(40-9-2) NPTEL - Instrumentation in Cryogenics

40
1
Earlier Lecture
• In the earlier lecture, we have seen the importance
of instrumentation in Cryogenic Engineering.
• Various properties like pressure, temperature,

liquid level, etc are monitored for safe operation.
• We discussed about the thermocouples and the

metallic RTDs in the previous lecture.
• T, K, E are the different types of thermocouples.

PT 100, PT 1000 are some of the commonly used
RTDs in Cryogenics.
2
Prof. M D Atrey, Department of Mechanical Engineering, IIT Bombay
Outline of the Lecture
Topic : Instrumentation in Cryogenics
• Measurement of Thermo physical Properties

• Temperature (continued)
• Measurement of Liquid level
3
Introduction
• In the earlier lecture, we have seen a metallic RTD,
in which, the resistance of a conductor changes with
temperature.
• Similarly, non – metallic sensors like silicon diode,

Cernox and Ruthenium Oxide exhibit this property.
• A diode is a two terminal electronic component,

which is most commonly made of silicon.
• The i – V variation of a diode can be changed by

adding impurities or dopants like germanium,
arsenic etc.
4
Introduction
• In these sensors, a constant current supply,
typically in micro amps, is fed across the sensor.
• With the decrease in temperature, the resistance of

the device increases.
• It is important to note that, this property is in

reverse to the characteristic of a metallic RTD.
• This resistance change is calibrated against the

temperature change.
5
Non – metallic Sensors
• Few of the commonly used non –
metallic sensors are
• Silicon Diodes – The sensor consists
Si Chip
of a small silicon chip with a
repeatable resistance – temperature
property.
• Cernox – Cernox is a sputter

deposited thin film resistor. Cernox is
the trade name for zirconium
oxynitride, manufactured by Lake
Shore, USA.
6
• Ruthenium Oxide – It is a thick film
resistor which is widely used in
magnetic field applications.
7
Silicon Diodes
• The adjacent photograph
shows a casing which houses
the silicon diode.
• The packing is a ceramic,

hermetically sealed casing
with the lowest self heating
errors.
• The casing is designed to

withstand the mechanical
fatigue, occurring due to the
temperature change.
8
Silicon Diodes
• The four wire connection is
recommended for accurate
sensor readings.
• Very often, these sensors are

provided with signal
conditioner and
display/temperature
controller.
9
Silicon Diodes
2.0 • The adjacent figure shows the
variation of voltage with
1.8 temperature for a silicon diode.
1.6
• It is clear that the gradient of the
1.2 curve is very steep for
temperatures below 30 K.
0.8
0.4 • Therefore, it is most preferred in

this range for its good accuracy.
0
0 75 150 225 300
Temperature, K
10
Silicon Diodes
36 • The figure shows the variation of
sensitivity (dV/dT) with
30 temperature for a silicon diode.
24
• The sensitivity remains constant
18 up to 30 K.
12
• It increases with the decrease in
6 temperature, below 30 K. Hence,
it is most preferred for low
0
0 75 150 225 300 temperatures.
Temperature, K
11
Silicon Diodes
• The following table gives some of its properties.
Specifications
Range 1.4 K to 475 K
Excitation Current 10μA ±0.1 %
Repeatability 10mK @ 4.2K
16mK @ 77K
75mK @ 273K
Accuracy ±50mK or better
Sensitivity -33.6 mV/K @ 4.2 K
-1.91 mV/K @ 77 K
12
Silicon Diodes
• The advantages of a silicon diode are
• The activation current is in the order of µA. The
i2R losses are negligibly small.
• It exhibits a linear response over the entire

operating range with repeatability and accuracy.
• The disadvantages of a silicon diode are

• Errors are induced in magnetic fields and these
diodes are very costly.
Price (INR)
Calibrated 39,000
Non – calibrated 20,000
13
Cernox
• As mentioned earlier, Cernox is a thin film RTD. It is
manufactured by Lake Shore, USA.
• It exhibits a good temperature sensitivity over a

wide range of operating temperatures.
• One of the most important characteristics of this

sensor is its accuracy in magnetic fields. Also, these
sensors exhibit a fast response time at low
temperatures.
• Cernox are packaged in a robust, hermetically

sealed casing similar to silicon diodes.
14
Cernox
• The following table gives some of its properties.
Specifications
Excitation 10 µA
Accuracy ±5mK @ 10 K
Repeatability ±3 mK at 4.2 K
15
Cernox
• The advantages of a Cernox are
• These RTDs offer excellent stability over the
entire operating range.
• Similar to silicon diodes, Cernox exhibits a

linear response for temperatures.
• Cernox diodes are not affected by the magnetic

field.
16
• The three important differences between a non –
metal and a pure metal sensor are
• Sensitivity : Sensitivity of a non – metal sensor
is more than pure metal at any temperature.
• Temperature Coefficient : The coefficient of

temperature resistivity of a non – metal sensor
is negative, whereas that of pure metal is
positive.
• Resistivity of a non – metal sensor is very

high. As a result, a non – metal sensor has a
small length and relatively a large area.
17
A Comparison
Silicon Diode
Excitation 10μA ±0.1 %
Accuracy ±50mK or better
Repeatability 10mK @ 4.2K
Cernox
Excitation 10 µA
Accuracy ±5mK @ 10 K
Repeatability ±3 mK at 4.2 K
18
Thermo physical Properties
• There are various thermo physical properties that
are measured or monitored in Cryogenics. They are
• Temperature
• Liquid Level
• Pressure
• Mass Flow Rate
• Viscosity and Density
• Electrical and Thermal Conductivity
• In this topic, only the first three properties are

covered, which are very important.
19
Liquid Level Measurement
• It is important to monitor the liquid level in a
closed cryogenic container
• To avoid the overflow of cryogen.
• To know the amount of cryogen at any time.
• Various electronic measuring devices/techniques

are available in order to monitor the liquid level.
• The level of liquid inside a container is often

expressed as the percentage of the total volume.
20
Liquid Level Measurement
• The measuring devices/techniques that are used in
Cryogenics are
• Dipstick (old technique)

• Hydrostatic gauge
• Electric Resistance gauge
• Capacitance liquid gauge
• Thermodynamic liquid level gauge
• Superconducting LHe level gauge
21
Dip Stick Technique
• It is one of the oldest and a simplest way to check
the liquid level.
• A bubbling sound or a boil off is the indication,

when a thin open tube is dipped into the liquid.
• The following video demonstrates this technique

for liquid nitrogen.
22
Hydrostatic Gauge
• Consider a closed cryogenic vessel as
Pr. shown in the figure.
• Let Lf and Lg be the heights of liquid

and gas columns respectively. We
Lg have, L = Lf + Lg.
Lf
• Pressure tapings are provided at top
and bottom of the vessel as shown.
• The tapings are connected across a

differential pressure measurement
device.
23
Hydrostatic Gauge
• As the name suggests, the hydrostatic
Pr. differential pressure is calibrated in
terms of the liquid level.
• Therefore, the pressure difference (∆p)

Lg can be written as
Lf
∆p ρ f L f g + ρ g Lg g
=
• Using L = Lf + Lg, the above equation

can be rearranged as
∆p= (ρ f − ρ g ) L f g + ρ g Lg
24
Hydrostatic Gauge
• The density of vapor is negligible as
Pr. compared to that of liquid.
• Therefore, we have
Lg
∆p= (ρ f − ρ g ) L f g + ρ g Lg
Lf
∆p =ρ f L f g
∆p
Lf = L f ∝ ∆p
ρf g
• The pressure gauge is directly
calibrated in terms of height of liquid.
25
Hydrostatic Gauge
• The sensitivity of this gauge is directly
Pr. proportional to the difference in liquid
and vapor densities.
Densities (kg/m3)
Nitrogen ρL=808, ρg=4.65
Lg Hydrogen ρL=70.8, ρg=1.33
Helium ρL=124.8, ρg=16.7
Lf
• In the case of H2 and He, ρg cannot be
neglected in comparison to ρL. Hence,
these gauges cannot be used.
26
Elec. Rest. Gauge (Movable)
• The schematic of a movable electrical
V
resistance gauge is as shown in figure.
Movable
resistor
• In this arrangement, a movable resistor
is connected across a voltmeter.
• This movable resistance element is

heated by using a very small current.
• It is clear that the wire temperature is

high, when it is above the liquid level.
27
Elec. Rest. Gauge (Movable)
• The heat transfer coefficient of the
V
liquid is nearly twice that of vapor.
Movable
resistor
• As a result, when the wire is dipped
into the liquid, the temperature of the
wire drops momentarily.
• The electrical resistance, thereby the

voltmeter reading, undergoes a sudden
change.
• This sudden change is the indication of

the liquid vapor interface.
28
Elec. Rest. Gauge (Immovable)
V
• This method was first devised by
Wexler and Cox in the year 1956.
• Unlike in the earlier arrangement, this

arrangement has a fixed resistor along
the total height of the container.
• The resistor is connected across a

voltmeter as shown in the figure.
• The resistance element is fed by a very

small current.
29
V
• With the change in the level of the
liquid, the resistance of the wire
changes.
• This change in resistance, thereby the

change in voltmeter reading, is
calibrated as a function of liquid level.
30
V
• The advantages are
• The system does not involve any
moving components.
• The gauge has a continuous

indication of liquid level.
• The disadvantage is
• Continuous energy is dissipated
leading to excess boil – off.
31
Capacitance Liquid Gauge
V • In this arrangement, the level probe
consists of two concentric cylindrical
electrodes, placed vertically as shown.
Capacitor
• The dielectric constants of liquid and
vapor are different. Let them be
denoted by Cf and Cg respectively.
• The net capacitance (CNet) is a function

of Cf and Cg, which, in turn are
functions of liquid and vapor heights.
32
Capacitance Liquid Gauge
V • With the change in liquid level, the net
capacitance (CNet) changes.
• This property is used to calibrate the

Capacitor
liquid level inside the vessel.
• The advantages are

• The system does not involve any
moving components.
• The gauge has a continuous

indication of liquid level.
33
Thermodynamic Liquid Gauge
Pr. • The schematic of a thermodynamic
level gauge is as shown in the figure.
• It works on a principle that liquid

undergoes a large change in the
volume, when it is evaporated.
• The probe consists of a thin capillary

tube and a pressure gauge via a buffer
volume.
34
Pr. • The capillary is attached to a pressure
gauge through a dead volume at an
ambient temperature.
• The gauge is charged with a measured

amount of gas of the same type, as
that in the storage vessel.
• As the capillary tube is immersed into

the liquid, the gas in the immersed
portion of the tube is condensed.
35
Pr. • The change in the volume of the gas
during condensation reduces the gas
pressure within the capillary and the
dead volume.
• This drop in pressure is used as an

indication of the liquid level inside the
container.
36
SC LHe level gauge
V
• The schematic of a SC LHe level gauge
is as shown in figure.
SC
filament
• In this arrangement, an immovable SC
element is dipped into the LHe.
• The sensor is connected to a voltmeter

and is fed with a small current.
• These sensors measure the liquid level

by measuring the resistance of the
measuring filament.
37
SC LHe level gauge
V
• This superconducting filament is
housed inside a Teflon protective tube.
SC
filament
• The portion of filament in liquid
remains in the superconducting state
and exhibits zero resistance.
• Therefore, the resulting voltage along

the sensor filament is proportional to
the length of filament above the liquid
helium.
38
SC LHe level gauge
V
• This sensor provides a continuous
measure of the helium depth.
SC
filament
• Four wire technique is used to
eliminate the errors resulting in
variations in the length of the leads.
• The small amount of heat generated in

the probe is dissipated primarily in the
helium gas rather than in the liquid
helium.
39
Summary
• Some of the commonly used non – metallic sensors
are Silicon diode, Cernox and Ruthenium Oxide.
• Silicon diodes have negligible i2R losses, exhibit a

linear response, good repeatability and accuracy.
• Cernox RTDs offer high response time and have low

magnetic field induced errors.
• Sensors used to monitor liquid level are Dipstick,

Hydrostatic gauge, Electric Resistance/Capacitance
level gauge, Thermodynamic level gauge and
Superconducting LHe level gauge.
40
• A self assessment exercise is given after
this slide.
• Kindly asses yourself for this lecture.
41
Self Assessment
1. In a silicon diode, sensor consists of a ____ with
resistance – temperature property.
2. Voltage in silicon diode ___ with decrease in
temperature.
3. For a silicon diode, the sensitivity ____ 30 K.
4. ____ diodes are accurate in magnetic fields.
5. In hydrostatic gauge, pressure gauge is directly
calibrated in terms of _____.
6. In hydrostatic gauge, sensitivity is dependent on
______ densities.
7. The heat transfer coefficient of liquid is ____ that
of vapor.
8. SC LHe level gauge has an immovable _____.
42
Answers
1. Silicon chip
2. Decreases
3. Increases
4. Cernox
5. Height
6. Liquid and vapor
7. Twice
8. SC element
43
Thank You!
44

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What are the commonly used non-metallic temperature sensors discussed?

What are the commonly used non-metallic temperature sensors discussed?

What are the different types of liquid level sensors discussed?

What are the different types of liquid level sensors discussed?

40

• Various properties like pressure, temperature,

• We discussed about the thermocouples and the

• T, K, E are the different types of thermocouples.

• Measurement of Thermo physical Properties

• Measurement of Liquid level

• Similarly, non – metallic sensors like silicon diode,

• A diode is a two terminal electronic component,

• The i – V variation of a diode can be changed by

• With the decrease in temperature, the resistance of

• It is important to note that, this property is in

• This resistance change is calibrated against the

• Cernox – Cernox is a sputter

• The packing is a ceramic,

• The casing is designed to

• Very often, these sensors are

0.4 • Therefore, it is most preferred in

• It exhibits a linear response over the entire

• The disadvantages of a silicon diode are

• It exhibits a good temperature sensitivity over a

• One of the most important characteristics of this

• Cernox are packaged in a robust, hermetically

• Similar to silicon diodes, Cernox exhibits a

• Cernox diodes are not affected by the magnetic

• Temperature Coefficient : The coefficient of

• Resistivity of a non – metal sensor is very

• In this topic, only the first three properties are

• To know the amount of cryogen at any time.

• Various electronic measuring devices/techniques

• The level of liquid inside a container is often

• Dipstick (old technique)

• A bubbling sound or a boil off is the indication,

• The following video demonstrates this technique

• Let Lf and Lg be the heights of liquid

• The tapings are connected across a

• Therefore, the pressure difference (∆p)

• Using L = Lf + Lg, the above equation

• This movable resistance element is

• It is clear that the wire temperature is

• The electrical resistance, thereby the

• This sudden change is the indication of

• Unlike in the earlier arrangement, this

• The resistor is connected across a

• The resistance element is fed by a very

• This change in resistance, thereby the

• The gauge has a continuous

• The net capacitance (CNet) is a function

• This property is used to calibrate the

• The advantages are

• The gauge has a continuous

• It works on a principle that liquid

• The probe consists of a thin capillary

• The gauge is charged with a measured

• As the capillary tube is immersed into

• This drop in pressure is used as an

• The sensor is connected to a voltmeter