Clamping

Spannen
CLAMPING
At your service - worldwide
TÜNKERS Maschinenbau GmbH EXPERT-TÜNKERS GmbH
Am Rosenkothen 4-12 Seehofstraße 56-58
40880 Ratingen 64653 Lorsch
Germany Germany
Tel.: +49 2102 4517-0 Tel.: +49 6251 592-0
info@tuenkers.de info@expert-tuenkers.de
www.tuenkers.de www.expert-tuenkers.de
HELU GmbH SOPAP Automation SAS
Seehofstraße 56-58 P. A. Ardennes Emeraude
64653 Lorsch Rue Henri Faure
Germany BP 11 09, 08090 TOURNES
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sopap@sopap.com
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––––––––––––– DENMARK – Berga Maskin s.tosco@tunkers.it traian.moga@tuenkers.sk Tel.: +27 41 4847411 Sterling Heights, MI 48312
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Tel.: +33 3 24 52 94 64 FINLAND – Berga Maskin Chuo-ku, Fukuoka 810-0041 JAPAN Tel.: +7 831 253 01 65 Gasan digital 1-ro, Geumcheon-gu, Seoul 21 Woodlands Industrial Park E1
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––––––––––––– Tel.: +46 158 31112 tomoo.kaku@tuenkers.de RUSSIA – Cont Group j3cho@chol.com Singapore 757720
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Bairro: Casa grande FRANCE – SOPAP Automation SAS No 9-2B Jalan Bandar 10, Pusat Bandar Puchong Tel.: +7 495 775 - 0377 c/ Enric Prat de la Riba, 14b –––––––––––––
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Tel.: +55 11 4056-3100 Rue Henri Faure Tel.: +603 8060 9448 SERBIA – TÜNKERS Maschinenbau GmbH Tel.: +34 93 3952827
comercial@tuenkers.com.br BP 11 09, 08090 TOURNES sales@dabtechn.net 55068 Sibiu, Romania tunkers@tunkersiberica.com
––––––––––––– Tel.: +33 3 24 52 94 64 ––––––––––––– Tel.: +40-752 184 548 –––––––––––––
CANADA – TUNKERS-Mastech sopap@sopap.com MOROCCO – SOPAP Automation SAS traian.moga@tuenkers.sk SWEDEN – BERGA MASKIN
36200 Mound Road ––––––––––––– P. A. Ardennes Emeraude ––––––––––––– SE-646 93 GNESTA
Sterling Heights, MI 48312 Rue Henri Faure Tel.: +46 158 311 12
Tel.: +1 734 744 5990 F-BP 11 09, 08090 TOURNES info@berga-maskin.se
christian.heyer@tunkers.com Tel.: +33 3 24 52 94 64 –––––––––––––
––––––––––––– michel.andre@tuenkers.de
–––––––––––––
Id.-Nr. 427988 · 8/2017
CLAMPING
The Tünkers clamping technology programme with its broadly diversified product range presentation of the universal clamp today and a comprehensive electrical product range
is unique. From mini clamps, cylinder diameter of 16 mm, standard toggle clamps, the - Tünkers sets standards in body-in-white automation.
special ALPHA clamp up to taylor-made solutions for underbody clamping – you will not The Tünkers company sees itself as a key innovation driver in equipment standardisation.
find a broader portfolio of solutions for your challenges in the fixture. This is also expressed by our company motto:
It is not without good reason that we have this expertise. For decades Tünkers clamping “A new idea every day, a new product every week!”
technology has set the standard in car body manufacturing. From the introduction of the This prospectus gives you an overall view of the available product range.
flat clamp, the sensing cartridge, the ALPHA clamp with curve mechanism up to the

Principle of a power clamp

Release pin
Detail Detail Detail
Clamp arm needle bearing end position damp- opening angle

Enclosed aluminium housing with

steel supporting plate

Front connection according to

industrial standard Housing with angular scale

Pintle in needle bearing Cylinder with end position

Detail
damping vario principle

Oblong-shaped flat
cylinder with end position
damping
Detail arm position
Standard
Sensing cartridge

The vario principle:

Continuously adjustable opening
Type 1 Type 1
angle with standard hew wrench
e. g. V 63.1 BR2 e. g. V2 63.1 BR2

ALPHA clamp with curve-driven lever mechanism Electrical 24V DC Series

Less Reduced overall length due to cylinder integrated in clamp housing The electric clamp is the compatible alternative to the pneumatic clamp. Driven by the safety
installation Standard clamp concepts in the factories, a conventional DC motor with safety extra-low voltage of 24 Volt is used
space – More work contents in V63.1 for comparison APH 63 as drive. The electric clamp with nearly unchanged dimensions, in combination with an extremely
the manufacturing cell robust trapezoidal threaded spindle, is an extremely compact and at the same time robust
due to flexible fixtures for equivalent of the previous compressed-air standard.
different model variants, Consequence of
parallel processes such lower overall length:
as forming, stamping, - Lower weight
adhesive bonding and - Higher power
Motor Terminal TMI8
welding density.
– Restricted space in fix- - Less space require-
tures with unfavourable ment in the plant
accessibility

EK 63
Higher
Force – Highly rigid metal sheets, Cylinder integrated in
housing
multiple layer connec-
tions and wide, plane Beyond dead centre mechanism
contour blocks require Standard mechanism generates high
forces in the end positon, danger of clamp
higher clamping force arm ‘starving’ due to insufficient power re- For energy savings Electric Clamp
serves. Basis: Clamp arm with throat depth: 100 mm, operating power: 6 bar, compressed-air hose: 3 m,
Low energy Curve-driven lever mechanism inside Ø 10 mm
consump- Toggle-joint is curve-driven, result: previ-
tion – Call for energy saving ously, nearly constant force progression The above table compares the energy consumption of a
concepts also in fixture with adjusting function standard pneumatic clamp, cylinder diameter 50 mm,
to its electric equivalent.
construction Basis: clamp arm, throat depth: 100 mm, operating power:
6 bar, compressed-air hose: 3 m, Ø 10 mm. Accordingly, the
Curve-driven lever presented values of energy consumption, CO2 emissions
mechanism are converted into operating costs, in each case for 1000
cycles/day, per year and projected over a project duration of
8 cycles.
Plate thickness compensation: The most astonishing thing is that the cost-savings amount
to nearly 94 € for each clamp. This corresponds to
Curve-driven lever mechanism factor 15!
(APH) instead of Beyond dead
centre mechanism (V)

Expertise in underbody clamp technology

– Hook clamp, UZ clamp or underbody clamp – many terms describe Expertise in underbody clamp technology APH underbody clamp with 3 mm power stroke
this special clamping technology, which is in particular used for ALPHA force curve
clamping an entire underbody assembly group. – ALPHA curve-driven lever mechanism instead of toggle mechanism
for adjusting function 3 mm.
– For this purpose, normally four to eight underbody clamps are posi-
– Retracting hook movement with slotted guide for an optimum mo-
tioned by a centering pin, clamped on it by a hook and held securely
during the process step. tion profile e. g. for collar holes 3 mm
– Flat cylinder for an all in all flat tool profile
APH
– Over the years we have developed significant expertise. High- – Locking solutions: underbody
strength steels and aluminium automotive bodies require their own a. Mechanical break system for secure stop position of the clamped clamp with
underbody clamping concept. position 3 mm power
We would be pleased to advise and help you with the standardisa- stroke
b. Pneumatic retention valve holding the air in the cylinder in the
tion, even before the beginning of the classic design stage of the event of a pressure drop APH 60 FUZ H
line. With pneumatic
stop valve
APH 60 FUZ B
mit mech. Blockierung

Dimensioning Aid
Available clamping force depends on clamp arm length General procedure when choosing a clamp
All clamps with clamp arm in swivelling bearings generate a defined A. Definition of the required clamping force a the particular component
torque (M) at the drive axle. points.
 Metal sheet thickness (s)
Due to the context M = Fs x l  Fs =  Metal sheet quality (e. g. ST quality)
M max
l
the actually effective clamping force
at the clamping point is being reduced in relation to clamp arm 1. Fs = 48 x s³ = Force in Newton

 Double arm length = Half clamping force! B. Definition of the required

 Throat depth component / clamp arm length „l“

tightening torque „Ms“

Ms = Fs x l

C. Choice of the clamping tool, which provides the tightening torque

with an assumed certainty (e.g. 1,5) 2° before the end position.
CLAMPING
PKS 16-25.1 PKG 16-25 K 16-25.1 APG / APG… AS GN / GN… AS U 63 / U 50 V/V2… .1 BR2 5-135°
– Compact clamp with toggle mechanism – Compact clamp with toggle mechanism for – Compact clamp with toggle mechanism – Compact pneumatic gripper – Compact pneumatic gripper with curve-driven – New standard series – Vario clamp with toggle mechanism
– Beyond dead centre lock horizontal installation – Housing in mono-block design made of highly – Also available as double arm version lever mechanism – Universal clamp with optimised toggle – Beyond dead centre lock
– Housing in mono-block design made of highly – Housing in mono-block design made of highly rigid aluminium material – Encapsulated design – Optionally with one or two movable gripper mechanism – Enclosed housing in aluminium design
rigid aluminium material rigid aluminium material – Fork-shaped clamp arm with mounting – Toggle-locked end position arms – Consumption of compressed air is reduced – Oblong-shaped flat cylinder in size 50, 63, 80
– Prepared with magnetic piston for sensing options for gripper jaws, contour blocks or set – Different mounting e.g. for mounting to when smaller tube diameters are used. – Fork-shaped clamp arm with standard hole
screws gripper tube – Option: welding protection pattern for contour blocks
– Opening angle continuously adjustable
to 5-135°

PKS 16.1 PKS 20.1 PKS 25.1 PKG 16 PKG 20 PKG 25 K 16.1 K 20.1 K 25.1
Tightening torque Tightening torque Tightening torque APG 40.1 APG 40.1 U 50 U 63
at 5 bar (Nm) 8 15 25 at 5 bar (Nm) 8 15 25 at 5 bar (Nm) 8 15 25 BR2 BR2 AS
Shorter overall
Holding torque Holding torque Holding torque Tightening torque length (mm) 285 328
max. (Nm) 25 54 75 max. (Nm) 25 54 75 max. (Nm) 25 54 75 at 5 bar (Nm) 1200 600 V/V2 40 V/V2 50.1 V/V2 63.1 V/V2 80.1
Slim design
Operating pressure Operating pressure Operating pressure Operating pressure (mm) 48 48 BR2 BR2 BR2 BR2
oil-free air (bar) 5 5 5 oil-free air (bar) 5 5 5 oil-free air (bar) 5 5 5 oil-free air (bar) 5 5 Holding torque
Lower
Max. pressure with Max. pressure with Max. pressure with Max. pressure with Weight (kg) 3,96 4,3 max. (Nm) 380 800 1000 2500
oil-free air (bar) 6 6 6 oil-free air (bar) 6 6 6 oil-free air (bar) 6 6 6 oil-free air (bar) 6 6 GN 32 GN 32 AS GN 40 GN 40 AS Tightening torque
Reduced air
Connection (G) M5 G1/8 G1/8 Connection (G) M5 G1/8 G1/8 Connection (G) M5 G1/8 G1/8 Connection (G) M5 G1/8 Clamping force (N) consumption at 5 bar (Nm) 120 160 380 800
Opening and closing Opening and closing Opening and closing Opening and closing at 5 bar 600 400 1000 600 (cm3/bar) 200 380 Corresponds to
time (approx. sec.) 1 1 1 time (approx. sec.) 1 1 1 time (approx. sec.) 1 1 1 time (approx. sec.) 1 1 Retention force (N) 600 400 1000 600 Same clamping piston Ø (mm) 40 50 63 80
Weight (kg) 0,3 0,5 0,8 Weight (kg) 0,3 0,5 0,8 Weight (kg) 0,4 0,6 0,9 Weight (kg) 1,6 2,0 Weight (kg) 1,3 1,1 2,0 1,8 force (Nm) 160 380 Weight ~ (kg) 2 3,9 4,8 14
Dimensions 123 x 158 x 182 x Dimensions 123 x 158 x 182 x Dimensions 126 x 159,5 x 185 x Dimensions 215 x 165 x Dimensions 139 x 139 x 165 x 165 x Dimensions 285 x 328 x Dimensions 235,5 x 321 x 335 x 487 x
(l x b x t) [mm] 32 x 26 39 x 30 45 x 35 (l x b x t) [mm] 32 x 26 39 x 30 45 x 35 (l x b x t) [mm] 38 x 40 45,5 x 45 52 x 52 (l x b x t) [mm] 60 x 60 75 x 66 (l x b x t) [mm] 50 x 50 50 x 50 55 x 55 55 x 55 (l x b x t) [mm] 108 x 72 118 x 72 (l x b x t) [mm] 83 x 54 108 x 69 112,5 x 79 162 x 108

V/V2… .1 BR2 Z 5-120° APH 40-80 Eco… .1 EK… K… AS KN 40 UZ K… UZ

– Compact clamp with toggle mechanism for constant
– Vario clamp with toggle mechanism and clamping force and adjusting function
– Pneumatic clamp with integrated control – Electric clamp with 24V DC motor – Compact clamp with toggle mechanism – Compact underbody clamp for centering and – Underbody clamp for centering and clamping
continuously adjustable opening angle – Enclosed mono-block housing made of aluminium material technology for reduced compressed air – Opening angle continuously adjustable driving two clamp arms clamping operations in workpiece openings operations in workpiece openings
with integrated mechanics and flat cylinder of size
– Beyond dead centre lock 50/63/80
consumption – Robust trapezoidal threaded spindle – Beyond dead centre locked end position – Customer-specific cylindrical centering – Adapted centering pin, at customer request:
– Enclosed housing in aluminium design – Fork-shaped clamp arm with standard hole pattern for – Continuously adjustable opening angle – Must: Tünkers in-house control – Opening angle max. 2 x 90° – Retracting hook with slotted guide retracting hook drive via pneumatic cylinder
contour blocks
– Oblong-shaped flat cylinder in sizes 50, 63, 80 – Opening angle continuously adjustable from 5 - 135°
– Beyond dead centre lock – Option B: Blocking unit to lock the clamping by toggle mechanism
– Fork-shaped clamp arm with standard hole 80 Ø T12 – 30 – 135° positions open and closed
80 Ø T60 – 60 – 135°
pattern for mounting options of contour – Pneumatic end position damping
– Option D: Double hook
blocks – Options:
– Intelligent component sensing and wear detection (T60)
– Opening angle continuously – Integrated stop valve for maintained control (H)
adjustable – Mechanic support of end position (B)
– Manual feed
V/V2 40 V/V2 50.1 V/V2 63.1 V/V2 80.1 Eco/Eco 2 Eco/Eco 2 Eco/Eco 2
Z BR2 Z BR2 Z BR2 Z APH 40 APH 50 APH 63 APH 80 50.1 63.1 80.1 EK 25 EK 40/40.5 EK 50 EK 63 EK 80 K 32 UZ K 60 UZ
Holding torque Holding torque Holding torque Holding torque Holding torque
max. (Nm) 200 800 1500 2500 max. (Nm) 380 800 1500 2500 max. (Nm) 800 1500 2500 (Nm) 75 200 800 1500 2500 K 40 AS K 63 AS KN 40 UZ max. (Nm) 250 380
Tightening torque Tightening torque Tightening torque Tightening torque Clamping force Corresponds to Tigthening torque
at 5 bar (Nm) 120 160 380 800 at 5 bar (Nm) 120 160 400 800 at 5 bar (Nm) 160 380 800 (Nm) 25 120 160 380 800 at 6 bar (N) 550 1000 piston Ø (mm) 40 (Nm) 180 330
Corresponds to Corresponds to Corresponds to Operating voltage Corresponds to Tractive force Corresponds to
piston Ø (mm) 40 50 63 80 piston Ø (mm) 40 50 63 80 piston Ø (mm) 50 63 80 (V) 24 24 24 24 24 piston Ø (mm) 40 63 at 5 bar (kN) 310 piston Ø (mm) 32 60
Weight ~ (kg) 2 4,3 4,8 17 Weight ~ (kg) 2 4,3 5,6 15 Weight ~ (kg) 4,3 5,7 18 Weight ~ (kg) 1,5 3,15 4,3 7,3 15 Weight ~ (kg) 3,5 5,8 Weight ~ (kg) 2,2 Weight ~ (kg) 2,4 5,2
Dimensions 275 x 321 x 361 x 488 x Dimensions 260 x 285,9 x 298,5 x 439,85 x Dimensions 360 x 370 x 526 x Dimensions 212 x 306,9 x 328,5 x 370 x 485 x Dimensions 260 x 319 x Dimensions 171 x Dimensions 203 x 240 x
(l x b x t) [mm] 83 x 54 108 x 68 112,5 x 78 162 x 108 (l x b x t) [mm] 83 x 54 112 x 69 124 x 79 168 x 108 (l x b x t) [mm] 117 x 68 124,5 x 78 182 x 108 (l x b x t) [mm] 52 x 70 95 x 54 111 x 68 118,5 x 78 110x 185 (l x b x t) [mm] 117 x 55 160 x 68 (l x b x t) [mm] 68 x 50 (l x b x t) [mm] 140 x 50 145 x 50

K 60 U APH… FUZ SZ 50 UZ MK… UZ MK… HKU… ML…

– Underbody clamp with completely retractable – Underbody clamp with adjustment function – Underbody clamp with retractable hook and – Manually operated underbody clamp – Manual clamp with enclosed cast housing – Manual clamp in steel plate design – Precision push rod clamp
clamping hook for clamping operations in – with 3 mm power stroke retractable locating pin function – Component centering and clamping by – Maintained control – Toggle mechanism with maintained control – For traction/pressure function
workpiece openings – optionally with mechanic blocking (B) and – Full component release due to retractable pin. retracting hook – Interchangeable with pneumatic clamp – Mounting on front side – Guide arm for contour block mounting
– Retracting hook drive via pneumatic cylinder pneumatic maintained control (H) – Toggle mechanics with maintained control – Enclosed aluminium housing, maintained of vario series – Option V: with locking on both sides
by toggle mechanism – Drive of retracting hook and centering pin control, customer-specific adjustment of
– End position locked beyond with one cylinder each clamping set
dead centre Option D: with double hook

K 60 U MK 40.1 MK 63.1
Retention force APH 60 APH 60 APH 60 Tigthening torque HKU/ HKU/ HKU/
(daN) 330 FUZ FUZB FUZH MK 32 UZ MK 60 UZ (Nm) 160 380 HKU2 32 HKU2 63 HKU2 70
Clamping force Max. retention Clamping force Holding torque Tigthening torque
bei 6 bar (daN) 330 force (N) 2800 2800 2800 bei 6 bar (daN) 180 330 (Nm) 800 1500 (Nm) 55 160 700 ML 40-20 ML 40-50 ML 40-60
Corresponds to Clamping force Max. retention Corresponds to Holding torque Clamping force (N) 1500 1500 1500
piston Ø (mm) 60 bei 6 bar (N) 2800 2800 2800 SZ 50 UZ force (daN) 250 380 piston Ø (mm) 50 63 (Nm) 110 320 1000 Stroke (mm) 20 50 60
Operating pressure 8 bar Weight ~ (kg) 4,8 6,3 5,6 Weight ~ (kg) 7,5 Weight ~ (kg) 4,0 5,2 Weight ~ (kg) 5,8 7,9 Weight ~ (kg) 1,25 3,2 11 Weight ~ (kg) 2,1 2,7 2,8
Dimensions 257 x Dimensions 235 x 283 x 243 x Dimensions 319,5 x Dimensions 270 x 285 x Dimensions 218 x 245 x Dimensions 112 x 180 x 270 x Dimensions 166 x 196 x 206 x
(l x b x t) [mm] 140 x 60 (l x b x t) [mm] 145 x 50 145 x 50 145 x 50 (l x b x t) [mm] 95 x 95 (l x b x t) [mm] 140 x 50 145 x 50 (l x b x t) [mm] 107 x 68 112,5 x 78 (l x b x t) [mm] 50 x 22,5 70 x 42 111,5 x 64 (l x b x t) [mm] 37 x 48 37 x 48 37 x 48

T2-… U SCT… SCB…

– Various models of manual clamps available – Pneumatic swivel clamp – Pneumatic swivel clamp in block design
– U-arm standard foot – 90° swivel radius – 90° swivel range
– Options: – Aluminium base body with integrated – Aluminium base body with integrated
Locking mechanism “A“ pneumatic cylinder and swivel mechanism pneumatic cylinder and swivel mechanism
available for T 2-07 U, 10 U – Mounted by external thread – Multilateral mounting options
Stainless "E“ – Conical adapter for mounting the clamp arm
available for T2-01 U, 02 U, 07U, 10U

SCT 25 SCT 32 SCT 40 SCT 50 SCT 63 SCB 25 SCB 32 SCB 40 SCB 50 SCB 63
T 2-01 U T 2-02 U T 2-07 U T 2-10 U T 2-47 U T 2-67 U Total stroke (mm) 28 30 29 28 30 Total stroke (mm) 27 30 30 32 30
Clamping force F1 (kN) 0,8 1,0 1,4 2,0 3,0 3,5 Corresponds to Corresponds to
Clamping force F2 (kN) 1,1 1,2 2,5 3,0 5,0 5,5 piston Ø (mm) 25 32 40 50 63 piston Ø (mm) 25 32 40 50 63
Set screw M 5x 30 M 6x 35 M 8x 45 M 8x 65 M12x 80 M12x110 Weight ~ (kg) 0,660 0,90 0,970 1,230 1,430 Weight ~ (kg) 0,825 1,066 1,216 1,462 1,662
Weight ~ (kg) 0,105 0,175 0,410 0,630 1,480 2,200 Force (F) (kN) 0,2 0,35 0,6 1,0 1,6 Force (F) (kN) 0,2 0,35 0,6 1,0 1,6
Dimensions 107,5 x 147,5 x 187 x 240,2 x 300 x 332,5 x Dimensions 118 x 132 x 135 x 145 x 152 x Dimensions 90 x 101 x 101 x 113 x 115 x
(l x b x t) [mm] 60 x 33,9 78 x 44 113 x 46 140 x 64 195 x 70 230 x 100 (l x b x t) [mm] M40 M50 M55 M65 M80 (l x b x t) [mm] 55 x 35 60 x 45 70 x 55 85 x 65 100 x 80

Spannen

Clamping
TÜNKERS Maschinenbau GmbH · Am Rosenkothen 4-12 · D-40880 Ratingen · Tel. 02102 4517-0 · Fax 02102 4517-9999 · info@tuenkers.de · www.tuenkers.de