WMM Plant Calibration

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Rehabilitation and Up-gradation of NH-43 from km 130+000 to 180+000 (KANKER-

BEDMA Section) to two lanes with paved shoulder in the state of Chhattisgarh under
NHDP-IV through Engineering Procurement & Construction (EPC) basis.

CLIENT AUTHORITY ENGINEER EPC CONTRACTOR

CHHATISGARH PWD (NH ZONE) BLOOM COMPANIES, LLC, USA VALECHA ENGINEERING Ltd.

WMM PLANT CALIBRATION


Date of Calibration: 21/12/2017

Plant Make/Model : Shitla - 200


Given/Rated Plant Capacity : 200 TPH
Calibrated Plant Capacity : 150 TPH

WMM Mix Proportions


Material Proportion in percentage
40 MM 30%
20 MM 22%
10 MM 15%
Stone Dust 33 %

Calibration Calculations:

Length of the Gathering Belt: 24.67 m


Time for one complete rotation of Gathering Belt: 22.6 m
Speed of the Gathering Belt: 1.09 m/sec
No. of rotations of Gathering belt per hour: 159.2
i.e, run of Gathering Belt per hour in meters: 3928.6
So, @ a Plant Capacity of 150 Tons per hour, Material required per meter length of
Gathering Belt: 150,000/3928.6 = 38.18 Kg

At 150 Ton per Hour output, Weight of Material Required for 1 meter length of belt
40 MM : 0.3 * 38.18 = 11.45 KG
20 MM : 0.22 * 33.18 = 8.40 KG

WMM Plant Calibration Page 1 of 5


10 MM : 0.15 * 33.18 = 5.73 KG
Stone Dust : 0.33 * 33.18 = 12.60 KG

From the graphs plotted with Speed of feeder Belt (Regulator Position) Vs Weight of Material per
meter length:
For Bin 4 (40 mm) Speed of Feeder Belt required:
From the regression equation y = 0.1406x, where x is feeder belt speed and y is weight of material
per meter length, feeder belt speed required for 11.45 Kg of 40 mm material per meter length of
Gathering Belt:
x = y/0.1406 = 11.45/0.1406 = 81.45 Points = Approximately 80 Points.
Similarly, for Bin 3, Bin 2 and Bin 1, for 20 mm, 10 mm and Crusher Dust the Speed of Feeder Belts
is as follows from their respective Graphs and Regression equations

Material Bin Proportion (%) Speed of Feeder Belt


40 mm Bin 4 30 80 Points
20 mm Bin 3 22 50 Points
10 mm Bin 2 15 30 Points
Crusher Dust Bin 1 33 60 Points

WMM Plant Calibration Page 2 of 5


Weight of aggregate collected in meter length of Gathering belt at different speeds of
feeder belt
Bin 4 (40 mm)
Feeder Belt Speed 20 40 60 80 100
(Regulator Points)
TRAIL- 1 2.47 5.76 8.71 11.99 12.65
TRAIL- 2 3.09 5.48 8.18 12.67 13.76
Average (Kg) 2.78 5.62 8.45 12.33 13.20

Bin 3 (20 mm)


Feeder Belt Speed 20 40 60 80 100
(Regulator Points)
TRAIL- 1 3.15 6.09 9.42 12.88 16.35
TRAIL- 2 3.00 6.12 9.26 13.07 16.53
Average (Kg) 3.08 6.105 9.34 12.975 16.44

Bin 2 (10 mm)


Feeder Belt Speeds 20 40 60 80 100
(Regulator Points)
TRAIL -1 3.03 6.73 10.45 13.99 18.56
TRAIL- 2 2.69 6.63 10.47 14.76 19.25
Average (Kg) 2.86 6.68 10.46 14.375 18.91

Bin 1 (Crusher dust)


Feeder Belt Speeds 20 40 60 80 100
(Regulator Points)
TRAIL- 1 3.85 7.73 11.33 16.43 21.16
TRAIL -2 3.57 7.79 12.25 16.84 22.03
Average (Kg) 3.71 7.76 11.79 16.635 21.59

WMM Plant Calibration Page 3 of 5


Bin 4 - 40 mm
20

y = 0.1406x
16
R² = 0.9755
Weight in Kg

12

0
0 10 20 30 40 50 60 70 80 90 100

Feeder Belt Speed

Bin 3 - 20 mm
20

y = 0.1613x
16 R² = 0.9968
Weight in Kg

12

0
0 10 20 30 40 50 60 70 80 90 100
Feeder Belt Speed

WMM Plant Calibration Page 4 of 5


Bin 2 - 10 mm
20

y = 0.1815x
16
R² = 0.9892
Weight in Kg

12

0
0 10 20 30 40 50 60 70 80 90 100
Feeder Belt Speed

Bin 4 - Crusher Dust


25

20

y = 0.2083x
15 R² = 0.9919
Weight in Kg

10

0
0 10 20 30 40 50 60 70 80 90 100

Feeder Belt Speed

WMM Plant Calibration Page 5 of 5

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