HIGHT OF WIDTH

INLET OF INLET

a/Dc b/Dc
H/D W/D
a/D b/D
HC=1*DC BC=DC/8
TRADITIONAL
0.125 1 HOLT BAKER 1999 1 0.125
1D3D
HC=DC/2 BC=DC/4

0.125 2 WANG 2000 0.5 0.25

2D2D

HC=DC/2 BC=DC/4

0.125 3 SIMPSON AND PARNELL 1995 0.5 0.25

2D2D

HC=DC/2 BC=DC/4

0.125 4 0.5 0.25

1D2D
 LENGTH
DIA .OF LENGTH
DIA. OF Total OF
DUST CYLINDRICAL
GAS EXIT. LENGTH VORTEX
OUTLET BODY
FINDER

Ds/Dc Di/Dc H/Dc L/Dc h/Dc

De/D Dd/D Lc/D S/D Lb/D
B/D De/D H/D h/D h/D
JC=DC/4 De=Dc/2 ZC=3*DC Sc=Dc/8 Lc=1*Dc

0.25 0.5 4 0.125 1

JC=DC/4 De=Dc/2 ZC=3*DC Sc=Dc/8 Lc=1*Dc

0.25 0.5 4 0.125 1

JC=DC/4 De=Dc/2 ZC=2*DC Sc=Dc/8 Lc=2*Dc

0.25 0.5 4 0.125 2

JC=DC/2 De=Dc/1.6 ZC=2*DC Sc=5Dc/8 Lc=1*Dc

0.5 0.625 3 1.6 2

 AM^3 21663

6.0175 6.0175

SR.NO 1 2

1D3D 2D2D

A HIGHT OF INLET 1 0.5

H /D

B WIDTH OF INLET 0.125 0.25

W/D

C CROSS AREA AT INLET A Ratio(inlet) 0.125 0.125

D VELOCITY mtr/sec 25 25

AREA REQUIRED (STEP

E FOR DIACAL )
Q/V =mtr^2 0.2407 0.2407

F 0.5193 0.5193

AREA REQUIRED (STEP

G FOR DIACAL ) 1.9256 1.9256

DIAMETER IN UNIT
H (STEP FOR DIACAL )
D 1.388 1.388

DIAMETER IN UNIT
I (STEP FOR DIACAL ) 1388 1388

138.77 138.77
139 139
 ROUND UP FIGURE 1390 1390
1.39 1.39

J HIGHT OF INLET 1.3877 0.6938

H

K WIDTH OF INLET 0.1735 0.3469

W

CROSS CHECK 6.0175 6.0175

V

Entry area dimension H 1390 695

1.39 0.695
W 173.75 347.5
0.1738 0.3475
0.125 0.125
Immersion tube
L dimensions S 173.75 173.75
0.1738 0.1738

0.5 0.5
De 695 695
0.695 0.695
1 1
Cylindrical part dimension
Lb 1390 1390
1.39 1.39

D 1390 1390
1.39 1.39
 4 4
Total length part L 5560 5560
5.56 5.56

conical part Lc 4170 4170

4.17 4.17
0.25 0.25
discharge dia Dd 347.5 347.5
0.3475 0.3475
 MAXIMUM TURN DOWN
120% 60%

6.0175225764 6.0175225764

3 4

2D2D 1D2D

0.5 0.5

0.25 0.25

0.125 0.125

25 25

0.2407009031 0.2407009031 MTR^2

0.5193167056 0.5193167056

1.9256072245 1.9256072245

1.388 1.388

1387.6625038 1387.6625038

138.7662503801 138.7662503801
139 139
 1390 1390
1.39 1.39

0.6938312519 0.6938312519

0.346915626 0.346915626

6.0175225764 6.0175225764

695 695
0.695 0.695
347.5 347.5
0.3475 0.3475
0.125 1.6

173.75 2224
0.17375 2.224

0.5 0.625
695 868.75
0.695 0.86875
2 2
2780 2780
2.78 2.78

1390 1390
1.39 1.39
 4 3
5560 4170
5.56 4.17

2780 1390
2.78 1.39
0.25 0.5
347.5 695
0.3475 0.695
 (MTR^3/SEC) / (MTR/SEC) Q1 /V = C/S AREA (W XH ) / ( D) ^2

((Q/V) / (W *H))/ ( (D) ^2 ) D^2 ( W*H /(Q/V))

D= ( W*H /(Q/V))^0.5

X(1000 )
 HIGHT
MODEL NAME( TYPES) DIAMETER OF INLET

D/D H/D
1 LAPPLE
18
 LENGTH
DIA .OF DIA. OF Total
WIDTH OF
DUST GAS LENGTH
OF INLET VORTEX
OUTLET EXIT. FINDER

W/D Dd/D De/D Lc/D S/D

LENGTH LENGTH
CYLINDR CONE CHEKED
ICAL
BODY BODY

Lb/D Lc/D
 MODEL NAME( TYPES)

0.125 1 LAPPLE (COLUMN 3) GENERAL PURPOSE (CONVENTIONAL ) 1951

0.125 2 SWIFT-1 (COLUMN 4) GENERAL PURPOSE (CONVENTIONAL ) 1969
0.0924 3 SWIFT-2 (COLUMN 2) HIGH EFFICIENCY 1969
0.1 4 STAIRMAND (COLUMN 1) HIGH EFFICIENCY 1951
0.121264 5 PETERSON and WHIBY
0.070889 6 LORENZ1
0.070889 7 LORANZ2
0.04 8 LORENZ3
0.28125 9 STAIRMAND (COLUMN 5) HIGH THROUGT PUT 1951
0.28 10 SWIFT (COLUMN 6) HIGH THROUGHT PUT -2 1969
0.125 11 GEOMETRY -1
0.0722 12 GEOMETRY 0-2
TRADITIONAL
0.125 13 PARNELL & DEVIS 1D3D 1979
0.125 14 HOLT BAKER 2D2D 1999
0.125 15 WANG 2D2D 2000
0.125 16 SIMPSON AND PARNELL 1D2D 1995
 DIA .OF
HIGHT OF WIDTH DIA. OF
DIAMETER DUST
INLET OF INLET GAS EXIT.
OUTLET

Dc /Dc a/Dc b/Dc Ds/Dc Di/Dc

D/D H/D W/D Dd/D De/D
D/D a/D b/D B/D De/D

1 0.5 0.25 0.25 0.5

1 0.5 0.25 0.4 0.5
1 0.44 0.21 0.4 0.4
1 0.5 0.2 0.375 0.5
1 0.583 0.208 0.5 0.5
1 0.533 0.133 0.333 0.333
1 0.533 0.133 0.333 0.233
1 0.4 0.1 0.1 0.233
1 0.75 0.375 0.375 0.75
1 0.8 0.35 0.4 0.75
1 0.5 0.25 0.25 0.5
1 0.38 0.19 0.38 0.31

1 1 0.125 0.25 0.5

1 0.5 0.25 0.25 0.5
1 0.5 0.25 0.25 0.5
1 0.5 0.25 0.5 0.625
 LENGTH LENGTH
Total OF LENGTH CONE
CYLINDRICAL
LENGTH VORTEX BODY
BODY
FINDER

H/Dc L/Dc h/Dc h/Dc

Lc/D S/D Lb/D Lc/D
H/D h/D h/D h/D

4 0.625 2 2 4
3.75 0.6 1.75 2 3.75
3.9 0.5 1.4 2.5 3.9
4 0.5 1.5 2.5 4
3.173 0.583 1.333 1.84 3.173
2.58 0.733 0.693 1.887 2.58
2.58 0.733 0.693 1.887 2.58
2.58 0.733 0.693 1.887 2.58
4 0.875 1.5 2.5 4
3.7 0.85 1.7 2 3.7
3.98 1.06 1.99 1.99 3.98
4.31 1.13 1.81 2.5 4.31

4 0.125 1 3 4
4 0.125 1 3 4
4 0.125 2 2 4
3 1.6 2 1 3
CHEKED

O.K
O.K
O.K
O.K
O.K
O.K
O.K
O.K
O.K
O.K
O.K
O.K

O.K
O.K
O.K
O.K
 HIGHT OF WIDTH
INLET OF INLET

a/Dc b/Dc
H/D W/D
a/D b/D

1 LAPPLE 1951 0.5 0.25

GENERAL PURPOSE

2 SWIFT-1 1969 0.5 0.25

GENENRAL PURPOSE

3 SWIFT-2 0.44 0.21

HIGH EFFICIENCY

4 STAIRMAND 1951 0.5 0.2

HIGH EFFICIENCY

5 PETERSON and WHIBY 0.583 0.208

6 LORENZ1 0.533 0.133

7 LORANZ2 0.533 0.133

8 LORENZ3 0.4 0.1

9 STAIRMAND 1951 0.75 0.375

HIGH THROUGT PUT

10 SWIFT 1969 0.8 0.35

HIGH THROUGHT PUT -2

11 GEOMETRY -1 0.5 0.25

12 GEOMETRY 0-2 0.38 0.19

HC=1*DC BC=DC/8
TRADITIONAL
13 HOLT BAKER 1999 1 0.125
1D3D
HC=DC/2 BC=DC/4

14 WANG 2000 0.5 0.25

2D2D
 HC=DC/2 BC=DC/4

15 SIMPSON AND PARNELL 1995 0.5 0.25

2D2D

HC=DC/2 BC=DC/4

16 0.5 0.25
1D2D
 LENGTH
DIA .OF LENGTH
DIA. OF Total OF
DUST CYLINDRICAL
GAS EXIT. LENGTH VORTEX
OUTLET BODY
FINDER

Ds/Dc Di/Dc H/Dc L/Dc h/Dc

De/D Dd/D Lc/D S/D Lb/D
B/D De/D H/D h/D h/D

0.25 0.5 4 0.625 2

0.4 0.5 3.75 0.6 1.75

0.4 0.4 3.9 0.5 1.4

0.375 0.5 4 0.5 1.5

0.5 0.5 3.173 0.583 1.333

0.333 0.333 2.58 0.733 0.693

 0.333 0.233 2.58 0.733 0.693

0.1 0.233 2.58 0.733 0.693

0.375 0.875 4 0.875 1.5

0.75 0.4 3.7 0.85 1.7

0.25 0.5 3.98 1.06 1.99

0.38 0.31 4.31 1.13 1.81

JC=DC/4 De=Dc/2 ZC=3*DC Sc=Dc/8 Lc=1*Dc

0.25 0.5 4 0.125 1

JC=DC/4 De=Dc/2 ZC=3*DC Sc=Dc/8 Lc=1*Dc

0.25 0.5 4 0.125 1

JC=DC/4 De=Dc/2 ZC=2*DC Sc=Dc/8 Lc=2*Dc

0.25 0.5 4 0.125 2

JC=DC/2 De=Dc/1.6 ZC=2*DC Sc=5Dc/8 Lc=1*Dc

0.5 0.625 3 1.6 2

 AM^3 21663

6.0175 6.0175

SR.NO 1 2

LAPPLE SWIFT-1

A HIGHT OF INLET 0.5 0.5

H /D

B WIDTH OF INLET 0.25 0.25

W/D

C CROSS AREA AT INLET A Ratio(inlet) 0.125 0.125

D VELOCITY mtr/sec 25 25

AREA REQUIRED (STEP

E FOR DIACAL )
Q/V =mtr^2 0.2407 0.2407

F 0.5193 0.5193

AREA REQUIRED (STEP

G FOR DIACAL ) 1.9256 1.9256

DIAMETER IN UNIT
H (STEP FOR DIACAL )
D 1.388 1.388

DIAMETER IN UNIT
I (STEP FOR DIACAL ) 1388 1388

138.77 138.77
139 139
 ROUND UP FIGURE 1390 1390
1.39 1.39

J HIGHT OF INLET 0.6938 0.6938

H

K WIDTH OF INLET 0.3469 0.3469

W

CROSS CHECK 6.0175 6.0175

V

Entry area dimension H 695 695

0.695 0.695
W 347.5 347.5
0.3475 0.3475
0.625 0.6
Immersion tube
L dimensions S 868.75 834
0.8688 0.834

0.5 0.5
De 695 695
0.695 0.695
2 1.75
Cylindrical part dimension
Lb 2780 2432.5
2.78 2.4325

D 1390 1390
1.39 1.39
 4 3.75
Total length part L 5560 5212.5
5.56 5.2125

conical part Lc 2780 2780

2.78 2.78
0.25 0.4
discharge dia Dd 347.5 556
0.3475 0.556
 MAXIMUM TURN DOWN ACTUAL
120% 60% 80%

6.0175225764 6.0175225764 6.0175225764

3 4 5

SWIFT-2 STAIRMAND PETERSON and WHIBY

0.44 0.5 0.583

0.21 0.2 0.208

0.0924 0.1 0.121264

25 25 25

0.2407009031 0.2407009031 0.2407009031

0.3838789087 0.4154533644 0.5037953679

2.6049881283 2.4070090306 1.9849328989

1.614 1.551 1.409

1613.99756144 1551.45384416 1408.876466884

161.3997561436 155.1453844163 140.8876466884

162 156 141
 1620 1560 1410
1.62 1.56 1.41

0.710158927 0.7757269221 0.8213749802

0.3389394879 0.3102907688 0.2930463051

6.0175225764 6.0175225764 6.0175225764

712.8 780 822.03

0.7128 0.78 0.82203
340.2 312 293.28
0.3402 0.312 0.29328
0.5 0.5 0.583

810 780 822.03

0.81 0.78 0.82203

0.4 0.375 0.5

648 585 705
0.648 0.585 0.705
1.4 1.5 1.333
2268 2340 1879.53
2.268 2.34 1.87953

1620 1560 1410

1.62 1.56 1.41
 3.9 4 3.173
6318 6240 4473.93
6.318 6.24 4.47393

4050 3900 2594.4

4.05 3.9 2.5944
0.4 0.375 0.5
648 585 705
0.648 0.585 0.705
 MAXIMUM TURN DOWN
25 18

6.0175 6.0175225764 6.0175225764

6 7 8

LORENZ1 LORANZ2 LORENZ3

0.533 0.533 0.4

0.133 0.133 0.1

0.0709 0.070889 0.04

25 25 25

0.2407 0.2407009031 0.2407009031

0.2945 0.2945107355 0.1661813458

3.3955 3.3954619625 6.0175225764

1.843 1.843 2.453

1843 1842.67793238 2453.06391609

184.27 184.2677932375 245.306391609

185 185 246
 1850 1850 2460
1.85 1.85 2.46

0.9821 0.982147338 0.9812255664

0.2451 0.245076165 0.2453063916

6.0175 6.0175225764 6.0175225764

986.05 986.05 984

0.9861 0.98605 0.984
246.05 246.05 246
0.2461 0.24605 0.246
0.733 0.733 0.733

1356.1 1356.05 1803.18

1.3561 1.35605 1.80318

0.333 0.233 0.233

616.05 431.05 573.18
0.6161 0.43105 0.57318
0.693 0.693 0.693
1282 1282.05 1704.78
1.2821 1.28205 1.70478

1850 1850 2460

1.85 1.85 2.46
2.58 2.58 2.58
4773 4773 6346.8
4.773 4.773 6.3468

3491 3490.95 4642.02

3.491 3.49095 4.64202
0.333 0.333 0.1
616.05 616.05 246
0.6161 0.61605 0.246
 6.0175225764 6.0175225764 6.01752258

9 10 11

STAIRMAND SWIFT GEOMETRY -1

0.75 0.8 0.5

0.375 0.35 0.25

0.28125 0.28 0.125

25 25 25

0.2407009031 0.2407009031 0.2407009

1.1684625875 1.1632694204 0.5193167

0.8558254331 0.8596460823 1.9256072

0.925 0.927 1.388

925.108335867 927.171010303 1387.6625

92.5108335867 92.7171010303 138.76625

93 93 139
 930 930 1390
0.93 0.93 1.39

0.6938312519 0.7417368082 0.69383125

0.346915626 0.3245098536 0.34691563

6.0175225764 6.0175225764 6.01752258

697.5 744 695

0.6975 0.744 0.695
348.75 325.5 347.5
0.34875 0.3255 0.3475
0.875 0.85 1.06
813.75 790.5 1473.4
0.81375 0.7905 1.4734

0.875 0.4 0.5

813.75 372 695
0.81375 0.372 0.695
1.5 1.7 1.99
1395 1581 2766.1
1.395 1.581 2.7661

930 930 1390

0.93 0.93 1.39
 0.875 3.7 3.98
813.75 3441 5532.2
0.81375 3.441 5.5322

-581.25 1860 2766.1

-0.58125 1.86 2.7661
0.375 0.75 0.25
348.75 697.5 347.5
0.34875 0.6975 0.3475
6.017522576

12

GEOMETRY 0-2

0.38

0.19

0.0722

25

0.2407009 MTR^2 (MTR^3/SEC) / (MTR/SEC)

0.29995733 ((Q/V) / (W *H))/ ( (D) ^2 )

3.33380752

1.826

1825.87172

182.5871716
183
 1830
1.83

0.693831252

0.346915626

6.017522576

695.4
0.6954
347.7
0.3477
1.13
2067.9
2.0679

0.31
567.3
0.5673
1.81
3312.3
3.3123

1830
1.83
 4.31
7887.3
7.8873

4575
4.575
0.38
695.4
0.6954
Q1 /V = C/S AREA (W XH ) / ( D) ^2

D^2 ( W*H /(Q/V))

D= ( W*H /(Q/V))^0.5

X(1000 )
 1 2

HOLT BAKER WANG

CYCLONE EFFICIENCY CHECKING BY STANDARD EFFICIENCY FORMULA

Entry area dimension H 0.80 1.39 0.70

W 0.96 0.17 0.35
Immersion tube dimensions S 2.26 0.17 0.17
De 1.50 0.70 0.70
Cylindrical part dimension Lb 5.33 1.39 1.39
D 2.80 1.39 1.39
conical part Lc 3.18 4.17 4.17
discharge dia Dd 0.55 0.35 0.35
Temperture at Cyclone inlet 800 800 800
Pressure at Cyclone inlet -150 -150 -150
density of material 1500 1500 1500
density of gases(NTP) 1320 1320 1320
Viscosity of air at temp 0.000023 0.000023 0.000023

Volume at Cyclone inlet 100500 100500 100500

density of the gas 331 331 331
Number of turns in Cyclones 9.00 3.00 5.00
Velocity at inlet 36.35 115.59 115.59
Gas residence time in outer vertex 2.18 0.11 0.19
Cut off size of particle 12.82 5.30 5.80

Raw mix particle size and Cyclone efficiency calculation

All datas are in Microns size ;
Minimum maximum
sieve sieve
(microns) (microns)
212 300
150 212
90 150
45 90
20 45
0 20

EFFICIENCY OF COLLECTION 86.47%

 3 4
PROCESS FILES
SIMPSON AND PARNELL 0
ULA

0.70 0.70 m
0.35 0.35 m De
0.17 2.22 m
0.70 0.87 m
2.78 2.78 m W S

1.39 1.39 m
H
2.78 1.39 m Lb
De
0.35 0.70 m
800 800 oC
-150 -150 mmWg
D
1500 1500 kg/m3
1320 1320 kg/m3
0.000023 0.000023 kg/m.s

100500 100500 m3/h

331 331 kg/m3 Lc

6.00 5.00
115.59 115.59 m/s
0.23 0.19 sec
5.30 5.80 microns

Dd

mean
micron % of commulative
size retained efficiency % efficiency %
256 3.0 1.00 2.99
181 1.0 1.00 1.00
120 15.0 0.99 14.83
68 39.0 0.97 37.64
33 29.0 0.87 25.09
10 13.0 0.38 4.92
100
Lb