875 .250 avoid overheating and localized annealing.
C41M_*_ 3/4 (.7500) 1.000 .250
Position indentation in middle of pin diameter.
†
Heads of 3"-length pins are not annealed. If annealed heads on 3"-length pins are
required, they must be special ordered. (Alternately, you may purchase 6" pins and
cut to required length.)
KEY TO CHART
*HOW TO ORDER: Combine Item Number Prefix and the length (L dimension) desired.
Items in stock
Examples: C9M3, C33M10
2-3 week
delivery
Contact D-M-E
for quote

77
INCH Core Pins – High Hardness
.031 R MAXIMUM
+.0008
+.0003
ØH ØD
■ Precision made of superior quality hotwork die steel

in high hardness 50-55 HRC
■ Heads are hot-forged for uniform grain flow, higher tensile

strength, then annealed to permit easier machining and stamping
■ +.0008"/+.0003"- tolerance on pin diameter ensures a close fit
for coring purposes
■ Pin body and head are finish ground
■ Centerless ground and liquid polished
INCH Core Pins – CX

ØH K Specials available.
LENGTH
ITEM ØD HEAD HEAD See “Special Pins and Sleeves.”
PREFIX PIN DIA DIA THICK 3† 6 10 14
CX7M_*_ 3/32 (.0937) .250 .125
|
CX8M_*_ 7/64 (.1093) .250 .125
INCH Core Pins – High Hardness

CX9M_*_ 1/8 (.1250) .250 .125
CX10M_*_ 9/64 (.1406) .250 .125
CX11M_*_ 5/32 (.1562) .281 .156
CX12M_*_ 11/64 (.1718) .343 .187
CX13M_*_ 3/16 (.1875) .375 .187
CX14M_*_ 13/64 (.2031) .375 .187
CX15M_*_ 7/32 (.2187) .406 .187
CX17M_*_ 1/4 (.2500) .437 .187
CX19M_*_ 9/32 (.2812) .437 .250
CX21M_*_ 5/16 (.3125) .500 .250
CX23M_*_ 11/32 (.3437) .562 .250 QUANTITY DISCOUNTS:
CX25M_*_ 3/8 (.3750) .625 .250 Ejector pins, sleeves, core pins,
return pins and sprue puller
CX27M_*_ 13/32 (.4062) .687 .250
pins. Discounts apply to current
CX29M_*_ 7/16 (.4375) .687 .250 Net Prices. Standard sizes may
CX31M_*_ 15/32 (.4687) .750 .250 be combined on one order for
CX33M_*_ 1/2 (.5000) .750 .250 quantity discounts.
CX35M_*_ 9/16 (.5625) .812 .250 300 to 599 . . . . . . . . . . Less 5%
CX37M_*_ 5/8 (.6250) .875 .250 600 or more . . . . . . . Less 10%
CX41M_*_ 3/4 (.7500) 1.000 .250
†
Heads of 3"-length pins are not annealed. If annealed heads on 3"-length pins are
required, they must be special ordered. (Alternately, you may purchase 6" pins and
cut to required length.)
KEY TO CHART
Items in stock
*HOW TO ORDER: Combine Item Number Prefix and the length (L dimension) desired. 2-3 week
delivery
Examples: CX9M3, CX33M10
Contact D-M-E
for quote

78
INCH Return Pins
■ Precision made of superior quality

thermal shock resisting hotwork
die steel
■ Hot-forged heads provide uniform
.031 R MAXIMUM
grain flow, higher tensile strength
+.000 ■ Outside diameter nitrided to 65-74
ØH Ø D–.001 HRC hardness and finished to
minimize wear
1/4 ■ Centerless ground and polished
L outer diameter
.500 (1/2”) Diameter Series .625 (5/8”) Diameter Series .750 (3/4”) Diameter Series
INCH Return Pins
ØD ØH L ØD ØH L ØD ØH L
ITEM PIN HEAD PIN ITEM PIN HEAD PIN ITEM PIN HEAD PIN
NUMBER DIA DIA LENGTH NUMBER DIA DIA LENGTH NUMBER DIA DIA LENGTH
7410 3.563 7510 4.063 7610 4.938
7411 4.063 7511 4.563 7611 5.438
7412 4.563 7512 5.063 7612 5.938
7413 .500 .750 5.063 7513 5.563 7613 6.438
7414 5.563 7514 .625 .875 6.063 7614 6.938
.750 1.000
|
7415 6.063 7515 6.563 7615 7.438

7416 6.563 7516 7.063 7616 7.938

For longer lengths, use EX33 Ejector Pins. 7517 7.563 7617 8.438
7518 8.063 7618 8.938
For longer lengths, use EX37 Ejector Pins. 7619 9.438
For longer lengths, use EX41 Ejector Pins.
Use Item Number in charts above for ordering. All items in stock.

79
Custom Pins and Sleeves – Faxable Quote Form
QUOTE FAX HOTLINES AVAILABLE or visit www.dme.net

United States: 888-808-4363 • Canada: 800-461-9965 • International: 248-398-7394
Straight Pin Ø H: Ø D:
Custom Pins
Quantity:
Choose a pin type:
■ EX (35 - 43 HRC core hard-
ness with 65 - 70 HRC K:
L:
case hardness)
■ THX (50 HRC - 55 HRC core
hardness with 65 - 70 Step Pin R:
Ø H: Ø E:

HRC case hardness) Ø D:
■ CX (50 - 55 HRC
through hard)
■ C (30 - 35 HRC K:
through hard) S:
L:
Material H-13 ■
Other Sleeve
Hardness RC
Ø H: Ø E: Ø D:
Nitrided Yes ■ No ■ Tapered
*1mm per Side
Ø G: Lead-In
|
Minimum
Comments
Custom Pins and Sleeves – Faxable Quote Form

Wall Thickness
Recommended
K: * N:
Custom Sleeves L:
Quantity:
Step Sleeve
■ Nitride on OD (S)
S: Ø D:
■ Nitride on OD + ID (SND)
Ø H: Ø F: Tapered *1mm per Side
Material H-13 ■ Lead-In R: Minimum
Wall Thickness
Ø G: Ø E: Recommended
Other (2) Places
Hardness RC
Comments
K: * *
N:
L:

■ UPS Ground
Contact name: P.O. #:
■ UPS 2nd Day Air
Phone: FAX: ■ UPS Next Day
■ Other__________

DIN Pins, Sleeves, Blades
80
DIN Ejector Pins – Nitrided
DIN Ejector Pins – EJP-EHN Expulsores I Extractores I Ejecteurs Epingles I Auswerferstifte
INFORMATION KEY: 45 ± 5 HRC (Heads Annealed)

H = Head Diameter MIN 1400 MPa (Ref. Only ~44 HRC)
K = Head Thickness
L = Length MIN 950 HV0.3 (Ref. Only ~68 HRC)
Standard: DIN/ISO Type Ra0.8
Material: 1.2344 (AISI H13 Type) Steel
Surface Treatment: Nitrided ØH Ø D g6
Max. Temp.: 500˚-550˚C (932˚-1022˚F)
Dimensions: Shown in Millimeters (mm) K
+2
L 0
ITEM L
PREFIX D H K 0100 0125 0160 0200 0250 0315 0400 0500 0630 0800 1000
01.2 3 1.5
01.5 3 2
02.0 4 2
DIN Ejector Pins – NItrided
02.2 4 2
02.5 5 2
02.7 5 3
03.0 6 3
03.2 6 3
03.5 7 3
03.7 7 3
04.0 8 3
04.2 8 3
04.5 8 3
05.0 10 3
05.2 10 3
05.5 10 3
|
06.0 12 5
06.2 12 5
EJP-EHN
06.5 12 5
(EA)*
07.0 12 5
08.0 14 5
08.2 14 5
08.5 14 5
09.0 14 5
10.0 16 5
10.2 16 5
10.5 16 5
11.0 16 5
12.0 18 7
12.2 18 7
12.5 18 7
14.0 22 7
16.0 22 7
18.0 24 7
20.0 26 8
25.0 32 10
32.0 40 10
* “(EA)” is only a cross-reference to current D-M-E Europe Catalog item prefix numbers.
KEY TO CHART
HOW TO ORDER: Specify Item Number with prefix, D diameter, and L length. Include zeros and dashes
Items in stock
but omit decimals, as shown.
Example: Example: 2-3 week
Prefix D L Prefix D L Prefix D L delivery
EJP-EHN - - EJP-EHN-030-0160 EJP-EHN-120-0630 Contact D-M-E
for quote

81
DIN Ejector Pins – Hardened
DIN Ejector Pins – EJP-ELH Expulsores I Extractores I Ejecteurs epingles I Auswerferstifte
INFORMATION KEY:
45 ± 5 HRC (Heads Annealed)
H = Head Diameter 60 ± 2 HRC
K = Head Thickness Ra0.4
L = Length g6
Standard: DIN/ISO Type ØH ØD
Material: 1.2210 (AISI L2 Type) Steel
Surface Treatment: None (Through-Hardened) K +2
Max. Temp.: 250˚C (482˚F) L 0
ITEM L
PREFIX D H K 0040 0080 0100 0125 0160 0200 0250 0315 0400
01.5 3 2.0
01.6 3 1.5
01.7 3 1.5
01.8 3 1.5

02.0 4 2
02.2 4 2
02.5 5 2
02.7 5 2
03.0 6 3
03.2 6 3
03.5 7 3
03.7 7 3
04.0 8 3
04.2 8 3
04.5 8 3
04.7 8 3
|
05.0 10 3
DIN Ejector Pins – Hardened

05.2 10 3
EJP-ELH 05.5 10 3
(AH)* 06.0 12 5
06.2 12 5
06.5 12 5
07.0 12 5
08.0 14 5
08.2 14 5
08.5 14 5
09.0 14 5
10.0 16 5
10.2 16 5
10.5 16 5
11.0 16 5
12.0 18 7
12.2 18 7
12.5 18 7
14.0 22 7
16.0 22 7
18.0 24 7
20.0 26 8
* “(AH)” is only a cross-reference to current D-M-E Europe Catalog item prefix numbers.
Example: Example:
Prefix D L 2-3 week
Prefix D L Prefix D L delivery
EJP-ELH - - EJP-ELH-015-0200 EJP-ELH-050-0100 Contact D-M-E
for quote

82
DIN Shoulder Ejector Pins – Nitrided
DIN Shoulder Ejector Pins – EJP-EHN

Expulsores con hombro I Extractores I Ejecteurs epingles I Auswerferstifte

E = Shoulder Diameter MIN 1400 MPa (Ref. Only ~44 HRC)
H = Head Diameter
MIN 950 HV0.3 (Ref. Only ~68 HRC)
K = Head Thickness
L = Length Ra0.8
S = Shoulder Length
ØH 60˚ Ø D g6
Standard: DIN/ISO Type
Material: 1.2344 (AISI H13 Type) Steel 0
Ra0.8
Surface Treatment: Nitrided Ø E - 0.1
Max. Temp.: 500°-550°C (932°-1022°F) K
-1
Dimensions: Shown in Millimeters (mm) S -2
DIN Shoulder Ejector Pins – Nitrided
+2
L0
L
ITEM 0080 0100 0125 0160 0160 0200 0250
PREFIX S
D E H K 0035 0050 0050 0050 0075 0075 0075
00.7 2 4 2
00.8 2 4 2
00.9 2 4 2
01.0 2 4 2
01.1 2 4 2
01.2 2 4 2
01.3 2 4 2
01.4 2 4 2
01.5 3 6 3
|
01.6 3 6 3
EJP-EHN 01.7 3 6 3
(C)* 01.8 3 6 3
01.9 3 6 3
02.0 3 6 3
02.1 3 6 3
02.2 3 6 3
02.4 3 6 3
02.5 3 6 3
02.7 3 6 3
03.0 4 8 3
03.2 4 8 3
03.5 4 8 3
* “(C)” is only a cross-reference to current D-M-E Europe Catalog item prefix numbers.
HOW TO ORDER: Specify Item Number with prefix, D diameter, L length, and S length. Include zeros and KEY TO CHART
Example: Example:
Prefix D L S 2-3 week
Prefix D L S Prefix D L S delivery
EJP-EHN - - -
EJP-EHN-010-0160-0050 EJP-EHN-025-0200-0075 Contact D-M-E
for quote

83
DIN Shoulder Ejector Pins – Hardened
DIN Shoulder Ejector Pins – EJP-ELH

Expulsores con hombro I Extractores I Ejecteurs epingles I Auswerferstifte
INFORMATION KEY:
D = Pin Body Diameter 45 ± 5 HRC (Heads Annealed)
H = Head Diameter 60 ± 2 HRC
L = Length
S = Shoulder Length ØH 60˚ Ø D g6
Standard: DIN/ISO Type 0
Ø E - 0.1 Ra0.4
Surface Treatment: None (Through-Hardened) K
-1
Max. Temp.: 250˚C (482˚F) S -2

+2
L0
L
0080 0100 0125 0200 0250
S
ITEM
PREFIX D E H K 0035 0050 0050 0075 0100
00.8 2 4 2
00.9 2 4 2
01.0 2 4 2
|
01.1 2 4 2
DIN Shoulder Ejector Pins – Hardened

01.2 2 4 2
01.3 2 4 2
01.4 2 4 2
01.5 3 6 3
EJP-ELH 01.6 3 6 3
(CH)* 01.7 3 6 3
01.8 3 6 3
01.9 3 6 3
02.0 3 6 3
02.1 3 6 3
02.2 3 6 3
02.3 3 6 3
02.4 3 6 3
02.5 3 6 3
* “(CH)” is only a cross-reference to current D-M-E Europe Catalog item prefix numbers.
HOW TO ORDER: Specify Item Number with prefix, D diameter, L length and S length. Include zeros and KEY TO CHART
Example: Example: 2-3 week
Prefix D L S
delivery
EJP-ELH - - - Prefix D L S Prefix D L S
EJP-ELH-010-0100-0050 EJP-ELH-025-0125-0050 Contact D-M-E
for quote

84
DIN Ejector Sleeves – Nitrided
DIN Ejector Sleeves – EJS-EHN

Mangas expulsoras I Extractores tubulares I Ejecteurs tubulaires I Auswerferhülsen

D = Inside Diameter MIN 950 HV0.3 (Ref. Only ~68 HRC)
H = Head Diameter MIN 950 HV0.3 (Ref. Only ~68 HRC)
Ra0.2
K = Head Thickness Ø D+0.4
L = Length Ra0.8
N = Bearing Length g6
Standard: DIN/ISO Type ØH Ø DH5 Ø E
Material: 1.2344 (AISI H13 Type) Steel
Max. Temp.: 500°-550°C (932°-1022°F) K N
+2
Dimensions: Shown in Millimeters (mm) L 0
DIN Ejector Sleeves – Nitrided
ITEM L
PREFIX D E H K N 0075 0100 0125 0150 0175 0200 0225 0250 0275 0300 0350
01.5 03.0 6 3 35
01.7 03.0 6 3 35
02.0 04.0 8 3 35
02.2 04.0 8 3 35
02.5 05.0 10 3 35
02.7 05.0 10 3 45
03.0 05.0 10 3 45
03.2 05.0 10 3 45
03.5 06.0 12 5 45
03.7 06.0 12 5 45
|
04.0 06.0 12 5 45
04.2 08.0 14 5 45
04.5 08.0 14 5 45
05.0 08.0 14 5 45
EJS-EHN 05.2 08.0 14 5 45
(S)*
06.0 10.0 16 5 45
06.2 10.0 16 5 45
06.5 10.0 16 5 45
08.0 12.0 18 7 45
08.2 12.0 18 7 45
08.5 12.0 18 7 45
10.0 14.0 22 7 45
10.5 14.0 22 7 45
11.0 14.0 22 7 55
12.0 16.0 22 7 55
12.5 16.0 22 7 55
14.0 18.0 24 9 55
16.0 20.0 26 9 55
18.0 22.0 28 9 55
* “(S)” is only a cross-reference to current D-M-E Europe Catalog item prefix numbers.
Example: Example:
Prefix D L 2-3 week
EJS-EHN - - EJS-EHN-020-0075 EJS-EHN-120-0250 Contact D-M-E
for quote

85
DIN Ejector Sleeves – Hardened
DIN Ejector Sleeves – EJS-ELH

Mangas expulsoras I Extractores tubulares I Ejecteurs tubulaires I Auswerferhülsen

D = Inside Diameter 60 ± 2 HRC
H = Head Diameter Ra0.2
Ø D+0.4
L = Length
N = Bearing Length ØH Ø D H5 Ø E g6
Surface Treatment: None (Through-Hardened) K N
Max. Temp.: 250°C (482°F) +2
L 0

ITEM L
PREFIX D E H K N 0075 0100 0125 0150 0175 0200 0225 0250 0275 0300 0350 0400 0450 0500
01.5 03.0 6 3 35
01.7 03.0 6 3 35
02.0 04.0 8 3 35
02.2 04.0 8 3 35
02.5 05.0 10 3 35
02.7 05.0 10 3 45
03.0 05.0 10 3 45
03.2 05.0 10 3 45
03.5 06.0 12 5 45
|
DIN Ejector Sleeves – Hardened
03.7 06.0 12 5 45
04.0 06.0 12 5 45
04.2 08.0 14 5 45
04.5 08.0 14 5 45
05.0 08.0 14 5 45
EJS-ELH 05.2 08.0 14 5 45
(KS)* 05.5 08.0 14 5 45
06.0 10.0 16 5 45
06.2 10.0 16 5 45
06.5 10.0 16 5 45
08.0 12.0 18 7 45
08.2 12.0 18 7 45
08.5 12.0 18 7 45
10.0 14.0 22 7 45
10.5 14.0 22 7 55
11.0 14.0 22 7 55
12.0 16.0 22 7 45
12.5 16.0 22 7 55
14.0 18.0 24 9 55
16.0 20.0 26 9 55
18.0 22.0 28 9 55
* “(KS)” is only a cross-reference to current D-M-E Europe Catalog item prefix numbers.
Example: Example:
Prefix D L 2-3 week
EJS-ELH - - EJS-ELH-020-0125 EJS-ELH-120-0150 Contact D-M-E
for quote

86
DIN Ejector Blades – Nitrided
DIN Ejector Blades – EJB-EHN

Expulsores planos I Extractores laminares I Ejecteurs lames I Auswerferklingen

INFORMATION KEY:
D = Shoulder Diameter MIN 1400 MPa (Ref. Only ~44 HRC)
H = Head Diameter
K = Head Thickness MIN 950 HV0.3 (Ref. Only ~68 HRC)
L = Length Ra0.8 Ra0.8
S = Shoulder Length 0
T = Blade Thickness ØH W -0 .015
W = Blade Width 0
Standard: DIN/ISO Type Ø D -0.1
Material: 1.2344 (AISI H13 Type) Steel K
Surface Treatment: Nitrided -1
Max. Temp.: 500°-550°C (932°-1022°F) S -2
+2
Dimensions: Shown in Millimeters (mm) L0
DIN Ejector Blades – Nitrided
Ra0.8 T -0.015
L
0060 0080 0100 0125 0160 0200 0250 0315 0400
ITEM S
PREFIX T W D H K 30 40 50 63 80 100 125 160 200
01.0 03.5 4 8 3
01.0 03.8 4.2 8 3
01.0 04.5 5 10 3
01.0 05.5 6 12 5
01.2 03.5 4 8 3
|
01.2 03.8 4.2 8 3

01.2 04.5 5 10 3
01.2 05.5 6 12 5
01.2 07.5 8 14 5
01.5 04.5 5 10 5
01.5 05.5 6 12 5
EJB-EHN
01.5 07.5 8 14 5
(FW)*
01.5 09.5 10 16 3
01.8 09.5 10 16 5
02.0 05.5 6 12 5
02.0 07.5 8 14 5
02.0 09.5 10 16 5
02.0 11.5 12 18 7
02.0 12.0 12.5 18 7
02.0 15.5 16 22 7
02.5 11.5 12 20 7
02.5 12.0 12.5 18 7
02.5 15.5 16 22 7
* “(FW)” is only a cross-reference to current D-M-E Europe Catalog item prefix numbers.
HOW TO ORDER: Specify Item Number with prefix, T thickness, W width, and L length. Include zeros and KEY TO CHART
Example: Example:
Prefix T W L 2-3 week
Prefix T W L Prefix T W L delivery
EJB-EHN - - -
EJB-EHN-010-038-0125 EJB-EHN-020-115-0200 Contact D-M-E
for quote

87
DIN Ejector Blades – Hardened
DIN Ejector Blades – EJB-ELH

Expulsores planos I Extractores laminares I Ejecteurs lames I Auswerferklingen

INFORMATION KEY:
60 ± 2 HRC
D = Shoulder Diameter
H = Head Diameter Ra0.4 Ra0.4
K = Head Thickness 0
L = Length ØH W -0.015
S = Shoulder Length 0
T = Blade Thickness Ø D -0.1
W = Blade Width K
Standard: DIN/ISO Type -1
S -2
+2
Surface Treatment: None (Through-Hardened) L 0

Max. Temp.: 250°C (482°F)
Dimensions: Shown in Millimeters (mm) 0
T -0.015
Ra0.4
L
0060 0080 0100 0125 0160 0200 0250 0315 0400
ITEM S
PREFIX T W D H K 30 40 50 63 80 100 125 160 200
01.0 03.5 4 8 3
01.0 03.8 4.2 8 3
|
01.0 04.5 5 10 3
DIN Ejector Blades – Hardened

01.0 05.5 6 12 5
01.2 03.8 4.2 8 3
01.2 04.5 5 10 3
01.2 05.5 6 12 5
01.2 07.5 8 14 5
01.5 04.5 5 10 3
EJB-ELH
01.5 05.5 6 12 5
(FK)*
01.5 07.5 8 14 5
01.5 09.5 10 16 5
02.0 05.5 6 12 5
02.0 07.5 8 14 5
02.0 09.5 10 16 5
02.0 11.5 12 18 7
02.0 15.5 16 22 7
02.5 11.5 12 18 7
02.5 15.5 16 22 7
* “(FK)” is only a cross-reference to current D-M-E Europe Catalog item prefix numbers.
HOW TO ORDER: Specify Item Number with prefix, T thickness, W width, and L length. Include zeros and KEY TO CHART
Example: Example:
Prefix T W L 2-3 week
Prefix T W L Prefix T W L delivery
EJB-ELH - - - Contact D-M-E
EJB-ELH-010-035-0060 EJB-ELH-020-115-0200
for quote

88
DIN Core Pins – Hardened
DIN Core Pins – CRP-EHH

Pernos moldeadores I Pernos moldantes I Epingles au centre I Kernstifte
INFORMATION KEY:
MIN 1400 MPa (Ref. Only ~44 HRC)
H = Head Diameter
K = Head Thickness MIN 1400 MPa (Ref. Only ~44 HRC)
L = Length Ra0.8
Material: 1.2344 (AISI H13 Type) Steel ØH Ø D g6
Surface Treatment: None (Through-Hardened)
Max. Temp.: 500°-550°C (932°-1022°F)
Dimensions: Shown in Millimeters (mm) K +2
L0
ITEM L
PREFIX D H K 0080 0100 0125 0160 0200 0250 0315 0400 0500 0630 0800 1000
02.0 4 2
02.2 4 2
DIN Core Pins – Hardened
02.5 5 2
02.7 5 2
03.0 6 3
03.2 6 3
03.5 7 3
03.7 7 3
04.0 8 3
04.2 8 3
04.5 8 3
05.0 10 3
05.2 10 3
05.5 10 3
|
06.0 12 5
06.2 12 5
06.5 12 5
CRP-EHH
07.0 12 5
(AHX)*
08.0 14 5
08.2 14 5
08.5 14 5
09.0 14 5
10.0 16 5
10.2 16 5
10.5 16 5
11.0 16 5
12.0 18 7
12.2 18 7
12.5 18 7
14.0 22 7
16.0 22 7
18.0 24 7
20.0 26 8
25.0 32 10
32.0 40 10
* “(AHX)” is only a cross-reference to current D-M-E Europe Catalog item prefix numbers.
Example: Example:
Prefix D L Prefix D L Prefix D L
2-3 week
delivery
CRP-EHH - - CRP-EHH-020-0200 CRP-EHH-250-0315 Contact D-M-E
for quote

89
Special DIN Sleeves – Faxable Quote Form

Special Sleeves
Quantity: ______________________ Hardness: Heads are Annealed
Type of Sleeve: _______________ ❐ Standard (as specified by item prefix) Desired Delivery: _____________
(specify item prefix) ❐ Other _____________ HRC
Material: (specify) Tolerances:
❐ 1.2344 (AISI H13 Type) Steel Nitrided O.D.: ❐ Yes ❐ No ❐ As indicated in item drawing
❐ 1.2210 (AISI L2 Type) Steel ❐ Other (specify on drawing)
Nitrided I.D.: ❐ Yes ❐ No
❐ Other ________________

Sleeve
Ø H: Ø E: Ø D:
Tapered
Ø G: Lead-In *1mm per Side
Minimum
Wall Thickness
Recommended
K: * N:
L:
|
Special DIN Sleeves – Faxable Quote Form
Step Sleeve
S: Ø D:
Lead-In R: Minimum
Wall Thickness
(2) Places
K: * *
N:
L:

■ UPS Ground
■ UPS 2nd Day Air
■ Other__________

90
JIS Ejector Pins – Straight
JIS Ejector Pins – JFX

INFORMATION KEY:
R 0.5 MAX. D = Pin Body Diameter
H = Head Diameter
-0.05 K = Head Thickness
Ø H -0.15 ØD L = Length
Standard: JIS
Material: SKD61 (H-13)
K Surface Treatment: Nitrided
+4 Surface Hardness: 70-72 Rc (HV 1000 ± 100)
+1
L Core Hardness: 40 HRC±2
ØD ØH K ITEM NUMBER (LENGTH L)

PIN HEAD HEAD
DIA DIA THK L=100 L=150 L=200 L=250 L=300 L=350 L=400 L=450 L=500 L=550 L=600
1.0 5 4 JFX010100 JFX010150
JIS Ejector Pins – Straight
1.5 5 4 JFX015100 JFX015150 JFX015200

2 5 4 JFX020100 JFX020150 JFX020200 JFX020250
2.5 6 4 JFX025100 JFX025150 JFX025200 JFX025250 JFX025300 JFX025350 JFX025400 JFX025450 JFX025500 JFX025550 JFX025600
3 6 4 JFX030100 JFX030150 JFX030200 JFX030250 JFX030300 JFX030350 JFX030400 JFX030450 JFX030500 JFX030550 JFX030600
|
9 15 8 JFX090100 JFX090150 JFX090200 JFX090250 JFX090300 JFX090350 JFX090400 JFX090450 JFX090500

ØD ØH K ITEM NUMBER (LENGTH L) JIS TOLERANCES

PIN HEAD HEAD ØD TOL
DIA DIA THK L=650 L=700 L=750 L=800 L=900 L=1000 L=1200
1.0 -0.005
2.5 6 4 JFX025650 PIN
1.5 -0.012
DIA
3 6 4 JFX030650 JFX030700 2
ØD -0.01
3.5 7 4 JFX035650 JFX035700 JFX035750 TO
-0.02
4 8 6 JFX040650 JFX040700 JFX040750 15
4.5 8 6 JFX045650 JFX045700 JFX045750 THI TOL
5 9 6 JFX050650 JFX050700 JFX050750 -0
HEAD 4
-0.020
6 10 6 JFX060650 JFX060700 JFX060750 JFX060800 THICK
K 6
7 11 6 JFX070650 JFX070700 JFX070750 JFX070800 -0
TO
8 13 8 JFX080650 JFX080700 JFX080750 JFX080800 JFX080900 JFX0801000 JFX0801200 -0.030
8
10 15 8 JFX100650 JFX100700 JFX100750 JFX100800 JFX100900 JFX1001000 JFX1001200
KEY TO CHART
12 17 8 JFX120650 JFX120700 JFX120750 JFX120800 JFX120900 JFX1201000 JFX1201200
15 20 8 JFX150650 JFX150700 JFX150750 JFX150800 JFX150900 JFX1501000 JFX1501200 Items in stock
NOTE: All dimensions are in mm. Contact D-M-E

for quote
HOW TO ORDER: Use Item Number in charts above for ordering.

91
JIS Ejector Sleeves
JIS Ejector Sleeves – JFS

INFORMATION KEY:
D = Pin Inner Diameter
E = Pin Body Diameter
R 0.5 MAX Ø D +0.5mm Ø D†
H = Head Diameter
-0.05 -0.010 K = Head Thickness
-0.15
ØH Ø E -0.020 L = Length
N = ID Bearing Length
-0 +3.0 Standard: JIS
Material: SKD61 (H-13)
K -0.03 +3.0 N +0.5
L +0.5 Surface Treatment: Nitrided
Surface Hardness: 70-72 Rc
(HV 1000 ± 100)
Core Hardness: 32 HRC ±2
ITEM NUMBER (LENGTH L)

ØH K
Ø D† ØE HEAD HEAD L=80 L=100 L=125 L=150 L=175 L=200 L=225 L=250 L=275 L=300 L=325 L=350
I.D. O.D. DIA THK N=30 N=40 N=50 N=60 N=70 N=80
1.5 4 8 6 JFS0101 JFS0201 JFS0301
4 8 6 JFS0102 JFS0202 JFS0302 JFS0402
4.5 8 6 JFS0203 JFS0303 JFS0403
2.0

5 9 6 JFS0204 JFS0304 JFS0404 JFS0504 JFS0604
5 9 6 JFS0206 JFS0306 JFS0406 JFS0506 JFS0606 JFS0706
2.5 6 10 6 JFS0207 JFS0307 JFS0407 JFS0507 JFS0607 JFS0707 JFS0807
6.5 11 6 JFS0208 JFS0308 JFS0408 JFS0508 JFS0608 JFS0708 JFS0808
6 10 6 JFS0210 JFS0310 JFS0410 JFS0510 JFS0610 JFS0710 JFS0810 JFS0910 JFS1010
3.0
6.5 11 6 JFS0211 JFS0311 JFS0411 JFS0511 JFS0611 JFS0711 JFS0811 JFS0911 JFS1011
7 11 6 JFS0212 JFS0312 JFS0412 JFS0512 JFS0612 JFS0712 JFS0812 JFS0912 JFS1012
6 10 6 JFS0213 JFS0313 JFS0413 JFS0513 JFS0613 JFS0713 JFS0813
3.5 6.5 11 6 JFS0214 JFS0314 JFS0414 JFS0514 JFS0614 JFS0714 JFS0814 JFS0914 JFS1014
7 11 6 JFS0215 JFS0315 JFS0415 JFS0515 JFS0615 JFS0715 JFS0815 JFS0915 JFS1015 JFS1115 JFS1215
|
JIS Ejector Sleeves

6.5 11 6 JFS0217 JFS0317 JFS0417 JFS0517 JFS0617 JFS0717 JFS0817
4.0
4.5
5.0
5.5
6.0
6.5
8.0 12 17 8 JFS0230 JFS0330 JFS0430 JFS0530 JFS0630 JFS0730 JFS0830 JFS0930 JFS1030 JFS1130 JFS1230
8.5 12 17 8 JFS0231 JFS0331 JFS0431 JFS0531 JFS0631 JFS0731 JFS0831 JFS0931 JFS1031 JFS1131 JFS1231
†
JIS TOLERANCES KEY TO CHART
Ø D I.D. TOL Ø E I.D. TOL Items in stock
+0.010 Contact D-M-E
1.5 TO 3
ØD +0 ØE for quote
SLEEVE +0.012 SLEEVE ALL -0.010
I.D. 3.5 TO 5 I.D.
+0 SIZES -0.020
+0.015
5.5 TO 8.5 HOW TO ORDER: Use Item Number in charts above for ordering.
+0
NOTE: All dimensions are in mm.

92
JIS Ejector Blades
JIS Ejector Blades – JEB

INFORMATION KEY:
-0.05 -0 H = Head Diameter
Ø H -0.15 R=2 T -0.01 K = Head Thickness
L = Length
N = ID Bearing Length
T = Blade Thickness
-0
ØD W = Blade Width
K -0.03 -0
Material: SKS21
N W -0.01
L Surface Hardness: 58 HRC ±2
K ØH ØD W T ITEM NUMBER (LENGTH L)

HEAD HEAD PIN BLADE BLADE L=100 L=125 L=150 L=175 KEY TO CHART
THICK DIA DIA WIDTH THICK N=40 N=50 N=60 N=70
Items in stock
1.2 0.4 JEB120402 JEB120403
5 2 0.4 JEB150402 JEB150403 Contact D-M-E
1.5 for quote
0.5 JEB150502 JEB150503
0.4 JEB200402 JEB200403
6 2.5 2 0.5 JEB200502 JEB200503
4 JIS TOLERANCES
0.6 JEB200602 JEB200603
ØD TOL
JIS Ejector Blades
0.6 JEB350602 JEB350603 JEB350604

-0.008
0.8 JEB350802 JEB350803 JEB350804 2 TO 2.5
7 3.5 -0.018
1.0 JEB351002 JEB351003 JEB351004 ØD -0.010
3.5 TO 5
1.2 JEB351202 JEB351203 JEB351204 PIN -0.020
3 DIA
0.6 JEB300602 JEB300603 JEB300604 -0.015
6 TO 7
0.8 JEB300802 JEB300803 JEB300804 -0.025
8 4 -0.020
1.0 JEB301002 JEB301003 JEB301004 10 TO 12
-0.030
1.2 JEB301202 JEB301203 JEB301204
0.8 JEB400802 JEB400803 JEB400804 JEB400805
|
1.0 JEB401002 JEB401003 JEB401004 JEB401005 ITEM NUMBER (LENGTH L)

9 5 4
1.2 JEB401203 JEB401204 JEB401205 L=200 L=250 L=300
1.5 JEB401503 JEB401504 JEB401505 N=80 N=100 N=120
0.8 JEB500803 JEB500804 JEB500805 JEB500806
1.0 JEB501003 JEB501004 JEB501005 JEB501006
6
1.2 JEB501203 JEB501204 JEB501205 JEB501206
10 6 5
1.5 JEB501503 JEB501504 JEB501505 JEB501506
1.8 JEB501803 JEB501804 JEB501805 JEB501806
2.0 JEB502003 JEB502004 JEB502005 JEB502006
0.8 JEB600803 JEB600804 JEB600805 JEB600806
1.0 JEB601003 JEB601004 JEB601005 JEB601006
1.2 JEB601203 JEB601204 JEB601205 JEB601206
11 7 6
1.5 JEB601503 JEB601504 JEB601505 JEB601506
1.8 JEB601803 JEB601804 JEB601805 JEB601806
2.0 JEB602003 JEB602004 JEB602005 JEB602006
0.8 JEB800803 JEB800804 JEB800805 JEB800806 JEB800808
1.0 JEB801003 JEB801004 JEB801005 JEB801006 JEB801008 JEB801010
15 10 8
8 2.0 JEB802003 JEB802004 JEB802005 JEB802006 JEB802008 JEB802010
17 12 10 1.5 JEB101504 JEB101505 JEB101506 JEB101508 JEB101510
NOTE: All dimensions are in mm.
HOW TO ORDER: Use Item Number in charts above for ordering.

Special Pins and Sleeves
93
Quick Custom Pins – Faxable Quote Form

Straight Pin Ø H: Ø D:
Custom Pins
Quantity:
Choose a pin type:
■ EX (35 HRC - 43 HRC core
hardness with 65 HRC K:
L:
- 70 HRC case hardness)
■ THX (50 HRC - 55 HRC core
hardness with 65 HRC Step Pin R:
Ø H: Ø E:
- 70 HRC case hardness) Ø D:
■ CX
Special Pins and Sleeves

(50 HRC - 55 HRC
through hard)
■ C (30 HRC - 35 HRC K:
through hard) S:
L:
Material H-13 ■
Other Sleeve
Hardness RC
Ø H: Ø E: Ø D:
Nitrided Yes ■ No ■ Tapered
*1mm per Side
Ø G: Lead-In Minimum
|
Comments Wall Thickness
Recommended
Quick Custom Pins – Faxable Quote Form

K: * N:
Custom Sleeves L:
Quantity:
Step Sleeve
■ Nitride on OD
S: Ø D:
■ Nitride on OD + ID
Material H-13 ■ Lead-In R: Minimum
Wall Thickness
Other (2) Places
Hardness RC
Comments
K: * *
N:
L:

■ UPS Ground
■ UPS 2nd Day Air
■ Other__________

Reference
94
D-M-E Ejector and Core Pin Diameters Table
FRACTION EJECTOR CORE FRACTION EJECTOR CORE

OR STANDARD OR STANDARD
PIN METRIC ITEM LENGTHS: ITEM LENGTHS: PIN METRIC ITEM LENGTHS: ITEM LENGTHS:
DIA SIZE NUMBER inch or mm NUMBER inch or mm DIA SIZE NUMBER inch or mm NUMBER inch or mm
.375 3/8 THX25 6, 10, 14, 18 — — .4921 12.5MM EJP-EHN-12.5 160, 250, 315, 400, CRP- 100, 125, 160,
.380 3/8 OS EX25 OS 6, 10, 14, 18 — — 500, 630, 800 EHN-12.5 200, 250, 315
.380 3/8 OS THX25 OS 6, 10, 14 — — .500 1/2 EX33 6, 10 14, 18, 25, 36 C/CX-33 3, 6, 10, 14
.3906 25/64 EX26 10 — — .500 1/2 THX33 6, 10, 14, 18 — —
.3906 25/64 THX26 10 — — .505 1/2 OS EX33 OS 10, 14 — —
.3937 10MM EJP-EHN-10 160, 250, 315, CRP- 80, 100, 125, .505 1/2 OS THX33 OS 10, 14 — —
400, 500, 630, 800, EHN-10 160, 200, 250, .5312 17/32 EX34 6, 10, 14 — —
1000 315 .5312 17/32 THX34 6, 10, 14 — —
.3937 10MM JFX-100 100 THROUGH CRP- 100, 200, 315 .5512 14MM EJP-EHN-14 160, 250, 315, 400, CRP- 100, 125, 160,
1200 EHN-10 500, 630, 800, 1000 EHN-14 200, 250, 315
.3956 25/64 OS EX26 OS 10 — — .5625 9/16 EX35 6, 10, 14, 18, 25 C/CX-35 6, 10, 14
.3956 25/64 OS THX26 OS 10 — — .5625 9/16 THX35 6, 10, 14 — —
.4016 10.2MM EJP-EHN-10.2 160, 250, 315, CRP- 100, 125, 160, .5906 15MM JFX-150 100 THROUGH — —
400, 500, 630 EHN-10.2 200, 250, 315 1200
.4062 13/32 EX27 6, 10, 14, 18, 25 C/CX-27 3, 6, 10, 14 .625 5/8 EX37 6, 10, 14, 18, 25, 36 C/CX-37 6, 10, 14
D-M-E Ejector and Core Pin Diameters Table
.4062 13/32 THX27 6, 10, 14 — — .625 5/8 THX37 6, 10, 14, 18 — —

.4112 13/32 OS EX27 OS 10, 14 — — .6299 16MM EJP-EHN-16 160, 250, 315, 400, CRP- 100, 125, 160,
.4112 13/32 OS THX27 OS 10, 14 — — 500, 630, 800, 1000 EHN-16 200, 250, 315
.4134 10.5MM EJP-EHN-10.5 160, 250, 315, CRP- 100, 125, 160, .6875 11/16 EX39 6, 10, 14, 18, 25 — —
400, 500, 630 EHN-10.5 200, 250, 315 .6875 11/16 THX39 6, 10, 14 — —
.4219 27/64 EX28 10 — — .7087 18MM EJP-EHN-18 160, 250, 315, 400, — —
.4219 27/64 THX28 10 — — 500, 630
.4269 27/64 OS EX28 OS 10 — — .750 3/4 EX41 6, 10, 14, 18, 25, 36 C/CX-41 6, 10, 14
.4269 27/64 OS THX28 OS 10 — — .750 3/4 THX41 6, 10, 14, 18 — —
.4331 11MM EJP-EHN-11 160, 250, 315, — — .7874 20MM EJP-EHN-20 160, 250, 315, 400, — —
400, 500, 630 500, 630, 800, 1000
.4375 7/16 EX29 6, 10, 14, 18, 25, 36 C/CX-29 3, 6, 10, 14 .875 7/8 EX45 6, 10, 14, 18, 25 — —
.4375 7/16 THX29 6, 10, 14 — — .875 7/8 THX45 6, 10, 14 — —
.4425 7/16 OS EX29 OS 6, 10, 14 — — .9843 25MM EJP-EHN-25 250, 315, 400, 500, — —
.4425 7/16 OS THX29 OS 6, 10, 14 — — 630, 800, 1000
1.000 1” EX47 6, 10, 14, 18, 25, 36 — —
.4531 29/64 EX30 10 — —
1.000 1” THX47 10, 14, 18 — —
.4531 29/64 THX30 10 — —
1.2598 32MM EJP-EHN-32 250, 315, 400, 500, — —
.4581 29/64 OS EX30 OS 10 — —
630, 800, 1000
.4581 29/64 OS THX30 OS 10 — —
.4688 15/32 EX31 6, 10, 14, 18, 25 3, 6, 10, 14
|
.4688 15/32 THX31 6, 10, 14 — —

Reference
.4724 12MM EX-12 160, 250, 315, C/CX-31 80, 100, 125,
400, 500, 630 160, 200, 250,
315
.4724 12MM JFX-120 100 THROUGH CRP- 100, 200, 315
1200 EHN-12
.4738 15/32 OS EX31 OS 10 — —
.4803 12.2MM EJP-EHN-12.2E 160, 250, 315, 400 — —
.4844 31/64 EX32 10, 14 — —
.4844 31/64 THX32 10, 14 — —
.4894 31/64 OS EX32 OS 10 — —
.4894 31/64 OS THX32 OS 10 — —
Description of Pin Abbreviations: Ejector Pins – INCH: Ejector Pins – DIN: Core Pins – INCH & DIN:
1/2 SH = 1/2” Shoulder EX = Hotwork Ejector Pins EJP-EHN = DIN Ejector Pins; C = Core Pins; Standard Hardness
2 SH = 2” Shoulder THX = Through-Hardened Shoulder CX = Core Pins; High Hardness
NS = No Shoulder Ejector Pins JFX = DIN Ejector Pins; CRP-EHN = DIN Core Pins;
EJP-IMH = Close-Tolerance JIS Standard Standard Through-Hardened;
THX = No Shoulder
Through-Hardened High Through-Hardened
OS = Oversize Ejector Pins

Die Assembly
95
Socket Head Cap Screws – Inch
Up to 12" Long
D
High-grade alloy steel, heat treated to 38-45 HRC.
Tensile strength: 180,000 psi minimum. L
D = DIAMETER OF SCREWS
NO. 6 NO. 8 NO. 10 1/ 5/ 3/ 1/ 5/ 3/ 1
4 16 8 2 8 4
DECIMAL EQUIVALENT .138 .164 .190 .250 .3125 .375 .500 .625 .750 1.000 DECIMAL EQUIVALENT
THREADS PER INCH THREADS PER INCH
32 32 24 20 18 16 13 11 10 8
NATIONAL COARSE NATIONAL COARSE
1/
4 ● ● 1/
4
3/
8 ● ● ● ● ● 3/
8
1/
2 ● ● ● ● ● ● ● 1/
2
5/
8 ● ● ● ● ● ● ● 5/
8
3/
4 ● ● ● ● ● ● ● 3/
4
Die Assembly
7/
8 ● ● ● ● ● ● ● 7/
8
1 ● ● ● ● ● ● ● ● 1
11 /4 ● ● ● ● ● ● ● 11 /4
11 /2 ● ● ● ● ● ● ● 11 /2
13 /4 ● ● ● ● ● ● 13 /4
2 ● ● ● ● ● ● ● ● 2
|
Socket Head Cap Screws – Inch
21 /4 ● ● ● ● ● ● 21 /4
L = LENGTH UNDER THE HEAD
L = LENGTH UNDER THE HEAD

21 /2 ● ● ● ● ● ● ● 21 /2
23 /4 ● ● ● ● ● ● 23 /4
3 ● ● ● ● ● ● ● 3
31 /4 ● ● ● ● ● 31 /4
31 /2 ● ● ● ● ● ● 31 /2
4 ● ● ● ● ● 4
41 /2 ● ● ● ● 41 /2
5 ● ● ● ● ● 5
51 /4 ● 51 /4
51 /2 ● ● ● ● 51 /2
53 / 4 ● 53 /4
6 ● ● ● ● ● 6
61 /2 ● ● ● ● 61 /2
7 ● ● ● ● 7
71 /2 ● ● 71 /2
8 ● ● ● ● 8
9 ● 9
10 ● ● ● 10
12 ● ● ● 12
MAX HEAD DIAMETER .226 .270 5/ 3/ 15 / 9/ 3/ 5/ 11 / 11 / MAX HEAD DIAMETER
16 8 32 16 4 16 8 2
MAX HEAD HEIGHT .138 .164 .190 1/ 5/ 3/ 1/ 5/ 3/ 1 MAX HEAD HEIGHT

4 16 8 2 8 4
SIZE OF HEX HOLE 7/ 9/ 5/ 3/ 1/ 5/ 3/ 1/ 5/ 3/ SIZE OF HEX HOLE

64 64 32 16 4 16 8 2 8 4
● = in stock

Die Assembly
96
Socket Head Cap Screws – Metric
Lock Washers (Spring Washers) – Metric
Socket Head Cap Screws – M

Tornillos cabeza allen | Parafuso de cabeça sextavada | Vis 6-pans téte cylindrique | Zylinderkopfschrauben
INFORMATION KEY:
D = Thread Diameter
H = Head Diameter
K = Head Height ØH ØD
L = Length
N = Thread Length
T = Hex Socket Size (Across Flats)
Socket Head Cap Screws – Metric; Lock Washers (Spring Washers) – Metric
K N
Standard: DIN 912-12.9
T L
Material: Per DIN Specification
L
D N H K T
8 10 12 16 20 25 30 40 50 60 70 80 90 100 110 120 130 140 150 160 180 200 220 240 260
M4 12 7 4 3
M6 18 10 6 5
M8 22 13 8 6
M10 25 16 10 8
M12 28 18 12 10
M16 38 24 16 14
M16 44 24 16 14
M16 57 21 10 14
M20 52 30 20 17
M20 65 30 20 17
HOW TO ORDER: Specify D diameter and L length. Include zeros as shown, but omit all spaces KEY TO CHART
(spaces are only shown here for easier reading).
Items in stock
D L Example: Example:
2-3 week delivery
D L D L
M6 30 M20 200 Contact D-M-E
for quote
Lock Washers/Spring Washers – R54

Rondanas de Presion | Freios | Rondelles de retenue | Sicherungsscheibe (Federscheibe)
ØD ØF ØP
INFORMATION KEY:
D = For Screw Diameter T
|
F = Inside Diameter
Die Assembly
P = Outside Diameter
T = Thickness ITEM
Standard: DIN 7980 D F P T AVAILABILITY
NUMBER
Dimensions: Shown in Millimeters (mm) R54 08 2 08 8.1 12.7 2.0
R54 10 2,5 10 10.2 16 2.5
R54 12 2,5 12 12.5 18 2.5
KEY TO CHART
HOW TO ORDER: Specify Item Number. Include zeros and commas but omit decimals and all
spaces (spaces are only shown here for easier reading). Items in stock
2-3 week delivery
Contact D-M-E
for quote

Die Assembly
97
Socket Head Stripper Bolts – Inch
Keys and Key Kits – Inch
Socket Head Stripper Bolts

These Socket Head Stripper Bolts (Shoulder Screws) are made from high-grade
L SHOULDER DIA. G
alloy steel, heat treated to 36 HRC minimum. Tensile strength: 160,000 psi. SHOULDER
1/ 5/ 3/ 1/ 5/ 3/
LENGTH 4 16 8 2 8 4
1 ● ● ● ●
■ Concentricity
11 /4 ● ● ● ● ●
between diameters
11 /2 ● ● ● ● ● ●
G and H is within
13 /4 ● ● ● ● ●
.005" T.I.R.
2 ● ● ● ● ●
■ Tolerance of Ø G 2 1 /4 ● ● ● ●
ØG -.002
is -.004 21 / 2 ● ● ● ●
Die Assembly
23 /4 ● ● ● ●
ØH ØD 3 ● ● ● ●
31 / 4 ● ● ● ●
31 /2 ● ● ● ●
K L E 33 /4 ● ● ● ●
|
4 ● ● ● ●
Socket Head Stripper Bolts – Inch; Keys and Key Kits – Inch
G SHOULDER DIAMETER 1/
4
5/
16
3/
8
1/
2
5/
8
3/
4
41 /4 ● ● ●
D THREAD NO. 10-24 1/

4-20
5/
16-18
3/
8-16
1/
2-13
5 / -11
8
41 /2 ● ● ●
E THREAD LENGTH 3/
8
7/
16
1/
2
5/
8
3/
4
7/
8
43 /4 ● ● ●
5 ● ● ●
H HEAD DIAMETER 3/ +.000 7/ +.000 9/ +.000 3/ +.000 7/ +.000 1" +.000
8 -.018 16 -.019 16 -.019 4 -.021 8 -.022 -.023
51 / 2 ● ●
3/ +.000 7/ +.000 1/ +.000 5/ +.000 3/ +.000 1/ +.000
K HEAD HEIGHT 16 -.006 32 -.006 4 -.006 16 -.006 8 -.007 2 -.008 6 ● ●
HEX HOLE ACROSS FLATS 1/
8
5/
32
3/
16
1/
4
5/
16
3/
8 7 ●
● = in stock
Keys and Key Kits – KK, LAK CAP STRIPPER PRESS. ITEM
A B C
SCREW BOLT PLUG NUMBER
The .050 to 3 /8 keys are sold in a 13-piece kit;
NO. 0 .050 2.844 .531
1/2 to 3 /4 keys are sold individually as detailed
NO. 1 1/ 3.000 .562
16
at right. 5/
NO. 2 & 3 64 3.188 .609
NO. 4 & 5 3/ 3.375 .656
32
NO. 6 7/ 3.562 .703

64
1/ 1/
KK-13
4 8 3.750 .750
9/
(13-PIECE
NO. 8 64 3.960 .796 KIT, .050 TO
3/8 ACROSS
NO. 10 5/ 5/ 4.125 .844 FLATS AS
16 32
DETAILED)
1/ 3/ 1/ 3/ 4.500 .938
4 8 8 16
7/ 4.875 1.031
32
5/ 1/ 1/ 1/ 5.250 1.125
16 2 4 4
3/ 5/ 3/ 5/ 6.000 1.250
8 8 8 16
1/ 3/ 1/ 3/ 6.750 1.375
2 4 2 8
A
5/ 1/ 8.250 1.625 LAK-12
8 2
B
3/ 9/ 9.000 1.750 LAK-916
C 4 16
3/ 1" 5/ 9.750 1.875 LAK-58

4 8
1" 3/ 11.250 2.125 LAK-34

4

Die Assembly
98
Keys – Metric
Shoulder Bolts (Stripper Bolts) – Metric
Metric Keys – SE630

Extra long hexagon socket screw keys – chrome plated | Sechskant-Stiftschlüssel, Lange Ausführung – chromatisiert
Extra lange inbussleutels – verchroomd | Clés mâles coudées pour vis à six pans creux extra longues – chromés
I2
Material: 50 CrV4 – DIN 911 I1
REF s I1 I2 DIN 912 DIN 913-915 DIN 7991

SE 630 2 100 16 M2.5 M4
Keys – Metric; Shoulder Bolts (Stripper Bolts) – Metric
SE 630 3 126 20 M4 M6 M5
SE 630 4 140 25 M5 M8 M6
SE 630 5 160 28 M6 M10 M8
SE 630 6 180 32 M8 M12-M14 M10
SE 630 8 200 36 M10 M16 M12
SE 630 10 224 40 M12 M18-M20 M14-M16
SE 630 12 250 45 M14 M22-M24 M18-M20
SE 630 14 280 55 M16-M18 M22-M24
Shoulder Bolts/Stripper Bolts – PM

Tornillos de hombro | Parafusos limitador | Vis épaulées | Paßschrauben
2
INFORMATION KEY: 1100-1200 N/mm (Ref. Only ~36±2 HRC)
D = Shoulder Diameter
F = Thread Diameter Ra0.8
H = Head Diameter
J = Socket Depth ØH ØD
h8
ØF
K = Head Thickness
N = Thread Length
S = Shoulder Length
T = Socket Hex Size (Across Flats) J
T N
Standard: AFNOR E 27-192 Class 12.9 K +0.1
Material: AFNOR 35 NC 6 (AISI 3135 Type) Steel S 0
|
Die Assembly
ITEM S
PREFIX H K N D T J F 6 8 10 12 14 16 20 25 30 40 50 60 70 80 90 100 110 120 140 160 200 250
PM5 9 4 8 6 3 2.5 M5
PM6 11 5 10 8 4 3 M6
PM8 14 6 12 10 5 4 M8
PM10 18 8 16 12 6 5 M10
PM12 22 10 20 16 8 6 M12
PM16 28 12 25 20 10 8 M16
PM20 36 16 32 25 14 11 M20
PM24 45 20 40 32 17 12 M24
HOW TO ORDER: Specify Item Number with prefix and S length. Include zeros as shown, but omit all KEY TO CHART
spaces (spaces are only shown here for easier reading). Items in stock
Prefix S Example: Example:
2-3 week delivery
Prefix S Prefix S
PM8 20 PM24 120 Contact D-M-E
for quote

Die Assembly
99
Flat Head Screws – Metric

Set Screws with Spring Loaded Ball Plunger – Metric
Flat Head Screws – SM

Tornillo de cabeza plana avellanada | Parafusos de cabeça cónica | Vis creuses | Senkkopfschrauben
INFORMATION KEY:
D = Thread Diameter
H = Head Diameter ØH ØD
K = Head Height
L = Length
Standard: DIN 7991-10.9 T K
Die Assembly
Material: Per DIN Specification L
ITEM L
H K T D
PREFIX 8 10 12 16 20 25 30 35 40 45 50
SM3 6 2.5 1.7 M3
SM4 8 3 2.3 M4
|
SM5 10 4 2.8 M5
Flat Head Screws – Metric; Set Screw with Spring Loaded Ball Plunger – Metric
SM6 12 5 3.3 M6
SM8 16 6 4.4 M8
SM10 20 8 5.5 M10
SM12 24 10 6.5 M12
HOW TO ORDER: Specify Item Number with prefix and L length. Include zeros as shown, but KEY TO CHART
omit all spaces (spaces are only shown here for easier reading).
Items in stock
Prefix L Example: Example:
2-3 week delivery
Prefix L Prefix L
SM3 10 SM8 16 Contact D-M-E
for quote
Set Screws with Spring Loaded Ball Plunger (High Temperature) – FDV
Tornillos de presión con resorte (alta temperatura) | Pernos roscados de esfera (alta temperatura)
Butées à ressort à bille (à haute température) | Federnde Druckstifte (Hochtemperatur)
F2 (Final End Force at Travel N)
INFORMATION KEY:
F1 (Initial End Force)
D = Thread Diameter
E = Ball Diameter
L = Body Length
ØD ØE
N = Ball Plunger Maximum Travel
F1 = Initial End Force (Force in Newtons)
F2 = Final End Force (Force in Newtons)
Material: 1.4305 (AISI 303 Type) Stainless Steel N
Max. Temp.: 250°C (482°F)
ITEM NUMBER AVAILABILITY D L E N F1 (INITIAL) F2 (FINAL) KEY TO CHART

FDV 5 12 M5 12 3 0.9 6 11 Items in stock
FDV 6 14 M6 14 3.5 1 9 15
2-3 week delivery
FDV 8 16 M8 16 5 1.5 18 30
Contact D-M-E
FDV 10 19 M10 19 6 2 20 40
for quote
FDV 12 22 M12 22 8 2.5 30 55
FDV 16 24 M16 24 10 3.5 65 120
FDV 20 30 M20 30 18 4.5 90 140
FDV 24 34 M24 34 15 5.5 125 180
HOW TO ORDER: Specify Item Number. Omit spaces (spaces are only shown here for easier reading).

Die Assembly
100
Set Screws with Flat Point (Grub Screws) – Metric
Set Screws with Dog Point (Allen Head) – Metric
Set Screws with Flat Point (Grub Screws) – GS913

Tornillo sin cabeza | Pernos roscados | Vis de réglage sans tête | Gewindestifte
INFORMATION KEY:
D = Thread Diameter 90°
L = Length ØD
N = Hex Socket Depth
Standard: DIN 913-45H N
Material: Per DIN Specification T
Set Screws with Flat Point – Metric; Set Screws with Dog Point – Metric
ITEM L
PREFIX T N D 004 005 006 008 010 012 016 020 025 030 040 050
1.5 2.5 M03
2 2.5 M04
2.5 3 M05
3 3.5 M06
GS913
4 5 M08
5 6 M10
6 8 M12
6 10 M16
2-3 week delivery
GS913 Prefix D L Prefix D L
GS913 M08 016 GS913 M12 050 Contact D-M-E
for quote
Set Screws with Dog Point (Allen Head) – GS915

Tornillo sin cabeza | Parafusos de regulagem – cabeça Allen | Vis de réglage sans tête | Gewindestifte mit Zapfen
INFORMATION KEY:
D = Thread Diameter
G = Dog Point Diameter
L = Length ØD ØG
M = Dog Point Length
M
Standard: DIN 915-45H T
Material: Per DIN Specification L
|
ITEM L
Die Assembly
PREFIX T G M D 010 016 020 025 030 040 050 060

2 2.5 3 M04
3 4 3.5 M06
4 5.5 5 M08
GS915
5 7 5.5 M10
6 8.5 7 M12
8 12 9 M16
2-3 week delivery
GS915 Prefix D L Prefix D L
GS915 M06 016 GS915 M12 050 Contact D-M-E
for quote

Die Assembly
101
Dowel Pins and Tubular Dowels – Inch
Dowel Pins
D-M-E Dowel Pins are made from high-grade alloy steel,
hardened and precision ground.
DIAMETER
LENGTH 1/ 3/ 1/ 5/ 3/ 1/ 5/ 3/ 1 LENGTH
8 16 4 16 8 2 8 4
3/
8 ● — — — — — — — — 3/
8
1/
2 ● ● ● — — — — — — 1/
2
3/
4 ● ● ● — ● ● — — — 3/
4
1 ● ● ● ● ● ● — — — 1
11 /4 — — ● ● ● ● — — — 11 /4
11 /2 — ● ● ● ● ● ● — — 11 /2
2 ● ● ● ● ● ● ● ● ● 2
WHEN ORDERING,
21 / — — ● — ● ● ● ● — 21 /2
Die Assembly
2
PLEASE SPECIFY:
3 — — — — ● ● ● ● ● 3 1. Quantity
4 — — — — — ● ● ● ● 4 2. Diameter
3. Length
5 — — — — — — ● ● ● 5
● = in stock
|
Dowel Pins and Tubular Dowels – Inch
Tubular Dowels
D-M-E Tubular Dowels are hardened AS USED IN DIE
and precision ground. They are used BASE ASSEMBLIES
in D-M-E mold base assemblies to
accurately align the “B” plate, support
“B”
plate and the ejector housing. PLATE
The use of D-M-E Tubular Dowels allows more room for waterlines by
superimposing the dowel pin and cap screw as shown at the right.
TUBULAR
SUPPORT DOWEL
PLATE
O.D. I.D.
1/32
EJECTOR S.H.C.S.
HOUSING
L STANDARD LENGTHS (PRICE EACH)
NOM. O.D.
DIA ± .0002 I.D. 3/ 1/ 7/ 13 /8 17 /8 23 /8 27 /8
8 2 8
3/
8 .3752 .260 ● — ● — — — —
5/
8 .6252 .385 — ● — ● ● ● —
3/
4 .7502 .510 ● ● — ● ● ● ●
7/
8 .8752 .635 — ● — — — ● ●
● = in stock

Die Assembly
102
Dowel Pins – Metric
Dowel Pins with Internal Thread (Pull Dowels)
Dowel Pins – DP
Clavija | Cavilhas | Goupilles cylindriques | Zylinderstifte
~60 HRC
15°
INFORMATION KEY:
D = Pin Outside Diameter m6
L = Length ØD
Standard: DIN 6325, ISO 8734
Material: Per DIN and ISO Specifications
L
ITEM L
D
PREFIX 6 8 10 12 14 16 18 20 24 28 32 36 40 50 60 80 100 120 140
Dowel Pins – Metric; Dowel Pins with Internal Thread (Pull Dowels)
2
3
4
5
6
DP
8
10
12
16
20
2-3 week delivery
DP Prefix D L Prefix D L
DP 2 8 DP 20 60 Contact D-M-E
for quote
Dowel Pins with Internal Thread/Pull Dowels – WZ7005

Clavija con cuerda interna | Cavilhas | Goupilles cylindriques | Zylinderstifte
650-750 HV30 (Ref. Only ~60 ± 2 HRC)

INFORMATION KEY:
D = Pin Outside Diameter 15° N
F = Tap Diameter
L = Length m6
ØF ØD
N = Tap Depth
Standard: DIN EN 28735 – Type A
L
|
L
Die Assembly
ITEM
D F N
PREFIX 020 024 028 032 036 040 050 060 080 100
06 M4 6
08 M5 8
10 M6 10
WZ7005 12 M6 12
14 M8 12
16 M8 16
20 M10 20
2-3 week delivery
WZ7005 Prefix D L Prefix D L
WZ7005 06 020 WZ7005 12 040 Contact D-M-E
for quote

Die Assembly
103
Tubular Dowels; Washer/Tubular Dowel – Metric
Stop Disk for Ejector Plates
Tubular Dowels – R09

Registro tubular | Cavilha tubular | Douaires tubulaires | Paßhülsen
60 ± 2 HRC
INFORMATION KEY:
G = Inside Diameter ØD
g6
ØG
L = Length
Material: 1.7131 (AISI 5115 Type) Steel +0.5
Surface Treatment: Case Hardened L +0.3
ITEM L
D G
PREFIX 020 030 040 050 060 070 080 100 120 140 160 180 200 240 300
10 6.2
Die Assembly
14 8.5
R09 18 10.5
24 13
30 17
but omit all spaces (spaces are only shown here for easier reading).
Items in stock
|
Tubular Dowels; Washer /Tubular Dowels – Metric; Stop Disk

R09 2-3 week delivery
Prefix D L Prefix D L
R09 10 040 R09 30 180 Contact D-M-E
for quote
Washer/Tubular Dowel (Disk for Tubular Dowels) – R091

Arandela – Registro tubular | Anilhas – para cavilha tubular
60 ± 2 HRC
Cachetage cylindrique – Douaires tubulaires | Scheibe – Paßhülsen
INFORMATION KEY: ITEM

D K G AVAILABILITY -0.2
D = Outside Diameter NUMBER -0.4
R091 14 3 14 003 6.2 ØD ØG
G = Inside Diameter
K = Thickness R091 18 4 18 004 8.5
Standard: Euro-Series R091 24 5 24 005 10.5
R091 30 6 30 006 13.0 K js12
Dimensions: Shown in Millimeters (mm) R091 40 8 40 008 17.0
HOW TO ORDER: Specify Item Number. Include zeros as shown, but omit all spaces (spaces are only KEY TO CHART
shown here for easier reading). Items in stock
Prefix D K Example: Example:
2-3 week delivery
RO91 Prefix D K Prefix D K
R091 14 003 R091 40 008 Contact D-M-E
for quote
Stop Disk for Ejector Plates – R18

Arandela de Tope | Anilhas de encosto | Repos d'épaisseur pour plaques d'éjection | Distanzscheibe für Auswerferplatte
3±0.01
ITEM KEY TO CHART
INFORMATION KEY: AVAILABILITY
Standard: Euro-Series NUMBER Items in stock
Material: 1.1191 (AISI 1045 Type) Steel R18 18
2-3 week delivery
Dimensions: Shown in Millimeters (mm) Ø 18
Contact D-M-E
for quote
DRILLED & COUNTERSUNK
HOW TO ORDER: Specify Item Number. Omit spaces (spaces are only shown here for easier reading). FOR M4 THREAD
FLAT HEAD SCREW
Use with SM4 8 Flat Head Screw (M4 thread x 8mm long) which must be purchased separately. See Flat Head Screws above.

Die Assembly
104
Die Springs
Medium Duty (Color -Coded Blue)
Medium Duty Die Springs (Blue) – SMD
Maximum Deflection: 50% of Free Length
Efficient Operating Range: 25% to 35% of Free Length (LBS x .454 = kg)
®
Manufactured by Raymond from a special rectangular-shaped, round-
cornered chromium alloy. Provides high resistance to shock loads,
increased deflection, wider operating temperatures and longer life. ROD HOLE
Color-coded by work range to simplify selection and specification.
FREE APPROX LOAD FREE LENGTH

LENGTH LOAD AT AT 50%
HOLE ROD ITEM 1 / " DEFLEC. DEFLEC.
10
DIA DIA NUMBER INCH MM (LBS) (LBS) FREE APPROX LOAD
SMD1004 1.00 25.40 6.0 30.0 LENGTH LOAD AT AT 50%
10
SMD1005 1.25 31.75 5.4 33.8
3/ 3/ DIA DIA NUMBER INCH MM (LBS) (LBS)
8 16 SMD1006 1.50 38.10 4.0 30.0
9.5MM 4.7MM SMD1007 1.75 44.45 3.4 29.8 SMD5012 3.00 76.20 16.5 247.5
SMD1008 2.00 50.80 2.8 28.0 SMD5014 3.50 88.90 15.0 262.5
SMD1010 2.50 63.50 2.4 30.0 SMD5016 4.00 101.60 12.0 240.0
1" 1/
WIRE SMD1012 3.00 76.20 2.1 31.5 2 SMD5018 4.50 114.30 10.4 234.0
.039 X .070 SMD1048 12.00 304.80 0.6 36.0 25.5MM 13MM SMD5020 5.00 127.00 9.6 240.0
Die Springs – Medium Duty (Blue)
SMD2004 1.00 25.40 11.0 55.0 SMD5022 5.50 139.70 8.8 242.0
SMD2005 1.25 31.75 8.2 51.3 SMD5024 6.00 152.40 8.0 240.0
SMD2006 1.50 38.10 6.8 51.0 SMD5028 7.00 177.80 7.2 252.0
SMD2007 1.75 44.45 6.0 52.5 WIRE SMD5032 8.00 203.20 6.0 240.0
1/ 9/
SMD2008 2.00 50.80 5.5 55.0 .100 X .215 SMD5048 12.00 304.80 4.0 240.0
2 32
SMD2010 2.50 63.50 4.5 56.3 SMD6006 1.50 38.10 49.6 372.0
13MM 7MM
SMD2012 3.00 76.20 3.5 52.5 SMD6007 1.75 44.45 42.4 371.0
SMD2014 3.50 88.90 3.0 52.5 SMD6008 2.00 50.80 35.2 352.0
SMD2018 4.50 114.30 2.5 56.3 SMD6010 2.50 63.50 28.8 360.0
SMD2022 5.50 139.70 2.1 57.8 SMD6012 3.00 76.20 24.0 360.0
SMD2026 6.50 165.10 1.4 45.5 SMD6014 3.50 88.90 20.0 350.0
WIRE SMD2030 7.50 190.50 1.2 45.0 11 /4 5/
8
SMD6016 4.00 101.60 17.6 352.0
.052 X .093 SMD2048 12.00 304.80 0.7 42.0 32MM 16MM
SMD6018 4.50 114.30 16.0 360.0
SMD3004 1.00 25.40 16.4 82.0 SMD6020 5.00 127.00 13.6 340.0
SMD3005 1.25 31.75 12.8 80.0 SMD6022 5.50 139.70 12.8 352.0
SMD3006 1.50 38.10 10.8 81.0 SMD6024 6.00 152.40 12.0 360.0
5/ 11 / SMD3007 1.75 44.45 9.6 84.0
8 32 SMD6028 7.00 177.80 10.4 364.0
16MM 8.7MM SMD3008 2.00 50.80 8.8 88.0 SMD6032 8.00 203.20 8.8 352.0
SMD3010 2.50 63.50 6.0 75.0 WIRE SMD6040 10.00 254.00 7.2 360.0
SMD3012 3.00 76.20 5.6 84.0
|
.115 X .285 SMD6048 12.00 304.80 6.0 360.0

SMD3014 3.50 88.90 4.8 84.0 SMD7008 2.00 50.80 53.0 530.0
Die Assembly
WIRE SMD3016 4.00 101.60 4.4 88.0 SMD7010 2.50 63.50 45.0 562.5
.069 X .109 SMD3048 12.00 304.80 1.6 96.0 SMD7012 3.00 76.20 36.0 540.0
SMD4004 1.00 25.40 31.2 156.0 SMD7014 3.50 88.90 30.0 525.0
SMD4005 1.25 31.75 25.6 160.0 SMD7016 4.00 101.60 27.0 540.0
SMD4006 1.50 38.10 20.0 150.0 11 /2 3/
4
SMD7018 4.50 114.30 23.0 517.5
SMD4007 1.75 44.45 17.6 154.0 38.5MM 19.5MM
SMD7020 5.00 127.00 21.0 525.0
SMD4008 2.00 50.80 14.4 144.0 SMD7022 5.50 139.70 18.5 508.8
SMD4010 2.50 63.50 12.0 150.0 SMD7024 6.00 152.40 17.0 510.0
3/ 3/ SMD4012 3.00 76.20 9.6 144.0
4 8 SMD7028 7.00 177.80 14.5 507.5
19.5MM 9.5MM SMD4014 3.50 88.90 8.0 140.0 SMD7032 8.00 203.20 12.8 512.0
SMD4016 4.00 101.60 7.2 144.0 WIRE SMD7040 10.00 254.00 10.0 500.0
SMD4018 4.50 114.30 6.4 144.0 .135 X .345 SMD7048 12.00 304.80 8.0 480.0
SMD4020 5.00 127.00 6.0 150.0 SMD8010 2.50 63.50 100.0 1250.0
SMD4022 5.50 139.70 5.5 151.3 SMD8012 3.00 76.20 83.0 1245.0
SMD4024 6.00 152.40 5.0 150.0 SMD8014 3.50 88.90 64.8 1134.0
SMD4026 6.50 165.10 4.5 146.3 SMD8016 4.00 101.60 60.0 1200.0
WIRE SMD4030 7.50 190.50 3.8 142.5 2 1 SMD8018 4.50 114.30 53.0 1192.5
.075 X .165 SMD4048 12.00 304.80 2.4 144.0 51MM 25.5MM SMD8020 5.00 127.00 47.0 1175.0
SMD5004 1.00 25.40 55.0 275.0 SMD8022 5.50 139.70 39.2 1078.0
SMD5005 1.25 31.75 45.0 281.3 SMD8024 6.00 152.40 39.0 1170.0
1 1/ SMD5006 1.50 38.10 35.0 262.5 SMD8028 7.00 177.80 31.2 1092.0
2
25.5MM 13MM SMD5007 1.75 44.45 30.0 262.5 SMD8032 8.00 203.20 28.5 1140.0
SMD5008 2.00 50.80 26.0 260.0 WIRE SMD8040 10.00 254.00 20.8 1040.0
SMD5010 2.50 63.50 20.0 250.0 .195 X .468 SMD8048 12.00 304.80 17.5 1050.0
QUANTITY DISCOUNTS: Discounts available at 25, 50 and 100 pieces. Contact D-M-E for prices.

Die Assembly
105
Die Springs
Medium Heavy Duty (Color -Coded Red)
Medium Heavy Duty Die Springs (Red) – SMH
Efficient Operating Range: 20% to 25% of Free Length
Manufactured by Raymond® from a special rectangular-shaped, round-
increased deflection, wider operating temperatures and longer life.
ROD HOLE
FREE APPROX LOAD
LENGTH LOAD AT AT 37% FREE LENGTH
10
DIA DIA NUMBER INCH MM (LBS) (LBS)
SMH1004 1.00 25.40 9.0 33.3
(LBS x .454 = kg)
SMH1005 1.25 31.75 7.3 33.8
3/ 3/ APPROX LOAD
8 16 SMH1006 1.50 38.10 6.7 37.2 FREE
9.5MM 4.7MM SMH1007 1.75 44.45 5.8 37.6 LENGTH LOAD AT AT 37%
SMH1008 2.00 50.80 5.0 37.0 10
SMH1010 2.50 63.50 4.2 38.9 DIA DIA NUMBER INCH MM (LBS) (LBS)
WIRE SMH1012 3.00 76.20 3.0 33.3 SMH6006 1.50 38.10 114.4 634.9
.046 X .073 SMH1048 12.00 304.80 0.9 40.0 SMH6007 1.75 44.45 100.8 652.7
Die Assembly
SMH2004 1.00 25.40 16.8 62.2 SMH6008 2.00 50.80 86.4 639.4
SMH2005 1.25 31.75 13.0 60.1 SMH6010 2.50 63.50 62.4 577.2
1/ 9/
SMH2006 1.50 38.10 9.5 52.7 SMH6012 3.00 76.20 51.2 568.3
2 32
SMH2007 1.75 44.45 8.5 55.0 1 5
SMH6014 3.50 88.90 44.0 569.8
13MM 7MM 1 /4 /8
SMH2008 2.00 50.80 7.5 55.5 SMH6016 4.00 101.60 36.8 544.6
32MM 16MM
SMH2010 2.50 63.50 6.0 55.5 SMH6018 4.50 114.30 32.0 532.8
SMH2012 3.00 76.20 5.7 63.3 SMH6020 5.00 127.00 29.0 536.5
WIRE SMH2014 3.50 88.90 4.0 51.8 SMH6022 5.50 139.70 26.4 537.2
|
.061 X .093 SMH2048 12.00 304.80 1.2 53.3 SMH6024 6.00 152.40 25.0 555.0
Die Springs – Medium Heavy Duty (Red)

SMH3004 1.00 25.40 30.0 111.0 SMH6028 7.00 177.80 20.0 518.0
SMH3005 1.25 31.75 21.5 99.4 SMH6032 8.00 203.20 18.4 544.6
SMH3006 1.50 38.10 19.0 105.5 WIRE SMH6040 10.00 254.00 14.5 536.5
5/
8
11 /
32 SMH3007 1.75 44.45 16.8 108.8 .156 X .281 SMH6048 12.00 304.80 12.4 550.6
16MM 8.7MM SMH3008 2.00 50.80 14.8 109.5 SMH7008 2.00 50.80 108.0 799.2
SMH3010 2.50 63.50 11.5 106.4 SMH7010 2.50 63.50 85.6 791.8
SMH3012 3.00 76.20 10.0 111.0 SMH7012 3.00 76.20 62.4 692.6
SMH3014 3.50 88.90 8.5 110.1 SMH7014 3.50 88.90 52.8 683.8
WIRE SMH3016 4.00 101.60 7.6 112.5 SMH7016 4.00 101.60 48.0 710.4
11 /2 3/
4
.081 X .123 SMH3048 12.00 304.80 2.7 119.9 SMH7018 4.50 114.30 43.2 719.3
38.5MM 19.5MM
SMH4004 1.00 25.40 50.0 185.0 SMH7020 5.00 127.00 36.8 680.8
SMH4005 1.25 31.75 38.0 175.8 SMH7022 5.50 139.70 34.4 700.0
SMH4006 1.50 38.10 32.0 177.6 SMH7024 6.00 152.40 30.4 674.9
SMH4007 1.75 44.45 28.8 186.5 SMH7028 7.00 177.80 26.4 683.8
SMH4008 2.00 50.80 24.8 183.5 SMH7032 8.00 203.20 22.0 651.2
3/
4
3/
8 SMH4010 2.50 63.50 19.2 177.6 WIRE SMH7040 10.00 254.00 17.6 651.2
19.5MM 9.5MM SMH4012 3.00 76.20 14.4 159.8 .187 X .312 SMH7048 12.00 304.80 14.4 639.4
SMH4014 3.50 88.90 12.8 165.8 SMH8010 2.50 63.50 118.4 1095.2
SMH4016 4.00 101.60 12.0 177.6 SMH8012 3.00 76.20 96.0 1065.6
SMH4018 4.50 114.30 11.2 186.5 SMH8014 3.50 88.90 80.0 1036.0
SMH4020 5.00 127.00 9.0 166.5 SMH8016 4.00 101.60 66.4 982.7
SMH4022 5.50 139.70 8.0 162.8 2 1 SMH8018 4.50 114.30 60.0 999.0
WIRE SMH4024 6.00 152.40 7.5 166.5 51MM 25.5MM SMH8020 5.00 127.00 56.0 1036.0
.093 X .156 SMH4048 12.00 304.80 3.6 159.8 SMH8022 5.50 139.70 50.4 1025.6
SMH5004 1.00 25.40 76.0 281.2 SMH8024 6.00 152.40 47.2 1047.8
SMH5005 1.25 31.75 62.4 288.6 SMH8028 7.00 177.80 40.0 1036.0
SMH5006 1.50 38.10 49.6 275.3 SMH8032 8.00 203.20 35.2 1041.9
SMH5007 1.75 44.45 44.0 284.9 WIRE SMH8040 10.00 254.00 26.0 962.0
SMH5008 2.00 50.80 40.0 296.0 .225 X .437 SMH8048 12.00 304.80 22.4 994.6
SMH5010 2.50 63.50 31.0 286.8
1" 1/ SMH5012 3.00 76.20 25.0 277.5
2
25.5MM 13MM SMH5014 3.50 88.90 21.6 279.7 QUANTITY DISCOUNTS: Discounts available at 25, 50 and
SMH5016 4.00 101.60 18.4 272.3 100 pieces. Contact D-M-E for prices.
SMH5018 4.50 114.30 17.0 283.1
SMH5020 5.00 127.00 14.4 266.4
SMH5022 5.50 139.70 12.8 260.5 The word “RAYMOND” and the gold, red, green and blue color coding
SMH5024 6.00 152.40 12.0 266.4 of mold and die springs in the heavy duty, medium heavy duty, extra
SMH5028 7.00 177.80 10.0 259.0 heavy duty and medium duty load ranges, respectively, are registered
WIRE SMH5032 8.00 203.20 8.8 260.5 trademarks of the Barnes Group, Inc.
.115 X .218 SMH5048 12.00 304.80 6.2 275.3

Die Assembly
106
Die Springs
Heavy Duty (Color -Coded Gold)
Heavy Duty Die Springs (Gold) – SHD
Efficient Operating Range: 15% to 20% of Free Length
increased deflection, wider operating temperatures and longer life.
Color-coded by work range to simplify selection and specification. ROD HOLE
FREE APPROX LOAD

10
(LBS x .454 = kg)
SHD1004 1.00 25.40 11.0 33.0
SHD1005 1.25 31.75 9.8 36.8
3/
8
3/
16 SHD1006 1.50 38.10 8.0 36.0 FREE APPROX LOAD
9.5MM 4.7MM SHD1007 1.75 44.45 8.4 44.1 LENGTH LOAD AT AT 30%
SHD1008 2.00 50.80 7.2 43.2 10
SHD1010 2.50 63.50 5.5 41.3 DIA DIA NUMBER INCH MM (LBS) (LBS)
WIRE SHD1012 3.00 76.20 4.2 37.8 SHD6006 1.50 38.10 212.0 954.0
.054 X .072 SHD1048 12.00 304.80 1.2 43.2 SHD6007 1.75 44.45 181.6 953.4
SHD2004 1.00 25.40 23.6 70.8 SHD6008 2.00 50.80 149.6 897.6
SHD2005 1.25 31.75 18.6 69.8 SHD6010 2.50 63.50 117.6 882.0
Die Springs – Heavy Duty (Gold)
SHD2006 1.50 38.10 15.5 69.8 SHD6012 3.00 76.20 95.2 856.8
1/ 9/
2 32
SHD2007 1.75 44.45 13.8 72.5 1 5
SHD6014 3.50 88.90 75.2 789.6
13MM 7MM 1 /4 /8
SHD2008 2.00 50.80 11.0 66.0 SHD6016 4.00 101.60 66.4 796.8
32MM 16MM
SHD2010 2.50 63.50 8.4 63.0 SHD6018 4.50 114.30 58.4 788.4
SHD2012 3.00 76.20 7.4 66.6 SHD6020 5.00 127.00 53.0 795.0
WIRE SHD2014 3.50 88.90 6.0 63.0 SHD6022 5.50 139.70 47.2 778.8
.072 X .095 SHD2048 12.00 304.80 1.6 57.6 SHD6024 6.00 152.40 42.4 763.2
SHD3004 1.00 25.40 42.4 127.2 SHD6028 7.00 177.80 36.8 772.8
SHD3005 1.25 31.75 29.6 111.0 SHD6032 8.00 203.20 32.8 787.2
SHD3006 1.50 38.10 27.2 122.4 WIRE SHD6040 10.00 254.00 25.6 768.0
5/ 11 / SHD3007 1.75 44.45 24.0 126.0 .200 X .295 SHD6048 12.00 304.80 20.8 748.8
8 32
16MM 8.7MM SHD3008 2.00 50.80 20.8 124.8 SHD7008 2.00 50.80 190.4 1142.4
SHD3010 2.50 63.50 17.0 127.5 SHD7010 2.50 63.50 155.0 1162.5
SHD3012 3.00 76.20 14.4 129.6 SHD7012 3.00 76.20 130.0 1170.0
SHD3014 3.50 88.90 12.2 128.1 SHD7014 3.50 88.90 106.4 1117.2
WIRE SHD3016 4.00 101.60 10.8 129.6 SHD7016 4.00 101.60 91.2 1094.4
11 /2 3/
4
.093 X .125 SHD3048 12.00 304.80 3.0 108.0 SHD7018 4.50 114.30 78.4 1058.4
38.5MM 19.5MM
SHD4004 1.00 25.40 108.0 324.0 SHD7020 5.00 127.00 71.2 1068.0
SHD7022 5.50 139.70 64.0 1056.0
|
SHD4005 1.25 31.75 88.0 330.0

SHD7024 6.00 152.40 58.4 1051.2
Die Assembly
SHD4006 1.50 38.10 65.6 295.2

SHD4007 1.75 44.45 60.0 315.0 SHD7028 7.00 177.80 49.6 1041.6
SHD4008 2.00 50.80 49.6 297.6 SHD7032 8.00 203.20 43.2 1036.8
3/ 3/ SHD4010 2.50 63.50 40.0 300.0 WIRE SHD7040 10.00 254.00 34.4 1032.0
4 8
19.5MM 9.5MM SHD4012 3.00 76.20 34.0 306.0 .225 X .350 SHD7048 12.00 304.80 28.8 1036.8
SHD4014 3.50 88.90 28.0 294.0 SHD8010 2.50 63.50 260.0 1950.0
SHD4016 4.00 101.60 25.0 300.0 SHD8012 3.00 76.20 200.0 1800.0
SHD4018 4.50 114.30 22.0 297.0 SHD8014 3.50 88.90 170.0 1785.0
SHD4020 5.00 127.00 19.5 292.5 SHD8016 4.00 101.60 150.0 1800.0
SHD4022 5.50 139.70 17.0 280.5 2 1 SHD8018 4.50 114.30 120.0 1620.0
SHD4024 6.00 152.40 16.0 288.0 51MM 25.5MM SHD8020 5.00 127.00 110.0 1650.0
WIRE
.125 X .165 SHD4048 12.00 304.80 8.0 288.0 SHD8022 5.50 139.70 100.0 1650.0
SHD8024 6.00 152.40 94.0 1692.0
SHD5004 1.00 25.40 208.0 624.0
SHD8028 7.00 177.80 82.0 1722.0
SHD5005 1.25 31.75 171.2 642.0
SHD8032 8.00 203.20 73.0 1752.0
SHD5006 1.50 38.10 118.4 532.8
WIRE SHD8040 10.00 254.00 55.0 1650.0
SHD5007 1.75 44.45 104.0 546.0
SHD5008 2.00 50.80 90.0 540.0 .280 X .470 SHD8048 12.00 304.80 42.0 1512.0
SHD5010 2.50 63.50 68.0 510.0
1 1/ SHD5012 3.00 76.20 54.4 489.6
2
25.5MM 13MM SHD5014 3.50 88.90 45.6 478.8 QUANTITY DISCOUNTS: Discounts available at 25, 50 and
SHD5016 4.00 101.60 40.0 480.0
100 pieces. Contact D-M-E for prices.
SHD5018 4.50 114.30 35.2 475.2
SHD5020 5.00 127.00 31.2 468.0
SHD5022 5.50 139.70 28.8 475.2 The word “RAYMOND” and the gold, red, green and blue color coding
SHD5024 6.00 152.40 25.6 460.8 of mold and die springs in the heavy duty, medium heavy duty, extra
SHD5028 7.00 177.80 22.4 470.4 heavy duty and medium duty load ranges, respectively, are registered
WIRE SHD5032 8.00 203.20 19.2 460.8 trademarks of the Barnes Group, Inc.
.158 X .225 SHD5048 12.00 304.80 12.0 432.0

Die Assembly
107
Die Springs
Extra Heavy Duty (Color -Coded Green)
Extra Heavy Duty Die Springs (Green) – SEH

Efficient Operating Range: 15% of Free Length
increased deflection, wider operating temperatures and longer life. ROD HOLE
FREE APPROX LOAD

10
DIA DIA NUMBER INCH MM (LBS) (LBS) (LBS x .454 = kg)
SEH1004 1.00 25.40 22.0 55.0
SEH1005 1.25 31.75 16.0 50.0
3/
8
3/
16 SEH1006 1.50 38.10 12.5 46.9 FREE APPROX LOAD
9.5MM 4.7MM SEH1007 1.75 44.45 11.5 50.3 LENGTH LOAD AT AT 25%
10
SEH1008 2.00 50.80 9.0 45.0
SEH1010 2.50 63.50 7.0 43.8
Die Assembly
SEH6008 2.00 50.80 192.0 960.0
WIRE SEH1012 3.00 76.20 6.5 48.8
SEH6010 2.50 63.50 144.0 900.0
.059 X .080 SEH1048 12.00 304.80 1.5 45.0
SEH6012 3.00 76.20 118.4 888.0
SEH2004 1.00 25.40 32.0 80.0
SEH6014 3.50 88.90 100.8 882.0
SEH2005 1.25 31.75 24.0 75.0 11 /4 5/
8
SEH6016 4.00 101.60 84.0 840.0
SEH2006 1.50 38.10 20.0 75.0 32MM 16MM
1/
2
9/
32 SEH6018 4.50 114.30 78.4 882.0
SEH2007 1.75 44.45 17.0 74.4
13MM 7MM SEH6020 5.00 127.00 68.0 850.0
SEH2008 2.00 50.80 14.0 70.0
SEH6024 6.00 152.40 56.0 840.0
SEH2010 2.50 63.50 11.5 71.9
|
SEH6032 8.00 203.20 41.6 832.0
SEH2012 3.00 76.20 9.0 67.5
Die Springs – Extra Heavy Duty (Green)

WIRE SEH6040 10.00 254.00 33.6 840.0
WIRE SEH2014 3.50 88.90 8.0 70.0
.225 X .295 SEH6048 12.00 304.80 26.4 792.0
.084 X .097 SEH2048 12.00 304.80 2.5 75.0
SEH7008 2.00 50.80 376.0 1880.0
SEH3004 1.00 25.40 63.0 157.5
SEH7010 2.50 63.50 294.4 1840.0
SEH3005 1.25 31.75 47.0 146.9
SEH7012 3.00 76.20 231.2 1734.0
SEH3006 1.50 38.10 38.0 142.5
SEH7014 3.50 88.90 196.0 1715.0
5/
8
11 /
32 SEH3007 1.75 44.45 32.0 140.0 11 /2 3/
4
SEH7016 4.00 101.60 171.2 1712.0
16MM 8.7MM SEH3008 2.00 50.80 29.0 145.0 38.5MM 19.5MM
SEH7018 4.50 114.30 148.0 1665.0
SEH3010 2.50 63.50 22.0 137.5
SEH7020 5.00 127.00 136.0 1700.0
SEH3012 3.00 76.20 19.0 142.5
SEH7024 6.00 152.40 110.4 1656.0
SEH3014 3.50 88.90 16.0 140.0
SEH7032 8.00 203.20 80.8 1616.0
WIRE SEH3016 4.00 101.60 13.5 135.0
WIRE SEH7040 10.00 254.00 67.2 1680.0
.110 X .126 SEH3048 12.00 304.80 4.5 135.0
.300 X .350 SEH7048 12.00 304.80 54.4 1632.0
SEH4004 1.00 25.40 140.0 350.0
SEH8010 2.50 63.50 381.6 2385.0
SEH4005 1.25 31.75 110.0 343.8
SEH8012 3.00 76.20 312.0 2340.0
SEH4006 1.50 38.10 89.0 333.8
SEH8014 3.50 88.90 254.4 2226.0
SEH4007 1.75 44.45 75.0 328.1
2 1 SEH8016 4.00 101.60 220.0 2200.0
SEH4008 2.00 50.80 68.0 340.0
51MM 25.5MM SEH8018 4.50 114.30 188.8 2124.0
3/
4
3/
8 SEH4010 2.50 63.50 50.0 312.5
SEH8020 5.00 127.00 172.8 2160.0
19.5MM 9.5MM SEH4012 3.00 76.20 40.5 303.8
SEH8024 6.00 152.40 141.6 2124.0
SEH4014 3.50 88.90 34.5 301.9
SEH8032 8.00 203.20 100.0 2000.0
SEH4016 4.00 101.60 30.0 300.0
WIRE SEH8040 10.00 254.00 84.0 2100.0
SEH4018 4.50 114.30 26.5 298.1
.365 X .460 SEH8048 12.00 304.80 71.2 2136.0
SEH4020 5.00 127.00 23.5 293.8
SEH4022 5.50 139.70 21.5 295.6
WIRE SEH4024 6.00 152.40 19.5 292.5
.135 X .165 SEH4048 12.00 304.80 9.5 285.0
SEH5006 1.50 38.10 160.0 600.0 QUANTITY DISCOUNTS: Discounts available at 25, 50 and
SEH5008 2.00 50.80 116.0 580.0 100 pieces. Contact D-M-E for prices.
SEH5010 2.50 63.50 89.6 560.0
1" 1/
2 SEH5012 3.00 76.20 73.6 552.0
25.5MM 13MM SEH5014 3.50 88.90 62.4 546.0 The word “RAYMOND” and the gold, red, green and blue color coding
SEH5016 4.00 101.60 55.2 552.0 of mold and die springs in the heavy duty, medium heavy duty, extra
SEH5018 4.50 114.30 48.8 549.0 heavy duty and medium duty load ranges, respectively, are registered
SEH5020 5.00 127.00 43.2 540.0 trademarks of the Barnes Group, Inc.
WIRE SEH5024 6.00 152.40 36.0 540.0
.188 X .225 SEH5048 12.00 304.80 17.6 528.0

Die Assembly
108
Belleville Washers (Disc Springs) – Metric
Belleville Washers (Disc Springs) – WZ8050

Rondanas Beleville | Rondelles Belleville Spring Load versus Deflection Data
Anilhas Belleville | Tellerfedern
● Applications ● Anwendungsbeispeile (Progressive Type Application)
■ Toepassingen ■ Applications
F3 3 x F1
3
F2 2 x F1 2
● Load Force ● Federkraft

3
■ Belasting ■ Charge
2
F1
1
1
Belleville Washers (Disc Springs) – Metric
ØG S 1
T 3 23 J 5 3 J 6J
H ● Length of deflection ● Federweg ■ Veerweg ■ Flèche
J
ØD ● Applications ● Anwendungsbeispeile
■ Toepassingen ■ Applications
3F
2F
● Load Force ● Federkraft
INFORMATION KEY:
■ Belasting ■ Charge
F = Load Force in Newtons (at specified "S" Deflections)
G = Inside Diameter F
H = Overall Height (of one unloaded washer)
J = Maximum Theoretical Deflection to flat
S = Deflection (shown for % of Maximum Theoretical
Deflection J)
T = Thickness
|
Standard: DIN 2093 J 2J 3J 4J

Die Assembly
Material: DIN 50 CrV 4 (AISI 6150 Type) Steel ● Length of deflection ● Federweg
Max. Temp.: 300°C (572°F)
Dimensions: Shown in Millimeters (mm) ■ Veerweg ■ Flèche
S = 0.25 X J S = 0.5 X J S = 0.75 X J

ITEM NUMBER ØD ØG T H J S F S F S F AVAIL
WZ8050 160 082 090 16.0 08.2 0.90 1.25 0.35 0.087 363 0.175 697 0.262 1013
WZ8050 180 092 100 18.0 09.2 1.00 1.40 0.4 0.1 451 0.2 865 0.3 1254
WZ8050 200 102 110 20.0 10.2 1.10 1.55 0.45 0.112 548 0.225 1050 0.337 1521
WZ8050 250 122 090 25.0 12.2 0.90 1.60 0.7 0.175 367 0.35 644 0.525 862
WZ8050 315 163 125 31.5 16.3 1.25 2.15 0.9 0.225 791 0.45 1409 0.675 1913
WZ8050 400 204 225 40.0 20.4 2.25 3.15 0.9 0.225 2336 0.45 4481 0.675 6500
WZ8050 500 254 250 50.0 25.4 2.50 3.90 1.4 0.35 3473 0.7 6437 1.05 9063
WZ8050 500 254 300 50.0 25.4 3.00 4.10 1.1 0.275 4255 0.55 8214 0.825 11,976
KEY TO CHART
HOW TO ORDER: Specify Item Number. Omit spaces (spaces are only shown here for easier reading).
Items in stock
2-3 week delivery
Contact D-M-E
for quote

Die Assembly
109
Hoist Rings – Inch
Whether you're hoisting an 800-pound die base or a 15,000-pound

piece of die room equipment, D-M-E Hoist Rings can add a margin of
performance and convenience to the job at hand. The inherent danger
posed by conventional static eyebolts (side-load breakage and hook
disengagement) combined with stricter safety regulations make D-
M-E Hoist Rings an important addition to any die shop or plant. Unlike
eyebolts, these Hoist Rings will not yield to heavy side loads within
their rated capacity and can pivot 180° and swivel 360° to compensate
for pitch, roll and sway when lifting heavy, unbalanced loads. As
with all mechanical devices, regular inspection for wear, and strict
adherence to installation and operating guidelines is necessary to
prevent failure due to misuse.
■ Safer and stronger than conventional eyebolts 180° PIVOT 360° SWIVEL
■ Pivots and swivels to compensate for pitch, roll and sway
when lifting heavy or unbalanced loads See what happens when heavy The same load applied to a
side loads are applied to a D-M-E Hoist Ring is translated
■ Prevents accidents caused by eyebolt breakage or
Die Assembly
conventional eyebolt. into a primary tension load at
lifting hook disengagement the bolt and normal to
the bolt axis.
■ Will not yield to heavy side loads when used in
accordance with manufacturer’s instructions
■ Manufactured from high-quality alloy steel
(certified heat treatment)
|
■ Meets or exceeds MIL-STD-1365 (OR-11) and MIL-STD-209C

■ Seven sizes to handle loads from 800 to 15,000 pounds
■ Safety factor is 5 times the rated load capacity
EXCESSIVE SIDE LOADS HIGH-TENSION LOADS ARE
in any direction CAN CAUSE BOLT WELL WITHIN THE DESIGNED
FAILURE. SAFETY LIMITS OF THE
STRESSED HOIST RING.

Die Assembly
110
Installation and Ordering Information
H
Installation Data Material: Alloy steel (certified heat treatment), black oxide
Tap workpiece for hoist ring bolt Safety Factor: 5 times rated load in any direction
Range of Movement.: 360° swivel; 180° pivot
with axis vertical to mounting Dimensions: Shown in inches (in)
surface. Work surface should be
flat and smooth to provide full 360° flush seating for the bushing
flange. For installation in ferrous materials, the screw should be J
tightened to the full torque loading recommended in column TL B
below, +25% – 0. A RADIUS
(SAFETY NOTE: Some loosening may develop after prolonged

service in a permanent installation. It is advisable to periodically
F ØD
retighten the mounting bolt to maintain the specified torque value.)
Hoist Rings – Inch; Installation and Ordering Information
For maximum safety with soft metal workpieces such as aluminum,

use extra length bolts with minimum effective thread C
engagement of 2 times thread diameter. The use of
BUSHING
free fit spacers between the bushing FLANGE
L E
flange and mounting surface is not G THREAD K

recommended, as this will reduce the
safe load rating on angularly applied
loads. Hoist ring must be free to swivel NOTE: Additional hoist ring
360° and pivot 180° at all times. sizes and bolt lengths
(including metric
versions) are also
available on request.
Hoist Rings – SHR (includes bolt and retaining ring)

E
RATED EFFECTIVE H
ITEM LOAD A THREAD CLEARANCE TL**
NUMBER (LBS) RADIUS B C ØD PROJECTION F G DIMENSION J K L FOOT LBS WEIGHT
SHR0001 800 7/ 15 /8 41 / 3/ 9/ 25 /8 5 / -18 2 1 3/ 3/ 7 5 OZ.
16 64 8 16 16 4 32
SHR0002 1,000 7/ 15 /8 41 / 3/ 9/ 25 /8 3/ 3/ 3/
16 64 8 16 8-16 2 1 4 32 12 5 OZ.
SHR0003 2,500 7/ 31 /4 15 /32 3/ 3/ 43 /4 1/ 35 /8 11 /2 3/
8 4 4 2-13 2 32 28 2 LB. 5 OZ.
SHR0004 4,000 7/ 31 /4 15 /32 3/ 1 43 /4 5 / -11 35 /8 2 11 /2 3/ 60 2 LB. 7 OZ.
8 4 8 32
SHR0005 5,000 7/ 31 /4 15 /32 3/ 1 43 /4 3/ 35 /8 11 /2 3/
8 4 4-10 2 32 100 2 LB. 9 OZ.
SHR0006 10,000 113 /32 413 /16 111 /16 1 1 1 /2 61 /2 1"-8 5 1 /8 3 25 /16 17 /
64 230 7 LB.
|
SHR0007 15,000 13 /4 6 21 /8 11 /4 17 /8 83 /4 11 /4-7 61 /2 33 /4 31 /4 11 /

32 470 14 LB.
Die Assembly
**Recommended torque load +25% – 0
Replacement Bolt Kits – SHK (includes bolt and retaining ring)

QUANTITY DISCOUNTS:
ITEM Discounts apply to current Net
NUMBER USED WITH SIZE E Prices. Ring and replacement
SHK0001 SHR0001 5 / -18
16 X 11 /4 9/
16
bolts counted separately for
SHK0002 SHR0002 3 / -16 X 11 / 9/ quantity discounts. Different
8 4 16
1 / -13 X 2 3/
sizes may be combined.
SHK0003 2 4
SHR0003 25 to 49 . . . . . . . . . . . Less 10%
*SHK0004 1 / -13 X 21 / 1
2 4 50 to 99 . . . . . . . . . . . Less 13%
SHK0005 5 / -11 X 21 / 1
SHR0004
8 4 100 or more Quoted by
*SHK0006 5 / -11 X 21 / 11 /4 request
8 2
SHK0007 3 / -10 X 21 / 1
4 4
SHR0005 3 / -10 X 23 / NOTES:
*SHK0008 4 4 11 /2
E = Effective Thread Projection
SHK0009 1"-8 X 31 /4 11 /2 *Bolts not marked with an asterisk (*) are identical to those supplied with hoist
SHR0006
*SHK0010 1"-8 X 33 /4 2 rings. Bolts marked with an asterisk are longer, to provide thread projection of
SHK0011 SHR0007 11 /4 -7 X 4 1 7 /8 twice the bolt diameter, recommended for use with softer metals.

Die Assembly
111
Hoist Rings – Metric
Hoist Rings – SHM, SHMR

Anillos elevadores | Olhais de suspensão articulados | Anneaux de levage articulés | Sicherheitsringschrauben
INFORMATION KEY: 360˚

A = U-Bar Inside Radius A
B = Inside U-Bar Clearance B
D = U-Bar Diameter F ØD
E = Thread Length Projection
F = U-Bar Height 180˚
G = Thread Diameter and Pitch
H = Dimension Over Pins
K = Flange Diameter
Material: See Features below
E ØK
Max. Temp.: 200°C (392°F)
Dimensions: Shown in Millimeters (mm) ØG
H
HOIST RING ASSEMBLY REPLACEMENT KIT
ITEM TL* P* W* ITEM
NUMBER A B D E F G H K (Kgm) (Kg) (Kg) NUMBER G
SHM 0001 10.9 32.0 9.7 12.5 67.8 M8 X 1.25 46.7 19.0 1.0 400 0.17 SHMR 0001 M8 X 1.25
SHM 0002 10.9 30.0 9.7 17.5 67.8 M10 X 1.50 46.7 19.0 1.7 450 0.17 SHMR 0002 M10 X 1.50
SHM 0003 22.4 60.5 19.0 19.0 121.4 M12 X 1.75 89.4 38.1 3.8 1050 1.08 SHMR 0003 M12 X 1.75
SHM 0004 22.4 56.5 19.0 29.0 121.4 M16 X 2.00 89.4 38.1 8.2 1900 1.12 SHMR 0004 M16 X 2.00
SHM 0005 22.4 52.5 19.0 34.0 121.4 M20 X 2.50 89.4 38.1 13.6 2150 1.19 SHMR 0005 M20 X 2.50
SHM 0006 35.6 69.0 25.4 37.0 165.6 M24 X 3.00 130.6 58.7 31.0 4200 3.10 SHMR 0006 M24 X 3.00
SHM 0007 44.5 107.4 31.7 41.9 221.7 M30 X 3.50 165.1 81.0 60.0 7000 6.30 SHMR 0007 M30 X 3.50
Die Assembly
SHM 0009 57.2 166.5 44.4 63.5 316.7 M36 X 4.00 217.2 106.4 100.0 11000 15.50 SHMR 0009 M36 X 4.00
SHM 0010 57.2 160.5 44.4 68.0 316.7 M42 X 4.50 217.2 106.4 100.0 12500 16.00 SHMR 0010 M42 X 4.50
SHM 0011 57.2 154.5 44.4 82.4 316.7 M48 X 5.00 217.2 106.4 100.0 13500 16.80 SHMR 0011 M48 X 5.00
SHM 0012 76.2 210.0 57.15 101.6 419.1 M64 X 6.00 297.6 146.0 290.0 22500 40.0 SHMR 0012 M64 X 6.00
REPLACEMENT KIT INCLUDES
HOW TO ORDER: Specify Item Number. Omit spaces (spaces are only shown here for easier reading). SCREW AND RETAINING RING
NOTE: All hoist ring assemblies and replacement kits listed in chart are in stock. (No specials available.)
|
FEATURES MERKMALE CARACTERÍSTICAS
Hoist Rings – Metric

– Pivots and swivels to compensate for – Gleichmäßiges anheben von schweren oder – Eles se articulam e giram para compensar
pitch, roll and sway when lifting heavy einseitigen Lasten durch Drehgelenke und a inclinação, rolagem e balanço de
or unbalanced loads. Abstandsausgleichung. Keine Abweichung cargas pesadas ou desequilibradas.
– High-strength alloy steel with minimum nach der schweren Lastseite. – Liga de aço de alta resistencia de
tensile strength of 1,250 MPa (125 kg/mm2). – Legierter Spezialstahl mit min. Streckgrenze 1.250 MPa (125 kg/mm2).
– Certified heat treatment with 100% Magnaflux von 1.250 MPa (125 Kg/mm2) – Tratamento a calor, certificado por
inspection. – Beglaubigte Wärmebehandlung mit 100% inspeção 100% Magnaflux.
– Corrosion-resistant plating. iger Magnaflux. – Revestimento resistente à corrosão.
– Maximum operating temperature 200°C – Kontrolle Korrosionsbeständiger – Temperatura máxima operacional
(392°F). Oberflächenschutz. de 200°C.
– Safety factor is 5 times the rated load in any – Alle Materialangaben gelten bis zu einer – Coeficiente de segurança de 5 vezes
direction. Temp. bis max. 200°C. a carga nominal, em qualquer direção.
*NOTE – Alle Heberinge sind in allen Richtungen mit *NOTA
– Standard tolerance ± 0.8mm. 5-facher Sicherheit ausgelegt. – Tolerancia padrão: ± 0.8mm.
– E = the use of spacers between bushing *BEMERKUNGEN – E = nao se recomenda o uso de espaçadores
flange and mounting surface is not recom- – Allgemeine Toleranzen ± 0.8mm. entre o flange da bucha e a superficie de
mended as this will reduce the safety load – E = zwischen Flansch und Montageoberfläche montagem, pois isto reduziria o valor da
rating. keine Distanzscheibe einlegen: dadurch wird carga nominal de segurança.
– TL = recommended torque load + 25% - 0. die Sicherheit der Hebeleistung reduziert. – TL = carga recomendada de torque
– P = rated. – TL = empfohlene Drehmomentbelastung. + 25% - 0.
– W = weight (of Hoist Ring Assembly) – P = Nennlast. – P = carga nominal.
– W = Gewicht. – W = peso.
CARACTERÍSTICAS
– Gira y pivotea para compensar la CARACTÉRISTIQUES
inclinación, el rodaje y la oscilación – Ils pivotent et tournent pour amortir le
al levantar cargas pesadas o sin equilibrio. balancement des charges lourdes ou
– Aleación de acero de gran resistencia deséquilibrées. Résistent aux charges laté-
con fuerza elástica mínima de 1,250 MPa rales.
(125 kg/mm2). – Acier allié avec une résistance de
– Tratamiento de calor certificado con 1.250 MPa (125 kg/mm2).
inspección Magnaflux del 100%. – Une trempe garantie par une inspection
– Enchapado resistente a la corrosión. Magnaflux de 100%.
– Temperatura máxima de operacion: 200°C. – Résiste à la corrosion grâce à un
– El factor de seguridad es 5 veces la carga traitement de surface.
calificada en cualquier direccion. – Température de fonctionnement 200°C.
*NOTA – Coefficient de sécurité 5:1 quelle que soit
– Tolerancia estándar ±0.8mm. l’orientation de la charge.
– E = el uso de espaciadores entre *NOTE
el reborde del cojinete y la superficie – Tolérance standard ± 0.8 mm.
de montaje no se recomienda ya que – E = L’emploi d’une rondelle de réglage entre
esto reducirá la calificación de seguridad l’anneau et la surface d’appui est à décon-
de la carga. seiller. Elle réduirait le coefficient de sécurité.
– TL = carga de torsión recomendada – TL = couple de serrage + 25% - 0.
+ 25% - 0. – P = charge maximum.
– P = carga nominal. – W = Poids en kg.
– W = peso.

112
C A D F il e s a Te c h n o l o g y
D-M-E, an essential resource to the -E tw old C
-M M
at
customers it serves worldwide, offers
dD
-E
w
alo
w.
D- M
D o w nloa
the industry’s broadest range of
d m e.
gs
market-leading products, unsurpassed
n et
knowledge and expertise, a global
MOL D
logistics infrastructure that ensures TECHNOLOGY
CATALOGS
© A
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Co S.
U.
speed and accuracy, and a support

py
rig
ht
www.dme.net in
t he
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D-M d. P
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Av O Av
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organization unrivaled for its ability to aila ble o n C D R a ila b D

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assist customers when and where they
need it. A complete line of unit dies,
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components, moldmaking and molding
equipment supplies, and technical
services helps customers compete
every step of the way.
World Headquarters
D-M-E Company D-M-E of Canada, Ltd. D-M-E Europe C.V.B.A.
29111 Stephenson Highway 6210 Northwest Drive Industriepark Noord
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800-626-6653 toll-free tel Canada L4V 1J6 32-15-215011 tel
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For Die Makers and Die Casters

Three Ways to Increase Your Productivity

1. USE D-M-E STANDARD "A" OR "B" SERIES MOLD BASES.

2. USE D-M-E STANDARD DIE BLOCKS, PLATES AND OTHER

standardization and service. See page 8.

STANDARD Unit Die Replacement Parts .............................................. page 19

Replacement Sprue Spreaders (previous style) ................ page 20

Sprue and Runner Spreaders and

SPRUE SPREADERS AND BUSHINGS

U.S. 800-626-6653 ■ Canada 800-387-6600 ■ www.dme.net

Die Cast Die Assemblies

For Zinc and Aluminum Die Casting

The economy of using standard mold assemblies for zinc and

ALUMINUM DIE CAST DIES

ZINC DIE CAST DIES

Die Cast Die Assemblies

■ core slide pockets

■ shot plugs (furnish and install)

■ runners and kicker pads

■ ejector pin installation

■ pipe clearance holes

■ water lines and eye bolt holes

■ special clamp slots

U.S. 800-626-6653 ■ Canada 800-387-6600 ■ www.dme.net

Die Cast Die Components

CAVITY RETAINER SET SPRUE BUSHING SPRUE SPREADER

EJECTOR PIN EJECTOR PLATE

EJECTOR HOUSING EJECTOR RETAINER PLATE

ADDITIONAL DIE CAST DIE COMPONENTS FROM D-M-E

Cascade Water Junctions..............................................................41-42

U.S. 800-626-6653 ■ Canada 800-387-6600 ■ www.dme.net

Standard Unit Dies

For Zinc and Aluminum Die Casting

20-MINUTE DIE CHANGEOVERS

Standard Unit Dies

STANDARD REPLACEMENT UNITS

D-M-E NO. 2 STEEL D-M-E NO. 3 STEEL D-M-E NO. 5 STEEL

U.S. 800-626-6653 ■ Canada 800-387-6600 ■ www.dme.net

Standard Unit Dies

For Zinc and Aluminum Die Casting

Pre-Engineered Design Features

■ Rigid Center Section for Longer Die Life

■ Accurate Alignment for Minimum Wear

■ Positive Locking of Interchangeable Units

Pry-bar slots facilitate removal of units

■ Wedge Clamps and Solid Steel Wedge Locks