Shellmax Boiler Design Calculation PDF

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HEATING SBU

Cooling & Heating Division

TM

SHELLMAX
Fully Packaged, 3 Pass, Smoke Tube, Oil / Gas Fired Steam Boiler

Capacity Range Standard Design Pressure


1000 to 10000 kg/hr 10.54 & 17.5 kg/cm² g
Unique design features
Ÿ Fully packaged unit: Completely pre-insulated,
pre-wired and packaged unit with monobloc
burner and boiler mounted control panel.
Ÿ Compact design: Specially designed for light oil
and gas firing, compact build ensures lower foot
print area.
Ÿ Efficiency enhancement: Modular type finned
Finned tube for economiser Corrugated furnace
tube economiser can be integrated with main unit
to enhance efficiency up to 94%.
Ÿ Corrugated furnace: Increases heat transfer area, offers flexibility for thermal expansion and ensures minimal stress transfer to
tube plate.

Technical specifications
Description Unit SM-10DL SM-15DL SM-20DL SM-30DL SM-40DL SM-50DL SM-60DL SM-80DL SM-100DL
Capacity (F&A 100°C) kg / hr 1000 1500 2000 3000 4000 5000 6000 8000 10000
Design Pressure (SVLOP) kg / cm2g 10.54/17.5
Efficiency As per BS 845 Part 1 NCV Basis
Diesel / Natural gas % 89
Natural Gas (with Economiser) % 94
Fuel Diesel / Natural Gas
Fuel Firing System Pressure Jet, Mono Bloc (Make - Oilon)
Fuel Consumption
Diesel / Natural gas kg / hr / Nm3 / hr 58/71 87/107 116/142 173/214 231/285 289/357 347/428 462/571 578/714
Natural Gas (with Economiser) Nm3 / hr 68 101 135 203 270 338 405 541 676
Connected Electrical Load 10.54/17.5
Diesel kW 4.2 4.9 6.7 9.0 11.0 13.5 17.0 19.2 28.5
Natural Gas kW 4.2 4.9 6.7 9.0 11.0 12.0 15.5 17.0 24.5
Dimensions & Weight
A mm 3840 4370 4602 5131 5420 5938 6608 7158 7698
B mm 2235 2350 2364 2456 2700 2848 2998 3079 3326
C mm 2653 2733 2727 2853 3273 3273 3473 3573 3838
D mm 1500 1850 1850 2200 2450 2700 3200 3600 4000
E mm 3325 3840 3825 4325 4625 4875 5425 5975 6475
F mm 2020 2150 2100 2100 2370 2400 2550 2650 2850
G mm 2160 2180 2300 2300 2660 2660 2810 2950 3150
Chimney Top Diameter mm 350 400 400 450 550 600 650 700 800
Dry Weight (10.54 / 17.5) tonne 4.5 / 5.0 5.5 / 6.0 5.8 / 6.5 7.0 / 8.5 9.1 / 10.7 10.0 / 12.0 12.0 / 14.0 14.0 / 17.0 17.0 / 20.5
Flodded weight (10.54/17.5) tonne 8.7 / 9.2 10.8 / 11.5 10.9 / 11.6 14.0 / 15.2 18.5 / 20.0 19.50 / 21.5 24.5 / 26.5 28.3 / 30.8 35.7 / 39.0

Note :Design Standard-IBR. Efficiency is calculated based on NCV of Diesel as 10500 kcal/kg and Natural Gas as 8500 kcal/Nm³. Economiser is recommended as HRU for NG firing. Above mentioned weight and dimensions
may vary with actuals. Please refer to offer document for more details.

General arrangement
Control Panel

Oilon Burner

G
Feed water pump C

F D
B E
A

THERMAX LIMITED THERMAX


Heating SBU, C&H Division SUSTAINABLE SOLUTIONS
D-13, M.I.D.C. Industrial Area, R. D. Aga Road ENERGY & ENVIRONMENT
Chinchwad, Pune - 411019, INDIA
Tel.: +91 - 20 - 27470436, 27475941/ 42, 66122100
Fax: +91 - 20 - 27472049 Boilers & Heaters Water & Waste Solutions
E-mail: heating.enquiries@thermaxindia.com Absorption Cooling Air Pollution Control
www.thermaxindia.com Captive Power Chemicals

REGIONAL OFFICES n New Delhi n Mumbai n Kolkata n Chennai n Ahmedabad n Bangalore n Hyderabad n Pune INTERNATIONAL OFFICES n UK n USA n UAE n Germany
Arabia n Thailand n Malaysia n Phillipines n China n Brazil n Peru n Chile n Bangladesh n Srilanka n Kenya n Nigeria n Indonesia
n Belgium n Denmark n Russia n Saudi

In view of our constant endeavor to improve the quality of our products, we reserve the right to alter or change specifications without prior notice. All photographs shown in this publication are representative in purpose and are to be used for
reference purpose only. Whilst this information is given in good faith, no warranty or representation is given concerning such information which must not be taken for establishing any contractual or other commitment binding on Thermax
Ltd. For actual details and specifications, please refer the Thermax offer document.

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